JP4664115B2 - Winding machine and winding method - Google Patents

Winding machine and winding method Download PDF

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JP4664115B2
JP4664115B2 JP2005117417A JP2005117417A JP4664115B2 JP 4664115 B2 JP4664115 B2 JP 4664115B2 JP 2005117417 A JP2005117417 A JP 2005117417A JP 2005117417 A JP2005117417 A JP 2005117417A JP 4664115 B2 JP4664115 B2 JP 4664115B2
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隆介 住友
渡 森川
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Bestec Corp
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Description

この発明は、多極電機子(主としてモータコア(リニアモータ用コアを含む))用の巻線機及び巻線方法に関する。   The present invention relates to a winding machine and a winding method for a multipole armature (mainly a motor core (including a linear motor core)).

従来、多極電機子(モータコア)の極(コア)にコイル形成用の線材を巻きつけるために巻線機が広く使用されている。モータ等、電機子の限られた大きさで性能をより良くするためには、多極電機子(ワーク)の限られた巻線スペースにいかに多くの巻線ができるかということが巻線機に要求される。それには、極に対し隣り合う線材同士を隙間なく整列して巻く、いわゆる整列巻が有効である。   2. Description of the Related Art Conventionally, a winding machine has been widely used to wind a wire for forming a coil around a pole (core) of a multipole armature (motor core). In order to improve performance with a limited size of an armature such as a motor, how many windings can be formed in a limited winding space of a multi-pole armature (work) As required. For this purpose, so-called aligned winding, in which the wires adjacent to the pole are aligned and wound without any gap, is effective.

ところで、リング状の外周を形成するヨーク部から半径方向内側に突出する複数の極を有するインナーコアタイプのワーク(多極電機子)の場合には、極数が増加する(多極化する)につれてスロット(隣接する極間の隙間)の幅が狭くなる。そのために、巻線用のノズルの移動距離(送り幅)が制限されたり、巻線のための線材が隣の極に接触したりすると、十分な整列巻ができなくなるおそれがある。   By the way, in the case of an inner core type work (multi-pole armature) having a plurality of poles projecting radially inward from the yoke part forming the ring-shaped outer periphery, the slot increases as the number of poles increases (multi-pole). The width of (the gap between adjacent poles) becomes narrow. Therefore, if the moving distance (feed width) of the winding nozzle is limited, or if the wire for the winding contacts the adjacent pole, there is a possibility that sufficient aligned winding cannot be performed.

そこで、インナーコアタイプのワークを帯状(ストレート状)に展開したストレートコアタイプのワークに巻線してから、リング状に折り曲げる方法が提案されている(特許文献1参照)。このようなストレートコアタイプのワークでは、スロットの幅が広くなり、また極の軸線方向が平行状になるので、ノズルによる巻線作業が容易になり、太い線径の線材でも使用可能になる。   In view of this, a method has been proposed in which an inner core type workpiece is wound around a straight core type workpiece developed in a strip shape (straight shape) and then bent into a ring shape (see Patent Document 1). In such a straight core type workpiece, the width of the slot is wide and the axial direction of the poles is parallel, so that the winding work by the nozzle is facilitated, and even a wire having a large wire diameter can be used.

ところが、ストレートコアタイプのワークでは、分割されたヨーク部の外面側(極と反対側)は円弧面等の曲面状を呈するとともに、極の軸線がすべて平行になるように調整されているわけではないので、ヨーク部(ワーク)の保持が安定しない。したがって、極の芯ぶれやヨーク部のがたつきによっては上記した整列巻ができなくなったり、巻線不良を発生したりするおそれがある。その場合には、線材が太いほど巻線時にワークに作用する力が大きくなるため、ストレートコアタイプの長所(太線巻き)が生かせなくなる。   However, in a straight core type workpiece, the outer surface side (the side opposite to the pole) of the divided yoke part has a curved surface shape such as an arc surface, and the pole axes are not adjusted to be parallel to each other. As a result, the holding of the yoke (work) is not stable. Therefore, depending on the pole runout and the rattling of the yoke portion, the above-described aligned winding may not be possible, or a winding failure may occur. In such a case, the thicker the wire, the greater the force acting on the workpiece during winding, and the advantage of the straight core type (thick wire winding) cannot be utilized.

特開2002−247788号公報JP 2002-247788 A

また、近年開発が活発化しているリニアモータ用のワークでも、ストレート状のヨーク部を有する場合がある。リニアモータに用いられるストレート状ヨーク部では、巻線後にリング状に折り曲げる必要はないので、ヨーク部の外面側を当初から平面状に形成しておくことができる。しかし、極のわずかな芯ぶれやヨーク部の微小ながたつきでも巻線後のモータ性能に大きく影響するため、上記と同様に、巻線時のヨーク部(ワーク)の安定した保持が必要となる。   Further, even linear motor workpieces that have been actively developed in recent years may have straight yoke portions. In a straight yoke portion used for a linear motor, it is not necessary to bend it into a ring shape after winding, so that the outer surface side of the yoke portion can be formed flat from the beginning. However, even if the core is slightly misaligned or the rattling of the yoke is greatly affected by the motor performance after winding, it is necessary to hold the yoke (work) stably during winding as above. It becomes.

本発明の課題は、ストレート状のヨーク部を有するワークを安定的に保持することによって、巻線精度を向上させることのできる巻線機及び巻線方法を提供することにある。   An object of the present invention is to provide a winding machine and a winding method capable of improving winding accuracy by stably holding a workpiece having a straight yoke portion.

課題を解決するための手段及び発明の効果Means for Solving the Problems and Effects of the Invention

上記の課題を解決するために、本発明の巻線機は、
所定の長さを有しストレート状に形成されるヨーク部と、そのヨーク部の表面から垂直状にかつ長手方向に沿って互いに平行状に突出する複数の極と、それらの極の先端部にそれぞれ形成される鍔部とを有するワークの各極に線材を巻き付けるための巻線機であって、
前記極の軸線周りでの周回移動とその軸線方向への送りとにより、前記ワークの各極に前記線材を保持しつつ巻き付ける1又は複数のノズルと、
前記ノズルで巻線中の極以外から選ばれた極に対応する鍔部を選択鍔部とし、その選択鍔部に前記軸線方向から接触して前記ワークを保持可能な1又は複数の保持具と、を備え、
前記保持具が前記選択鍔部に対して前記軸線方向に相対移動しかつその選択鍔部に接触することによって前記ワークを保持した状態で、前記ノズルにより前記極に巻線することを特徴とする。
In order to solve the above problems, the winding machine of the present invention is
A yoke portion that has a predetermined length and is formed in a straight shape, a plurality of poles that protrude perpendicularly from the surface of the yoke portion and parallel to each other in the longitudinal direction, and tip ends of the poles A winding machine for winding a wire around each pole of a workpiece having a flange part formed respectively;
One or a plurality of nozzles wound around each pole of the workpiece while holding the wire rod by a circular movement around the axis of the pole and feeding in the axial direction;
One or a plurality of holders capable of holding the workpiece by contacting the selected collar portion from the axial direction with a collar portion corresponding to a pole selected from other than the pole in the winding by the nozzle. With
The holding tool is wound around the pole by the nozzle in a state where the workpiece is held by moving relative to the selection rod portion in the axial direction and contacting the selection rod portion. .

また、上記の課題を解決するために、本発明の巻線方法は、
所定の長さを有しストレート状に形成されるヨーク部と、そのヨーク部の表面から垂直状にかつ長手方向に沿って互いに平行状に突出する複数の極と、それらの極の先端部にそれぞれ形成される鍔部とを有するワークの各極に線材を巻き付ける巻線方法であって、
前記極の軸線周りでの周回移動とその軸線方向への送りとにより、前記ワークの各極に前記線材を保持しつつ巻き付ける1又は複数のノズルと、
前記ノズルで巻線中の極以外から選ばれた極に対応する鍔部を選択鍔部とし、その選択鍔部に前記軸線方向から接触して前記ワークを保持可能な1又は複数の保持具と、を備え、
前記保持具を前記選択鍔部に対して前記軸線方向に相対移動させかつその選択鍔部に接触させることによって前記ワークを保持するワーク保持工程と、
前記保持具を前記選択鍔部に接触させることによって前記ワークを保持した状態で、前記ノズルによる前記極の軸線周りでの周回移動とその軸線方向への送りとにより、前記ワークの各極に前記線材を巻き付ける巻線工程と、
前記保持具を前記ワークに対して前記長手方向に相対移動させ、接触すべき前記選択鍔部を変更するワーク移動工程と、
を含むことを特徴とする。
Further, in order to solve the above problems, the winding method of the present invention is:
A yoke portion that has a predetermined length and is formed in a straight shape, a plurality of poles that protrude perpendicularly from the surface of the yoke portion and parallel to each other in the longitudinal direction, and tip ends of the poles A winding method for winding a wire around each pole of a workpiece having a flange portion formed respectively,
One or a plurality of nozzles wound around each pole of the workpiece while holding the wire rod by a circular movement around the axis of the pole and feeding in the axial direction;
One or a plurality of holders capable of holding the workpiece by contacting the selected collar portion from the axial direction with a collar portion corresponding to a pole selected from other than the pole in the winding by the nozzle. With
A workpiece holding step of holding the workpiece by moving the holder relative to the selection rod portion in the axial direction and contacting the selection rod portion;
In a state where the work is held by bringing the holding tool into contact with the selection rod portion, the nozzle moves around the axis of the pole and feeds in the axial direction to each pole of the work. A winding process for winding wire,
A workpiece moving step of moving the holder relative to the workpiece in the longitudinal direction and changing the selection flange to be contacted;
It is characterized by including.

このような巻線機(又は巻線方法)によれば、巻線時には保持具(例えば押え具)が選択鍔部(巻線中の極以外から選ばれた極に対応する鍔部)に接触(例えば押圧)することによってワークを保持した状態で、ノズルにより極に巻線する。したがって、保持具によって極の芯ぶれ(軸線の傾き)やヨーク部のがたつき(軸線方向の浮き上がり、平面的なずれ等)を減少ないし消滅させ、ワークを安定的に保持することができるので、巻線精度を向上させ整列巻が可能となる。   According to such a winding machine (or winding method), during winding, the holding tool (for example, the holding tool) contacts the selected collar (the collar corresponding to the pole selected from other than the pole in the winding). In a state where the workpiece is held by (for example, pressing), the nozzle is wound around the pole. Therefore, the holder can reduce or eliminate pole wobbling (inclination of the axis) and rattling of the yoke part (raising in the axial direction, planar displacement, etc.) and stably hold the workpiece. The winding accuracy can be improved and aligned winding becomes possible.

このとき、ノズルで巻線中の極を挟んで長手方向両側に位置する極のうち少なくともいずれかに対応する鍔部を選択鍔部とし、保持具はそれらの選択鍔部にそれぞれ軸線方向から接触・保持することが望ましい。保持具は巻線中の極を挟んで両側の鍔部に接触(例えば押圧)するので、ワークの保持が安定し、複数のノズルで同時に巻線を行なう場合でも、極の芯ぶれやヨーク部のがたつきに伴う巻線精度の低下を発生しにくくなる。   At this time, the flange corresponding to at least one of the poles located on both sides in the longitudinal direction across the pole in the winding with the nozzle is set as the selection flange, and the holder contacts each of the selection flanges from the axial direction.・ It is desirable to hold. Since the holder contacts (for example, presses) the flanges on both sides across the pole in the winding, the workpiece can be held stably, and even when winding with multiple nozzles at the same time, the pole runout and yoke part It becomes difficult to generate a decrease in winding accuracy due to rattling.

また、このような保持具を、選択鍔部に対して長手方向の全幅で接触できるように、選択鍔部1個分の長手方向の幅よりも広幅に形成すれば、保持具によるワークの保持がさらに安定する。   In addition, if such a holding tool is formed wider than the width in the longitudinal direction of one selected hook part so as to be able to contact the selected hook part with the full width in the longitudinal direction, the work can be held by the holder. Is more stable.

さらに、保持具は、各極への巻線時に、ワークに対して軸線方向に相対移動して選択鍔部に接触するとともに、各極への巻線が終わる毎に、ワークに対して長手方向に相対移動し、接触すべき選択鍔部を順次変更することができる。これによって、巻線する極が移動するにつれて、保持具が接触(押圧)すべき選択鍔部を長手方向に順次ずらして行けばよいので、保持具の長手方向の長さを短くでき、ひいては巻線機を小型化できる。   In addition, the holder moves relative to the workpiece in the axial direction when it is wound on each pole, contacts the selected collar, and every time the winding on each pole is finished, the holder is moved in the longitudinal direction. The selection collar to be contacted can be sequentially changed. As a result, as the winding pole moves, it is only necessary to sequentially shift the selection hooks to be contacted (pressed) in the longitudinal direction, so that the longitudinal length of the holding tool can be shortened, and consequently the winding. The wire machine can be downsized.

そして、ノズルはワークの相の数に対応して複数設けられるとともに、各相に対応する極に対して同時に巻線を行ない、複数のノズルで巻線中の各極の間に位置する極のうち少なくともいずれかに対応する鍔部をそれぞれ選択鍔部とし、保持具はそれらの選択鍔部に接触することができる。これによって、複数のノズルの間に確実に保持具を配置することができるので、ワークの保持が一層安定する。   A plurality of nozzles are provided corresponding to the number of phases of the workpiece, and windings are simultaneously performed on the poles corresponding to each phase, and a plurality of nozzles are arranged between the poles in the winding. Each of the collars corresponding to at least one of these is a selection collar, and the holder can be in contact with the selection collars. As a result, the holder can be reliably disposed between the plurality of nozzles, so that the workpiece can be held more stably.

そして、保持具とは極を挟んで軸線方向の反対側に、ヨーク部を保持するための副保持具を配置する場合には、ヨーク部のがたつき(軸線方向の浮き上がり、平面的なずれ等)をさらに減少させ、ワークを確実に位置決めできる。   When the auxiliary holder for holding the yoke part is arranged on the opposite side of the axial direction with respect to the holder, rattling of the yoke part (raising in the axial direction, plane deviation) Etc.) can be further reduced, and the workpiece can be positioned reliably.

上記の課題を解決するために、本発明の巻線機は具体的態様として、
水平方向に所定の長さを有しストレート状に形成されるヨーク部と、そのヨーク部の表面から垂直状にかつ長手方向に沿って互いに平行状に突出する複数の極と、それらの極の先端部にそれぞれ形成される鍔部とを有するワークの各極に線材を巻き付けるための巻線機であって、
前記極の上下方向の軸線周りでの周回移動とその軸線方向への送りとにより、前記ワークの各極に前記線材を保持しつつ巻き付ける複数のノズルと、
各ノズルで巻線中の極を挟んで両側に隣接位置する極に対応する鍔部をそれぞれ選択鍔部とし、それらの選択鍔部をそれぞれ上方から押圧して前記ワークを水平状態に保持可能な複数の保持具と、を備え、
前記保持具が前記選択鍔部に対して前記軸線方向に上下移動しかつそれらの選択鍔部を押圧することによって前記ワークを水平状に保持した状態で、前記複数のノズルにより各極に同時に巻線することを特徴とする。
In order to solve the above-described problems, the winding machine of the present invention has a specific aspect,
A yoke portion having a predetermined length in the horizontal direction and formed in a straight shape, a plurality of poles projecting vertically from the surface of the yoke portion and parallel to each other along the longitudinal direction, and the poles A winding machine for winding a wire around each pole of a workpiece having a flange part formed at each end part,
A plurality of nozzles wound around each pole of the workpiece while holding the wire rod by a circular movement around the vertical axis of the pole and feeding in the axial direction;
The flanges corresponding to the poles located on both sides of each nozzle across the poles in the windings can be selected as the selection flanges, and the selected flanges can be pressed from above to hold the workpiece in a horizontal state. A plurality of holders, and
The holder is moved up and down in the axial direction with respect to the selected hook part and pressed against the selected hook part to hold the workpiece in a horizontal state, and simultaneously wound around each pole by the plurality of nozzles. It is characterized by a line.

このように、巻線時には、保持具(例えば押え具)が、巻線中の極の両隣の極に対応する鍔部である選択鍔部を上方から押圧することによってワークを保持する。したがって、比較的小さい押え力でも、極の芯ぶれやヨーク部のがたつきの発生を防止できるので、巻線精度を向上させ整列巻が可能となる。   As described above, at the time of winding, a holding tool (for example, a holding tool) holds the workpiece by pressing the selected hook part corresponding to the poles adjacent to the poles in the winding from above. Therefore, even with a relatively small pressing force, it is possible to prevent the occurrence of pole runout and rattling of the yoke portion, so that winding accuracy is improved and aligned winding is possible.

(実施例1)
以下、本発明の実施の形態を、図面に示す実施例を参照して説明する。図1は本発明に係る巻線機の全体側面図である。図1に示すように、巻線機100のベース1上には、後述するストレートコアタイプの多極電機子であるワーク19を水平状に支持するワーク支持フレーム3と、ワーク19に線材Wを巻き付けるためのノズル20を支持するノズル支持フレーム2と、線材Wの先端部(始端部及び/又は終端部)を保持するためのニップ部46を支持するニップ支持フレーム4とがそれぞれ載置固定されている。そして、ワーク支持フレーム3には、ワーク19の鍔部19t(ティース)を押圧するためのワーク押え具31(保持具)を支持する押え具支持フレーム35(保持具支持フレーム)が一体的に固定されている。また、ニップ支持フレーム4には、巻き終わり後の線材Wを切断するためのニッパ41(切断具)を支持するニッパ支持フレーム45(切断具支持フレーム)が一体的に固定されている。なお、線材Wをノズル20に供給するためのプーリ39(リール)が押え具支持フレーム35に配設されている。
Example 1
Hereinafter, embodiments of the present invention will be described with reference to examples shown in the drawings. FIG. 1 is an overall side view of a winding machine according to the present invention. As shown in FIG. 1, on a base 1 of a winding machine 100, a workpiece support frame 3 that horizontally supports a workpiece 19 that is a straight core type multipole armature described later, and a wire W on the workpiece 19. The nozzle support frame 2 for supporting the nozzle 20 for winding and the nip support frame 4 for supporting the nip portion 46 for holding the tip end portion (start end portion and / or end end portion) of the wire W are respectively mounted and fixed. ing. A presser support frame 35 (holding tool support frame) that supports a work presser 31 (holding tool) for pressing the collar portion 19t (teeth) of the work 19 is integrally fixed to the work support frame 3. Has been. Further, a nipper support frame 45 (cutting tool support frame) that supports a nipper 41 (cutting tool) for cutting the wire W after the end of winding is integrally fixed to the nip support frame 4. A pulley 39 (reel) for supplying the wire W to the nozzle 20 is disposed on the presser support frame 35.

ノズル支持フレーム2には左右移動用モータ5が固定され、この左右移動用モータ5は、ノズル支持フレーム2に固定されたリニアレール6aと左右移動枠7の下部に固定されたリニアガイド6bとを左右方向(紙面と直交する方向)に水平に相対移動させる。また、左右移動枠7には前後移動用モータ8が固定され、この前後移動用モータ8は、左右移動枠7に固定されたリニアレール9aと前後移動枠10の下部に固定されたリニアガイド9bとを前後方向(左右方向と直交し、ワーク19に対して進退する方向)に水平に相対移動させる。さらに、前後移動枠10から垂直状に延出する支持枠11には上下移動用モータ12が固定され、この上下移動用モータ12は、支持枠11に固定されたリニアレール13aとノズル20を保持するノズルブラケット14に固定されたリニアガイド13bとを上下方向(鉛直方向)に相対移動させる。   A left / right movement motor 5 is fixed to the nozzle support frame 2, and the left / right movement motor 5 includes a linear rail 6 a fixed to the nozzle support frame 2 and a linear guide 6 b fixed to the lower portion of the left / right movement frame 7. Relatively move horizontally in the left-right direction (direction perpendicular to the page). A front / rear moving motor 8 is fixed to the left / right moving frame 7, and the front / rear moving motor 8 includes a linear rail 9 a fixed to the left / right moving frame 7 and a linear guide 9 b fixed to the lower part of the front / rear moving frame 10. Are moved horizontally relative to each other in the front-rear direction (a direction orthogonal to the left-right direction and advancing and retreating with respect to the workpiece 19). Further, a vertical movement motor 12 is fixed to a support frame 11 that extends vertically from the front and rear movement frame 10, and the vertical movement motor 12 holds the linear rail 13 a fixed to the support frame 11 and the nozzle 20. The linear guide 13b fixed to the nozzle bracket 14 is relatively moved in the vertical direction (vertical direction).

すなわち、左右移動用モータ5が左右移動枠7を左右方向にスライド移動させ、前後移動用モータ8が前後移動枠10を前後方向にスライド移動させることによって、ノズル20はワーク19の各極19c(コア)の上下方向の軸線O周りでの周回移動を行なう。また、上下移動用モータ12がノズルブラケット14を上下方向にスライド移動させることによって、ノズル20は軸線O周りで1周する毎に線材Wの線径分ずつワーク19の極19cの軸線O方向に送られる。したがって、ワーク19が多相用多極電機子の場合、ノズル20はワーク19の相数(例えば3相)に対応して複数(ここでは3個;図2参照)設けられ、上下方向の軸線O周りでの周回移動とその軸線O方向への送りとによって、ワーク19の各相に対応した合計12個の極19c毎に線材Wを保持しつつ同時に巻き付ける。   That is, the left / right moving motor 5 slides the left / right moving frame 7 in the left / right direction, and the front / rear moving motor 8 slides the front / rear moving frame 10 in the front / rear direction. The core moves around the axis O in the vertical direction. Further, when the vertical movement motor 12 slides the nozzle bracket 14 in the vertical direction, the nozzle 20 moves in the direction of the axis O of the pole 19c of the workpiece 19 by the wire diameter of the wire W every round of the axis O around the axis O. Sent. Therefore, when the workpiece 19 is a multi-phase multi-pole armature, a plurality of nozzles 20 (three here; see FIG. 2) are provided corresponding to the number of phases of the workpiece 19 (for example, three phases), and the vertical axis The wire W is simultaneously wound while holding the wire W for every 12 poles 19c corresponding to each phase of the workpiece 19 by the circular movement around the O and the feed in the direction of the axis O.

一方、ワーク支持フレーム3にはワーク移動用モータ15が固定され、このワーク移動用モータ15は、ワーク支持フレーム3に固定されたリニアレール16aとワーク取付台17の下部に固定されたリニアガイド16bとを左右方向(紙面と直交する方向)に水平に相対移動させる。したがって、3個のノズル20によるワーク19の各極19cへの巻線が終了する毎に、ワーク19は1ピッチ(1極)分左右方向にスライド移動し、次(隣)の各極19cへの巻線が行なわれる(図5参照)。   On the other hand, a workpiece moving motor 15 is fixed to the workpiece support frame 3, and the workpiece moving motor 15 includes a linear rail 16 a fixed to the workpiece support frame 3 and a linear guide 16 b fixed to the lower portion of the workpiece mounting base 17. Are horizontally moved in the left-right direction (direction perpendicular to the paper surface). Therefore, each time the winding of the work 19 to each pole 19c by the three nozzles 20 is completed, the work 19 slides in the left-right direction by one pitch (one pole) and moves to the next (adjacent) each pole 19c. Are wound (see FIG. 5).

ところで、この実施例で用いるワーク19は、インナーコアタイプを帯状(ストレート状)に展開したストレートコアタイプの多極(ここでは12極)電機子である。したがって、図5に示すように、ワーク19の下面は湾曲するヨーク部19yを長手方向に複数(3相×4=12個)連ねた形態となるため、ヨーク部19yそのものが安定性を欠く(がたつきを生じる)とともに、12個の極19cの軸線Oが斜めに傾斜したり、鍔部19t(ティース)が巻線時にノズル20に接触したりして整列巻を阻害する。   By the way, the workpiece 19 used in this embodiment is a straight core type multi-pole (here, 12 poles) armature in which the inner core type is developed in a strip shape (straight shape). Therefore, as shown in FIG. 5, the lower surface of the work 19 has a shape in which a plurality of (three phases × 4 = 12) yoke portions 19y that are curved are connected in the longitudinal direction, so that the yoke portion 19y itself lacks stability ( At the same time, the axis O of the twelve poles 19c is inclined, and the collar portion 19t (tooth) contacts the nozzle 20 during winding, thereby preventing the aligned winding.

そこで、押え具支持フレーム35には、ノズル20で巻線中の極19cを挟んで両側に隣接位置する極19cに対応する鍔部19t(選択鍔部)をそれぞれ上方から押圧し、ワーク19を水平状態に保持可能なワーク押え具31(保持具)が複数(例えば4個)配置されている(図2参照)。また、ワーク支持フレーム3において、極19cの下側(極19cを挟んでワーク押え具31とは軸線O方向の反対側)に、ワーク19のヨーク部19yを保持するためのワーククランプ51(副保持具)が配置されている(図3参照)。   Accordingly, the presser support frame 35 is pressed from above by the flanges 19t (selection flanges) corresponding to the poles 19c adjacent to both sides of the pole 19c in the winding with the nozzle 20 from above. A plurality of (for example, four) work pressers 31 (holding tools) that can be held in a horizontal state are arranged (see FIG. 2). Further, in the work support frame 3, a work clamp 51 (secondary member) for holding the yoke portion 19y of the work 19 on the lower side of the pole 19c (on the opposite side of the work clamp 31 with respect to the work clamp 31 in the axis O direction). A holder) is arranged (see FIG. 3).

そして、ニップ支持フレーム4に支持されるニップ部46とニッパ支持フレーム45に支持されるニッパ41とは、それぞれノズル20と同数(ここでは3個;図4(a)参照)ずつ配設されている。   The nip portions 46 supported by the nip support frame 4 and the nippers 41 supported by the nipper support frame 45 are respectively arranged in the same number as the nozzles 20 (here, three; see FIG. 4A). Yes.

図2を参照し、上記ワーク押え具31を含むワーク押え装置30についてさらに説明する。図2に示すワーク押え装置30は、ワーク19の長手方向に沿って配置された計4個のワーク押え具31と、これらのワーク押え具31を吊り下げ支持する連結板32(連結部)と、押え具支持フレーム35に取り付けられその伸縮によってワーク押え具31(連結板32)をワーク19に接近離間させる一対のエアシリンダ33,33(ワーク押え駆動源)とを有している。なお、符号34はエアシリンダ33と平行状に設置されたワーク押え装置30の昇降ガイドである。また、図2(a)に示すように、ワーク押え具31の上下昇降において、(例えばエアシリンダ33に)ワーク押圧のための下降位置L及びワーク交換(着脱)のための上昇位置Hの他に、巻線の際のワーク移動(巻線する極の移動)のための中間位置Mを設ければ、巻線時間を短縮することができる。   With reference to FIG. 2, the workpiece pressing device 30 including the workpiece pressing tool 31 will be further described. A work presser 30 shown in FIG. 2 includes a total of four work pressers 31 arranged along the longitudinal direction of the work 19, and a connecting plate 32 (connecting part) that supports and suspends these work pressers 31. And a pair of air cylinders 33 and 33 (work press drive source) that are attached to the presser support frame 35 and move the work presser 31 (connecting plate 32) closer to and away from the work 19 by expansion and contraction thereof. Reference numeral 34 denotes an elevating guide for the work pressing device 30 installed in parallel with the air cylinder 33. In addition, as shown in FIG. 2A, in the vertical movement of the work retainer 31, in addition to the lowered position L for pressing the work (for example, to the air cylinder 33) and the raised position H for replacing (removing) the work. If the intermediate position M for moving the workpiece (moving the pole to be wound) is provided in the winding, the winding time can be shortened.

具体的には、図2のワーク19は3相12極の電機子として構成され、図2(a)では、3個のノズル20,20,20によって左から3番目、7番目及び11番目の極19cに同時に巻線が行なわれていることを示している。そしてこのとき、ワーク押え具31は巻線中の極19cの間に位置する非巻線中の極19cのすべてに対応する鍔部19tを押圧する。すなわち、図2(a)の場合、左から1番目と2番目、4番目〜6番目、8番目〜10番目、12番目の鍔部19tを選択鍔部として各々4個のワーク押え具31,31,31,31で同時に押圧している。これによって、ワーク19を水平状に安定して保持できるので、3個のノズル20,20,20によって左から3番目、7番目及び11番目の極19cに同時に巻線が行なえる。このように、ワーク押え具31は鍔部19t3個分に跨って接触できる(鍔部1個分の長手方向の幅よりも広幅に形成されている)ので、ワーク19(ヨーク部19y)の浮き上がりやがたつきを生じにくい。   Specifically, the work 19 in FIG. 2 is configured as a three-phase 12-pole armature. In FIG. 2A, the third, seventh, and eleventh from the left by three nozzles 20, 20, 20. It shows that winding is simultaneously performed on the pole 19c. At this time, the work presser 31 presses the flanges 19t corresponding to all the non-winding poles 19c located between the winding poles 19c. That is, in the case of FIG. 2 (a), the four work pressers 31, respectively, with the first and second, fourth to sixth, eighth to tenth, and twelfth collars 19t from the left as the selection collars. It is pressing at 31, 31, 31 simultaneously. As a result, the workpiece 19 can be stably held in a horizontal state, so that the three nozzles 20, 20, and 20 can simultaneously wind the third, seventh, and eleventh poles 19c from the left. In this way, the work presser 31 can be in contact over the three 19t flange portions (is formed wider than the longitudinal width of one hook portion), so that the workpiece 19 (yoke portion 19y) is lifted. It is difficult to cause rattling.

図3を参照し、上記ワーククランプ51を含むワーク締付け装置50についてさらに説明する。図3に示すワーク締付け装置50は、ワーク19の長手方向に沿ってワーク取付台17に配置されたワーククランプ51(ワークホルダ)と、ワーク取付台17及びワーククランプ51の間に介装されその伸縮によってワーククランプ51をワーク取付台17に離間接近させる一対のエアシリンダ53,53(ワーククランプ駆動源)とを有している。   With reference to FIG. 3, the workpiece | work clamping apparatus 50 containing the said workpiece | work clamp 51 is further demonstrated. A workpiece fastening device 50 shown in FIG. 3 is interposed between a workpiece clamp 51 (work holder) disposed on the workpiece mounting base 17 along the longitudinal direction of the workpiece 19 and between the workpiece mounting base 17 and the workpiece clamp 51. It has a pair of air cylinders 53 and 53 (work clamp drive source) for moving the work clamp 51 away from and approaching the work mount 17 by expansion and contraction.

図4を参照し、上記ニッパ41を含む線材切断装置40についてさらに説明する。図4に示す線材切断装置40は、ワーク19の長手方向に沿って配置された3個のニッパ41と、これらのニッパ41を吊り下げ支持する連結板42(連結部)と、ニッパ保持フレーム45に取り付けられその伸縮によってニッパ41をワーク19に巻き掛けた線材Wに接近離間させるとともに線材Wを切断する一対のエアシリンダ43,43(ニッパ駆動源)とを有している。なお、符号44はエアシリンダ43と平行状に設置された線材切断装置40の昇降ガイドである。   The wire cutting device 40 including the nipper 41 will be further described with reference to FIG. The wire rod cutting device 40 shown in FIG. 4 includes three nippers 41 arranged along the longitudinal direction of the workpiece 19, a connecting plate 42 (connecting portion) that supports and supports these nippers 41, and a nipper holding frame 45. And a pair of air cylinders 43 and 43 (nipper driving sources) for cutting the wire W while moving the nipper 41 closer to and away from the wire W wound around the work 19 by expansion and contraction. Reference numeral 44 denotes an elevating guide of the wire rod cutting device 40 installed in parallel with the air cylinder 43.

次に、図1と図5,図6を用いて、ワークに対する巻線方法及びワーク押え具の作用について説明する。
[1]ワーク保持工程
(1)ワーク移動用モータ15を駆動し、ワーク取付台17を初期位置(巻線開始位置;図5では最も右端)へ移動して停止させる。
(2)エアシリンダ53,53(図3(a)参照)を縮小駆動し、ワーククランプ51によってワーク19のヨーク部19yをワーク取付台17に締付け保持する。
(3)エアシリンダ33,33を伸長駆動し、ワーク押え具31を軸線O方向上方から下降位置L(図2(a)参照)に下降させて鍔部19tを押圧し、ワーク19を水平状に保持する。図5に示すように、このとき4個のワーク押え具31のうち左端のものはワーク19から外れ、残り3個のワーク押え具31は、左から2番目〜4番目、6番目〜8番目、10番目〜12番目の鍔部19tを選択鍔部として同時に押圧している。
Next, the winding method for the workpiece and the operation of the workpiece presser will be described with reference to FIGS.
[1] Workpiece holding step (1) The work movement motor 15 is driven, and the work mount 17 is moved to the initial position (winding start position; rightmost end in FIG. 5) and stopped.
(2) The air cylinders 53 and 53 (see FIG. 3A) are driven to reduce, and the workpiece clamp 51 holds the yoke portion 19y of the workpiece 19 to the workpiece mounting base 17 by tightening.
(3) The air cylinders 33 and 33 are driven to extend, the work retainer 31 is lowered from the upper side in the axis O direction to the lowered position L (see FIG. 2 (a)), and the flange 19t is pressed, so that the work 19 is horizontal. Hold on. As shown in FIG. 5, at this time, among the four workpiece pressers 31, the leftmost one is removed from the workpiece 19, and the remaining three workpiece pressers 31 are second to fourth, sixth to eighth from the left. The tenth to twelfth collar parts 19t are simultaneously pressed as selection collar parts.

[2]巻線工程
(1)ワーク移動用モータ15の停止、エアシリンダ53,53の縮小駆動、エアシリンダ33,33の伸長駆動をそのまま保持する。
(2)左右移動用モータ5及び前後移動用モータ8を駆動し、ノズル20,20,20による極19cの軸線O周りでの周回移動と、上下移動用モータ12を駆動し、ノズル20,20,20による軸線O方向への送りとにより、図5に示すように、左から1番目、5番目、9番目の極19cに線材Wを同時に巻き付ける。なお、ノズル20,20,20は、極19c(鍔部19t)の断面形状に沿って矩形状、楕円形状、長円形状等の軌跡を描きながら軸線O周りで周回移動する。
[2] Winding step (1) The work moving motor 15 is stopped, the air cylinders 53 and 53 are reduced and the air cylinders 33 and 33 are extended.
(2) The left / right movement motor 5 and the front / rear movement motor 8 are driven, the nozzles 20, 20, 20 are rotated around the axis O of the pole 19c, and the vertical movement motor 12 is driven. , 20 to feed the wire W around the first, fifth and ninth poles 19c from the left as shown in FIG. The nozzles 20, 20, and 20 move around the axis O while drawing a locus such as a rectangular shape, an elliptical shape, or an oval shape along the cross-sectional shape of the pole 19c (the flange portion 19t).

[3]ワーク移動工程
(1)エアシリンダ53,53(ワーククランプ51;図3(a)参照)をそのまま締付け保持した状態で、エアシリンダ33,33を縮小駆動し、ワーク押え具31を軸線O方向上方の中間位置M(図2(a)参照)へ退避させて鍔部19tの押圧を解除する。
(2)ワーク移動用モータ15を駆動し、ワーク取付台17を1ピッチ分長手方向へ(図6では左方向へ)移動して停止させる。なお、このときニップ部42,42,42はS線(スタート線)の保持を各々解除する。
(3)エアシリンダ33,33を伸長駆動し、ワーク押え具31を軸線O方向上方から下降位置L(図2(a)参照)に下降させて鍔部19tを押圧し、ワーク19を水平状に保持する。図6に示すように、このとき4個のワーク押え具31は、左から1番目、3番目〜5番目、7番目〜9番目、11番目及び12番目の鍔部19tを選択鍔部として同時に押圧している。
[3] Workpiece moving step (1) With the air cylinders 53 and 53 (work clamp 51; see FIG. 3A) being tightened and held as they are, the air cylinders 33 and 33 are driven to reduce, and the work presser 31 is moved in the axis direction. Retreat to the intermediate position M above the O direction (see FIG. 2A) to release the pressing of the collar portion 19t.
(2) The workpiece moving motor 15 is driven, and the workpiece mounting base 17 is moved by one pitch in the longitudinal direction (to the left in FIG. 6) and stopped. At this time, the nip portions 42, 42, 42 release the holding of the S line (start line).
(3) The air cylinders 33 and 33 are driven to extend, the work retainer 31 is lowered from the upper side in the axis O direction to the lowered position L (see FIG. 2 (a)), and the flange 19t is pressed, so that the work 19 is horizontal. Hold on. As shown in FIG. 6, at this time, the four workpiece pressers 31 simultaneously use the first, third to fifth, seventh to ninth, eleventh and twelfth collars 19t from the left as the selection collars. Pressing.

[4]次の巻線工程
(1)ワーク移動用モータ15の停止、エアシリンダ53,53の縮小駆動、エアシリンダ33,33の伸長駆動をそのまま保持する。
(2)左右移動用モータ5及び前後移動用モータ8を駆動し、ノズル20,20,20による極19cの軸線O周りでの周回移動と、上下移動用モータ12を駆動し、ノズル20,20,20による軸線O方向への送りとにより、図6に示すように、左から2番目、6番目、10番目の極19cに線材Wを同時に巻き付ける。なお、ノズル20,20,20は巻線工程と同様の軌跡を描く。
(3)このようにして、「ワーク移動工程」と「次の巻線工程」とを繰り返し行なう。繰り返し回数は、3相12極の場合で4回となる。
[4] Next winding step (1) The work moving motor 15 is stopped, the air cylinders 53 and 53 are reduced and the air cylinders 33 and 33 are extended.
(2) The left / right movement motor 5 and the front / rear movement motor 8 are driven, the nozzles 20, 20, 20 are rotated around the axis O of the pole 19c, and the vertical movement motor 12 is driven. , 20 to feed the wire W around the second, sixth, and tenth poles 19c from the left as shown in FIG. The nozzles 20, 20, and 20 have the same trajectory as in the winding process.
(3) In this way, the “work moving process” and the “next winding process” are repeated. The number of repetitions is 4 in the case of 3 phases and 12 poles.

[5]F線切断工程
(1)左右移動用モータ5及び/又は前後移動用モータ8を駆動し、3個のノズル20,20,20を同時に移動させ、3本の線材W,W,Wの先端部をF線(フィニッシュ線)として対応するニップ部42,42,42に各々挟み込む。
(2)エアシリンダ43,43を伸長駆動し、ニッパ41,41,41をワーク19に巻き掛けた線材W,W,Wに接近させてその線材W,W,WをF線として切断する。なお、このときニップ部42,42,42に挟まれて残った線材W,W,Wは次のワークの巻線時のS線(スタート線)となる。
[5] F-line cutting step (1) The left-right movement motor 5 and / or the front-rear movement motor 8 are driven to move the three nozzles 20, 20, 20 at the same time, and the three wire rods W, W, W Are inserted into the corresponding nip portions 42, 42, 42 as F lines (finish lines).
(2) The air cylinders 43, 43 are extended and driven, the nippers 41, 41, 41 are brought close to the wire rods W, W, W wound around the work 19, and the wire rods W, W, W are cut as F lines. At this time, the wire rods W, W, W remaining between the nip portions 42, 42, 42 become S lines (start lines) when winding the next workpiece.

[6]ワーク取出工程
(1)エアシリンダ33,33を縮小駆動し、ワーク押え具31を軸線O方向上方の上昇位置H(図2(a)参照)へ退避させて鍔部19tの押圧を解除する。
(2)エアシリンダ53,53を伸長駆動し、ワーククランプ51(図3(a)参照)によるヨーク部19yの締付けを解除する。
(3)ワーク取付台17からワーク19を取り出す。
[6] Workpiece removal step (1) The air cylinders 33 and 33 are driven to reduce, and the work retainer 31 is retracted to the raised position H (see FIG. 2A) in the direction of the axis O to press the flange portion 19t. To release.
(2) The air cylinders 53 and 53 are driven to extend, and the tightening of the yoke portion 19y by the work clamp 51 (see FIG. 3A) is released.
(3) Remove the workpiece 19 from the workpiece mounting base 17.

このように、巻線時には、ワーク押え具31が、巻線中の極19cの両隣の極19cに対応する鍔部19t(選択鍔部)を上方から押圧することによってワーク19を保持する。したがって、比較的小さい押え力でも、極19cの芯ぶれ(軸線Oの傾斜)やヨーク部19yのがたつき(軸線O方向の浮き上がり、平面的なずれ等)の発生を防止できるので、巻線精度を向上させ整列巻が可能となる。なお、ワーク移動工程において、ワーク取付台17を移動させる代わりに、あるいはワーク取付台17の移動とともに、ワーク押え具31及びノズル20をワーク19の長手方向へ移動させてもよい。   In this way, at the time of winding, the work presser 31 holds the work 19 by pressing the hooks 19t (selected hooks) corresponding to the poles 19c adjacent to the poles 19c in the winding from above. Therefore, even with a relatively small pressing force, it is possible to prevent the pole 19c from running out of the core (inclination of the axis O) and the rattling of the yoke portion 19y (lifting in the direction of the axis O, planar deviation, etc.). Accuracy is improved and aligned winding becomes possible. In the workpiece moving step, the workpiece presser 31 and the nozzle 20 may be moved in the longitudinal direction of the workpiece 19 instead of moving the workpiece mounting table 17 or together with the movement of the workpiece mounting table 17.

(実施例2)
図1及び図7に示すように、単一のノズル20で単相ワーク19に巻線する場合、ワーク押え具31を次のように作用させることができる。なお、図7において鍔部19tに付したNo.(丸数字)は巻線順序を示している。そして、実施例1との相違点は主として以下に記述する通りである。
(Example 2)
As shown in FIGS. 1 and 7, when the single-phase work 19 is wound with the single nozzle 20, the work presser 31 can be operated as follows. In FIG. 7, No. (round numeral) attached to the flange 19t indicates the winding order. The differences from the first embodiment are mainly as described below.

[1]ワーク保持工程
(3)エアシリンダ33,33を伸長駆動し、左右一対のワーク押え具31を軸線O方向上方から下降させて鍔部19tを押圧し、ワーク19を水平状に保持する。図7(a)に示すように、このとき左右一対のワーク押え具31のうち左端のものはワーク19から外れ、他のワーク押え具31は、左から2番目(No.5)の鍔部19tを選択鍔部として押圧している。
[1] Workpiece holding step (3) The air cylinders 33 and 33 are driven to extend, the pair of left and right work pressers 31 are lowered from above in the direction of the axis O to press the flange portion 19t, and the work piece 19 is held horizontally. . As shown in FIG. 7A, at this time, the left end of the pair of left and right work pressers 31 is detached from the work 19, and the other work presser 31 is the second (No. 5) collar from the left. 19t is pressed as a selection collar.

[2]巻線工程
(3)左右移動用モータ5及び前後移動用モータ8を駆動し、単一のノズル20による極19cの軸線O周りでの周回移動と、上下移動用モータ12を駆動し、ノズル20による軸線O方向への送りとにより、図7(a)に示すように、左から1番目(No.1)の極19cに線材Wを巻き付ける。なお、ノズル20,20,20は、極19c(鍔部19t)の断面形状に沿って矩形状、楕円形状、長円形状等の軌跡を描きながら軸線O周りで周回移動する。
[2] Winding step (3) The left and right moving motor 5 and the front and rear moving motor 8 are driven, and the circular movement around the axis O of the pole 19c by the single nozzle 20 and the vertical moving motor 12 are driven. As shown in FIG. 7A, the wire W is wound around the first pole 19c from the left (No. 1) by feeding the nozzle 20 in the direction of the axis O. The nozzles 20, 20, and 20 move around the axis O while drawing a locus such as a rectangular shape, an elliptical shape, or an oval shape along the cross-sectional shape of the pole 19c (the flange portion 19t).

[3]ワーク移動工程
(2)ワーク移動用モータ15を駆動し、ワーク取付台17を3ピッチ分長手方向へ(図7(b)では左方向へ)移動して停止させる。なお、このときニップ部42はS線(スタート線)の保持を各々解除する。
(3)エアシリンダ33,33を伸長駆動し、ワーク押え具31を軸線O方向上方から下降させて鍔部19tを押圧し、ワーク19を水平状に保持する。図7(b)に示すように、このとき左右一対のワーク押え具31は、左から3番目(No.9)と5番目(No.6)の鍔部19tを選択鍔部として同時に押圧している。
[3] Workpiece moving step (2) The work moving motor 15 is driven, and the work mount 17 is moved in the longitudinal direction by three pitches (to the left in FIG. 7B) and stopped. At this time, the nip portion 42 releases the holding of the S line (start line).
(3) The air cylinders 33 and 33 are extended and driven, the work presser 31 is lowered from above in the direction of the axis O to press the flange 19t, and the work 19 is held horizontally. As shown in FIG. 7 (b), at this time, the pair of left and right workpiece pressers 31 simultaneously press the third (No. 9) and fifth (No. 6) brim 19t from the left as the selection bristle. ing.

[4]次の巻線工程
(2)左右移動用モータ5及び前後移動用モータ8を駆動し、単一のノズル20による極19cの軸線O周りでの周回移動と、上下移動用モータ12を駆動し、ノズル20による軸線O方向への送りとにより、図7(b)に示すように、左から4番目(No.2)の極19cに線材Wを巻き付ける。なお、ノズル20,20,20は巻線工程と同様の軌跡を描く。
(3)このようにして、「ワーク移動工程」と「次の巻線工程」とを繰り返し行なう。繰り返し回数は、図7(c)に示すように、極19cの個数と同数(例えば単相12極の場合には12回)となる。
[4] Next Winding Step (2) The left / right moving motor 5 and the front / rear moving motor 8 are driven, the single nozzle 20 makes a circular movement around the axis O of the pole 19c, and the up / down moving motor 12 By driving and feeding in the direction of the axis O by the nozzle 20, the wire W is wound around the fourth (No. 2) pole 19c from the left, as shown in FIG. 7B. The nozzles 20, 20, and 20 have the same trajectory as in the winding process.
(3) In this way, the “work moving process” and the “next winding process” are repeated. As shown in FIG. 7C, the number of repetitions is the same as the number of poles 19c (for example, 12 in the case of a single-phase 12-pole).

なお、図7(c)のように巻線終了した単相ワーク19において、No.4の極とNo.5の極との間で巻線をカットし、かつNo.8の極とNo.9の極との間で巻線をカットすれば、No.1〜No.4,No.5〜No.8,No.9〜No.12の3相電機子として用いることができる。   In addition, in the single-phase work 19 in which the winding is completed as shown in FIG. 7C, the winding is cut between the No. 4 pole and the No. 5 pole, and the No. 8 pole and the No. If the winding is cut between 9 poles, it can be used as a three-phase armature of No. 1 to No. 4, No. 5 to No. 8, and No. 9 to No. 12.

(変形例)
図8にワーク押え具の変形例を示す。ワーク押え具31は、図8(a)に示すように、ワーク19の長手方向中心線を挟んで平行な複数列(例えば2列)に分割して設置してもよい。
(Modification)
FIG. 8 shows a modification of the work presser. As shown in FIG. 8A, the work presser 31 may be installed by being divided into a plurality of parallel rows (for example, two rows) across the longitudinal center line of the work 19.

また、図8(b)に示すように、ノズル20で巻線中の極19cを挟んで両側に隣接位置する極19cに対応する鍔部19tを上方から押圧するワーク押え具31が、ワーク19の長手方向一側側で連結され一体化されていてもよい。   Further, as shown in FIG. 8B, a work presser 31 that presses the flange portion 19 t corresponding to the pole 19 c adjacent to both sides across the pole 19 c being wound by the nozzle 20 from above is provided on the work 19. They may be connected and integrated on one side in the longitudinal direction.

以上の説明では、ストレートコアタイプの多極電機子をワークとする場合のみについて述べた。ストレート状のヨーク部19yを有するリニアモータ用の多極電機子をワーク19とする場合、図5においてヨーク部19yは湾曲せずに平板状に形成されるので、ヨーク部19y自身にはがたつきを生じにくいが、極19c(コア)の軸線Oが斜めに傾斜したり、鍔部19t(ティース)が巻線時にノズルに接触したりして整列巻を阻害する現象は同様に発生する。したがって、リニアモータ用の多極電機子をワークとする場合でも、本発明を同様に適用することができる。   In the above description, only the case of using a straight core type multi-pole armature as a workpiece has been described. When the workpiece 19 is a multi-pole armature for a linear motor having a straight yoke portion 19y, the yoke portion 19y is formed in a flat plate shape without being bent in FIG. Although the sticking is difficult to occur, the phenomenon in which the aligned winding is hindered due to the axis O of the pole 19c (core) being inclined obliquely or the flange 19t (tooth) contacting the nozzle during winding also occurs. Therefore, the present invention can be similarly applied even when a multi-pole armature for a linear motor is used as a workpiece.

その他、例えば、ワークの形態等、必要に応じて絡げ、渡り線等の線処理状態(工程)を適宜付加する等の変更が可能である。   In addition, for example, it is possible to change the shape of the workpiece or the like by appropriately connecting a line processing state (process) such as a binding line or a crossover as necessary.

本発明に係る巻線機の一例を示す全体側面図。The whole side view which shows an example of the winding machine which concerns on this invention. 図1のワーク押え装置の配置を示す正面図及び側面図。The front view and side view which show arrangement | positioning of the workpiece pressing apparatus of FIG. 図1のワーク取付台の平面図、正面図及び側面図。The top view, front view, and side view of the workpiece mounting base of FIG. 図1の線材切断装置の配置を示す正面図及び側面図。The front view and side view which show arrangement | positioning of the wire cutting device of FIG. 複数ノズルで巻線する場合のワーク押え具の作用例を平面視及び正面視で示す説明図。Explanatory drawing which shows the example of an effect | action of the workpiece presser in the case of winding with a plurality of nozzles in a plan view and a front view. 図5に続くワーク押え具の作用例を平面視及び正面視で示す説明図。Explanatory drawing which shows the example of an effect | action of the work presser following FIG. 5 by planar view and front view. 単一ノズルで巻線する場合のワーク押え具の作用例を平面視で示す説明図。Explanatory drawing which shows the example of an effect | action of the work clamp in the case of winding with a single nozzle by planar view. ワーク押え具の変形例を平面視で示す説明図。Explanatory drawing which shows the modification of a workpiece pressing tool by planar view.

符号の説明Explanation of symbols

19 ワーク
19c 極(コア)
19t 鍔部(ティース)
19y ヨーク部
20 ノズル
30 ワーク押え装置
31 ワーク押え具(保持具)
40 線材切断装置
41 ニッパ(切断具)
50 ワーク締付け装置
51 ワーククランプ(副保持具)
100 巻線機
19 work 19c pole (core)
19t Teeth
19y Yoke part 20 Nozzle 30 Workpiece presser 31 Workpiece presser (holding tool)
40 Wire rod cutting device 41 Nipper (cutting tool)
50 Work clamping device 51 Work clamp (sub-holding tool)
100 winding machine

Claims (8)

所定の長さを有しストレート状に形成されるヨーク部と、そのヨーク部の表面から垂直状にかつ長手方向に沿って互いに平行状に突出する複数の極と、それらの極の先端部にそれぞれ形成される鍔部とを有するワークの各極に線材を巻き付けるための巻線機であって、
前記極の軸線周りでの周回移動とその軸線方向への送りとにより、前記ワークの各極に前記線材を保持しつつ巻き付ける1又は複数のノズルと、
前記ノズルで巻線中の極以外から選ばれた極に対応する鍔部を選択鍔部とし、その選択鍔部に前記軸線方向から接触して前記ワークを保持可能な1又は複数の保持具と、を備え、
前記保持具が前記選択鍔部に対して前記軸線方向に相対移動しかつその選択鍔部に接触することによって前記ワークを保持した状態で、前記ノズルにより前記極に巻線することを特徴とする巻線機。
A yoke portion that has a predetermined length and is formed in a straight shape, a plurality of poles that protrude perpendicularly from the surface of the yoke portion and parallel to each other in the longitudinal direction, and tip ends of the poles A winding machine for winding a wire around each pole of a workpiece having a flange part formed respectively;
One or a plurality of nozzles wound around each pole of the workpiece while holding the wire rod by a circular movement around the axis of the pole and feeding in the axial direction;
One or a plurality of holders capable of holding the workpiece by contacting the selected collar portion from the axial direction with a collar portion corresponding to a pole selected from other than the pole in the winding by the nozzle. With
The holding tool is wound around the pole by the nozzle in a state where the workpiece is held by moving relative to the selection rod portion in the axial direction and contacting the selection rod portion. Winding machine.
前記ノズルで巻線中の極を挟んで前記長手方向両側に位置する極のうち少なくともいずれかに対応する鍔部をそれぞれ前記選択鍔部とし、前記保持具はそれらの選択鍔部にそれぞれ前記軸線方向から接触・保持する請求項1に記載の巻線機。   The flanges corresponding to at least one of the poles located on both sides in the longitudinal direction across the pole in the winding by the nozzle are the selection flanges, and the holding tool has the axis line on each of the selection flanges. The winding machine according to claim 1, wherein the winding machine is contacted and held from a direction. 前記保持具は、前記選択鍔部に対して前記長手方向の全幅で接触できるように、前記選択鍔部1個分の前記長手方向の幅よりも広幅に形成されている請求項1又は2に記載の巻線機。   The said holding | maintenance tool is formed in the width | variety wider than the width | variety of the said longitudinal direction for one said selection collar part so that it can contact with the said full width of the said selection collar part. The winding machine described. 前記保持具は、
各極への巻線時に、前記ワークに対して前記軸線方向に相対移動して前記選択鍔部に接触するとともに、
各極への巻線が終わる毎に、前記ワークに対して前記長手方向に相対移動し、接触すべき前記選択鍔部を順次変更する請求項1ないし3のいずれか1項に記載の巻線機。
The holder is
At the time of winding to each pole, the relative movement in the axial direction with respect to the workpiece and contact with the selection flange,
The winding according to any one of claims 1 to 3, wherein each time the winding to each pole is finished, the selection flange portion to be moved is moved relative to the workpiece in the longitudinal direction, and the selection flange portion to be contacted is sequentially changed. Machine.
前記ノズルは前記ワークの相の数に対応して複数設けられるとともに、各相に対応する極に対して同時に巻線を行ない、
前記複数のノズルで巻線中の各極の間に位置する極のうち少なくともいずれかに対応する鍔部をそれぞれ前記選択鍔部とし、前記保持具はそれらの選択鍔部に接触する請求項1ないし4のいずれか1項に記載の巻線機。
A plurality of nozzles are provided corresponding to the number of phases of the workpiece, and winding is simultaneously performed on the poles corresponding to each phase,
The flange corresponding to at least one of the poles positioned between the poles in the winding by the plurality of nozzles is used as the selection flange, and the holder is in contact with the selection flange. The winding machine of any one of thru | or 4.
前記保持具とは前記極を挟んで前記軸線方向の反対側に、前記ヨーク部を保持するための副保持具が配置されている請求項1ないし5のいずれか1項に記載の巻線機。   The winding machine according to any one of claims 1 to 5, wherein a sub-holding tool for holding the yoke portion is disposed on the opposite side of the axial direction with respect to the holding tool. . 水平方向に所定の長さを有しストレート状に形成されるヨーク部と、そのヨーク部の表面から垂直状にかつ長手方向に沿って互いに平行状に上向き突出する複数の極と、それらの極の先端部にそれぞれ形成される鍔部とを有するワークの各極に線材を巻き付けるための巻線機であって、
前記極の上下方向の軸線周りでの周回移動とその軸線方向への送りとにより、前記ワークの各極に前記線材を保持しつつ巻き付ける複数のノズルと、
各ノズルで巻線中の極を挟んで両側に隣接位置する極に対応する鍔部をそれぞれ選択鍔部とし、それらの選択鍔部をそれぞれ上方から押圧して前記ワークを水平状態に保持可能な複数の保持具と、を備え、
前記保持具が前記選択鍔部に対して前記軸線方向に上下移動しかつそれらの選択鍔部を押圧することによって前記ワークを水平状に保持した状態で、前記複数のノズルにより各極に同時に巻線することを特徴とする巻線機。
A yoke part having a predetermined length in the horizontal direction and formed in a straight shape, a plurality of poles projecting upward from the surface of the yoke part vertically and parallel to each other along the longitudinal direction, and the poles A winding machine for winding a wire around each pole of a workpiece having a flange portion formed at each of the tip portions of
A plurality of nozzles wound around each pole of the workpiece while holding the wire rod by a circular movement around the vertical axis of the pole and feeding in the axial direction;
The flanges corresponding to the poles located on both sides of each nozzle across the poles in the windings can be selected as the selection flanges, and the selected flanges can be pressed from above to hold the workpiece in a horizontal state. A plurality of holders, and
The holder is moved up and down in the axial direction with respect to the selected hook part and pressed against the selected hook part to hold the workpiece in a horizontal state, and simultaneously wound around each pole by the plurality of nozzles. Winding machine characterized by wire.
所定の長さを有しストレート状に形成されるヨーク部と、そのヨーク部の表面から垂直状にかつ長手方向に沿って互いに平行状に突出する複数の極と、それらの極の先端部にそれぞれ形成される鍔部とを有するワークの各極に線材を巻き付ける巻線方法であって、
前記極の軸線周りでの周回移動とその軸線方向への送りとにより、前記ワークの各極に前記線材を保持しつつ巻き付ける1又は複数のノズルと、
前記ノズルで巻線中の極以外から選ばれた極に対応する鍔部を選択鍔部とし、その選択鍔部に前記軸線方向から接触して前記ワークを保持可能な1又は複数の保持具と、を備え、
前記保持具を前記選択鍔部に対して前記軸線方向に相対移動させかつその選択鍔部に接触させることによって前記ワークを保持するワーク保持工程と、
前記保持具を前記選択鍔部に接触させることによって前記ワークを保持した状態で、前記ノズルによる前記極の軸線周りでの周回移動とその軸線方向への送りとにより、前記ワークの各極に前記線材を巻き付ける巻線工程と、
前記保持具を前記ワークに対して前記長手方向に相対移動させ、接触すべき前記選択鍔部を変更するワーク移動工程と、
を含むことを特徴とする巻線方法。
A yoke portion that has a predetermined length and is formed in a straight shape, a plurality of poles that protrude perpendicularly from the surface of the yoke portion and parallel to each other in the longitudinal direction, and tip ends of the poles A winding method for winding a wire around each pole of a workpiece having a flange portion formed respectively,
One or a plurality of nozzles wound around each pole of the workpiece while holding the wire rod by a circular movement around the axis of the pole and feeding in the axial direction;
One or a plurality of holders capable of holding the workpiece by contacting the selected collar portion from the axial direction with a collar portion corresponding to a pole selected from other than the pole in the winding by the nozzle. With
A workpiece holding step of holding the workpiece by moving the holder relative to the selection rod portion in the axial direction and contacting the selection rod portion;
In a state where the work is held by bringing the holding tool into contact with the selection rod portion, the nozzle moves around the axis of the pole and feeds in the axial direction to each pole of the work. A winding process for winding wire,
A workpiece moving step of moving the holder relative to the workpiece in the longitudinal direction and changing the selection flange to be contacted;
The winding method characterized by including.
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JP2017022930A (en) * 2015-07-14 2017-01-26 日本電産株式会社 Motor and motor manufacturing method
WO2018003424A1 (en) * 2016-07-01 2018-01-04 ダイキン工業株式会社 Electric motor stator and method for manufacturing same
JP2018007413A (en) * 2016-07-01 2018-01-11 ダイキン工業株式会社 Electric motor stator and manufacturing method therefor

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