JP4678195B2 - Phenanthrenequinone derivative and method for producing the same - Google Patents

Phenanthrenequinone derivative and method for producing the same Download PDF

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JP4678195B2
JP4678195B2 JP2005027732A JP2005027732A JP4678195B2 JP 4678195 B2 JP4678195 B2 JP 4678195B2 JP 2005027732 A JP2005027732 A JP 2005027732A JP 2005027732 A JP2005027732 A JP 2005027732A JP 4678195 B2 JP4678195 B2 JP 4678195B2
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大 小黒
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Mitsubishi Gas Chemical Co Inc
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Description

本発明は、新規な9,10−フェナントレンキノン誘導体に関し、高分子材料や樹脂材料、レジスト材料の原料、例えば、ポリカーボネート、ポリアリレート等の熱可塑性樹脂の原料、エポキシ樹脂等の熱硬化性樹脂の原料、硬化剤、改質剤等,または分子性レジスト用化合物として有用な新規な化合物に関する。   The present invention relates to a novel 9,10-phenanthrenequinone derivative, a polymer material, a resin material, a raw material for a resist material, for example, a raw material for a thermoplastic resin such as polycarbonate or polyarylate, or a thermosetting resin such as an epoxy resin. The present invention relates to a novel compound useful as a raw material, a curing agent, a modifier, etc., or a compound for molecular resist.

ポリカーボネート、ポリアリレート等の熱可塑性樹脂の原料、エポキシ樹脂等の熱硬化性樹脂の原料、硬化剤、改質剤等として種々のビスフェノールが用いられているが、耐熱性、耐水性、耐薬品性、電気特性、機械特性等の諸特性の一段の向上が求められている。また、レジスト材料のベース化合物として,ビスフェノール化合物が有用であることが報告されている(非特許文献1参照。)。しかしながら、従来のビスフェノール化合物は耐熱性が十分とはいえない。
Polymer Preprints, Japan Vol.53, No.2, 1Pc117
Various bisphenols are used as raw materials for thermoplastic resins such as polycarbonate and polyarylate, raw materials for thermosetting resins such as epoxy resins, curing agents, modifiers, etc., but heat resistance, water resistance, chemical resistance Further improvements in various characteristics such as electrical characteristics and mechanical characteristics are demanded. Further, it has been reported that a bisphenol compound is useful as a base compound of a resist material (see Non-Patent Document 1). However, it cannot be said that the conventional bisphenol compound has sufficient heat resistance.
Polymer Preprints, Japan Vol.53, No.2, 1Pc117

本発明の目的は、高分子材料や樹脂材料の原料、レジスト材料の原料に用いられるビスフェノール化合物を提供することにある。     An object of the present invention is to provide a bisphenol compound used as a raw material for polymer materials and resin materials and a raw material for resist materials.

本発明者は、鋭意検討した結果、9,10−フェナントレンキノンから誘導されるビスフェノール化合物が、上記課題を解決し得ることを見出し、本発明を完成するに至った。
すなわち本発明は、下記の[1]〜[2]の化合物、[3]の製造方法に関するものである。
As a result of intensive studies, the present inventors have found that a bisphenol compound derived from 9,10-phenanthrenequinone can solve the above problems, and have completed the present invention.
That is, the present invention relates to the following compounds [1] to [2] and a method for producing [3].

[1] 一般式(1)で示される化合物。

Figure 0004678195

(式(1)中、
、Rは、炭素数1〜6のアルキル基であり;
m0、n0は1〜3の整数であり;
m1、n1は0〜3の整数であり;
2≦m0+m1≦5 、2≦n0+n1≦5の条件を満たす。但し、複数個のR、Rは、各々同一でも異なっていても良い。) [1] A compound represented by the general formula (1).
Figure 0004678195

(In the formula (1),
R 1 and R 2 are alkyl groups having 1 to 6 carbon atoms;
m0 and n0 are integers of 1 to 3;
m1 and n1 are integers of 0 to 3;
The condition of 2 ≦ m0 + m1 ≦ 5 and 2 ≦ n0 + n1 ≦ 5 is satisfied. However, the plurality of R 1 and R 2 may be the same or different. )

[2] 一般式(2)で示される[1]に記載の化合物。

Figure 0004678195

(式(2)中、p1、p2、q1、q2は0または1の整数である。) [2] The compound according to [1] represented by the general formula (2).
Figure 0004678195

(In formula (2), p1, p2, q1, and q2 are 0 or an integer of 1.)

[3] 9,10−フェナントレンキノンおよびフェノール化合物をチオ酢酸又はβ−メルカプトプロピオン酸、ならびに塩酸または硫酸の存在下で反応させることを特徴とする一般式(1)の化合物の製造方法。

Figure 0004678195

(式(1)中、
、Rは、炭素数1〜6のアルキル基であり;
m0、n0は1〜3の整数であり;
m1、n1は0〜3の整数であり;
2≦m0+m1≦5 、2≦n0+n1≦5の条件を満たす。但し、複数個のR、Rは、各々同一でも異なっていても良い。) [3] A process for producing a compound of the general formula (1), comprising reacting 9,10-phenanthrenequinone and a phenol compound in the presence of thioacetic acid or β-mercaptopropionic acid, and hydrochloric acid or sulfuric acid.
Figure 0004678195

(In the formula (1),
R 1 and R 2 are alkyl groups having 1 to 6 carbon atoms;
m0 and n0 are integers of 1 to 3;
m1 and n1 are integers of 0 to 3;
The condition of 2 ≦ m0 + m1 ≦ 5 and 2 ≦ n0 + n1 ≦ 5 is satisfied. However, the plurality of R 1 and R 2 may be the same or different. )

本発明のビスフェノール化合物は、高分子材料や樹脂材料の原料、レジスト材料の原料、例えば、ポリカーボネート、ポリアリレート等の熱可塑性樹脂の原料、エポキシ樹脂等の熱硬化性樹脂の原料、硬化剤、改質剤等、または分子性レジスト用化合物の原料として有用である。   The bisphenol compound of the present invention is a raw material for polymer materials and resin materials, a raw material for resist materials, for example, a raw material for thermoplastic resins such as polycarbonate and polyarylate, a raw material for thermosetting resins such as epoxy resins, a curing agent, a modified material. It is useful as a raw material for a quality agent or a molecular resist compound.

本発明の化合物(以下、化合物(A)と称する。)は、一般式(1)で示される化合物である。
化合物(A)において、2つのフェニル基の置換基(アルキル基および水酸基)の数と位置は異なっていてもよいが、同一であるのが好ましい。
The compound of the present invention (hereinafter referred to as compound (A)) is a compound represented by the general formula (1).
In the compound (A), the number and position of substituents (alkyl group and hydroxyl group) of two phenyl groups may be different, but are preferably the same.

化合物(A)において、R1及びR2は炭素数1〜6のアルキル基である。具体例としては、メチル、エチル、n−プロピル、イソプロピル、n−ブチル、イソブチル、sec−ブチル、t−ブチル、ペンチル、ヘキシルなどの直鎖又は分枝を有するアルキル基が挙げられる。 In the compound (A), R 1 and R 2 are alkyl groups having 1 to 6 carbon atoms. Specific examples include linear or branched alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, t-butyl, pentyl, hexyl and the like.

中でも、R1及びR2は、好ましくはメチル基である。n1およびm1は0〜2が好ましい。
水酸基の数を示すn0、m0はともに1が好ましく、置換位置は、フェナントレン環に結合するベンゼン環の位置番号4が好ましい。
1及びR2の置換位置は、フェナントレン環に結合するベンゼン環の位置番号2および/または5が好ましい。
化合物(A)は、好ましくは一般式(2)で示される化合物である。
Among these, R 1 and R 2 are preferably methyl groups. n1 and m1 are preferably 0 to 2.
Both n0 and m0 indicating the number of hydroxyl groups are preferably 1, and the substitution position is preferably position number 4 of the benzene ring bonded to the phenanthrene ring.
The substitution positions of R 1 and R 2 are preferably position numbers 2 and / or 5 of the benzene ring bonded to the phenanthrene ring.
The compound (A) is preferably a compound represented by the general formula (2).

本発明の一般式(1)の化合物は、例えば、9,10−フェナントレンキノンおよびフェノール化合物をチオ酢酸又はβ−メルカプトプロピオン酸、ならびに塩酸または硫酸の存在下で反応させて製造できる。   The compound of the general formula (1) of the present invention can be produced, for example, by reacting 9,10-phenanthrenequinone and a phenol compound in the presence of thioacetic acid or β-mercaptopropionic acid, and hydrochloric acid or sulfuric acid.

本発明に用いるフェノール化合物として、フェノール、レゾルシノール、カテコール、ピロガロール、o−クレゾール、m−クレゾール、p−クレゾール、2,3−キシレノール、2,4−キシレノール、2,5−キシレノール、2,6−キシレノール、2,3,5−トリメチルフェノール、2,3,6−トリメチルフェノール等が挙げられる。
特にフェノール、レゾルシノール、カテコール、ピロガロール、o−クレゾール、2,6−キシレノールが好ましい。
フェノール化合物として1種類または2種類以上を用いることができる。
As the phenol compound used in the present invention, phenol, resorcinol, catechol, pyrogallol, o-cresol, m-cresol, p-cresol, 2,3-xylenol, 2,4-xylenol, 2,5-xylenol, 2,6- Examples include xylenol, 2,3,5-trimethylphenol, and 2,3,6-trimethylphenol.
In particular, phenol, resorcinol, catechol, pyrogallol, o-cresol, and 2,6-xylenol are preferable.
One type or two or more types can be used as the phenol compound.

反応は、9,10−フェナントレンキノン1モルに対しフェノール化合物を2モル〜過剰量、チオ酢酸又はβ−メルカプトプロピオン酸及び塩酸または硫酸を0.001〜1モル使用し、70〜120℃で20分〜20時間程度反応させることにより、有利に進行する。
反応の終点は、9,10−フェナントレンキノンの残存量をガスクロマトグラフィーで追跡し、残存量を示すピーク面積が減少しなくなった時点を以って反応の終点と判断できる。
反応終了後、例えば,反応液にメタノールもしくはイソプロピルアルコールを加えて60℃まで加温し1時間撹拌を継続し、次に純水を加えて反応生成物を析出させ、室温まで冷却した後、濾過を行って一般式(1)の化合物を主成分とする固形物を分離できる。得られた固形物を濾過し、乾燥させた後、目的化合物が得られる。
本発明の一般式(2)の化合物は、フェノール化合物としてフェノール、o−クレゾール、2,6−キシレノールから選ばれる1種以上を用いることにより、一般式(1)の化合物と同様に製造できる。
In the reaction, 2 mol to excess of a phenol compound and 0.001 to 1 mol of thioacetic acid or β-mercaptopropionic acid and hydrochloric acid or sulfuric acid are used with respect to 1 mol of 9,10-phenanthrenequinone and 20 to 70 to 120 ° C. The reaction proceeds advantageously by reacting for about 20 minutes.
The end point of the reaction can be determined as the end point of the reaction by tracking the remaining amount of 9,10-phenanthrenequinone by gas chromatography and the peak area indicating the remaining amount no longer decreases.
After completion of the reaction, for example, methanol or isopropyl alcohol is added to the reaction solution, and the mixture is heated to 60 ° C. and stirred for 1 hour. Next, pure water is added to precipitate a reaction product, which is cooled to room temperature and filtered. Can be used to separate a solid containing the compound of general formula (1) as a main component. The obtained solid is filtered and dried, and then the target compound is obtained.
The compound of General formula (2) of this invention can be manufactured similarly to the compound of General formula (1) by using 1 or more types chosen from phenol, o-cresol, and 2, 6- xylenol as a phenol compound.

以下、実施例を挙げて、本発明の実施の形態をさらに具体的に説明する。但し、本発明は、これらの実施例に特に限定はされない。
なお、化合物の評価方法は次の通りである。
<ガラス転移温度の測定>
島津製作所製DSC/TA−50WSを使用し、試料約10mgをアルミニウム製非密封容器に入れ、窒素ガス(30ml/min)気流中昇温速度20℃/minで250℃まで昇温した。アルミニウム製非密封容器を急冷後、再び窒素ガス(30ml/min)気流中昇温速度20℃/minで250℃まで昇温することにより、DSC測定を行った。その際、ベースラインに不連続的部分が現れる領域の中点(比熱が半分に変化したところ)の温度をガラス転移点(Tg)とし、吸熱ピークの極小値を示す温度を融点(Tm)とした。
Hereinafter, the embodiment of the present invention will be described more specifically with reference to examples. However, the present invention is not particularly limited to these examples.
In addition, the evaluation method of a compound is as follows.
<Measurement of glass transition temperature>
Using DSC / TA-50WS manufactured by Shimadzu Corporation, about 10 mg of a sample was put in an aluminum non-sealed container and heated to 250 ° C. at a temperature rising rate of 20 ° C./min in a nitrogen gas (30 ml / min) airflow. After rapidly cooling the aluminum non-sealed container, DSC measurement was performed by heating again to 250 ° C. at a temperature rising rate of 20 ° C./min in a nitrogen gas (30 ml / min) stream. At that time, the temperature at the midpoint of the region where the discontinuous portion appears in the baseline (where the specific heat has changed to half) is defined as the glass transition point (Tg), and the temperature indicating the minimum value of the endothermic peak is defined as the melting point (Tm). did.

<実施例1>
攪拌機、冷却管及びビュレットを備えた内容積100mlの容器に9,10−フェナントレンキノン(アクロスオーガニックス製)10.4g(0.05mol)とフェノール(関東化学工業製)18.8g(0.2mol)を仕込み、β−メルカプトプロピオン酸5mlと95%の硫酸5mlを加えて、反応液を85℃で6時間撹拌して反応を完結させた。反応終了後、反応液にメタノールもしくはイソプロピルアルコール50gを加えて60℃まで加温し、1時間撹拌を継続した。次に純水90gを加えて反応生成物を析出させ、室温まで冷却した後、濾過を行って分離した。得られた固形物を濾過し、乾燥させた後、目的化合物(1−1)が得られた。400MHz-H−NMRにより式(1−1)の化学構造を有することを確認した。目的化合物(1−1)のガラス転移温度を測定したところ119℃であり、融点を持たなかった。
H−NMR:(400MHz、d-DMSO、内部標準TMS)
δ(ppm)9.4(2H O−)、8.2〜7.3(8H Ph−Ph)、6.6(8H Ph−
<Example 1>
In a container with a volume of 100 ml equipped with a stirrer, a condenser and a burette, 10.4 g (0.05 mol) of 9,10-phenanthrenequinone (Across Organics) and 18.8 g (0.2 mol) of phenol (Kanto Chemical Industries) ), 5 ml of β-mercaptopropionic acid and 5 ml of 95% sulfuric acid were added, and the reaction solution was stirred at 85 ° C. for 6 hours to complete the reaction. After completion of the reaction, 50 g of methanol or isopropyl alcohol was added to the reaction solution and heated to 60 ° C., and stirring was continued for 1 hour. Next, 90 g of pure water was added to precipitate the reaction product, cooled to room temperature, and then filtered to separate. The obtained solid was filtered and dried, and then the target compound (1-1) was obtained. It was confirmed by 400 MHz- 1 H-NMR that it had the chemical structure of formula (1-1). It was 119 degreeC when the glass transition temperature of the target compound (1-1) was measured, and it did not have melting | fusing point.
1 H-NMR: (400 MHz, d-DMSO, internal standard TMS)
δ (ppm) 9.4 (2H 2 O— H ), 8.2 to 7.3 (8H Ph H —Ph H ), 6.6 (8H Ph— H )

Figure 0004678195
Figure 0004678195

<実施例2>
フェノールをo−クレゾール21.6g(0.2mol)に代え、β−メルカプトプロピオン酸5mlをチオ酢酸3mlに代えた以外は実施例1と同様に行い、目的化合物(1−2)を得た。400MHz-H−NMRにより式(1−2)の化学構造を有することを確認した。目的化合物(1−2)のガラス転移温度を測定したところ120℃であり、融点を持たなかった。
H−NMR:(400MHz、d-DMSO、内部標準TMS)
δ(ppm)9.4(2H O−)、8.2〜6.7(8H Ph−Ph)、6.7〜6.4(6H Ph−)、2.0(6H Ph−C
<Example 2>
The same procedure as in Example 1 was carried out except that 21.6 g (0.2 mol) of o-cresol was used and 5 ml of β-mercaptopropionic acid was replaced with 3 ml of thioacetic acid to obtain the target compound (1-2). It was confirmed by 400 MHz- 1 H-NMR that it had the chemical structure of formula (1-2). It was 120 degreeC when the glass transition temperature of the target compound (1-2) was measured, and it did not have melting | fusing point.
1 H-NMR: (400 MHz, d-DMSO, internal standard TMS)
δ (ppm) 9.4 (2H 2 O— H ), 8.2 to 6.7 (8H Ph H —Ph H ), 6.7 to 6.4 (6H Ph— H ), 2.0 (6H Ph -C H 3)

Figure 0004678195
Figure 0004678195

<実施例3>
フェノールを2,6−キシレノール24.4g(0.2mol)に代えた以外は実施例1と同様に行い、目的化合物(1−3)を得た。400MHz-H−NMRにより式(1−3)の化学構造を有することを確認した。目的化合物(1−3)のガラス転移温度を測定したところ130℃であり、融点は282℃であった。
H−NMR:(400MHz、d-DMSO、内部標準TMS)
δ(ppm)8.3(2H O−)、8.2〜6.7(8H Ph−Ph)、6.3(4H Ph−)、2.0(12H Ph−C
<Example 3>
The same procedure as in Example 1 was carried out except that phenol was replaced with 24.4 g (0.2 mol) of 2,6-xylenol to obtain the target compound (1-3). It was confirmed by 400 MHz- 1 H-NMR that it had the chemical structure of formula (1-3). It was 130 degreeC when the glass transition temperature of the target compound (1-3) was measured, and melting | fusing point was 282 degreeC.
1 H-NMR: (400 MHz, d-DMSO, internal standard TMS)
δ (ppm) 8.3 (2H 2 O— H ), 8.2 to 6.7 (8H Ph H —Ph H ), 6.3 (4H Ph— H ), 2.0 (12H Ph—C H 3 )

Figure 0004678195
Figure 0004678195

Claims (3)

一般式(1)で示される化合物。
Figure 0004678195

(式(1)中、
、Rは、炭素数1〜6のアルキル基であり;
m0、n0は1〜3の整数であり;
m1、n1は0〜3の整数であり;
2≦m0+m1≦5 、2≦n0+n1≦5の条件を満たす。但し、複数個のR、Rは、各々同一でも異なっていても良い。)
A compound represented by the general formula (1).
Figure 0004678195

(In the formula (1),
R 1 and R 2 are alkyl groups having 1 to 6 carbon atoms;
m0 and n0 are integers of 1 to 3;
m1 and n1 are integers of 0 to 3;
The condition of 2 ≦ m0 + m1 ≦ 5 and 2 ≦ n0 + n1 ≦ 5 is satisfied. However, the plurality of R 1 and R 2 may be the same or different. )
一般式(2)で示される請求項1に記載の化合物。
Figure 0004678195

(式(2)中、p1、p2、q1、q2は0または1の整数である。)
The compound of Claim 1 shown by General formula (2).
Figure 0004678195

(In formula (2), p1, p2, q1, and q2 are 0 or an integer of 1.)
9,10−フェナントレンキノンおよびフェノール化合物をチオ酢酸又はβ−メルカプトプロピオン酸、ならびに塩酸または硫酸の存在下で反応させることを特徴とする一般式(1)の化合物の製造方法。
Figure 0004678195

(式(1)中、
、Rは、炭素数1〜6のアルキル基であり;
m0、n0は1〜3の整数であり;
m1、n1は0〜3の整数であり;
2≦m0+m1≦5 、2≦n0+n1≦5の条件を満たす。但し、複数個のR、Rは、各々同一でも異なっていても良い。)
A process for producing a compound of the general formula (1), comprising reacting 9,10-phenanthrenequinone and a phenol compound in the presence of thioacetic acid or β-mercaptopropionic acid, and hydrochloric acid or sulfuric acid.
Figure 0004678195

(In the formula (1),
R 1 and R 2 are alkyl groups having 1 to 6 carbon atoms;
m0 and n0 are integers of 1 to 3;
m1 and n1 are integers of 0 to 3;
The condition of 2 ≦ m0 + m1 ≦ 5 and 2 ≦ n0 + n1 ≦ 5 is satisfied. However, the plurality of R 1 and R 2 may be the same or different. )
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