JP4656245B2 - Power transmission system test apparatus and control method thereof - Google Patents

Description

  The present invention relates to a power transmission system test apparatus and a control method therefor.

Conventionally, as a power transmission system test apparatus, for example, there is one disclosed in Patent Document 1.
This test apparatus includes a dynamometer connected as a power absorbing means to a power transmission system in order to perform a vehicle performance test and a durability test indoors, and by controlling the generated torque of the dynamometer, In addition, an inertia that is equivalent to that of an actual vehicle is loaded to enable a test that simulates actual vehicle travel.

Japanese Patent No. 3158461

  However, in the test apparatus shown in Patent Document 1, in order to control the generated torque of the dynamometer, the speed of the dynamometer is detected, and the differential value of the speed is calculated to obtain the acceleration of the dynamometer. . For this reason, noise is easily generated in the acceleration value of the obtained dynamometer, and it is difficult to control the generated torque of the dynamometer with high accuracy.

In addition, when detecting the speed of the dynamometer by a position detecting means such as an encoder or a resolver, the detected position information must be second-order differentiated in order to obtain the acceleration value of the dynamometer. There is a problem of lowering.
In these cases, if the detection period is lengthened, accuracy and resolution can be improved to some extent, but detection is delayed, which is not preferable.
In addition, it is conceivable to detect the generated torque directly by attaching a torque converter to the output shaft of the dynamometer, but there are problems such as transient vibration and errors due to the rigidity of the shaft. Conceivable.

On the other hand, an inertial amount of a device to be tested, for example, a vehicle (specimen side) is required at the time of control. In this case, the inertia amount of the engine, transmission, differential gear, etc. is often unknown.
Also, for gears such as transmissions that change gears, the control setting is switched because the amount of inertia of the vehicle (specimen side) seen from the axis connecting the vehicle (specimen side) and the dynamometer changes. However, the timing of control setting is difficult, and control delay becomes a problem.
Thus, it is difficult to accurately grasp the inertia amount of the vehicle (the specimen side) and control the generated torque of the dynamometer based on this.

  The present invention has been made in view of such circumstances, and even when the inertia amount on the specimen side is not known, a test is performed by giving an appropriate torque generated by a dynamometer to a power transmission system including a power source. It is an object of the present invention to provide a power transmission system testing apparatus and a control method thereof.

The invention according to claim 1 is a power transmission system testing device including a power source, a dynamometer connected to the power transmission system, a shaft connecting the power transmission system and the dynamometer, Speed detection means for detecting an actual speed of the dynamometer, and control means for outputting a torque command value for controlling torque generated with respect to the shaft of the dynamometer to the dynamometer, the control means comprising the dynamometer A shaft torque estimating means for estimating the shaft torque of the shaft by estimating the speed of the dynamometer using a single inertial system consisting of only the model and integrating an observer gain to the deviation between the estimated speed and the actual speed; , the estimated shaft torque, as well as from a preset the dynamometer side of the actual inertial quantity and the target value of the simulated inertia weight, the torr A torque command value calculation unit that calculates a command value and outputs the torque command value to the dynamometer, and the shaft torque estimation means is input to the estimated shaft torque value and the dynamometer. The speed of the dynamometer is estimated based on a deviation from the torque command value and an actual inertia amount on the dynamometer side.

According to a second aspect of the present invention, there is provided a dynamometer connected to the power transmission system by simulating a power source of the power transmission system, a shaft connecting the power transmission system and the dynamometer, A speed detecting means for detecting an actual speed; and a control means for outputting a torque command value for controlling a torque generated with respect to the shaft of the dynamometer to the dynamometer, wherein the control means comprises only the dynamometer. Shaft torque estimation means for estimating the shaft torque of the shaft by estimating the speed of the dynamometer using an inertial system as a model and integrating an observer gain to the deviation between the estimated speed and the actual speed; shaft torque, as well as from a preset the dynamometer side of the actual inertial quantity and the target value of the simulated inertia weight, calculates the torque command value A torque command value calculation unit that outputs the torque command value to the dynamometer, and the shaft torque estimation means includes the estimated shaft torque value and the torque command value input to the dynamometer. The speed of the dynamometer is estimated based on the deviation of the dynamometer and the actual inertia amount on the dynamometer side.

The invention according to claim 3 is a method for controlling a power transmission system test apparatus having a dynamometer connected to a power transmission system including a power source via a shaft and generating a shaft torque on the shaft. A step of detecting the actual speed of the dynamometer and a deviation between the estimated shaft torque value and the torque command value input to the dynamometer and a preset one inertial system consisting only of the dynamometer as a model Estimating the shaft torque by estimating the speed of the dynamometer based on an actual amount of inertia on the dynamometer side and integrating an observer gain to the deviation between the estimated speed and the actual speed; and estimated shaft torque, as well as from a preset the dynamometer side of the actual inertial quantity and the target value of the simulated inertia weight, and calculates the torque command value Characterized in that it comprises a step of outputting the torque command value to the dynamometer.

According to a fourth aspect of the present invention, there is provided a power transmission system test apparatus having a dynamometer that simulates a power source of a power transmission system and is connected to the power transmission system via a shaft and generates shaft torque on the shaft. A method of detecting an actual speed of the dynamometer , a model of an inertial system including only the dynamometer , an estimated shaft torque value, and a torque command value input to the dynamometer; The shaft torque is estimated by estimating the speed of the dynamometer based on the deviation of the dynamometer and a preset actual inertia amount on the dynamometer side, and integrating the observer gain to the deviation between the estimated speed and the actual speed. estimating a, the estimated shaft torque, as well as from a preset the dynamometer side actual inertial quantity and the target value of the simulated inertia of the front It calculates a torque command value, characterized in that it comprises a step of outputting the torque command value to the dynamometer.

As described above, according to the first or second aspect of the invention, the power transmission system test apparatus includes a power source, and is connected to the power transmission system via a shaft and generates torque on the shaft. Or a dynamometer that generates torque on the output shaft of the power source by simulating the power source, a speed detection means that detects the actual speed of the dynamometer, and a single inertia system consisting only of the dynamometer Assuming the speed of the dynamometer, by integrating the observer gain to the deviation between the estimated speed and the actual speed, to estimate the shaft torque of the shaft or the output shaft, based on the estimated shaft torque And controlling the torque generated by the dynamometer so that the inertia amount of the dynamometer viewed from the power source or the inertia amount of the power source simulated by the dynamometer becomes a desired inertia amount. Since a means, even without knowing the inertia weight of the specimen side, with respect to a power transmission system including a power source, it is possible to perform a test by applying torque generated proper dynamometer.

  That is, without using the shaft torque of the shaft connecting the power source and the dynamometer, or the output of the dynamometer simulating the power source and the power transmission system, or the acceleration of the dynamometer, only the inertia amount of the dynamometer and the set inertia amount Therefore, it is possible to control the generated torque of the dynamometer, and it is convenient that the simulation of the power transmission system can be properly performed without knowing the inertia amount of the power source as the specimen.

According to the invention described in claim 3 or 4, the shaft is connected to a power transmission system including a power source via a shaft and generates torque on the shaft, or the power source is simulated to simulate the power source. A control method of a power transmission system test apparatus having a dynamometer that generates torque on an output shaft, wherein the actual speed of the dynamometer is detected, and an inertial system consisting only of the dynamometer is used as a model of the dynamometer. Estimating the speed, integrating the observer gain to the deviation between the detected actual speed and the estimated estimated speed, to estimate the shaft torque of the shaft or the output shaft, to the estimated shaft torque Based on the dynamometer's inertial amount as seen from the power source, or the dynamometer's generated torque so that the inertial amount of the power source simulated by the dynamometer becomes a desired inertial amount. Since Gosuru way, without knowing the inertia weight of the specimen side, with respect to a power transmission system including a power source, it is possible to perform a test by applying torque generated proper dynamometer.

  That is, without using the torque of the shaft connecting the power source and the dynamometer, or the output of the dynamometer simulating the power source and the power transmission system, or the acceleration of the dynamometer, the inertial amount of the dynamometer and the set inertial amount Therefore, it is possible to control the torque generated by the dynamometer based only on this, and there is the convenience that the simulation of the power transmission system can be properly performed without knowing the amount of inertia of the power source as the specimen.

1 is a block diagram showing a basic configuration of an engine test apparatus according to an embodiment of the present invention. Explanatory drawing which shows the relationship between each generated torque in the state in which the specimen side and the dynamometer side of the test apparatus were connected via the axis | shaft, and an inertial amount. The block diagram which shows the basic composition of the control system of the electric inertia control using the torque observer in the engine testing apparatus shown in FIG.

  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 shows the configuration of a power transmission system test apparatus according to an embodiment of the present invention. A power transmission system testing apparatus according to an embodiment of the present invention is, for example, a vehicle engine testing apparatus 1 and is connected to a power source engine 2 via a shaft 101 as shown in FIG. A dynamometer 3, a speed sensor 4 that detects an actual speed ω of the dynamometer 3, and a control device 5 that controls torque generated by the dynamometer 3.

The dynamometer 3 is a generator / motor, and by adjusting the torque applied to the dynamometer 3 to adjust the load applied to the engine 2, the running resistance load of the actually running vehicle and the vehicle weight corresponding to acceleration / deceleration are equivalent. It is possible to simulate the torque load applied to the engine 2 by the inertia load. That is, the dynamometer 3 functions as a generator when the dynamometer 3 is installed on the output side of the engine 2 which is a power source of the power transmission system, in the case of a vehicle, and the electric inertia control is performed on the tire side. When the dynamometer 3 is installed in place of the drive side of the transmission system, that is, the engine 2 and electric inertia control is performed to make the inertia amount of the dynamometer 3 look equivalent to the engine 2, the motor functions as an electric motor.
The speed sensor 4 is, for example, a tacho generator. The same applies to the case where the velocity is detected using an angle detector such as a pulse encoder or resolver.

The control device 5 includes a shaft torque observer 6 that estimates a shaft torque generated in a shaft 101 that connects the engine 2 as a specimen and the dynamometer 3. This shaft torque observer is based on the following concept.
FIG. 2 illustrates the relationship between each generated torque and the amount of inertia in a state where the engine in the actual vehicle, that is, the specimen side 100 and the dynamometer side 102 of the test apparatus are connected via the shaft 101. .
In the figure, the inertia amount on the specimen (engine) side 100 is JD, the specimen side torque is τD, the shaft torque on the shaft 101 is τ _S , the inertia amount on the dynamometer side is J _L , and the torque on the dynamometer 102, Let τ _L be the torque generated by the dynamometer 3.

  When the dynamometer 102 side is viewed from the axis 101, the acceleration αm of the dynamometer 3 is

It becomes.
The acceleration αm ′ of the dynamometer 3 when the inertia amount of the dynamometer 3 becomes the target value Jx in the electric inertia control is

It becomes.
In order to simulate the inertia of the vehicle by the dynamometer 3, the condition αm = αm ′ may be satisfied. Therefore, on condition that αm = αm ′, if acceleration is eliminated from the above equations (1) and (2),

Thus, if the shaft torque τ _S can be known, the generated torque τ _L of the dynamometer 3 can be controlled by the above equation (3).
Next, FIG. 3 shows a basic configuration of a control system for electric inertia control using an axial torque observer in the power transmission system test apparatus according to the embodiment of the present invention.
In the figure, reference numeral 20 denotes a mechanical part (inertia) of the test apparatus including the dynamometer 3.
The control device 5 that performs electric inertia control includes a shaft torque observer 6 and a torque command value calculation unit 10 that calculates a dynamometer torque command value.

In the present embodiment, the shaft torque observer 6 includes an acceleration estimation unit 7, a speed estimation unit 8, and a shaft torque estimation unit 9.
The acceleration estimation unit 7 is a part that estimates the acceleration of the dynamometer 3 when the torque τ _L of the dynamometer 3 fluctuates with respect to the axial torque τ _S , and uses a single inertia system consisting only of the dynamometer 3 as a model. Yes.

The speed estimator 8 is a part that estimates the speed of the dynamometer 3 when the torque τ _L of the dynamometer 3 fluctuates with respect to the shaft torque τ _S , and uses a single inertia system consisting of only the dynamometer 3 as a model. Yes.
Moreover, the shaft torque estimation part 9 is comprised by the observer gain G which consists only of a proportional element. As a result, the shaft torque observer 6 is a minimum dimension observer.

The acceleration estimating unit 7, the just an inertia model representing a dynamometer 3 equivalent subjects, dynamometer calculated based on the target value Jx and the actual inertial amount J _L of the inertia of the dynamometer 3 in among such shaft torque tau _{S ^} (3 estimated torque tau _L 3, a symbol indicating the estimated values denoted by "^" over the omega or tau _S, convenience in writing, omega or tau The estimated acceleration α ^ of the dynamometer 3 can be output by inputting the deviation of "^" on the right side of _S.

Further, the speed estimation unit 8 can output the estimated speed ω ^ by integrating the estimated acceleration α ^ estimated by the acceleration estimation unit 7.
The torque estimation unit 9 is obtained by negatively feeding back the actual speed ω of the dynamometer 3 detected by the speed sensor 4 to the estimated speed ω ^ of the dynamometer 3 obtained as described above. The estimated speed deviation is input, and the estimated shaft torque value τ _S ^ is output.

In the above configuration, the dynamometer 3 is supplied with the shaft torque τ _S from the directly connected engine 2 via the shaft 101, and also receives the generated torque command τ _L of the dynamometer 3 from the control device 5.
Dynamometer 3 is considered as one inertial system including the inertial amount J _L, the axial torque tau _S to the one inertial system and generated torque command tau _L is input, the actual speed ω is output which is detected by the speed sensor 4 Is done.

Further, the control device 5 outputs the generated torque τ _L of the dynamometer 3 from the command value calculation unit 10 according to the above equation (3) based on the estimated shaft torque value τ _S ^ estimated by the shaft torque observer 6. The output from the command value calculation unit 10 is returned to the shaft torque observer 6.

In FIG. 3, when the shaft torque estimation value τ _S ^ is obtained by the shaft torque estimation unit 9 in the shaft torque observer 6, the shaft torque estimation value τ _S ^ and the dynamometer 3 calculated by the command value calculation unit 10 are obtained. The deviation from the generated torque τ _L is input to the acceleration estimation unit 7.
The acceleration estimation unit 7 obtains an estimated acceleration α ^ by the following equation.

  The estimated acceleration α ^ obtained by the above equation (4) is input to the speed estimation unit 8, and the estimated velocity ω ^ is obtained by integrating the estimated acceleration α ^ according to the following equation.

Next, the deviation between the actual speed ω of the dynamometer detected by the speed sensor 4 and the estimated speed ω ^ estimated by the speed estimation unit 8 is input to the shaft torque estimation unit 9.
The shaft torque estimation unit 9 obtains a shaft torque estimated value τ _S ^ by the following equation.

Here, G is an observer gain, for example, a proportional gain. The observer gain G is not limited to a proportional gain, and may be a combination of a proportional element, an integral element, or a differential element.
The estimated shaft torque value τ _S ^ obtained by the shaft torque estimating unit 9 is input to the command value calculating unit 10, and the command value calculating unit 10 calculates the generated torque τ _L of the dynamometer 3 by the following equation.

The command value calculation unit 10 inputs the generated torque τ _L obtained by the above equation (7) to the dynamometer 3 in the mechanical device portion 20 as the torque command value τ _L.
The dynamometer 3 outputs an acceleration α obtained by the following equation based on the deviation between the shaft torque τ _S and the torque command value τ _L calculated by the command value calculator 10.

  The acceleration output from the dynamometer 3 is input by the speed sensor 4, and the speed sensor 4 obtains the actual speed ω by the following equation.

As described above, by controlling the generated torque of the dynamometer 3 by the control device 5 can be controlled to be the inertial amount J _L of dynamometer 3 which is the control setpoint target value Jx.
In the above description, the dynamometer 3 is installed on the output side of the power transmission system (the output side of the engine 2 as a power source), that is, in the case of a vehicle, the dynamometer 3 is installed on the tire side to control the electric inertia. Although the case has been described, the present invention is not limited to this, and when applied to the drive side of the power transmission system, that is, in the case of a vehicle, a dynamometer 3 is installed instead of the engine 2 and the inertia amount of the dynamometer 3 is equivalent to the engine 2 The same applies to the case where the electric inertia control that appears to be performed is performed.

According to the test apparatus 1 of the vehicle engine 2 according to the present embodiment configured as described above, the actual speed of the dynamometer is detected, and the speed of the dynamometer is determined using a single inertial system including only the dynamometer 3 as a model. The shaft torque of the shaft is estimated by adding a proportional gain to the difference between the detected actual speed and the estimated speed, and viewed from the power source based on the estimated shaft torque. Since the generated torque of the dynamometer is controlled so that the inertial amount of the dynamometer becomes a desired inertial amount, even if the inertial amount on the specimen side is not known, the power transmission system including the power source Thus, it becomes possible to perform a test by giving an appropriate torque generated by the dynamometer.

  That is, the generated torque of the dynamometer can be controlled based on only the inertia amount of the dynamometer and the set inertia amount without using the shaft torque of the shaft connecting the power source and the dynamometer or the acceleration of the dynamometer. This makes it possible to perform simulation of the power transmission system properly without knowing the amount of inertia of the power source as the specimen.

DESCRIPTION OF SYMBOLS 1 ... Test apparatus 2 ... Engine 3 ... Dynamometer 4 ... Speed sensor (speed detection means)
5. Control device (control means)
6 ... Shaft torque observer 10 ... Command value calculation unit

Claims (4)

A power transmission system test apparatus including a power source,
A dynamometer connected to the power transmission system;
A shaft connecting the power transmission system and the dynamometer;
Speed detecting means for detecting an actual speed of the dynamometer;
Control means for outputting to the dynamometer a torque command value for controlling torque generated with respect to the shaft of the dynamometer,
The control means includes
A shaft torque that estimates the shaft torque of the shaft by estimating the speed of the dynamometer using a single inertia system consisting only of the dynamometer as a model, and integrating the observer gain to the deviation between the estimated speed and the actual speed. An estimation means;
The torque command value is calculated from the estimated shaft torque, the preset actual inertia value on the dynamometer side and the target value of the simulated inertia value, and the torque command value is output to the dynamometer A torque command value calculation unit for
The shaft torque estimating means estimates a speed of the dynamometer based on a deviation between the estimated shaft torque value and the torque command value input to the dynamometer and an actual inertia amount on the dynamometer side. A power transmission system testing device. A dynamometer connected to the power transmission system simulating a power source of the power transmission system;
A shaft connecting the power transmission system and the dynamometer;
Speed detecting means for detecting an actual speed of the dynamometer;
Control means for outputting to the dynamometer a torque command value for controlling torque generated with respect to the shaft of the dynamometer,
The control means includes
A shaft torque that estimates the shaft torque of the shaft by estimating the speed of the dynamometer using a single inertia system consisting only of the dynamometer as a model, and integrating the observer gain to the deviation between the estimated speed and the actual speed. An estimation means;
The torque command value is calculated from the estimated shaft torque, the preset actual inertia value on the dynamometer side and the target value of the simulated inertia value, and the torque command value is output to the dynamometer A torque command value calculation unit for
The shaft torque estimating means estimates a speed of the dynamometer based on a deviation between the estimated shaft torque value and the torque command value input to the dynamometer and an actual inertia amount on the dynamometer side. A power transmission system testing device. A control method for a power transmission system test apparatus having a dynamometer connected to a power transmission system including a power source via a shaft and generating shaft torque on the shaft,
Detecting an actual speed of the dynamometer;
Based on an inertial system consisting only of the dynamometer as a model, based on a deviation between an estimated shaft torque value and a torque command value input to the dynamometer and a preset actual inertia amount on the dynamometer side Estimating the shaft torque by estimating the speed of the dynamometer and adding an observer gain to the deviation between the estimated speed and the actual speed;
The torque command value is calculated from the estimated shaft torque, the preset actual inertia value on the dynamometer side and the target value of the simulated inertia amount, and the torque command value is output to the dynamometer And a step for controlling the power transmission system test apparatus. A method for controlling a power transmission system test apparatus having a dynamometer that simulates a power source of a power transmission system and is connected to the power transmission system via a shaft and generates shaft torque on the shaft,
Detecting an actual speed of the dynamometer;
Based on an inertial system consisting only of the dynamometer as a model, based on a deviation between an estimated shaft torque value and a torque command value input to the dynamometer and a preset actual inertia amount on the dynamometer side Estimating the shaft torque by estimating the speed of the dynamometer and adding an observer gain to the deviation between the estimated speed and the actual speed;
The torque command value is calculated from the estimated shaft torque, the preset actual inertia value on the dynamometer side and the target value of the simulated inertia amount, and the torque command value is output to the dynamometer And a step for controlling the power transmission system test apparatus.

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