JP4685537B2 - Garbage disposal equipment - Google Patents

Garbage disposal equipment Download PDF

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JP4685537B2
JP4685537B2 JP2005217877A JP2005217877A JP4685537B2 JP 4685537 B2 JP4685537 B2 JP 4685537B2 JP 2005217877 A JP2005217877 A JP 2005217877A JP 2005217877 A JP2005217877 A JP 2005217877A JP 4685537 B2 JP4685537 B2 JP 4685537B2
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garbage
tank
weight
treatment tank
stirring
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重郎 平田
伸之 谷浦
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株式会社日本Gse
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Description

本発明は、生ごみ(食品廃棄物)を処理する生ごみ処理装置に関する。   The present invention relates to a garbage disposal apparatus for treating garbage (food waste).

従来の技術として、生ごみを有機物分解微生物を用いて分解処理する生ごみ処理装置が存在する(特許文献1参照)。   As a conventional technique, there is a garbage disposal apparatus that decomposes garbage using an organic substance-decomposing microorganism (see Patent Document 1).

乾燥炉本体のジャケット部に外部から水蒸気を導入し、攪拌用回転軸で都市ごみ(生ごみ、プラスチック)を攪拌して処理する都市ごみ処理用真空攪拌乾燥装置も存在している(特許文献2参照)。なお、この都市ごみ処理用真空攪拌乾燥装置では、乾燥炉本体内に炉内温度計を付設するとともに、併設の復水器へ至る排蒸気経路に流量計を介設し、炉内から蒸発した水分量とその経時変化を計測することにより、被処理物の水分量を評価している。   There is also a vacuum stirrer / dryer for municipal waste treatment in which steam is introduced from the outside into the jacket portion of the drying furnace main body, and municipal waste (garbage, plastic) is agitated and processed with a rotating shaft for stirring (Patent Document 2). reference). In addition, in this vacuum stirrer / dryer for municipal waste treatment, a furnace thermometer was attached in the drying furnace main body, and a flow meter was installed in the exhaust steam path leading to the adjacent condenser to evaporate from the inside of the furnace. By measuring the moisture content and its change over time, the moisture content of the workpiece is evaluated.

更に、乾燥炉本体のジャケット部に炉外から水蒸気を導入し、スクリューコンベア形掻き板およびリボン形掻き板を用いて可燃性の都市ゴミ(生ごみやプラスチックを含む)を攪拌して処理する都市ごみ処理用真空攪拌乾燥装置も存在する(特許文献3参照)。なお、この都市ごみ処理用真空攪拌乾燥装置では、蒸気排出口より併設の復水器へ至る排蒸気経路に温度計を設け、復水器のドレイン出口に流量計を設けて、運転中に被処理物の水分量の評価を含む装置運用上の管理を行っている。
特開平8−57457号公報 登録実用新案第3058116号公報 登録実用新案第3066471号公報
Furthermore, a city where steam is introduced from the outside of the furnace into the jacket of the drying furnace, and flammable municipal waste (including garbage and plastic) is stirred and processed using a screw conveyor scraper and ribbon scraper. There is also a vacuum stirring and drying device for waste disposal (see Patent Document 3). Note that this municipal waste treatment vacuum agitation dryer provides a thermometer in the exhaust steam path from the steam outlet to the adjacent condenser, and a flow meter at the drain outlet of the condenser. Management of equipment operation including evaluation of moisture content of processed products.
JP-A-8-57457 Registered Utility Model No. 3058116 Registered Utility Model No. 3066471

しかし、上記の技術は、下記に示す課題を有する。
特許文献1の生ごみ処理装置は、有機物分解微生物の維持管理に手間がかかるとともに、有機物分解微生物を毎回、補充する必要がある。
However, the above technique has the following problems.
The garbage disposal apparatus of Patent Document 1 requires time and labor for maintenance of organic matter-decomposing microorganisms, and it is necessary to replenish organic matter-decomposing microorganisms every time.

特許文献2の都市ごみ処理用真空攪拌乾燥装置において、運転開始時には大量の高温蒸気が流量計を通過するが、乾燥完了時には僅かな量の高温蒸気しか流量計を通過しない。つまり、高感度で、ダイナミックレンジが広い高価な流量計を排蒸気経路に介設する必要がありコストがかかる。また、炉内温度計および流量計を目視して、炉内温度および蒸気流量の経時変化を計測する必要があり、作業員を常駐させる必要がある。   In the vacuum agitation drying apparatus for municipal waste treatment of Patent Document 2, a large amount of high-temperature steam passes through the flow meter at the start of operation, but only a small amount of high-temperature steam passes through the flow meter when drying is completed. That is, it is necessary to install an expensive flow meter with high sensitivity and a wide dynamic range in the exhaust steam path, which is expensive. Further, it is necessary to visually observe the in-furnace thermometer and the flow meter to measure the temporal change in the in-furnace temperature and the steam flow rate, and it is necessary to make a worker resident.

特許文献3の都市ごみ処理用真空攪拌乾燥装置において、運転開始時には大量の高温蒸気が流量計を通過するが、乾燥完了時には僅かな量の高温蒸気しか流量計を通過しない。つまり、高感度で、ダイナミックレンジが広い高価な流量計をドレイン出口に設ける必要があり、被処理物の水分量評価にコストがかかる。また、排蒸気経路の温度を、温度計を目視して計測し、乾燥が所望に達した状態を感知する必要があり、作業員を常駐させておく必要がある。   In the vacuum agitation drying apparatus for municipal waste treatment of Patent Document 3, a large amount of high-temperature steam passes through the flow meter at the start of operation, but only a small amount of high-temperature steam passes through the flow meter when drying is completed. In other words, it is necessary to provide an expensive flow meter with high sensitivity and a wide dynamic range at the drain outlet, and it is expensive to evaluate the moisture content of the object to be processed. Moreover, it is necessary to measure the temperature of the exhaust steam path by visually observing a thermometer to sense a state in which the drying has reached a desired level, and it is necessary to keep a worker resident.

本発明の第1の目的は、乾燥処理の開始初期における過剰な重量測定を防止できるとともに、処理槽内へ投入された粉砕生ごみの量や種類に関わらず、乾燥処理の完了時点を精度良く判定できる生ごみ処理装置の提供にある。
本発明の第2の目的は、処理中の生ごみを処理槽中央に集めることができ、乾燥処理が完了した処理済の生ごみを、処理槽の中央下面に形成した生ごみ取出口から簡単に取り出すことができる生ごみ処理装置の提供にある。
本発明の第3の目的は、重量の経時変化を重量センサにより精度良く監視することができる生ごみ処理装置の提供にある。
The first object of the present invention is to prevent excessive weight measurement at the beginning of the drying process and to accurately determine the completion point of the drying process regardless of the amount and type of crushed garbage put into the processing tank. The present invention is to provide a garbage disposal device that can be determined.
The second object of the present invention is to collect the garbage being processed in the center of the treatment tank, and easily treat the treated garbage after the drying process from the garbage outlet formed on the lower center surface of the treatment tank. The present invention is to provide a garbage disposal device that can be taken out.
A third object of the present invention is to provide a garbage disposal apparatus capable of accurately monitoring a change in weight with time by a weight sensor.

〔請求項1について〕
脚付きの処理槽は、中空円柱状を呈し、水平に配される。
減圧手段は、処理槽に連結した排気管と、この排気管に介設し、槽内空気を排気する真空ポンプとからなり、槽内を所定の真空度に保持して水の沸点を下げる。
加熱手段は、槽外で発生させた水蒸気の熱を処理槽に伝熱して槽内の粉砕生ごみを加熱する。
攪拌回転体は、気密性を保って処理槽の左右端面に回転軸の各軸端部を軸着している。この攪拌回転体は、回転して槽内の粉砕生ごみを掻き混ぜる。
減圧下の槽内で、粉砕生ごみを加熱しながら掻き混ぜると、粉砕生ごみから水分が抜け出て排気空気とともに槽外へ排出される。これにより、粉砕生ごみが、油分を保持して乾燥処理され、茶色の粉状に変化する。なお、乾燥処理が完了すると、粉砕生ごみから水分が抜け出なくなるので、重量の変化が略ゼロになる。
排気空気中には粉砕生ごみから抜け出た水分が含まれる。凝縮手段は、この水分を冷却して復水させる。
[About claim 1]
The treatment tank with legs has a hollow cylindrical shape and is arranged horizontally.
The decompression means includes an exhaust pipe connected to the treatment tank and a vacuum pump that is interposed in the exhaust pipe and exhausts the air in the tank, and maintains the inside of the tank at a predetermined degree of vacuum to lower the boiling point of water.
A heating means transfers the heat | fever of the water vapor | steam generated outside the tank to a processing tank, and heats the crushing garbage in a tank.
The stirring rotator is axially attached to the left and right end surfaces of the processing tank with the shaft end portions of the rotation shafts maintained airtight. The stirring rotator rotates to stir the crushed garbage in the tank.
When the pulverized garbage is stirred while being heated in a tank under reduced pressure, moisture escapes from the pulverized garbage and is discharged out of the tank together with the exhaust air. As a result, the ground garbage is dried while retaining the oil, and changes to a brown powder. When the drying process is completed, the moisture does not escape from the crushed garbage, and the change in weight becomes substantially zero.
The exhaust air contains moisture that has escaped from the crushed garbage. The condensing means cools the water and condenses it.

脚を上載して、攪拌回転体、粉砕生ごみ、および処理槽の合計荷重を受ける重量センサを複数個、配設している。
この生ごみ処理装置で粉砕生ごみを真空乾燥させる際には、処理槽の中空部内に粉砕生ごみを投入して密閉し、減圧手段により槽内を所定の真空度に保持するとともに、加熱手段で槽内を所定温度に加熱しながら攪拌回転体を低速回転させる。
乾燥処理の開始初期は、粉砕生ごみから水分が多く抜け出て排気空気とともに槽外へ排出されるので、重量の経時変化は大きい。
このため、乾燥評価手段は、各重量センサが検出するセンサ別重量を加算して合計重量を検出する重量測定を第1設定時間毎(例えば、60分毎、30分毎、15分毎、5分毎)に行う。
乾燥処理が進行すると、粉砕生ごみから抜け出る水分量が少なくなるので、重量の経時変化が小さくなり、前回測定した重量との差が所定値を下回る。
重量差が所定値を下回ると、乾燥評価手段は、各重量センサが検出するセンサ別重量を加算して合計重量を検出する重量測定を、第1設定時間より短く設定した第2設定時間毎(例えば、5分毎、1分毎、30秒毎)に行う。なお、重量差が所定値を下回る時間は、処理槽内へ投入された粉砕生ごみの量や粉砕生ごみの種類によって変化する。
乾燥評価手段は、各重量センサが検出するセンサ別重量を加算して合計重量を検出する重量測定を第1設定時間毎に行う。そして、前回測定した重量との差が所定値を下回ると、各重量センサが検出するセンサ別重量を加算して合計重量を検出する重量測定を、第1設定時間より短く設定した第2設定時間毎に行う。そして、この第2設定時間毎に行う重量測定の経時変化が略ゼロになると乾燥処理が完了したと判定する。
A plurality of weight sensors for receiving the total load of the rotating rotating body, the pulverized garbage, and the treatment tank are disposed on the legs.
When vacuum drying the crushed garbage with this garbage treatment device, the crushed garbage is put into the hollow part of the treatment tank and sealed, and the tank is maintained at a predetermined vacuum degree by the decompression means, and the heating means The stirring rotator is rotated at a low speed while the inside of the tank is heated to a predetermined temperature.
At the beginning of the drying process, a large amount of moisture escapes from the crushed garbage and is discharged out of the tank together with the exhaust air.
For this reason, the drying evaluation means performs weight measurement for detecting the total weight by adding the weights for each sensor detected by each weight sensor at every first set time (for example, every 60 minutes, every 30 minutes, every 15 minutes, 5 Every minute).
As the drying process proceeds, the amount of water that escapes from the crushed garbage is reduced, so that the change with time of the weight is reduced, and the difference from the previously measured weight is below a predetermined value.
When the weight difference falls below a predetermined value, the drying evaluation means adds a weight for each sensor detected by each weight sensor to detect a total weight for each second set time set shorter than the first set time ( For example, every 5 minutes, every 1 minute, every 30 seconds). Note that the time during which the weight difference is less than the predetermined value varies depending on the amount of crushed garbage put into the treatment tank and the type of crushed garbage.
The drying evaluation means performs weight measurement for detecting the total weight by adding the sensor-specific weights detected by the respective weight sensors at each first set time. Then, when the difference from the previously measured weight falls below a predetermined value, the second set time in which the weight measurement for detecting the total weight by adding the weight for each sensor detected by each weight sensor is set shorter than the first set time. Do it every time. And when the time-dependent change of the weight measurement performed for every this 2nd setting time becomes substantially zero, it determines with the drying process having been completed.

この生ごみ処理装置は、第1設定時間より短く設定した第2設定時間毎に行う重量測定の経時変化が略ゼロになると乾燥処理が完了したと乾燥評価手段が判定する構成である。このため、乾燥処理の開始初期における過剰な重量測定を防止できるとともに、処理槽内へ投入(複数回の投入可能)された粉砕生ごみの量や種類に関わらず、乾燥処理の完了時点を精度良く判定できる。 This garbage disposal apparatus has a configuration in which the drying evaluation unit determines that the drying process is completed when the time-dependent change in weight measurement performed every second set time set shorter than the first set time becomes substantially zero. Therefore, it is possible to prevent excessive weight measurement at the beginning of the drying process and to accurately determine the completion point of the drying process regardless of the amount and type of crushed garbage that has been thrown into the treatment tank. Can judge well.

この生ごみ処理装置は、有機物分解微生物を用いていないので、有機物分解微生物の維持管理および補充は不要である。
高温蒸気の流量を計測する流量計が不要である。また、槽内温度および蒸気流量の経時変化を、温度計および流量計を目視して監視する常駐作業員が不要である。
Since this garbage disposal apparatus does not use organic matter-decomposing microorganisms, it is not necessary to maintain and supplement organic matter-decomposing microorganisms.
A flow meter that measures the flow rate of high-temperature steam is not required. In addition, there is no need for a resident worker to visually monitor changes in the tank temperature and the steam flow rate by visual observation of the thermometer and the flow meter.

〔請求項2について〕
攪拌回転体は、所定位置で回転軸と直交して放射状に貫設される複数のシャフトと、これらシャフトの先端に配設される攪拌板とからなるダブルパドルである。そして、槽中央に位置する攪拌板は、回転軸に対して平行に配設され、槽中央以外に位置する攪拌板は、シャフトの先端に、略ハの字状および略逆ハの字状に配設されている。
また、処理槽の端部上面に生ごみ投入口が形成され、処理槽の中央下面に生ごみ取出口が形成されている。
[About claim 2]
The stirring rotator is a double paddle composed of a plurality of shafts that are radially penetrated perpendicularly to the rotation axis at predetermined positions, and a stirring plate disposed at the tip of these shafts. And the stirring plate located in the center of the tank is arranged in parallel to the rotation axis, and the stirring plate located outside the center of the tank has a substantially C shape and a substantially inverted C shape at the tip of the shaft. It is arranged.
Further, a garbage input port is formed on the upper surface of the end portion of the processing tank, and a garbage outlet is formed on the lower surface of the center of the processing tank.

シャフトが、所定位置で回転軸と直交して放射状に貫設されるとともに、槽中央以外に位置する攪拌板が、シャフトの先端に、略ハの字状および略逆ハの字状に配設されているので、乾燥処理中の粉砕生ごみが処理槽の中央部内へ集められる。
生ごみ取出口を処理槽の中央下面に形成しているので、乾燥処理が完了したごみを搬出する作業を効率良く行える。また、乾燥処理が完了したごみが処理槽の中央部内へ集まるので生ごみ取出口から容易に取り出すことができる。
更に、乾燥処理中の粉砕生ごみが処理槽の中央部内へ集まり、端に偏らないので、重量センサによる合計荷重の経時変化を精度良く計測することができる。なお、攪拌回転体がダブルパドルであるので乾燥処理中の粉砕生ごみをバランス良く静かに掻き混ぜることができるので、重量センサによる合計荷重の計測を回転状態で行うことができる。
The shaft is radially pierced perpendicularly to the rotation axis at a predetermined position, and a stirring plate located at a position other than the center of the tank is disposed at the tip of the shaft in a substantially C shape or a substantially inverted C shape. Therefore, the crushed garbage during the drying process is collected in the central part of the treatment tank.
Since the garbage collection outlet is formed on the lower surface of the center of the treatment tank, the work of carrying out the garbage after the drying process can be carried out efficiently. Moreover, since the garbage which completed the drying process gathers in the center part of a processing tank, it can take out easily from a garbage collection outlet.
Furthermore, since the pulverized garbage during the drying process collects in the central portion of the processing tank and does not deviate toward the end, it is possible to accurately measure the temporal change of the total load by the weight sensor. In addition, since the stirring rotator is a double paddle, the crushed garbage during the drying process can be gently stirred in a well-balanced manner, so that the total load can be measured in a rotating state by the weight sensor.

〔請求項3について〕
処理槽には、槽外で発生させた水蒸気の熱を処理槽に伝熱するための蒸気導入管、生ごみ粉砕装置と生ごみ取出口とを接続するごみ投入管、および槽内空気を抜くための排気管が連結されている。
生ごみ処理装置は、各管(蒸気導入管、ごみ投入管、排気管)と処理槽とを柔軟に連結しているので、上記各管に処理槽の重量が殆どかからない。このため、攪拌回転体、粉砕生ごみ、および処理槽の大凡の合計荷重を、脚を上載した重量センサで受けることができ、乾燥評価手段が重量の経時変化を支障なく監視することができる。
[About claim 3]
In the treatment tank, a steam introduction pipe for transferring the heat of water vapor generated outside the tank to the treatment tank, a garbage input pipe connecting the garbage pulverizer and the garbage outlet, and the air in the tank are removed. An exhaust pipe for connecting is connected.
In the garbage disposal apparatus, each pipe (steam introduction pipe, garbage input pipe, exhaust pipe) and the treatment tank are flexibly connected to each other, so that the weight of the treatment tank is hardly applied to each pipe. For this reason, the approximate total load of the stirring rotator, the pulverized garbage, and the treatment tank can be received by the weight sensor on which the legs are mounted, and the drying evaluation means can monitor the change with time of the weight without any trouble.

〔請求項について〕
減圧手段により槽内の真空度を、−40kPa〜−100kPa、好ましくは、−50kPa〜−90kPaに維持する。加熱手段により槽内を50℃〜85℃、好ましくは、70℃〜80℃に加熱する。
真空度が−40kPaに達しないと、水の沸点の下がり方が少なく、粉砕生ごみから効率良く水分が抜け出ない。また、−100kPaを越える高い真空にするにはシール機構にコストがかかる。
槽内温度が50℃未満であると、粉砕生ごみから効率良く水分が抜け出ない。また、加熱温度が85℃を越えると油分も抜け出る様になる。
[About claim 4 ]
The degree of vacuum in the tank is maintained at −40 kPa to −100 kPa, preferably −50 kPa to −90 kPa by the decompression means. The inside of the tank is heated to 50 ° C to 85 ° C, preferably 70 ° C to 80 ° C by a heating means.
If the degree of vacuum does not reach -40 kPa, the boiling point of water is less lowered, and moisture does not escape efficiently from crushed garbage. In addition, the sealing mechanism is costly to achieve a high vacuum exceeding -100 kPa.
When the temperature in the tank is less than 50 ° C., moisture does not escape from the pulverized garbage efficiently. Further, when the heating temperature exceeds 85 ° C., the oil component comes out.

生ごみ処理装置は、脚部上に横向きに固定される円柱状の処理槽と、処理槽の左右端面に回転軸の左右端部を軸着し、槽内の粉砕生ごみを掻き混ぜる複数のダブルパドルと、高温水蒸気を処理槽のジャケット部に供給して槽内を加熱するボイラーと、処理槽に連結した排気管に介設し、槽内空気を排気する真空ポンプと、排気空気中に含まれる水分を冷却して水に戻す復水器とを備え、処理槽の中空部内に粉砕生ごみを投入して密閉し、真空ポンプにより槽内を−85kPa前後の真空度に保持するとともに、高温水蒸気をジャケット部に供給し槽内を70℃前後に加熱しながら回転軸を低速回転して、粉砕生ごみを真空乾燥させる。   The garbage disposal device has a cylindrical treatment tank fixed sideways on the legs, and a plurality of left and right end portions of the rotating shaft attached to the left and right end surfaces of the treatment tank, and the pulverized garbage in the tank is agitated. A double paddle, a boiler for supplying high-temperature steam to the jacket of the treatment tank to heat the inside of the treatment tank, a vacuum pump connected to the treatment tank and exhausting the air in the treatment tank, and the exhaust air It is equipped with a condenser that cools the contained water and returns it to the water, puts crushed garbage into the hollow part of the treatment tank and seals it, and holds the inside of the tank at a vacuum level of about -85 kPa by a vacuum pump, High temperature steam is supplied to the jacket portion, and the rotating shaft is rotated at a low speed while heating the inside of the tank to around 70 ° C., and the crushed garbage is vacuum dried.

この生ごみ処理装置は、処理槽の脚部下に複数個の重量センサを配設し、これら重量センサにより検出される重量の経時変化が略ゼロになると乾燥処理が完了したと判定して乾燥処理を終了する構成である。そして、処理槽の中央下面に形成した生ごみ取出口から、油分を保持して乾燥処理された粉状体を取り出す。   This garbage disposal apparatus is provided with a plurality of weight sensors under the legs of the treatment tank, and determines that the drying process has been completed when the change with time of the weight detected by these weight sensors is substantially zero, and the drying process. It is the structure which complete | finishes. And the powdery body which hold | maintained oil and was dried is taken out from the garbage outlet formed in the center lower surface of a processing tank.

この生ごみ処理装置は、重量の経時変化が略ゼロになると乾燥処理が完了したと判定して乾燥処理を終了する構成であるので、処理槽内へ投入された粉砕生ごみの量や、粉砕生ごみの種類に関わらず、乾燥処理の完了時点を精度良く判定できる。   This garbage disposal apparatus is configured to determine that the drying process is completed when the weight change with time is substantially zero, and terminate the drying process. Therefore, the amount of pulverized garbage thrown into the treatment tank and the pulverization Regardless of the type of garbage, the completion point of the drying process can be accurately determined.

本発明の実施例1(請求項1〜に対応)を、図1〜図3に基づいて説明する。
生ごみ処理装置Aは、図1および図2に示す如く、生ごみ11を粉砕する粉砕器2と、脚部31に固定される処理槽3と、槽内の粉砕生ごみ12を攪拌するダブルパドル4と、高温水蒸気51をジャケット部32に供給する蒸気導入管5と、真空ポンプ60を介設し、槽内空気を排気する排気管6と、排気空気中に含まれる水分を冷却して水に戻す復水器67、71と、脚部31の下に配設される重量センサ8と、各駆動部材を制御する制御器9とを備える。
Example 1 (corresponding to claims 1 to 4 ) of the present invention will be described with reference to FIGS.
As shown in FIG. 1 and FIG. 2, the garbage disposal apparatus A includes a pulverizer 2 for pulverizing the garbage 11, a treatment tank 3 fixed to the legs 31, and a double agitator for the pulverized garbage 12 in the tank. The paddle 4, the steam introduction pipe 5 that supplies the high temperature steam 51 to the jacket portion 32, the vacuum pump 60, the exhaust pipe 6 that exhausts the air in the tank, and the moisture contained in the exhaust air are cooled. Condensers 67 and 71 for returning to water, a weight sensor 8 disposed under the legs 31, and a controller 9 for controlling each drive member are provided.

粉砕器2は、モータ21に直結されて高速回転し、生ごみ11を粉砕する刃22を備える。なお、異物除去函20で異物が取り除かれた生ごみ11が上部開口23から粉砕器2内へ投入される。
24はモーノポンプであり、粉砕生ごみ12を一定量、投入チューブ(ごみ投入管)25の基部へ移送する。投入チューブ25の基部へ移送された粉砕生ごみ12は、圧送ポンプ26により処理槽3の中空部30内へ圧送される。
27は中空部内を密閉するための開閉弁であり、粉砕生ごみ12の処理槽3の中空部内への圧送が完了し、所定量の粉砕生ごみ12が投入されて乾燥処理が開始されると閉じられる。
The crusher 2 includes a blade 22 that is directly connected to a motor 21 and rotates at high speed to crush the garbage 11. The garbage 11 from which foreign matter has been removed by the foreign matter removal box 20 is put into the pulverizer 2 through the upper opening 23.
Reference numeral 24 denotes a MONO pump, which transfers a certain amount of crushed garbage 12 to the base of an input tube (trash input tube) 25. The crushed garbage 12 transferred to the base of the charging tube 25 is pumped into the hollow portion 30 of the processing tank 3 by the pumping pump 26.
Reference numeral 27 denotes an on-off valve for sealing the inside of the hollow portion. When the pressure of the pulverized garbage 12 into the hollow portion of the treatment tank 3 is completed, a predetermined amount of the pulverized garbage 12 is charged and the drying process is started. Closed.

中空円柱状を呈する処理槽3は、中空部30を有する内側槽33と、ジャケット部32を設けて内側槽33を包囲する外側槽34とからなり、脚部31の上部に横向きに固定されている。この処理槽3の図示左方の上面には、生ごみ投入口35が形成され、図示中央の下面には生ごみ取出口36が形成されている。なお、70は、内側槽33内の真空度を計測するための真空度計であり、tはスチームトラップである。
この処理槽3は、生ごみ投入口35の近傍に配される開閉弁27の閉弁および生ごみ取出口36のキャップ37を締めることにより密閉される。
生ごみ取出口36には、脱臭管75の吸引開口が臨み、脱臭管75には、脱臭器76および脱臭ポンプ77が介設されている。
The processing tank 3 having a hollow columnar shape includes an inner tank 33 having a hollow part 30 and an outer tank 34 provided with a jacket part 32 to surround the inner tank 33, and is fixed laterally to the upper part of the leg part 31. Yes. A garbage input port 35 is formed on the upper left side of the treatment tank 3 in the figure, and a garbage outlet 36 is formed on the lower surface in the center of the figure. In addition, 70 is a vacuum meter for measuring the degree of vacuum in the inner tank 33, and t is a steam trap.
The treatment tank 3 is sealed by closing the on-off valve 27 disposed in the vicinity of the garbage input port 35 and tightening the cap 37 of the garbage outlet 36.
A suction opening of a deodorizing pipe 75 faces the garbage outlet 36, and a deodorizer 76 and a deodorizing pump 77 are interposed in the deodorizing pipe 75.

ダブルパドル(攪拌回転体)4は、回転軸40と、回転軸40に直交して貫設されるシャフト41(合計七本)と、シャフト41の先端に配設される攪拌板42(合計14枚)とからなり、槽内の粉砕生ごみ12を掻き混ぜる。
回転軸40は、処理槽3より長い円柱状を呈し、図示右方の軸端部が処理槽3の図示右端面に気密性を保って軸着される。また、図示左方の軸端部は、処理槽3の図示左端面に気密性を保って貫通状態に軸着される。
The double paddle (stirring rotating body) 4 includes a rotating shaft 40, a shaft 41 (total of seven) penetrating perpendicularly to the rotating shaft 40, and a stirring plate 42 (total of 14) disposed at the tip of the shaft 41. The ground garbage 12 in the tank is agitated.
The rotating shaft 40 has a columnar shape longer than that of the processing tank 3, and a shaft end on the right side in the figure is pivotally attached to the right end surface in the figure of the processing tank 3 while maintaining airtightness. Further, the shaft end on the left side of the drawing is pivotally attached to the left end surface of the processing tank 3 in a penetrating state while maintaining airtightness.

各シャフト41は、回転軸40の長さを均等分する各位置で、直交して回転軸40に貫設される。なお、これらのシャフト41の貫設状態は、端面側から見ると放射状である。 上記回転軸40は、プーリー、チェーン、および減速機構を介してモータ43により駆動され、図示矢印方向に低速回転(数回/分)する。   Each shaft 41 is penetrated through the rotation shaft 40 orthogonally at each position that equally divides the length of the rotation shaft 40. In addition, the penetration state of these shafts 41 is radial when seen from the end face side. The rotating shaft 40 is driven by a motor 43 via a pulley, a chain, and a speed reduction mechanism, and rotates at a low speed (several times / minute) in the direction of the arrow shown in the drawing.

攪拌板42は、緩い円弧面を有する板状を呈する。また、図示上端の攪拌板42と図示下端の攪拌板42とは、円弧面の向きが逆である。
槽中央に位置する攪拌板42は、回転軸40に対して平行状態を保ってシャフト41の先端に配設されている。
図示槽左方に位置する攪拌板42は、槽左方端から見ると略逆ハの字状を呈する様に、シャフト41の先端に配設されている。また、図示槽右方に位置する攪拌板42は、槽左方端から見ると略ハの字状を呈する様に、シャフト41の先端に配設されている。
The stirring plate 42 has a plate shape having a loose arc surface. Moreover, the direction of the circular arc surface of the stirring plate 42 at the upper end in the drawing and the stirring plate 42 at the lower end in the drawing are opposite.
The stirring plate 42 located at the center of the tank is disposed at the tip of the shaft 41 while maintaining a parallel state with respect to the rotating shaft 40.
The stirring plate 42 located on the left side of the illustrated tank is disposed at the tip of the shaft 41 so as to exhibit a substantially inverted C shape when viewed from the left end of the tank. Further, the stirring plate 42 located on the right side of the tank shown in the drawing is disposed at the tip of the shaft 41 so as to have a substantially C shape when viewed from the left end of the tank.

蒸気導入管5は、ボイラー50で発生した高温水蒸気51をジャケット部32に供給するための管であり、垂直部分に配したフレキシブルジョイント52を介して処理槽3の外側槽34と連結している。   The steam introduction pipe 5 is a pipe for supplying the high-temperature water vapor 51 generated in the boiler 50 to the jacket portion 32, and is connected to the outer tank 34 of the processing tank 3 through a flexible joint 52 arranged in a vertical portion. .

排気管6は、槽内空気の排気および粉砕生ごみ12から蒸発した水分(水蒸気)を排出するための排気管であり、垂直部分に配したフレキシブルジョイント61を介して処理槽3の内側槽33と連結している。
上記排気管6には、上流側から、槽内温度を計測するための温度計62、開閉弁63、大気開放弁64、復水器71、および真空ポンプ60が介設されている。復水器71は、排水弁72を介設した排水管73と、冷却用ファン74とを付設している。
また、排気管6は、途中で復水管65として分岐し、該復水管65には、上流側から、開閉弁66、復水器67、大気開放弁68、および排水弁69が介設されている。
なお、排気管6、開閉弁63、および真空ポンプ60が減圧手段に相当する。また、復水器71、67、冷却用ファン74が凝縮手段に相当する。
The exhaust pipe 6 is an exhaust pipe for exhausting the air in the tank and discharging moisture (water vapor) evaporated from the pulverized garbage 12, and the inner tank 33 of the processing tank 3 through a flexible joint 61 arranged in a vertical portion. It is linked with.
From the upstream side, the exhaust pipe 6 is provided with a thermometer 62, an on-off valve 63, an air release valve 64, a condenser 71, and a vacuum pump 60 for measuring the temperature in the tank. The condenser 71 is provided with a drain pipe 73 provided with a drain valve 72 and a cooling fan 74.
The exhaust pipe 6 branches off as a condensate pipe 65 on the way, and an open / close valve 66, a condenser 67, an air release valve 68, and a drain valve 69 are interposed in the condensate pipe 65 from the upstream side. Yes.
Note that the exhaust pipe 6, the on-off valve 63, and the vacuum pump 60 correspond to a decompression unit. The condensers 71 and 67 and the cooling fan 74 correspond to the condensing means.

重量センサ8は、ロードセルタイプのセンサ(1t用)であり、脚部下の異なる三カ所に、脚部31を支える様に、1個づつ、合計3個、配設されている。
なお、81は、地震や反復される振動に起因する脚部31の移動を防止するため、脚部31からの荷重がかからない状態で脚部31の移動を規制する浮遊支持部材である。
脚部31には、粉砕生ごみ12、処理槽3、ダブルパドル4、モータ43、プーリー、チェーンの各重量を合計した重量がかかる。
The weight sensor 8 is a load cell type sensor (for 1t), and three weight sensors 8 are arranged at three different locations under the leg portion, one by one so as to support the leg portion 31.
Reference numeral 81 denotes a floating support member that restricts the movement of the leg 31 in a state where no load is applied from the leg 31 in order to prevent the movement of the leg 31 due to an earthquake or repeated vibration.
The leg portion 31 has a total weight of the ground garbage 12, the treatment tank 3, the double paddle 4, the motor 43, the pulley, and the chain.

制御器9は、モータ43、圧送ポンプ26、およびモーノポンプ24等へ通電する通電回路と、開閉弁27、63、大気開放弁64、開閉弁66、大気開放弁68、および排水弁69、72等を駆動する弁駆動回路と、マイクロコンピュータ等とを備える。   The controller 9 includes an energization circuit for energizing the motor 43, the pressure feed pump 26, the Mono pump 24 and the like, an on-off valve 27, 63, an air release valve 64, an on-off valve 66, an air release valve 68, and drain valves 69, 72, etc. A valve drive circuit for driving the microcomputer, a microcomputer, and the like.

つぎに、生ごみ処理装置Aの作動を説明する。
異物除去函20へ生ごみ11を入れ、異物を手作業で除去する。なお、生ごみ11は、パン、飯、麺、果物、野菜、魚等の廃棄された食品であり、異物は、ビニール袋、トレー、プラスチック容器等である。
Next, the operation of the garbage disposal apparatus A will be described.
The garbage 11 is put into the foreign matter removal box 20, and the foreign matter is removed manually. The garbage 11 is discarded food such as bread, rice, noodles, fruits, vegetables, fish, etc., and foreign substances are plastic bags, trays, plastic containers, and the like.

異物を除去した生ごみ11を上部開口23から粉砕器2内へ投入し、高速回転している刃22により生ごみ11が粉砕され、粉砕生ごみ12となる。
この粉砕生ごみ12は、モーノポンプ24により一定量づつ、フレキシブルの投入チューブ25の基部へ移送される。
投入チューブ25の基部へ移送された粉砕生ごみ12は、圧送ポンプ26により処理槽3の内側槽33の中空部30内へ圧送される。なお、圧送中は、開閉弁27を開弁状態にする。
そして、所定量(例えば348kg相当)の粉砕生ごみ12が、内側槽33の中空部30内へ投入されると、開閉弁27を閉じる。
The garbage 11 from which foreign matter has been removed is put into the pulverizer 2 through the upper opening 23, and the garbage 11 is pulverized by the blade 22 rotating at high speed to become pulverized garbage 12.
The ground garbage 12 is transferred to the base of the flexible charging tube 25 by a constant amount by the MONO pump 24.
The pulverized garbage 12 transferred to the base of the charging tube 25 is pumped into the hollow portion 30 of the inner tank 33 of the processing tank 3 by the pressure pump 26. During the pressure feeding, the on-off valve 27 is opened.
When a predetermined amount (for example, 348 kg) of crushed garbage 12 is put into the hollow portion 30 of the inner tank 33, the on-off valve 27 is closed.

大気開放弁64を閉じ、開閉弁63を開弁状態にして真空ポンプ60を作動させて、中空部30内の槽内空気を吸引して中空部30内を所定の真空度(−50kPa〜−90kPa)に維持する。
モータ43に通電して、回転軸40を図示矢印方向に低速回転(数回/分)させ、ダブルパドル4で粉砕生ごみ12を掻き混ぜる。
ボイラー50で発生した高温水蒸気51を蒸気導入管5を介してジャケット部32に供給し、槽内温度を70℃〜80℃に維持する。
大気開放弁64、68、開閉弁66、および排水弁69を適宜、開閉して、粉砕生ごみ12から抜け出た水分を排水溝へ排水する。
The air release valve 64 is closed, the open / close valve 63 is opened, the vacuum pump 60 is operated, the tank air in the hollow portion 30 is sucked, and the inside of the hollow portion 30 has a predetermined degree of vacuum (−50 kPa˜− 90 kPa).
The motor 43 is energized, the rotating shaft 40 is rotated at a low speed (several times / minute) in the direction of the arrow in the figure, and the crushed garbage 12 is stirred by the double paddle 4.
The high-temperature steam 51 generated in the boiler 50 is supplied to the jacket portion 32 through the steam introduction pipe 5, and the tank temperature is maintained at 70 ° C. to 80 ° C.
The air release valves 64 and 68, the on-off valve 66, and the drain valve 69 are appropriately opened and closed to drain the water that has escaped from the pulverized garbage 12 to the drain.

制御器9のマイクロコンピュータ(乾燥評価手段)は、各重量センサ8が検出するセンサ別重量を合算して全重量を測定する重量測定を60分毎(第1設定時間毎)に行い、この測定した全重量から後述する空重量を差し引いて粉砕生ごみ12の重量を算出する。
なお、上記空重量は、脚部31を含む処理槽3、ダブルパドル4、モータ43、プーリー、およびチェーンの各重量を合計した重量である。
The microcomputer (drying evaluation means) of the controller 9 performs weight measurement every 60 minutes (every first set time) to measure the total weight by adding the weights of the respective sensors detected by the weight sensors 8. The weight of the ground garbage 12 is calculated by subtracting the empty weight described later from the total weight.
The empty weight is the total weight of the treatment tank 3 including the leg 31, the double paddle 4, the motor 43, the pulley, and the chain.

そして、今回測定して算出された粉砕生ごみ12の重量と、前回測定して算出された粉砕生ごみ12の重量との差が5kg(所定値)を下回ると、重量測定を5分毎(第2設定時間毎)に変更する。   When the difference between the weight of the pulverized garbage 12 calculated by the current measurement and the weight of the pulverized garbage 12 calculated by the previous measurement is less than 5 kg (predetermined value), the weight measurement is performed every 5 minutes ( Change every second set time).

生ごみ処理装置Aの具体的な運転例を、以下の実験例1〜3に示す。
[表1]

Figure 0004685537
(実験例1)
図3および表1に示す実験例1では、運転12時間目で粉砕生ごみ12の重量が48kgとなり、運転13時間目で44kgとなり、運転13時間目で重量差が5kg(所定値)を下回る状態になった。このため、運転13時間目以降、重量測定の間隔を5分毎に短縮した。 Specific operation examples of the garbage disposal apparatus A are shown in Experimental Examples 1 to 3 below.
[Table 1]
Figure 0004685537
(Experimental example 1)
In Experimental Example 1 shown in FIG. 3 and Table 1, the weight of the crushed garbage 12 is 48 kg at the 12th hour of operation, 44 kg at the 13th hour of operation, and the weight difference is less than 5 kg (predetermined value) at the 13th hour of operation. It became a state. For this reason, after the 13th hour of operation, the weight measurement interval was shortened every 5 minutes.

実験例1では、実際の乾燥完了は運転13時間目であるが、重量の経時変化が略ゼロなった時点を、制御器9のマイクロコンピュータが判別するのが運転13時間5分目であるので、運転13時間5分目の粉砕生ごみ12の重量算出時に乾燥処理が完了したと判別して乾燥処理を終了する様にする。
なお、運転13時間目以降、乾燥処理を継続しても、算出される粉砕生ごみ12の重量は、44kgと略一定値を維持することを確認した。
In Experimental Example 1, the actual completion of drying is at the 13th hour of operation, but the microcomputer of the controller 9 discriminates when the change in weight with time is substantially zero at the 13th hour and 5 minutes of operation. Then, it is determined that the drying process is completed when calculating the weight of the pulverized garbage 12 at 13 hours and 5 minutes of operation, and the drying process is terminated.
Note that it was confirmed that the calculated weight of the crushed garbage 12 was maintained at a substantially constant value of 44 kg even if the drying process was continued after the 13th hour of operation.

(実験例2)
図4に示す実験例2では、運転3時間目に、乾燥処理停止を行った後に粉砕生ごみ12を160kg程度、再投入し、投入後、乾燥処理を再開した。
運転14時間目で粉砕生ごみ12の重量が69.0kgとなり、運転15時間目で64.2kgとなり、運転15時間目で重量差が5kg(所定値)を下回る状態になった。このため、運転15時間目以降、重量測定の間隔を5分毎に短縮した。
(Experimental example 2)
In Experimental Example 2 shown in FIG. 4, after the drying process was stopped at about 3 hours after operation, about 160 kg of pulverized garbage 12 was recharged, and after the charging, the drying process was resumed.
The weight of the pulverized garbage 12 was 69.0 kg at the 14th hour of operation, 64.2 kg at the 15th hour of operation, and the weight difference was less than 5 kg (predetermined value) at the 15th hour of operation. Therefore, after the 15th hour of operation, the weight measurement interval was shortened every 5 minutes.

実験例2では、実際の乾燥完了は運転15時間目であるが、重量の経時変化が略ゼロなった時点を、制御器9のマイクロコンピュータが判別するのが運転15時間5分目であるので、運転15時間5分目の粉砕生ごみ12の重量算出時に乾燥処理が完了したと判別して乾燥処理を終了する様にする。
なお、運転15時間目以降、乾燥処理を継続しても、算出される粉砕生ごみ12の重量は、64.2kgと略一定値を維持することを確認した。
In Experimental Example 2, the actual completion of drying is at the 15th hour of operation, but the microcomputer of the controller 9 discriminates the time point when the change with time of the weight becomes substantially zero at the 15th hour and 5 minutes of the operation. Then, it is determined that the drying process is completed when calculating the weight of the pulverized garbage 12 at 15 hours and 5 minutes of operation, and the drying process is terminated.
In addition, it confirmed that the weight of the calculated | required pulverized garbage 12 maintained the substantially constant value with 64.2 kg even if it continued the drying process after 15 hours of driving | operation.

(実験例3)
図5に示す実験例3では、運転2時間目に、乾燥処理停止を行った後に粉砕生ごみ12を110kg程度、再投入し、投入後、乾燥処理を再開した。
更に、運転4時間目に、乾燥処理停止を行った後に粉砕生ごみ12を85kg程度、再投入し、投入後、乾燥処理を再開した。
運転16時間目で粉砕生ごみ12の重量が70.0kgとなり、運転17時間目で68.7kgとなり、運転17時間目で重量差が5kg(所定値)を下回る状態になった。このため、運転17時間目以降、重量測定の間隔を5分毎に短縮した。
(Experimental example 3)
In Experimental Example 3 shown in FIG. 5, about 110 kg of crushed garbage 12 was recharged after stopping the drying process at the second hour of operation, and the drying process was resumed after the charging.
Further, after the drying process was stopped at the fourth hour after the operation, about 85 kg of crushed garbage 12 was recharged, and the drying process was resumed after the charging.
The weight of the crushed garbage 12 became 70.0 kg at 16 hours of operation, 68.7 kg at 17 hours of operation, and the weight difference became less than 5 kg (predetermined value) at 17 hours of operation. Therefore, after the 17th hour of operation, the weight measurement interval was shortened every 5 minutes.

実験例3では、実際の乾燥完了は運転17時間目であるが、重量の経時変化が略ゼロになった時点を、制御器9のマイクロコンピュータが判別するのが運転17時間5分目であるので、運転17時間5分目の粉砕生ごみ12の重量算出時に乾燥処理が完了したと判別して乾燥処理を終了する様にする。
なお、運転17時間目以降、乾燥処理を継続しても、算出される粉砕生ごみ12の重量は、68.7kgと略一定値を維持することを確認した。
In Experimental Example 3, the actual completion of drying is at the 17th hour of operation, but the microcomputer of the controller 9 discriminates the time point when the change in weight with time is substantially zero at the 17th hour and 5 minutes of operation. Therefore, it is determined that the drying process is completed when calculating the weight of the crushed garbage 12 at 17 hours and 5 minutes of operation, and the drying process is terminated.
In addition, it confirmed that the weight of the calculated | required grinding | pulverization garbage 12 maintained a substantially constant value with 68.7 kg even if it continued a drying process after 17 hours of driving | operation.

本実施例の生ごみ処理装置Aは、以下の利点を有する。
生ごみ処理装置Aの制御器9のマイクロコンピュータは、各重量センサ8が検出するセンサ別重量を合算して全重量を測定する重量測定を60分毎に行い、この測定した全重量から空重量(脚部31を含む処理槽3+ダブルパドル4+モータ43+プーリー+チェーンの重量)を差し引いて粉砕生ごみ12の重量を算出する構成である。そして、測定して算出された粉砕生ごみ12の重量と、前回測定して算出された粉砕生ごみ12の重量との差が5kgを下回ると、上記重量測定を5分毎に変更し、重量の経時変化が略ゼロになると乾燥処理が完了したと判定する構成である。
このため、乾燥処理の開始初期における過剰な重量測定を防止できるとともに、処理槽3内へ投入(1回の投入〜複数回の投入)された粉砕生ごみ12の量や種類に関わらず、乾燥処理の完了を精度良く判定できる。
The garbage disposal apparatus A of the present embodiment has the following advantages.
The microcomputer of the controller 9 of the garbage disposal apparatus A performs weight measurement for measuring the total weight by adding the weights for each sensor detected by the respective weight sensors 8 every 60 minutes, and from this measured total weight to the empty weight. The weight of the pulverized garbage 12 is calculated by subtracting (the weight of the processing tank 3 including the leg 31 + double paddle 4 + motor 43 + pulley + chain). And if the difference between the weight of the pulverized garbage 12 calculated by measurement and the weight of the pulverized garbage 12 calculated by the previous measurement is less than 5 kg, the weight measurement is changed every 5 minutes, and the weight This is a configuration in which it is determined that the drying process has been completed when the change with time of time becomes substantially zero.
For this reason, it is possible to prevent excessive weight measurement at the beginning of the drying process, and to dry regardless of the amount and type of the crushed garbage 12 fed into the treatment tank 3 (one charge to multiple charges). Completion of processing can be accurately determined.

生ごみ処理装置Aは、有機物分解微生物を用いていないので、有機物分解微生物の維持管理および補充は不要である。
高温蒸気の流量の経時変化を監視する必要がないので、流量計は不要である。また、槽内温度および蒸気流量の経時変化を、温度計および流量計を目視して監視する常駐作業員も不要である。
Since the garbage disposal apparatus A does not use organic matter-decomposing microorganisms, maintenance and replenishment of organic matter-decomposing microorganisms is not necessary.
Since there is no need to monitor the change in the flow rate of the high-temperature steam over time, a flow meter is unnecessary. Further, there is no need for a resident worker who visually monitors the temperature change in the tank and the steam flow rate by visually monitoring the thermometer and the flow meter.

ダブルパドル4は、回転軸40の長さを均等分する各位置で、端面側から見ると放射状になる様に、先端に攪拌板42を配設したシャフト41(七本)を回転軸40に直交して貫設する構成であり、槽中央に位置する攪拌板42は、回転軸40に対して平行に配設され、図示槽左方・右方に位置する攪拌板42は、シャフト41の先端に、略逆ハの字状および略ハの字状に配設されている。このため、乾燥処理中の粉砕生ごみ12が処理槽3の中央部内へ集まる。   The double paddle 4 is provided with shafts (seven shafts) each having a stirring plate 42 at the tip so that the rotary shaft 40 is radially viewed from the end face at each position that equally divides the length of the rotary shaft 40. The stirrer plate 42 is arranged in a perpendicular manner, and the stirrer plate 42 located in the center of the tank is disposed in parallel to the rotating shaft 40. At the tip, it is arranged in a substantially inverted C shape and a substantially C shape. For this reason, the pulverized garbage 12 during the drying process is collected in the central portion of the treatment tank 3.

生ごみ取出口36を処理槽3の中央下面に形成しているので、乾燥処理が完了したごみを搬出する作業を効率良く行える。また、乾燥処理が完了したごみが処理槽3の中央部内へ集まるので生ごみ取出口36から容易に取り出すことができる。
更に、乾燥処理中に処理槽3内の粉砕生ごみ12が、槽端に偏ることを防止できるので、重量センサ8による重量の経時変化を精度良く計測することができる。なお、攪拌回転体としてダブルパドル4を用いているので、乾燥処理中の粉砕生ごみ12をバランス良く静かに掻き混ぜることができるので、重量センサ8による重量計測を、ダブルパドル4の回転を止めずに行うことができる。
Since the garbage outlet 36 is formed in the lower surface of the center of the treatment tank 3, it is possible to efficiently carry out the work of carrying out the garbage after the drying process. Moreover, since the garbage which completed the drying process collects in the center part of the processing tank 3, it can take out easily from the garbage removal port 36. FIG.
Furthermore, since it is possible to prevent the pulverized garbage 12 in the treatment tank 3 from being biased toward the tank end during the drying process, it is possible to accurately measure a change in weight with time by the weight sensor 8. In addition, since the double paddle 4 is used as the stirring rotating body, the ground garbage 12 being dried can be gently agitated in a balanced manner, so that the weight measurement by the weight sensor 8 is stopped. Can be done without.

粉砕生ごみ12を搬入する投入チューブ25は柔軟性を有する管であり、蒸気導入管5の垂直部分にフレキシブルジョイント52を配し、排気管6の垂直部分にフレキシブルジョイント61を配している。
つまり、生ごみ処理装置Aは、蒸気導入管5、投入チューブ25、排気管6と処理槽3とを柔軟に連結しているので、投入チューブ25や管5、6の重量が処理槽3に殆どかからない。このため、ダブルパドル4、粉砕生ごみ12、および処理槽3の大凡の合計荷重を重量センサ8で受けることができ、重量の経時変化を支障なく監視することができる。
The input tube 25 for carrying the pulverized garbage 12 is a flexible tube. A flexible joint 52 is disposed in a vertical portion of the steam introduction tube 5, and a flexible joint 61 is disposed in a vertical portion of the exhaust pipe 6.
That is, the garbage processing apparatus A flexibly connects the steam introduction pipe 5, the input tube 25, the exhaust pipe 6 and the processing tank 3, so that the weight of the input tube 25 and the pipes 5, 6 is added to the processing tank 3. It hardly takes. For this reason, an approximate total load of the double paddle 4, the pulverized garbage 12, and the treatment tank 3 can be received by the weight sensor 8, and the change with time of the weight can be monitored without any trouble.

処理槽3内の真空度を、−50kPa〜−90kPaに維持し、処理槽3内を70℃〜80℃に加熱する構成である。
このため、水の沸点が適度に下がり、粉砕生ごみ12から効率良く水分が抜け出るとともに、油分は抜け出難い。
The vacuum degree in the processing tank 3 is maintained at −50 kPa to −90 kPa, and the processing tank 3 is heated to 70 ° C. to 80 ° C.
For this reason, the boiling point of water falls moderately, water | moisture content escapes efficiently from the grinding | pulverization garbage 12, and oil is hard to escape | omit.

本発明の実施例1に係る生ごみ処理装置の構造を示す説明図である。It is explanatory drawing which shows the structure of the garbage processing apparatus which concerns on Example 1 of this invention. その生ごみ処理装置の外観を示す説明図である。It is explanatory drawing which shows the external appearance of the garbage processing apparatus. 実験例1に係る、運転時間と、重量、温度、真空度との関係を示すグラフである。It is a graph which shows the relationship between the operation time based on Experimental example 1, and a weight, temperature, and a vacuum degree. 実験例2に係る、運転時間と重量との関係を示すグラフである。It is a graph which shows the relationship between driving | running time and a weight based on Experimental example 2. FIG. 実験例3に係る、運転時間と重量との関係を示すグラフである。It is a graph which shows the relationship between driving | running time and a weight based on Experimental example 3. FIG.

符号の説明Explanation of symbols

A 生ごみ処理装置
2 粉砕器(生ごみ粉砕装置)
3 処理槽
4 ダブルパドル(攪拌回転体)
5 蒸気導入管
6 排気管(減圧手段)
8 重量センサ
9 制御器(乾燥評価手段)
12 粉砕生ごみ
25 投入チューブ(ごみ投入管)
31 脚部(脚)
35 生ごみ投入口
36 生ごみ取出口
40 回転軸
41 シャフト
42 攪拌板
50 ボイラー(加熱手段)
51 高温水蒸気(水蒸気)
60 真空ポンプ(減圧手段)
63 開閉弁(減圧手段)
67、71 複水器(凝縮手段)
74 冷却ファン(凝縮手段)
A Garbage disposal device 2 Crusher (garbage crusher)
3 Treatment tank 4 Double paddle (Stirring rotating body)
5 Steam introduction pipe 6 Exhaust pipe (pressure reduction means)
8 Weight sensor 9 Controller (Drying evaluation means)
12 Ground garbage 25 Input tube (trash input tube)
31 Leg (leg)
35 Garbage inlet 36 Garbage outlet 40 Rotating shaft 41 Shaft 42 Stirring plate 50 Boiler (heating means)
51 High-temperature steam (steam)
60 Vacuum pump (pressure reduction means)
63 On-off valve (pressure reduction means)
67, 71 Water doubler (condensing means)
74 Cooling fan (condensing means)

Claims (4)

中空円柱状を呈し、水平に配される脚付きの処理槽と、
気密性を保って前記処理槽の左右端面に回転軸の各軸端部を軸着し、槽内の粉砕生ごみを掻き混ぜる攪拌回転体と、
槽外で発生させた水蒸気の熱を前記処理槽に伝熱して前記槽内の前記粉砕生ごみを加熱する加熱手段と、
前記処理槽に排気管を連結するとともに、該排気管に介設した真空ポンプで槽内空気を排気する減圧手段と、
排気空気中に含まれる水分を冷却して復水させる凝縮手段とを備え、
前記処理槽の中空部内に粉砕生ごみを投入して密閉し、前記減圧手段により前記槽内を所定の真空度に保持するとともに、前記加熱手段で槽内を所定温度に加熱しながら前記攪拌回転体を低速回転して、前記粉砕生ごみを真空乾燥させる生ごみ処理装置であって、
前記脚を上載して、前記攪拌回転体、前記粉砕生ごみ、および前記処理槽の合計荷重を受ける重量センサを複数個、配設し、
これら重量センサにより検出される重量の経時変化を監視する乾燥評価手段を設け、
該乾燥評価手段は、各重量センサが検出するセンサ別重量を加算して合計重量を検出する重量測定を第1設定時間毎に行うとともに、
前回測定した重量との差が所定値を下回ると、各重量センサが検出するセンサ別重量を加算して合計重量を検出する重量測定を、前記第1設定時間より短く設定した第2設定時間毎に行い、
この第2設定時間毎に行う重量測定の経時変化が略ゼロになると乾燥処理が完了したと判定することを特徴とする生ごみ処理装置。
A processing tank with a leg that is hollow and has a horizontal arrangement,
A stirring rotator that axially attaches each shaft end of the rotating shaft to the left and right end surfaces of the treatment tank while maintaining airtightness, and stirs the crushed garbage in the tank,
Heating means for transferring the heat of water vapor generated outside the tank to the treatment tank and heating the crushed garbage in the tank;
A pressure reducing means for connecting an exhaust pipe to the treatment tank and exhausting the air in the tank with a vacuum pump interposed in the exhaust pipe;
Condensing means for cooling and condensing moisture contained in the exhaust air,
Crushed garbage is put into the hollow portion of the treatment tank and sealed, the inside of the tank is maintained at a predetermined vacuum level by the decompression means, and the stirring rotation is performed while the inside of the tank is heated to a predetermined temperature by the heating means. A garbage disposal device for rotating the body at low speed and vacuum drying the crushed garbage,
A plurality of weight sensors that receive the total load of the stirring rotating body, the pulverized garbage, and the treatment tank are disposed on the legs.
A drying evaluation means is provided for monitoring changes with time in weight detected by these weight sensors ,
The dry evaluation means performs weight measurement for adding a sensor-specific weight detected by each weight sensor to detect a total weight at each first set time,
When the difference from the previously measured weight falls below a predetermined value, the weight measurement for detecting the total weight by adding the weight for each sensor detected by each weight sensor is performed every second set time set shorter than the first set time. To
A garbage disposal apparatus , wherein the drying process is determined to be completed when the time-dependent change in weight measurement performed every second set time becomes substantially zero .
前記処理槽の端部上面に生ごみ投入口が形成され、
前記処理槽の中央下面に生ごみ取出口が形成され、
前記攪拌回転体は、所定位置で前記回転軸と直交して放射状に貫設される複数のシャフトと、これらシャフトの先端に配設される攪拌板とからなるダブルパドルであり、
槽中央に位置する前記攪拌板は、前記回転軸に対して平行に配設され、
槽中央以外に位置する前記攪拌板は、前記シャフトの先端に、略ハの字状および略逆ハの字状に配設されていることを特徴とする請求項1に記載の生ごみ処理装置。
A garbage input is formed on the upper surface of the end of the treatment tank,
A garbage outlet is formed on the lower center surface of the treatment tank,
The stirring rotator is a double paddle comprising a plurality of shafts that are radially penetrated perpendicularly to the rotation axis at predetermined positions, and a stirring plate disposed at the tip of these shafts,
The stirring plate located in the center of the tank is disposed in parallel to the rotation axis,
2. The garbage disposal apparatus according to claim 1, wherein the stirring plate located at a position other than the center of the tank is disposed at the tip of the shaft in a substantially C shape and a substantially inverted C shape. .
前記槽外で発生させた水蒸気の熱を前記処理槽に伝熱するための蒸気導入管、生ごみ粉砕装置と前記生ごみ取出口とを接続するごみ投入管、および槽内空気を抜くための前記排気管に関し、各管と前記処理槽とを柔軟に連結したことを特徴とする請求項1または請求項2に記載の生ごみ処理装置。   A steam introduction pipe for transferring heat of water vapor generated outside the tank to the treatment tank, a garbage input pipe connecting the garbage pulverizer and the garbage outlet, and for extracting air in the tank The garbage processing apparatus according to claim 1 or 2, wherein each pipe and the processing tank are flexibly connected to the exhaust pipe. 前記減圧手段により前記槽内の真空度を、−40kPa〜−100kPa、好ましくは、−50kPa〜−90kPaに維持するとともに、
前記加熱手段により前記槽内を50℃〜85℃、好ましくは、70℃〜80℃に加熱することを特徴とする請求項1乃至請求項3の何れかに記載の生ごみ処理装置。
While maintaining the degree of vacuum in the tank by the decompression means at −40 kPa to −100 kPa, preferably −50 kPa to −90 kPa,
The garbage processing apparatus according to any one of claims 1 to 3, wherein the inside of the tank is heated to 50 ° C to 85 ° C, preferably 70 ° C to 80 ° C by the heating means.
JP2005217877A 2005-07-27 2005-07-27 Garbage disposal equipment Expired - Fee Related JP4685537B2 (en)

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