JP4648716B2 - Laminated iron core and manufacturing method thereof - Google Patents

Laminated iron core and manufacturing method thereof Download PDF

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JP4648716B2
JP4648716B2 JP2005027186A JP2005027186A JP4648716B2 JP 4648716 B2 JP4648716 B2 JP 4648716B2 JP 2005027186 A JP2005027186 A JP 2005027186A JP 2005027186 A JP2005027186 A JP 2005027186A JP 4648716 B2 JP4648716 B2 JP 4648716B2
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caulking
iron core
laminated
diameter side
skew
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治久 中根
芳孝 鹿川
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Kuroda Precision Industries Ltd
Nissei Corp
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Nissei Corp
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本発明は、電動機用の固定子又は回転子に用いる積層鉄心とその製造方法に係り、特に順送り金型装置によって整列積み(垂直積層)した各鉄心板をかしめ結合手段によって相互に仮固着すると共に、順送り金型装置から取り出して巻線を施した後に所望角度のスキュー回転を付与することが可能な積層鉄心とその製造方法に関する。   The present invention relates to a laminated core used for a stator or rotor for an electric motor and a method for manufacturing the same, and in particular, each iron core plate aligned and stacked (vertically laminated) by a progressive die apparatus is temporarily fixed to each other by caulking and coupling means. The present invention relates to a laminated iron core capable of giving a skew rotation of a desired angle after being taken out from a progressive die apparatus and subjected to winding, and a manufacturing method thereof.

電動機用の積層鉄心では、積層する各鉄心板の板厚偏差による積み厚のバラツキなどを是正するために回し積みを行ったり、ゴギングによるトルク変動や騒音の発生などを低減するためにスキュー回転を付与しており、回し積みは順送り金型装置によって積層時に行われるが、特にスキュー回転を付与するための方法としては、順送り金型装置によって積層時に行う場合と、整列積みした積層鉄心を順送り金型装置から取出した後に行う場合とがある。   For laminated cores for electric motors, the stacking is performed to correct variations in stacking thickness due to deviations in the thickness of each laminated core, and skew rotation is used to reduce torque fluctuation and noise due to gogging. The stacking is performed at the time of stacking by the progressive die device, and in particular, as a method for imparting the skew rotation, the stacking iron cores that are aligned and stacked are forwarded at the time of stacking by the progressive die device. Sometimes after removing from the mold device.

スキュー回転の付与を順送り金型装置によって積層時に行う場合には、順送り金型装置内にスキュー回転させる回転機構を設ける必要があり、特に回し積みを行う場合には両者を兼ね備えた割り出し機構が必要であるから、金型装置の構造や制御を複雑にしたり、作業能率を低下させる恐れがあると共に、各鉄心板のスロット部が不整合状態になるので、スロット部に対して巻線を施したり、予め巻線したコイルアッセンブリを装着する作業を容易且つ能率的に行うことができない。   When skew rotation is applied at the time of stacking using a progressive mold apparatus, it is necessary to provide a rotation mechanism that rotates the skew in the progressive mold apparatus, and particularly when rotating and stacking, an indexing mechanism that combines both is necessary. Therefore, there is a risk that the structure and control of the mold apparatus may be complicated, the work efficiency may be reduced, and the slot portions of each iron core plate are in an inconsistent state. The work of mounting the pre-wound coil assembly cannot be easily and efficiently performed.

そこで、順送り金型装置によって積層時に各鉄心板のスロット部が整合状態となる整列積みを行い、この整列積みされた積層鉄心を順送り金型装置から取出し、スロット部に対して自動巻線機で巻線を施すかコイルアッセンブリを装着した後に、専用の治工具などを用いてスキュー回転を付与するようにする方法を採り、これによって積層鉄心に対する巻線を容易に行って作業能率の向上を図るようにした先行技術が、例えば特許文献1〜10などで提案されている。   Therefore, the stacked mold cores are aligned and stacked so that the slot portions of each iron core plate are aligned during stacking, and the stacked stacked cores are taken out from the progressive mold device, and the slot portions are automatically wound by an automatic winding machine. After applying the winding or mounting the coil assembly, a method of applying skew rotation using a special tool or the like is adopted, and this facilitates winding to the laminated iron core to improve work efficiency. Such prior arts have been proposed in, for example, Patent Documents 1 to 10.

特開昭55−53157号公報JP-A-55-53157 特開昭58−212355号公報JP 58-212355 A 特開昭61−1235号公報JP-A-61-1235 特開昭61−295847号公報Japanese Patent Laid-Open No. 61-295847 特開平5−115156号公報Japanese Patent Laid-Open No. 5-115156 特開2001−8417号公報JP 2001-8417 A 特開2004−173475号公報JP 2004-173475 A 特開2004−328865号公報JP 2004-328865 A 特開平11−155246号公報JP-A-11-155246

これらの先行技術には、各鉄心板の相互間を連結しない状態で、スキュー用の工具内に積層してスキュー回転させるもの(特許文献1)、円周方向に順次変位するV字状の凹部と凸部を形成した各鉄心板を仮組立状態で積層し、これを軸方向から圧縮してスキュー回転させるもの(特許文献2)、仮止め部材を外周溝に装着して各鉄心板を仮止めした後に、仮止め部材を取り外して外周溝又はスロットなどに棒状の捻り部材を装着してスキュー回転させるもの(特許文献3,4,5)がある。   In these prior arts, the iron core plates are not connected to each other and stacked in a skew tool and rotated by skew (Patent Document 1), a V-shaped concave portion that is sequentially displaced in the circumferential direction. And the core plates formed with the convex portions are laminated in a temporarily assembled state, and this is compressed from the axial direction to rotate the skew (Patent Document 2). After stopping, there is a device (patent documents 3, 4, and 5) in which a temporary fixing member is removed and a rod-like twisting member is attached to an outer circumferential groove or slot to rotate the skew.

また、内周面に凹溝を設けた各鉄心板の相互間をV溝状の突起で半かしめ状態に連結して整列積みし、内周面に軸線方向に傾斜する突起状の係止具を備えた型枠に対して、凹溝を係止具に嵌合させた状態で上面から押圧すると、係止具に沿ってスキュー回転しながら突起がかしめ結合するもの(特許文献6)、突起と突起が遊嵌する長孔を有する各鉄心板を整列積みし、積層鉄心を一方向へ回転させた際に突起が長孔内を移動してスキュー回転するもの(特許文献7)がある。   In addition, the iron core plates having concave grooves on the inner peripheral surface are connected in a semi-caulked state with V-groove protrusions and aligned and stacked, and the protrusion-shaped locking tool is inclined in the axial direction on the inner peripheral surface. When the groove is pressed from the upper surface in a state where the groove is fitted to the locking tool, the protrusion is caulked and coupled while being rotated along the locking tool (Patent Document 6). And the iron core plates having long holes in which the protrusions are loosely fitted are aligned and stacked, and when the laminated core is rotated in one direction, the protrusions move in the long holes and rotate skew (Patent Document 7).

さらに、各鉄心板に対して同一半径の異なる位置にかしめ突起(突起)とかしめ孔(開口又は受け入れ領域)を設け、上下に隣接する一方鉄心板のかしめ突起が他方鉄心板のかしめ孔に嵌合できる状態で整列積みすると共に、かしめ孔を円周方向に長く形成してかしめ突起を嵌合した際に回転可能な隙間が形成されるようにし、かしめ孔に対するかしめ突起の移動範囲内でスキュー回転できるようにするもの(特許文献8,9)がある。   Furthermore, caulking protrusions (protrusions) and caulking holes (openings or receiving areas) are provided at different positions on the same radius with respect to each iron core plate, and the caulking protrusions of one iron core plate adjacent to the upper and lower sides fit into the caulking holes in the other iron core plate. The caulking holes are formed long in the circumferential direction so that they can be joined together, so that a rotatable gap is formed when the caulking protrusions are fitted, and the caulking protrusions move within the range of movement relative to the caulking holes. There exists what enables it to rotate (patent documents 8 and 9).

しかしながら、例えば特許文献1や特許文献3,4,5などの先行技術の場合には、自由にスキューを付与できる利点はあるが、各鉄心板を順送り金型装置で打抜き加工した後に、積層に必要な所定枚数分の各鉄心板を取り出し、前者の場合には各鉄心板を順次型枠に装着させ、後者の場合には仮止め部材を着脱させる煩雑な作業が必要であって、順送り金型装置から積層鉄心として必要な所定枚数分の各鉄心板を一括して取り出してスキューを付与する場合に比べ、作業能率良く大量生産するのには適していなかった。   However, in the case of the prior arts such as Patent Document 1 and Patent Documents 3, 4 and 5, there is an advantage that skew can be freely given. However, after punching each iron core plate with a progressive die apparatus, The necessary number of iron core plates are taken out, and in the former case, each iron core plate is sequentially mounted on the mold, and in the latter case, a complicated work of attaching / detaching the temporary fixing member is required. Compared to a case where a predetermined number of core plates required as a laminated core are taken out from a mold apparatus in a lump and given a skew, it is not suitable for mass production with high work efficiency.

また、特許文献2などの先行技術の場合には、各鉄心板は相互間を連結しない状態で、軸穴案内棒とスロット案内棒に支持されて仮組立されるので、特許文献1や特許文献3,4,5などの場合と同様に作業能率良く大量生産するのには適していないことに加え、各鉄心板に間隙を有する不安定な状態で巻線作業が行われること、V字状の凹部と凸部との嵌合を円周方向に変位させてスキューを付与するので、スキュー回転は一定角度に限定されること、などの課題があった。   Further, in the case of the prior art such as Patent Document 2, the iron core plates are temporarily assembled while being supported by the shaft hole guide rod and the slot guide rod without being connected to each other. As in the case of 3, 4, 5, etc., in addition to being suitable for mass production with high work efficiency, winding work is performed in an unstable state with gaps in each iron core plate, V-shaped Since the fitting of the concave portion and the convex portion is displaced in the circumferential direction to impart the skew, there is a problem that the skew rotation is limited to a certain angle.

また、特許文献6などの先行技術の場合には、各鉄心板の相互間をV溝状の突起で半かしめ状態に連結しているので、上記した特許文献1〜5などの課題を解決することが可能であるが、V溝状の突起によって各鉄心板は比較的強固に連結されているので、内周面の凹溝を型枠の係止具に嵌合させた状態で積層鉄心の上面を押圧しても、各鉄心板を円滑に回転させてスキューを付与することが困難であると共に、スキューの付与は一方向に限定されること、などの課題があった。   Further, in the case of the prior art such as Patent Document 6, the iron core plates are connected to each other in a semi-caulked state by V-groove projections, so that the problems of Patent Documents 1 to 5 described above are solved. However, since the iron core plates are relatively firmly connected by the V-groove-shaped protrusions, the laminated iron core is fitted in a state in which the concave groove on the inner peripheral surface is fitted to the locking tool of the mold. Even if the upper surface is pressed, it is difficult to rotate each iron core plate smoothly to apply skew, and there is a problem that the application of skew is limited to one direction.

また、特許文献7などの先行技術の場合には、各鉄心板は長穴と突起とを整合させるために、順送り金型装置内において45度だけ相対回転した位置関係で、2種類の鉄心板を交互に打抜き加工し且つ積層する必要があるので、金型装置を複雑にし且つ作業能率を低下させる恐れがあること、整列積みした積層鉄心の各鉄心板は長穴と突起とが遊嵌状態であるから、金型装置から取り外す際や巻線作業時などに外力を受けるとスキュー方向にずれ易く巻線作業に支障を来たす恐れがあること、などの課題があった。   Further, in the case of the prior art such as Patent Document 7, each of the iron core plates has two types of iron core plates in a positional relationship that is relatively rotated by 45 degrees in the progressive die device in order to align the elongated holes and the protrusions. Since it is necessary to punch and stack the layers alternately, there is a risk of complicating the mold apparatus and reducing the work efficiency, and each core plate of the stacked stacked cores has loose holes and protrusions. Therefore, there has been a problem that when an external force is applied during removal from the mold apparatus or during winding work, the winding work is liable to shift in the skew direction, which may hinder winding work.

また、特許文献8などの先行技術の場合には、かしめ突起を設けた鉄心板とかしめ孔を設けた鉄心板の2種類を、順送り金型装置内で打抜き加工して交互に積層する必要があり、特許文献9では各鉄心板に対して別工程で打抜き加工した突起と開口又は受け入れ領域を、整合状態にして積層する必要があるので、特許文献7などと同様に金型装置を複雑にし且つ作業能率を低下させる恐れがあると共に、これらのかしめ突起(突起)とかしめ孔(開口又は受け入れ領域)の仮固着が強固な場合には、特許文献6などと同様に各鉄心板円滑にスキュー回転させることが困難であること、などの課題があった。   In the case of the prior art such as Patent Document 8, it is necessary to alternately stack two types of core plates having caulking protrusions and iron core plates having caulking holes by punching in a progressive die apparatus. In Patent Document 9, it is necessary to stack the protrusions and openings or receiving areas punched in separate steps on each iron core plate in an aligned state, so that the mold apparatus is complicated as in Patent Document 7 and the like. In addition, there is a possibility that the work efficiency may be lowered, and when the caulking protrusion (protrusion) and the caulking hole (opening or receiving area) are firmly fixed, each iron core plate is smoothly skewed as in Patent Document 6 and the like. There were problems such as being difficult to rotate.

そこで本発明では、これら従来技術の課題を解決し得る積層鉄心とその製造方法を提供するものであって、順送り金型装置によって整列積み(垂直積層)した各鉄心板をかしめ結合手段によって相互に仮固着すると共に、順送り金型装置から取り出して巻線を施した後に所望角度のスキュー回転を付与することを可能にし、特に各鉄心板を仮固着するかしめ結合手段を改善してスキュー回転を容易且つ確実にすると共に、各鉄心板を打抜き加工して整列積み(垂直積層)する順送り金型装置の構造及び工程を、簡単で且つ作業能率の良いものにすること、などを主たる目的としている。   Therefore, the present invention provides a laminated iron core and a method for manufacturing the same, which can solve these problems of the prior art, and each iron core plate that is aligned and stacked (vertically laminated) by a progressive die device is mutually connected by caulking and coupling means. In addition to temporary fixing, it is possible to apply a skew rotation at a desired angle after taking out from the progressive die device and winding it, and in particular, improving the caulking coupling means for temporarily fixing each iron core plate to facilitate skew rotation In addition, the main purpose is to make the structure and process of a progressive mold apparatus for punching and aligning (vertically laminating) each iron core plate simple and efficient in operation.

本発明による積層鉄心は、外周に係合部を設けた各鉄心板を整列積み状態で積層して連結すると共に、巻線後にスキュー回転可能なかしめ結合手段として、前記鉄心板の軸心を中心とする円弧状に形成されて円周方向に摺動回転可能なかしめ部と、かしめ部の一端又は両端にスキュー領域を確保する打抜き部を設け、かしめ部は半抜き状態に打抜き加工したかしめ凹部とかしめ凸部で形成し、上下に隣接する一方鉄心板のかしめ凸部が他方鉄心板のかしめ凹部に嵌合される積層鉄心であって、各鉄心板において、当該鉄心板の前記軸心から前記かしめ凸部の内径側までの距離が前記軸心から前記かしめ凹部の内径側までの距離より短く、かつ前記軸心から前記かしめ凸部の外径側までの距離が前記軸心から前記かしめ凹部の外径側までの距離より短く、或いは前記軸心から前記かしめ凸部の内径側までの距離が前記軸心から前記かしめ凹部の内径側までの距離より長く、かつ前記軸心から前記かしめ凸部の外径側までの距離が前記軸心から前記かしめ凹部の外径側までの距離より長くなっていることにより、前記かしめ凸部および前記かしめ凹部は、それぞれの内径側または外径側でかしめ結合する。

In the laminated iron core according to the present invention, the iron core plates provided with engaging portions on the outer periphery are laminated and connected in an aligned stacked state, and as a caulking coupling means capable of skew rotation after winding , the axis of the iron core plate is centered. and a slidable and rotatable inside this tightening portion in the circumferential direction is formed in an arc shape, the punching portion to secure the skew regions at one or both ends of the caulking portion is provided for caulking recess crimping portion which is punched in half blanking state It is a laminated iron core that is formed by caulking convex portions, and the caulking convex portion of one iron core plate adjacent to the upper and lower sides is fitted into the caulking concave portion of the other iron core plate, and in each iron core plate, from the axis of the iron core plate The distance from the axial center to the inner diameter side of the caulking concave portion is shorter than the distance from the axial center to the inner diameter side of the caulking concave portion, and the distance from the axial center to the outer diameter side of the caulking convex portion is the caulking convex portion. Distance to the outer diameter side of the recess Or the distance from the axial center to the inner diameter side of the caulking convex portion is longer than the distance from the axial center to the inner diameter side of the caulking concave portion, and from the axial center to the outer diameter side of the caulking convex portion. Since the distance is longer than the distance from the axial center to the outer diameter side of the caulking concave portion, the caulking convex portion and the caulking concave portion are caulked and coupled on the inner diameter side or the outer diameter side.

請求項1の積層鉄心において、かしめ結合手段は各鉄心板の円周方向に沿って所定間隔毎に複数を設ける形態(請求項2)を採ったり、かしめ結合手段を係止部の両側近傍にそれぞれ設ける形態(請求項3)を採ったり、かしめ結合手段のかしめ部はかしめ凸部を傾斜状の半抜き状態にすると共に、かしめ凹部の底面も傾斜状に形成する形態(請求項4)を採ることができる。   The laminated iron core according to claim 1, wherein a plurality of the caulking coupling means are provided at predetermined intervals along the circumferential direction of each iron core plate (Claim 2), or the caulking coupling means is provided near both sides of the locking portion. Each is provided (Claim 3), or the caulking portion of the caulking coupling means is the caulking convex portion in an inclined half-drawn state, and the caulking concave portion is also formed in an inclined shape (Claim 4). Can be taken.

本発明による積層鉄心の製造方法は、整列積み(垂直積層)状態にした請求項1〜4のいずれかの積層鉄心を順送り金型装置で造り、この積層鉄心を順送り金型装置から取り出して巻線を施した後に、前記係合部にスキュー用の冶工具を係合させて積層鉄心に捻りを加え、かしめ結合されたかしめ部を打抜き部側へ所望のスキュー角度で摺動回転させ、スキュー積みした積層鉄心を造るようにしている。(請求項5)   The method of manufacturing a laminated core according to the present invention is a method of manufacturing a laminated core according to any one of claims 1 to 4 in an aligned stacking (vertical laminated) state with a progressive die device, and taking out the laminated core from the progressive die device and winding it. After applying the wire, a skew jig tool is engaged with the engaging portion to twist the laminated iron core, and the caulking portion that is caulked and joined is slid and rotated to the punched portion side at a desired skew angle. I try to make stacked iron cores. (Claim 5)

請求項1の発明による積層鉄心では、上下に隣接する一方鉄心板のかしめ凸部が他方鉄心板のかしめ凹部に嵌合され、かしめ部の内径側又は外径側のいずれか一方に設けた締め代を介してかしめ結合されているので、円周方向へのスキュー回転を円滑に行うことができ、特に複数個所にかしめ結合手段を設けた場合に各かしめ結合手段が相互に干渉して、スキュー回転を困難にしたり各鉄心板の間に隙間を生じさせることがないので、所望角度のスキューを容易に付与することができると共に、積層厚さを一定にした性能の良い積層鉄心を得ることができる。   In the laminated iron core according to the first aspect of the invention, the caulking convex portion of the one iron core plate adjacent to the upper and lower sides is fitted into the caulking concave portion of the other iron core plate, and the fastening provided on either the inner diameter side or the outer diameter side of the caulking portion. Since it is connected by caulking, skew rotation in the circumferential direction can be performed smoothly. Especially when caulking coupling means are provided at a plurality of locations, the caulking coupling means interfere with each other, and the skew Since rotation is not made difficult and a gap is not generated between the iron core plates, a skew having a desired angle can be easily imparted, and a laminated iron core having good performance with a constant laminated thickness can be obtained.

また、かしめ部の一端又は両端にスキュー領域を確保する打抜き部を設けることにより、打抜き部を両端に設けた場合には仕様によって時計方向と反時計方向のいずれの方向へもスキュー回転が可能であると共に、V字状のスキューを付与することも可能であり、打抜き部を一端に設けた場合には時計方向又は半時計方向のいずれか一方にスキュー回転させ、斜めスキューを付与することができる。 Further, by providing the punching unit to secure the skew regions at one or both ends of the caulking portion, the punching unit can skew rotate in either direction of the clockwise and counterclockwise direction by the specification, if provided at both ends In addition, it is possible to give a V-shaped skew, and when a punched portion is provided at one end, it can be skewed in either the clockwise direction or the counterclockwise direction to give an oblique skew. .

さらに、各鉄心板は同形状のものを打抜き加工してそのままの状態で積層することができるので、順送り金型装置によって2種類の鉄心板を交互に打抜き加工したり、回転させて積層する従来技術に比べて、作業能率良く大量生産することが可能であると共に、順送り金型装置の構造も簡単にすることができる。   Furthermore, since each iron core plate can be punched in the same shape and laminated as it is, two types of iron core plates are alternately punched by a progressive die device or rotated and laminated. Compared to the technology, mass production can be performed with high work efficiency, and the structure of the progressive mold apparatus can be simplified.

請求項2の発明による積層鉄心では、各かしめ結合手段によって全体に対して均等に有効なかしめ結合を行うことが可能であり、各かしめ結合手段が相互に干渉して、スキュー回転を困難にしたり各鉄心板の間に隙間を生じさせることがないので、所望角度のスキューを容易に付与することができると共に、積層厚さを一定にした性能の良い積層鉄心を得ることができ、特にかしめ結合手段を設ける個所を多くして固着力を強固にすると、スキュー回転後のスキュー積層鉄心の外周に施すレーザ溶接などを省略することができる。   In the laminated iron core according to the second aspect of the present invention, it is possible to perform effective caulking evenly with respect to the whole by each caulking coupling means, and the caulking coupling means interfere with each other to make skew rotation difficult. Since no gap is generated between the iron core plates, a skew of a desired angle can be easily given, and a laminated iron core having a good performance with a constant laminated thickness can be obtained. When the number of places to be provided is increased and the fixing force is strengthened, laser welding or the like applied to the outer periphery of the skew laminated iron core after the skew rotation can be omitted.

請求項3の発明による積層鉄心では、かしめ結合手段を係合部の両側近傍にそれぞれ設けることによって、係合部を介してスキュー回転させた際にかしめ結合手段に対して回転力が十分に伝達され、円滑なスキュー回転によってかしめ部が緩んだりして隙間ができたりすることを防止できる。
The laminated core according to the invention of claim 3, by providing each of the caulking means near both sides of the engaging portion, rotational force is sufficiently respect caulking means when allowed skewed rotated via the engaging portion transmission Therefore, it is possible to prevent the caulking portion from being loosened due to smooth skew rotation, thereby forming a gap.

請求項4の発明による積層鉄心では、かしめ部のかしめ凸部とかしめ凹部を傾斜状に形成することによって、スキュー回転させた際に、各鉄心板の各かしめ部の干渉が無くなり、上下に隣接する各鉄心板間の隙間を少なくできるので、密着性が高まって積層厚さの精度を向上することができる。   In the laminated iron core according to the invention of claim 4, by forming the caulking convex portion and the caulking concave portion of the caulking portion in an inclined shape, there is no interference between the caulking portions of the iron core plates when the skew rotation is performed, and the upper and lower sides are adjacent to each other. Since the gaps between the iron core plates can be reduced, the adhesion is improved and the accuracy of the laminated thickness can be improved.

請求項5の発明による積層鉄心の製造方法では、各鉄心板を整列積み(垂直積層)状態にした積層鉄心を、順送り金型装置によって容易且つ作業能率良く大量生産が可能であること、この整列積みした積層鉄心に対して自動巻線機による巻線又はコイルアッセンブリの装着を容易に行うことができること、巻線後の積層鉄心に対して所望方向に所望角度のスキューを施すことが容易であること、などの効果を奏することができる。   In the method for manufacturing a laminated core according to the invention of claim 5, it is possible to easily and efficiently mass-produce a laminated iron core in which each iron core plate is arranged in a stacked state (vertically laminated) with a progressive die device. It is easy to mount the winding or coil assembly on the stacked laminated cores using an automatic winding machine, and it is easy to skew the laminated cores in a desired direction in a desired direction after winding. And the like.

本発明の積層鉄心とその製造方法について、本発明を電動機の固定子(ステータ)に適用した好適な実施例を示す添付図面に基づいて詳細に説明すると、積層鉄心1は図1の上面図と図2の正面図で示すように、所定枚数の鉄心板2(2a〜2n)を積層し、図2(a)で示す整列積み(垂直積層)状態の積層鉄心1Aを造り、巻線作業を行った後にスキュー回転を行って図2(b)で示す斜めスキュー積み状態の積層鉄心1Bにする。   The laminated core of the present invention and the method of manufacturing the same will be described in detail with reference to the accompanying drawings showing a preferred embodiment in which the present invention is applied to a stator of an electric motor. As shown in the front view of FIG. 2, a predetermined number of iron core plates 2 (2a to 2n) are laminated to form a laminated core 1A in an aligned stack (vertical stack) state shown in FIG. After that, skew rotation is performed to obtain a laminated core 1B in an oblique skew stacking state shown in FIG.

鉄心板2は、電動機の回転子を装着する軸心孔3を穿設した環状外形であって、内径側には巻線を施す多数のスロット4が形成され、外形面には冶工具を係合してスキュー回転させる係合手段として、図示の実施例では4等分位置に所定幅で所定深さの切欠による係合溝5が形成され、各係合溝5の両側に隣接してかしめ結合手段6を設け、かしめ結合手段6を介して上下に隣接する各鉄心板2を一体に連結している。   The iron core plate 2 has an annular outer shape in which a shaft hole 3 for mounting a rotor of an electric motor is bored. A large number of slots 4 for winding are formed on the inner diameter side, and a tool is engaged on the outer surface. In the illustrated embodiment, the engagement groove 5 is formed by a notch having a predetermined width and a predetermined depth in the illustrated embodiment as the engagement means for performing the skew rotation, and caulking adjacent to both sides of each engagement groove 5. The coupling means 6 is provided, and the iron core plates 2 adjacent to each other in the vertical direction are integrally connected via the caulking coupling means 6.

かしめ結合手段6は、図3で要部を拡大して示すように、かしめ部7とその両端の打抜き部8,9で形成され、かしめ部7は打抜き部8,9間の板面を長方形状に半抜き状態で打抜き加工し、図4(a)と図5(a)で示すように、上面側にかしめ凹部7aを下面側にかしめ凸部7bを形成しているが、かしめ凹部7aを形成する内径側と外径側は、軸心から所定の半径寸法R1,R2で同心状をした円弧状面に形成されている。   The caulking coupling means 6 is formed of a caulking portion 7 and punched portions 8 and 9 at both ends thereof as shown in an enlarged view of the main portion in FIG. 3, and the caulking portion 7 has a rectangular plate surface between the punched portions 8 and 9. As shown in FIGS. 4A and 5A, the caulking concave portion 7a is formed on the upper surface side and the caulking convex portion 7b is formed on the lower surface side, but the caulking concave portion 7a is formed. The inner diameter side and the outer diameter side that form the shape are formed as arcuate surfaces that are concentric from the shaft center with predetermined radial dimensions R1 and R2.

また、かしめ部7のかしめ凹部7aとかしめ凸部7bは図6で誇張して示すように、かしめ凹部7aの内径側の半径寸法R1tと外径側の半径寸法R2t及び、かしめ凸部7bの内径側の半径寸法R1uと外径側の半径寸法R2uの関係を、図6(a)のようにR1t>R1uでR2t>R2uにして内径側に締め代10を設けるか、図6(b)のようにR1t<R1uでR2t<R2uにして外径側に締め代10を設けるように、かしめ部7を半抜き状態で打抜き加工する。   Further, the caulking concave portion 7a and the caulking convex portion 7b of the caulking portion 7, as shown in an exaggerated manner in FIG. 6, are the radial dimension R1t on the inner diameter side and the radial dimension R2t on the outer diameter side of the caulking concave portion 7a, and the caulking convex portion 7b. The relationship between the radial dimension R1u on the inner diameter side and the radial dimension R2u on the outer diameter side is R1t> R1u and R2t> R2u, as shown in FIG. 6A, or a tightening margin 10 is provided on the inner diameter side, or FIG. In this way, the caulking portion 7 is punched in a half-punched state so that R1t <R1u and R2t <R2u, and the allowance 10 is provided on the outer diameter side.

これにより、上下に隣接した各鉄心板2,2をかしめ部7でかしめ結合した際に、下方の鉄心板のかしめ凹部7aに対して上方の鉄心板のかしめ凸部7bは、図5(a)のように半径寸法R1による内径側を締め代10にするか、図5(b)のように半径寸法R2による外径側を締め代10とし、内外径のいずれか一方のみを圧接面にしたかしめ結合状態で連結することによって、各鉄心板2,2間は時計方向又は半時計方向に摺動状態で容易に回転させることができる。   Thus, when the upper and lower adjacent iron core plates 2 and 2 are caulked and joined by the caulking portion 7, the caulking convex portion 7b of the upper iron core plate with respect to the caulking concave portion 7a of the lower iron core plate is shown in FIG. ) Or the outer diameter side by the radial dimension R2 as the tightening margin 10 as shown in FIG. 5B, and only one of the inner and outer diameters is used as the pressure contact surface. By connecting in a caulking and coupling state, the iron core plates 2 and 2 can be easily rotated in a sliding state in a clockwise direction or a counterclockwise direction.

従って、図2(a)及び図4(a)で示すように、かしめ結合された所定枚数の鉄心板2(2a〜2n)を積層し、係合溝5が垂直方向に整合した整列積み(垂直積層)状態の積層鉄心1Aを造り、スキュー用の冶工具を係合溝5に係合して上下に隣接する各鉄心板2,2間を摺動回転させ、打抜き部8又は打抜き部9の範囲内で半時計方向又は時計方向に回転させ、所望のスキュー角度でスキューを付与することができる。   Therefore, as shown in FIGS. 2 (a) and 4 (a), a predetermined number of iron core plates 2 (2a to 2n), which are caulked and joined, are stacked, and the stacked stack in which the engagement grooves 5 are aligned in the vertical direction ( A laminated iron core 1A in the state of (vertically laminated) is manufactured, and a skewing tool is engaged with the engaging groove 5 and is slidably rotated between the iron core plates 2 and 2 adjacent to each other vertically. In this range, a skew can be imparted at a desired skew angle by rotating counterclockwise or clockwise.

このように、整列積みした積層鉄心1Aにはスロット4に自動巻線機で巻線を施したり、予め巻線したコイルアッセンブリを装着する巻線作業を容易且つ能率的に行うことができると共に、その後に係合溝5をスキュー用の冶工具に係合させ、時計方向又は半時計方向に捻り力を与えると、内外径のいずれか一方面のみが圧接であるから容易にスキュー回転させることができ、垂直方向に対して係合溝5が傾斜したスキュー積み状態の積層鉄心1Bを造ることができる。   In this way, the laminated cores 1A can be wound easily and efficiently by winding the slot 4 with an automatic winding machine or mounting a pre-wound coil assembly. After that, when the engaging groove 5 is engaged with a skewing tool and a twisting force is applied clockwise or counterclockwise, only one of the inner and outer diameters is in pressure contact, so that the skew can be easily rotated. In addition, it is possible to manufacture a laminated iron core 1B in a skewed state in which the engagement grooves 5 are inclined with respect to the vertical direction.

次に、整列積みした積層鉄心1Aを順送り金型装置(図示せず)で造る製造方法について、図7のレイアウト図に基づいて説明すると、帯状鉄板11に対して工程(1)でパイロット孔12を打抜きすると共に、このパイロット孔12によって順送り金型装置内で矢印方向へ間欠送りさせ、工程(2)では軸心孔3となる内径打抜きを行い、工程(3)ではスロット4の打抜きを行い、工程(4)では係合溝5と打抜き部8,9の打抜きを行い、工程(5)では1枚目の鉄心板2に対するかしめ部7として計量穴7cを全抜き状態で打ち抜き、工程(6)では2枚目以降の鉄心板2に対するかしめ部7としてかしめ凹部7aとかしめ凸部7bを半抜き状態で打抜き、アイドル工程(7)の後に工程(8)では鉄心外形13の打抜きを行って所定枚数の各鉄心板2を抜き落とす。   Next, a manufacturing method for manufacturing the stacked laminated cores 1A using a progressive die apparatus (not shown) will be described with reference to the layout diagram of FIG. , And the pilot hole 12 is intermittently fed in the direction of the arrow in the progressive die apparatus. In step (2), the inner diameter of the shaft hole 3 is punched, and in step (3), the slot 4 is punched. In the step (4), the engaging groove 5 and the punched portions 8 and 9 are punched. In the step (5), the measuring hole 7c is punched out as a caulked portion 7 for the first iron core plate 2 in a completely punched state. In 6), the caulking concave portion 7a and the caulking convex portion 7b are punched in a half-cut state as the caulking portion 7 for the second and subsequent iron core plates 2, and the iron core outer shape 13 is punched in the step (8) after the idle step (7). Predetermined The number of iron core plates 2 is removed.

また、かしめ部7に計量穴7cを打ち抜いて計量用の鉄心板にする工程(5)では、1枚目の鉄心板2に対しては打抜きパンチを打抜き可能な位置まで突出させて計量穴7cを打ち抜き、2枚目以降の鉄心板2に対しては打抜きパンチを打抜き不能な位置まで後退するように、所定枚数毎に打抜きパンチの突出する長さを制御しており、次工程である工程(6)ではかしめ部7に計量穴7cのない2枚目以降の鉄心板2に対して、一定の長さで突出する打抜きパンチでかしめ凹部7aとかしめ凸部7bが半抜き状態で打抜き加工されるようにしている。   Further, in the step (5) of punching the measuring hole 7c into the caulking portion 7 to obtain a measuring iron core plate, the punching punch is protruded from the first iron core plate 2 to a position where it can be punched, and the measuring hole 7c. The length of the punch punch protruding for each predetermined number of sheets is controlled so that the punch punches are retracted to a position where the punch punches cannot be punched with respect to the second and subsequent iron core plates 2 and the next step In (6), the second and subsequent iron core plates 2 having no caulking hole 7c in the caulking portion 7 are punched with the punching punch protruding at a certain length and the caulking concave portion 7a and the caulking convex portion 7b are half punched. To be.

そして、かしめ部7に計量穴7cを設けた計量用の鉄心板とかしめ凹部7a及びかしめ凸部7bを設けたその他の鉄心板は、工程(8)で鉄心外形13の打抜きを行ってダイ内に抜き落として積層するが、計量用の鉄心板の計量穴7cには続いて抜き落とされた鉄心板のかしめ凸部7bが嵌合し、さらに続いて抜き落とされてくる鉄心板2のかしめ凸部7bが先の鉄心板2のかしめ凹部7aへ嵌合するようにして順次積層され、次に計量穴7cを設けた計量用の鉄心板が抜き込まれた際に製品分離され、所望の積層枚数にした積層鉄心1Aが得られる。   Then, the measuring iron core plate provided with the measuring hole 7c in the caulking portion 7 and the other iron core plate provided with the caulking concave portion 7a and the caulking convex portion 7b are punched out of the core outer shape 13 in the step (8). However, the caulking protrusion 7b of the iron core plate that has been removed is fitted into the measuring hole 7c of the iron core plate for measurement, and the caulking of the iron core plate 2 that is subsequently removed is caulked. The convex portions 7b are sequentially stacked so as to be fitted into the caulking concave portions 7a of the iron core plate 2, and then the product is separated when the measuring iron core plate provided with the measuring holes 7c is pulled out. A laminated core 1A having the number of laminated layers is obtained.

さらに、工程(8)では、先に打抜き加工された鉄心板のかしめ凹部7aに対して、次に打抜き加工された鉄心板のかしめ凸部7bとを、図5のように半径寸法R1による内径側の締め代10又は、半径寸法R2による外径側の締め代10を圧接面にして、かしめ結合状態で相互に連結し、かしめ部7を全抜き状態で打抜き加工した計量用の鉄心板が抜き落とされるまで、所定枚数の鉄心板を各係合溝5が垂直方向に整合した整列積みする連結状態で積層され、これによって整列積みした積層鉄心1Aを造ることができる。   Further, in step (8), the caulking concave portion 7a of the iron core plate previously punched and the caulking convex portion 7b of the iron core plate punched next are changed to an inner diameter with a radial dimension R1 as shown in FIG. A measuring iron core plate in which the clamping margin 10 on the side or the clamping margin 10 on the outer diameter side with the radial dimension R2 is pressed and connected to each other in a caulking connection state, and the caulking portion 7 is punched out in a fully punched state. Until it is pulled out, a predetermined number of iron core plates are stacked in a connected state in which the respective engagement grooves 5 are aligned and aligned in the vertical direction, thereby making it possible to manufacture a stacked core 1A that is aligned and stacked.

次に、スキュー積みの積層鉄心1Bの製造方法について、図8のブロック図に基づいて説明すると、先に説明したように順送り金型装置を用いて上下に隣接する各鉄心板を、内外径のいずれか一方面の締め代10を圧接面にしたかしめ部7と、その両側に設けてスキュー付与を可能にする打抜き部8,9によるかしめ結合手段6を介して、時計方向又は半時計方向へ摺動可能に仮固着した整列積み(垂直積層)の積層鉄心1Aを造り、順送り金型装置から積層鉄心1Aを取り出す。   Next, a manufacturing method of the skew-stacked laminated core 1B will be described based on the block diagram of FIG. 8. Either clockwise or counterclockwise via a caulking portion 7 having a clamping margin 10 on any one surface as a pressure contact surface and a caulking coupling means 6 provided on both sides thereof to enable skewing. A laminated core 1A of an aligned stack (vertically laminated) temporarily fixed so as to be slidable is made, and the laminated core 1A is taken out from the progressive die apparatus.

この積層鉄心1Aに対し、スロット4に自動巻線又はコイルアッセンブリによる巻線作業を施した後に、必要に応じて積層鉄心1Aを上下から加圧してかしめ結合すると共に、スキュー用の冶工具を係合溝5に係合させて所望方向に捻りを加え、所望のスキュー角度でスキュー回転をしてスキュー積みした積層鉄心1Bを造り、積層鉄心1Bを上下から加圧してかしめ結合を更に確実にした後に、積層鉄心1Bの外周面をレーザーなどの溶接で一体に固着するが、スキュー前の加圧はその後のスキュー回転を阻害しないように、弱い加圧力にすることが望ましい。   After winding the slot 4 by automatic winding or coil assembly to the laminated core 1A, the laminated core 1A is pressed from above and below as necessary and caulked and coupled with a skewing tool. Engage with the groove 5 and twist in the desired direction, rotate the skew at a desired skew angle to make a stacked core 1B, and press the stacked core 1B from above and below to further secure the caulking. Later, the outer peripheral surface of the laminated core 1B is fixed integrally by welding with a laser or the like, but it is desirable that the pressurization before skew is a weak pressure so as not to inhibit the subsequent skew rotation.

次に、図9は図3で示すかしめ結合手段6の変形実施例であって、先の実施例ではかしめ部7の両端に打抜き部8,9を設け、時計方向と反時計方向の双方向にスキュー回転できるようにし、斜めスキューとV字状スキューのいずれも可能な形態としたが、スキュー回転をいずれか一方向にして斜めスキューさせる形態を採ることも可能であり、図9の変形実施例では、かしめ部7の一端に打抜き部8を設けて半時計方向にスキュー回転できるようにし、これにより先の実施例の場合と同様の作用効果を得ることができる。   Next, FIG. 9 shows a modified embodiment of the caulking coupling means 6 shown in FIG. 3. In the previous embodiment, punching portions 8 and 9 are provided at both ends of the caulking portion 7 so that the both directions are clockwise and counterclockwise. Although the skew rotation can be performed in both directions, the skew skew and the V-shaped skew are both possible, but it is also possible to adopt a form in which the skew rotation is performed in one direction and the skew is skewed. In the example, a punching portion 8 is provided at one end of the caulking portion 7 so as to be able to perform a skew rotation in the counterclockwise direction, whereby the same effect as in the previous embodiment can be obtained.

次に、図10はかしめ結合手段6に対するさらに他の変形実施例であって、先の実施例では半抜き状態でかしめ部7を打抜き加工する際に、かしめ凸部7bが水平になるようにしているが、図10の変形実施例によるかしめ結合手段6では、かしめ凸部7bが傾斜状になるように半抜き状態で打抜き加工し、このかしめ凸部7bの上面側に形成されるかしめ凹部7aの底面も傾斜状になるように形成されており、これによってスキュー回転させた際に、各鉄心板2のかしめ部7の干渉が無くなり、上下に隣接する各鉄心板2間の隙間を少なくできるので、密着性が高まって積層厚さの精度を向上することができる。   Next, FIG. 10 shows still another modified embodiment of the caulking coupling means 6. In the previous embodiment, when the caulking portion 7 is punched in a half-punched state, the caulking convex portion 7 b is made horizontal. However, in the caulking coupling means 6 according to the modified embodiment of FIG. 10, the caulking concave portion formed on the upper surface side of the caulking convex portion 7b is punched in a half-punched state so that the caulking convex portion 7b is inclined. The bottom surface of 7a is also formed so as to be inclined, so that when the skew is rotated, the interference of the caulking portion 7 of each iron core plate 2 is eliminated, and the gap between each iron plate 2 adjacent vertically is reduced. As a result, adhesion can be increased and the accuracy of the laminated thickness can be improved.

なお、本発明は図示の実施例に限定されることなく要旨の範囲内において各種の変形を採り得るものであって、例えば図示の実施例ではかしめ結合手段6を8個所に設けているが、スキュー積み状態にした積層鉄心1Bの外周面をレーザーなどの溶接で一体に固着する場合には、かしめ結合手段6を設ける個所を少なく(例えば、2個所程度)することが可能であり、またかしめ結合手段6を設ける個所を多くして十分な固着ができる場合には、上記したレーザーなどの溶接による固着を省略することができる。   The present invention is not limited to the illustrated embodiment and can be modified in various ways within the scope of the gist. For example, in the illustrated embodiment, the caulking and coupling means 6 are provided at eight locations. When the outer peripheral surface of the laminated core 1B in a skewed state is fixed integrally by welding with a laser or the like, it is possible to reduce the number of places where the caulking coupling means 6 is provided (for example, about two places), and caulking. In the case where sufficient fixing can be achieved by increasing the number of places where the coupling means 6 is provided, the fixing by welding such as the laser described above can be omitted.

また、図示の実施例では係合溝5を介してスキュー回転させた際にかしめ結合手段6に対して回転力が十分に伝達され、円滑なスキュー回転によってかしめ部7が緩んだりして隙間ができたりすることを防止できるように、係合溝5の両側近傍にそれぞれかしめ結合手段6を設けているが、この係合溝5を他の場所に設ける形態を採ることも可能であると共に、切欠状の溝穴で形成している係合溝5を、各鉄心板2の外周面から突設させた突起で形成する形態を採ることも可能である。 In the illustrated embodiment, the rotational force is sufficiently transmitted to the caulking coupling means 6 when the skew is rotated through the engaging groove 5, and the caulking portion 7 is loosened due to smooth skew rotation, and a gap is formed. The caulking coupling means 6 are provided in the vicinity of both sides of the engagement groove 5 so that the engagement groove 5 can be prevented. However, it is possible to adopt a form in which the engagement groove 5 is provided in another place. It is also possible to adopt a form in which the engaging groove 5 formed by a notch-shaped slot is formed by a protrusion protruding from the outer peripheral surface of each iron core plate 2.

また、図示の実施例では工程(5)でかしめ部7に計量穴7cを打ち抜き加工し、工程(6)でかしめ部7にかしめ凹部7aとかしめ凸部7bを打ち抜き加工するようにしているが、この工程(5)と工程(6)を一工程にして、1枚目の鉄心板に対して全抜き状態で計量穴7cを打ち抜き加工する場合と、2枚目以降の鉄心板に対して半抜き状態でかしめ凹部7a及びかしめ凸部7bを打ち抜き加工する場合に、打抜きパンチの下死点の位置を変えるように制御することも可能である。   In the illustrated embodiment, the measuring hole 7c is punched into the caulking portion 7 in the step (5), and the caulking concave portion 7a and the caulking convex portion 7b are punched into the caulking portion 7 in the step (6). When the process hole (5) and the process (6) are made into one process and the measuring hole 7c is punched out in a fully punched state with respect to the first iron core plate, and with respect to the second and subsequent iron core plates. When the caulking concave portion 7a and the caulking convex portion 7b are punched in a half punched state, it is possible to control to change the position of the bottom dead center of the punch.

さらに、図示の実施例では打抜き加工を容易にするために、かしめ結合手段6の打抜き部8,9を円孔で形成しているが、この打抜き部8,9を角孔で形成する形態を採ることも可能であり、また図示の実施例では電動機の固定子(ステータ)に適用しているが、同様の技術思想に基づいて電動機の回転子(ロータ)に適用することも可能である。   Further, in the illustrated embodiment, the punching portions 8 and 9 of the caulking coupling means 6 are formed by circular holes in order to facilitate the punching process. However, the punching portions 8 and 9 are formed by square holes. In the illustrated embodiment, the present invention is applied to a stator (stator) of an electric motor. However, it can also be applied to a rotor (rotor) of an electric motor based on the same technical idea.

本願発明を適用した実施例による積層鉄心の上面図を示す。The top view of the laminated iron core by the Example to which this invention is applied is shown. 図1の積層鉄心の正面図であって、(a)は各鉄心板の整列積み(垂直積層)状態を、(b)は各鉄心板の斜めスキュー積み状態を示す。It is a front view of the laminated iron core of FIG. 1, (a) shows the alignment stacking (vertical lamination | stacking) state of each iron core board, (b) shows the diagonal skew stacking state of each iron core board. 図1の積層鉄心の要部であるかしめ結合手段の近傍を拡大した説明図を示す。The explanatory view which expanded the neighborhood of the caulking coupling means which is the principal part of the laminated iron core of Drawing 1 is shown. 図3のA−A線に沿った断面図であって、(a)は各鉄心板の整列積み(垂直積層)状態を、(b)は各鉄心板の斜めスキュー積み状態を示す。It is sectional drawing along the AA line of FIG. 3, Comprising: (a) shows the alignment stack (vertical lamination | stacking) state of each iron core board, (b) shows the diagonal skew stacking state of each iron core board. 図3のB−B線に沿った断面図であって、(a)は内径側を締め代にしたかしめ結合状態を、(b)は外径側を締め代にしたかしめ結合状態を示す。4A and 4B are cross-sectional views taken along line B-B in FIG. 3, in which FIG. 3A shows a caulking coupled state with an inner diameter side as a tightening margin, and FIG. 3B shows a caulking coupled state with an outer diameter side as a tightening margin. 図3のかしめ結合状態を達成する締め代の寸法関係を示し、(a)は内径側を締め代にしたかしめ結合状態を、(b)は外径側を締め代にしたかしめ結合状態を示す。FIG. 3 shows the dimensional relationship of the interference allowance to achieve the caulking connection state of FIG. 3, (a) shows the caulking connection state with the inner diameter side as the interference, and (b) shows the caulking connection state with the outer diameter side as the interference. . 本願発明を適用した実施例による積層鉄心の製造方法のレイアウト図を示す。The layout figure of the manufacturing method of the laminated iron core by the Example to which this invention is applied is shown. 本願発明を適用した実施例による積層鉄心の製造方法のブロック図を示す。The block diagram of the manufacturing method of the laminated iron core by the Example to which this invention is applied is shown. 図1の積層鉄心の変形実施例であって、要部であるかしめ結合手段の近傍を拡大した説明図を示す。FIG. 2 is a modified example of the laminated core of FIG. 1, illustrating an enlarged view of the vicinity of a caulking coupling means that is a main part. 図1の積層鉄心の変形実施例によるかしめ結合手段の断面図を示す。FIG. 2 shows a cross-sectional view of a caulking coupling means according to a modified embodiment of the laminated iron core of FIG. 1.

符号の説明Explanation of symbols

1 積層鉄心
1A (整列積みした)積層鉄心
1B (スキュー積み)積層鉄心
2 鉄心板
3 軸心孔
4 スロット
5 係合溝(スキュー回転用の係合手段)
6 かしめ結合手段
7 かしめ部
7a かしめ凹部
7b かしめ凸部
7c 計量穴
8,9 打抜き部
10 締め代
11 帯状鉄板
12 パイロット孔
13 鉄心外形
DESCRIPTION OF SYMBOLS 1 Laminated core 1A (Arranged stacked) Laminated core 1B (Skew stacked) Laminated core 2 Iron core plate 3 Axle hole 4 Slot 5 Engaging groove (engaging means for skew rotation)
6 Caulking connection means 7 Caulking portion 7a Caulking concave portion 7b Caulking convex portion 7c Measuring hole 8, 9 Punching portion 10 Fastening margin 11 Band-shaped iron plate 12 Pilot hole 13 Iron core outline

Claims (5)

外周に係合部を設けた各鉄心板を整列積み状態で積層して連結すると共に、巻線後にスキュー回転可能なかしめ結合手段として、前記鉄心板の軸心を中心とする円弧状に形成されて円周方向に摺動回転可能なかしめ部と、かしめ部の一端又は両端にスキュー領域を確保する打抜き部を設け、かしめ部は半抜き状態に打抜き加工したかしめ凹部とかしめ凸部で形成し、上下に隣接する一方鉄心板のかしめ凸部が他方鉄心板のかしめ凹部に嵌合される積層鉄心であって、
各鉄心板において、当該鉄心板の前記軸心から前記かしめ凸部の内径側までの距離が前記軸心から前記かしめ凹部の内径側までの距離より短く、かつ前記軸心から前記かしめ凸部の外径側までの距離が前記軸心から前記かしめ凹部の外径側までの距離より短く、或いは前記軸心から前記かしめ凸部の内径側までの距離が前記軸心から前記かしめ凹部の内径側までの距離より長く、かつ前記軸心から前記かしめ凸部の外径側までの距離が前記軸心から前記かしめ凹部の外径側までの距離より長くなっていることにより、前記かしめ凸部および前記かしめ凹部は、それぞれの内径側または外径側でかしめ結合することを特徴とする積層鉄心。
Each iron core plate provided with an engagement portion on the outer periphery is laminated and connected in an aligned state, and is formed in an arc shape centering on the axis of the iron core plate as a caulking coupling means capable of skew rotation after winding. a slidable and rotatable inside this tightening portion in the circumferential direction Te, the punching portion to secure the skew region provided at one or both ends of the caulking portion, the caulking portion is formed by caulking the recess and the caulking protrusion which is punched in half blanking state A laminated iron core in which the caulking convex portion of one iron core plate adjacent to the upper and lower sides is fitted into the caulking concave portion of the other iron core plate ,
In each iron core plate, the distance from the axis of the iron core plate to the inner diameter side of the caulking convex portion is shorter than the distance from the axis to the inner diameter side of the caulking concave portion, and the caulking convex portion of the caulking convex portion The distance from the shaft center to the outer diameter side of the caulking recess is shorter than the distance from the shaft center to the outer diameter side of the caulking recess, or the distance from the axis to the inner diameter side of the caulking projection is the inner diameter side of the caulking recess And the distance from the axial center to the outer diameter side of the caulking convex part is longer than the distance from the axial center to the outer diameter side of the caulking concave part, and the caulking convex part and The laminated iron core is characterized in that the caulking recesses are caulked and joined on the inner diameter side or the outer diameter side .
前記かしめ結合手段は、各鉄心板の円周方向に沿って所定間隔毎に複数を設けた請求項1に記載した積層鉄心。   The laminated core according to claim 1, wherein a plurality of the caulking coupling means are provided at predetermined intervals along a circumferential direction of each iron core plate. 前記かしめ結合手段は、前記係合部の両側近傍にそれぞれ設けた請求項1又は2に記載した積層鉄心。 The laminated iron core according to claim 1 or 2, wherein the caulking coupling means is provided in the vicinity of both sides of the engaging portion . 前記かしめ凸部は傾斜状の半抜き状態にされると共に、前記かしめ凹部の底面は傾斜状に形成され、スキュー回転されることによって前記かしめ凸部と前記かしめ凹部の底面とが互いに離間する方向に変位する請求項1〜請求項3のいずれかの項に記載した積層鉄心。 The caulking convex portion is in an inclined half-drawn state, and the bottom surface of the caulking concave portion is formed in an inclined shape, and the caulking convex portion and the bottom surface of the caulking concave portion are separated from each other by being rotated by skew. The laminated iron core according to any one of claims 1 to 3, wherein the laminated iron core is displaced in a vertical direction. 整列積み(垂直積層)状態にした請求項1〜4のいずれかの積層鉄心を順送り金型装置で造り、この積層鉄心を順送り金型装置から取り出して巻線を施した後に、前記係合部にスキュー用の冶工具を係合させて積層鉄心に捻りを加え、かしめ結合されたかしめ部を打抜き部側へ所望のスキュー角度で摺動回転させ、スキュー積みした積層鉄心を造るようにしたことを特徴とした積層鉄心の製造方法。   The laminated iron core according to any one of claims 1 to 4 in an aligned stacking (vertical laminated) state is manufactured by a progressive die device, and after the laminated iron core is taken out from the progressive die device and wound, the engaging portion A skewed jig and tool were engaged to twist the laminated iron core, and the caulked part that was caulked and joined was slid and rotated to the punched part side at the desired skew angle to create a laminated iron core that was skew-stacked. A method of manufacturing a laminated iron core characterized by
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JPH0253239U (en) * 1988-10-06 1990-04-17
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Publication number Priority date Publication date Assignee Title
JPS58115846U (en) * 1982-01-29 1983-08-08 株式会社東芝 Laminated structure of core in electric motor
JPH0253239U (en) * 1988-10-06 1990-04-17
JPH10136618A (en) * 1996-10-31 1998-05-22 Mitsubishi Electric Corp Manufacture for laminated iron core
JP2001008417A (en) * 1999-06-21 2001-01-12 Yaskawa Electric Corp Manufacture of stator for motor
JP2001037111A (en) * 1999-07-15 2001-02-09 Kuroda Precision Ind Ltd Laminated core and manufacture thereof
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