JP4644090B2 - Film stretcher - Google Patents

Film stretcher Download PDF

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JP4644090B2
JP4644090B2 JP2005292095A JP2005292095A JP4644090B2 JP 4644090 B2 JP4644090 B2 JP 4644090B2 JP 2005292095 A JP2005292095 A JP 2005292095A JP 2005292095 A JP2005292095 A JP 2005292095A JP 4644090 B2 JP4644090 B2 JP 4644090B2
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film
clip
clips
relaxing
stretching apparatus
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JP2007098782A (en
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史朗 増田
伸次 生駒
孝次 中上
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ヒラノ技研工業株式会社
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Description

本発明は、フィルム延伸装置に関する。   The present invention relates to a film stretching apparatus.

例えば、特許文献1に記載されているように、フィルムの両側に2本の無端チェインを配し、無端チェインに等間隔に設けたクリップでフィルムの両側端を把持して搬送しながら、両無端チェイン間の距離を拡げることでフィルムを横方向に延伸するフィルム延伸装置(テンタ)が公知である。   For example, as described in Patent Document 1, two endless chains are arranged on both sides of a film, and both endless chains are gripped and conveyed by clips provided at equal intervals on the endless chain. A film stretching apparatus (tenter) that stretches a film in the lateral direction by increasing the distance between chains is known.

一般に、帯状のフィルムを長手方向に引き延ばすと、フィルムの幅が細くなる。これと同様に、従来のフィルム延伸装置でフィルムを横方向に延伸すると、縦方向に収縮しようとする内部応力を生じる。このような縦方向の内部応力は、フィルムの分子配列などに影響を及ぼし、ときとして好ましくない特性を付与することになるという問題があった。   In general, when a belt-like film is stretched in the longitudinal direction, the width of the film becomes thin. Similarly, when a film is stretched in the transverse direction by a conventional film stretching apparatus, an internal stress that tends to shrink in the longitudinal direction is generated. Such a longitudinal internal stress has an effect on the molecular arrangement of the film and sometimes gives undesirable characteristics.

また、特許文献2には、クリップの間でフィルムを弛ませて把持することで、横方向に延伸する際に縦方向にフィルムを収縮させることで、縦方向に内部応力を生じさせないフィルムの製造方法が記載されており、クリップの速度よりも速い速度でフィルムを送り込むことでフィルムに弛みを持たせる方法が開示されている。   In addition, in Patent Document 2, a film that does not cause internal stress in the vertical direction by contracting the film in the vertical direction when stretching in the horizontal direction by loosening and gripping the film between the clips. A method is described, and a method is disclosed in which a film is made slack by feeding the film at a speed higher than the speed of a clip.

しかしながら、特許文献2に開示されている方法では、特に、均一な延伸のためにクリップの間隔を小さくした場合、クリップでフィルムを把持するタイミングのずれなどによってフィルムの弛み量がばらつき、フィルムの延伸状態が不均一になりやすいという問題があった。
特開平5−319648号公報 特開平5−241021号公報
However, in the method disclosed in Patent Document 2, in particular, when the gap between the clips is reduced for uniform stretching, the amount of slackness of the film varies due to a shift in the timing at which the film is gripped by the clip, etc. There was a problem that the state was likely to be uneven.
JP-A-5-319648 JP-A-5-241021

そこで、前記問題点に鑑みて、本発明の課題は、縦方向に内部応力を発生させずにフィルムを横方向に延伸できるフィルム延伸装置を提供することを課題とする。   Then, in view of the said problem, the subject of this invention makes it a subject to provide the film extending | stretching apparatus which can extend | stretch a film to a horizontal direction, without generating an internal stress in the vertical direction.

前記課題を解決するために、本発明によるフィルム延伸装置は、フィルムの両側端を把持して搬送し、前記フィルムを前記搬送方向と直角方向に延伸する複数のクリップと、前記クリップと同期して前記フィルムの搬送方向に移動しながら、前記フィルムの側端において前記フィルムの搬送方向に並んだ前記クリップの間で前記フィルムに垂直な方向に移動する弛緩部材とを有し、前記弛緩部材は、前記クリップが前記フィルムの両側端に配置され、且つ、前記フィルムを把持する前に、前記クリップが前記フィルムを把持する面を超えて突出し、前記クリップが前記フィルムを把持した後に前記フィルムを把持する面より後退するものとする。 In order to solve the above problems, a film stretching apparatus according to the present invention grips and conveys both side edges of a film, and synchronizes the clips with a plurality of clips that stretch the film in a direction perpendicular to the transport direction. A slack member that moves in a direction perpendicular to the film between the clips arranged in the film transport direction at the side edge of the film while moving in the film transport direction , The clip is disposed on both side edges of the film, and before the film is gripped, the clip protrudes beyond the surface for gripping the film, and the clip grips the film after gripping the film It shall be set back from the surface .

この構成によれば、弛緩部材が前記クリップの間にあるフィルムを押し下げることで、クリップの間でフィルムに弛みを持たせるように上流側のフィルムを一定量引き込むことができる。この弛みによって、フィルムを横方向に延伸した際の縦方向の縮を吸収するので、フィルムに縦方向の内部応力を生じさせない。また、フィルムの弛み量は、クリップと弛緩部材との位置関係によって決定されるのでばらつきが小さく、フィルムを均一に延伸ができる。   According to this configuration, the film on the upstream side can be pulled in a certain amount so that the film is slack between the clips by the slack member pressing the film between the clips. This slackness absorbs shrinkage in the longitudinal direction when the film is stretched in the transverse direction, so that no internal stress in the longitudinal direction is generated in the film. Further, since the amount of slackness of the film is determined by the positional relationship between the clip and the slackening member, there is little variation and the film can be stretched uniformly.

また、本発明のフィルム延伸装置において、前記弛緩部材は、前記フィルムに垂直な方向に前記クリップから離れた位置で、前記クリップの搬送方向と直角な軸周りに回転する回転体の外周に、それぞれ突出するように配列されてもよい。 Further, in the film stretching apparatus of the present invention, the relaxing members are respectively arranged on the outer circumferences of rotating bodies that rotate around an axis perpendicular to the transport direction of the clip at a position away from the clip in a direction perpendicular to the film. You may arrange so that it may protrude.

この構成によれば、簡単な機構で弛緩部材をクリップの間で上下させ、フィルムに弛みを持たせることができる。   According to this configuration, the relaxing member can be moved up and down between the clips with a simple mechanism, and the film can be slackened.

また、本発明のフィルム延伸装置において、前記弛緩部材は、前記フィルムの面と平行で、搬送方向に直角な弛緩棒部を有してもよい。   Moreover, the film stretching apparatus of this invention WHEREIN: The said relaxation member may have a relaxation rod part parallel to the surface of the said film and orthogonal to a conveyance direction.

この構成によれば、弛緩部材をクリップの内側からクリップの間に延伸させることで、弛緩部材を駆動する機構とクリップとの干渉を避けることができる。   According to this configuration, by extending the relaxing member between the clips from the inside of the clip, interference between the mechanism that drives the relaxing member and the clip can be avoided.

以上のように、本発明のフィルム延伸装置は、弛緩部材によってフィルムを弛ませた状態でクリップによってフィルムを把持するので、横方向の延伸に付随する縦方向の収縮を吸収してフィルムに縦方向に内部応力を生じさせない。   As described above, since the film stretching apparatus of the present invention grips the film with the clip while the film is loosened by the relaxing member, it absorbs the shrinkage in the vertical direction associated with the stretching in the horizontal direction to the film in the vertical direction. Does not cause internal stress.

これより、本発明の実施形態について、図面を参照しながら説明する。
図1は、本発明の一実施形態であるフィルム延伸装置1の平面図である。フィルム延伸装置1において、フィルム2は、原反リール3からテンションローラ4およびガイドローラ5を通して2本の無端チェイン6の間に送り込まれる。無端チェイン6は、一定の間隔で多数のクリップ7が設けられており、フィルム2の両側端を把持して矢印方向に搬送すると共に、フィルム2を横方向に延伸して拡幅する。無端チェイン6の上方には、無端チェイン6の進行方向に直角な軸8周りに回転し、フィルム2の両側端を把持するクリップ7より内側に位置する2つの円盤状の回転体9が設けられており、各回転体9の外周部には各クリップ7の間に突出する弛緩部材10が設けられている。クリップ7に把持されて搬送され、拡幅されたフィルム2は、ガイドローラ11およびテンションローラ12を通して巻き取りリール13に巻き取られる。
Embodiments of the present invention will now be described with reference to the drawings.
FIG. 1 is a plan view of a film stretching apparatus 1 according to an embodiment of the present invention. In the film stretching apparatus 1, the film 2 is fed between the two endless chains 6 from the raw fabric reel 3 through the tension roller 4 and the guide roller 5. The endless chain 6 is provided with a number of clips 7 at regular intervals, grips both ends of the film 2 and conveys it in the direction of the arrow, and stretches the film 2 in the lateral direction to widen it. Above the endless chain 6, there are provided two disk-like rotating bodies 9 that rotate around an axis 8 that is perpendicular to the traveling direction of the endless chain 6 and that are positioned inside the clips 7 that grip both ends of the film 2. A loosening member 10 that protrudes between the clips 7 is provided on the outer peripheral portion of each rotating body 9. The film 2 held and conveyed by the clip 7 and widened is taken up by the take-up reel 13 through the guide roller 11 and the tension roller 12.

図2に、フィルム2中心から見た回転体9を示す。回転体9は、弛緩部材10の周速がフィルム2を搬送する無端チェイン6、つまり、クリップ7の速度と一致するように同期して回転する。弛緩部材10は、最も低い位置にあるとき、2つのクリップ7の中央に位置する。   In FIG. 2, the rotary body 9 seen from the film 2 center is shown. The rotating body 9 rotates in synchronization so that the peripheral speed of the relaxing member 10 matches the speed of the endless chain 6 that transports the film 2, that is, the clip 7. The relaxation member 10 is located at the center of the two clips 7 when in the lowest position.

図3に、軸8の軸心を通る垂直断面を示し、クリップ7と最下点における弛緩部材10との関係を説明する。クリップ7は、上面にフィルム2が載置される固定片部7aと、固定片部7aの上方に延伸する支持腕部7bと、支持腕部7bの先端に把持軸7cで枢支され、固定片部7の上面に当接可能な把持片7dを有し、把持片7dは、上方に突接されたレバー部7eを案内することによって、固定片部7aとの間にフィルム2を把持(実線で図示)、或いは、固定片部7aから離間してフィルム2を開放(二点鎖線で図示)するように回動させられる。   FIG. 3 shows a vertical cross section passing through the axis of the shaft 8, and the relationship between the clip 7 and the relaxing member 10 at the lowest point will be described. The clip 7 is fixedly supported by a fixed piece portion 7a on which the film 2 is placed, a support arm portion 7b extending above the fixed piece portion 7a, and a gripping shaft 7c at the tip of the support arm portion 7b. The gripping piece 7d has a gripping piece 7d that can be brought into contact with the upper surface of the piece part 7. The gripping piece 7d guides the lever part 7e projecting upward, thereby gripping the film 2 between the fixed piece part 7a ( It is rotated so as to open the film 2 (illustrated by a two-dot chain line) apart from the fixed piece portion 7a.

弛緩部材10は、丸棒を直角に折り曲げてなり、円盤状の回転体9の外周から径方向に突出する支持部10aと、軸8と平行な、換言すると、フィルム2の面と平行で無端チェイン6による搬送方向に直角な弛緩棒部10bとからなる。最下点において、弛緩部材10の下端、つまり、弛緩棒部10bの下面は、クリップ7の固定片部7aの上面、つまり、フィルム2が把持される面よりも下方に下降している。   The loosening member 10 is formed by bending a round bar at a right angle, and is supported in a radial direction from the outer periphery of the disk-shaped rotating body 9 and the shaft 8, in other words, parallel to the surface of the film 2 and endless. It consists of a relaxation rod portion 10b perpendicular to the conveying direction by the chain 6. At the lowest point, the lower end of the relaxing member 10, that is, the lower surface of the relaxing rod portion 10 b is lowered below the upper surface of the fixed piece portion 7 a of the clip 7, that is, the surface on which the film 2 is gripped.

図4に、回転体9の回転による把持部材10の弛緩棒部10bのクリップ7の間での上下移動を詳しく示す。クリップ7は、無端チェイン6によって、矢印方向に進行する。図の右側の固定片部7aがフィルム2の側端の下に位置し、把持片7dがフィルム2を開放している状態のクリップ7の間に、回転体9の回転によって、弛緩部材10の弛緩棒部10bが下降してくる。弛緩棒部10bは、フィルム2に当接し、さらに下降することで、フィルム2を押し下げるが、前後が固定片部7aで支持されているので、2つのクリップ7の間で、フィルム2を下側に弛ませることになる。この弛んだ分のフィルム2は、下流のクリップ7がフィルム2を把持しているので、上流の原反リール3から引き出され、無端チェイン6に対してオーバーフィード(過供給)されることになる。   FIG. 4 shows in detail the vertical movement between the clips 7 of the slack bar portion 10 b of the gripping member 10 due to the rotation of the rotating body 9. The clip 7 is advanced in the direction of the arrow by the endless chain 6. The fixing piece 7a on the right side of the figure is located below the side edge of the film 2 and the clip 7 in the state where the gripping piece 7d opens the film 2 is rotated by the rotation of the rotating body 9 so that the relaxing member 10 is rotated. The relaxation rod portion 10b is lowered. The relaxing rod portion 10b abuts on the film 2 and further descends to push down the film 2. However, since the front and back are supported by the fixed piece portion 7a, the film 2 is placed between the two clips 7 on the lower side. To relax. Since the downstream clip 7 grips the film 2, the loose film 2 is pulled out from the upstream original fabric reel 3 and is overfeeded (oversupplied) to the endless chain 6. .

弛緩部材10が最も低い位置に達したとき、上流側直近のクリップ7は、把持片7dを閉じてフィルム2の側端部を把持する。その後、弛緩部材10は上昇し、クリップ7の間から離脱するが、クリップ7は、フィルム2を弛んだ状態に把持したまま搬送する。   When the relaxing member 10 reaches the lowest position, the clip 7 closest to the upstream side closes the gripping piece 7d and grips the side end of the film 2. Thereafter, the loosening member 10 rises and separates from between the clips 7, but the clip 7 conveys the film 2 while holding it in a loose state.

その後、フィルム2の両側の無端チェイン6は、互いの間隔を広げ、フィルム2を横方向に延伸し、拡幅する。このとき、フィルム2は、縦方向に収縮するが、クリップ7の間の弛みが収縮分を補い、フィルム2に縦方向の内部応力を発生させない。これにより、フィルム2を、理想的に横方向に1軸延伸することができる。   Thereafter, the endless chains 6 on both sides of the film 2 widen each other, stretch the film 2 in the lateral direction, and widen it. At this time, the film 2 contracts in the vertical direction, but the slack between the clips 7 compensates for the contraction, and the film 2 does not generate internal stress in the vertical direction. Thereby, the film 2 can be ideally uniaxially stretched in the transverse direction.

以上のように、本実施形態のフィルム延伸装置1では、加工が容易で精度の高い円盤状の回転体9に支持部10aと弛緩棒部10bとからなる弛緩部材10を固定した構造により、クリップ7の内側に回転体9を配置して回転体9とクリップ7との干渉を防止しつつ、弛緩部材10の弛緩棒部10bだけをクリップ7の間の正確な位置に延伸させることができる。また、弛緩部材10が丸棒であるのでフィルム2を傷つけずに弛ませることができる。   As described above, the film stretching apparatus 1 according to the present embodiment has a structure in which the relaxing member 10 including the supporting portion 10a and the relaxing rod portion 10b is fixed to the disk-shaped rotating body 9 that is easy to process and has high accuracy. 7, it is possible to extend only the relaxing rod portion 10 b of the relaxing member 10 to an accurate position between the clips 7 while preventing the interference between the rotating body 9 and the clip 7. Moreover, since the relaxing member 10 is a round bar, the film 2 can be loosened without being damaged.

また、フィルム延伸装置1において、軸8の高さを微調整すれば、フィルム2の弛み量(オーバーフィード量)を調節することができ、クリップ7で把持されないフィルム2の長さを必要最小限にすることができ、フィルム2の延伸を確実にできる。   Further, in the film stretching apparatus 1, if the height of the shaft 8 is finely adjusted, the amount of slack (overfeed amount) of the film 2 can be adjusted, and the length of the film 2 that is not gripped by the clip 7 is minimized. The film 2 can be reliably stretched.

以上の実施形態において、弛緩部材10は、回転体9の外周に設けられているが、クリップ7と同期してフィルム2の搬送方向に移動しながらクリップ7の間で上下できればよく、フィルム2の上方で周回する無端チェインや、順番にフィルム2の搬送方向に移動する複数の直動装置など、如何なる機構で駆動されてもよい。   In the above embodiment, the relaxing member 10 is provided on the outer periphery of the rotating body 9, but it may be moved up and down between the clips 7 while moving in the film 2 conveying direction in synchronization with the clip 7. It may be driven by any mechanism such as an endless chain that circulates upward or a plurality of linear motion devices that sequentially move in the transport direction of the film 2.

本発明のフィルム延伸装置の概略平面図。The schematic plan view of the film extending apparatus of this invention. 図1のフィルム延伸装置の回転体付近のフィルム中心での断面図。Sectional drawing in the film center of the rotating body vicinity of the film stretching apparatus of FIG. 図1のクリップと弛緩部材のフィルム搬送方向から見た断面図。Sectional drawing seen from the film conveyance direction of the clip and loosening member of FIG. 図1のクリップをフィルム中心から見た側面図。The side view which looked at the clip of FIG. 1 from the film center.

符号の説明Explanation of symbols

1 フィルム延伸装置
2 フィルム
6 無端チェイン
7 クリップ
8 軸
9 回転体
10 弛緩部材
10b 弛緩棒部
DESCRIPTION OF SYMBOLS 1 Film stretching apparatus 2 Film 6 Endless chain 7 Clip 8 Shaft 9 Rotating body 10 Relaxing member 10b Relaxing rod part

Claims (3)

フィルムの両側端を把持して搬送し、前記フィルムを前記搬送方向と直角方向に延伸する複数のクリップと、
前記クリップと同期して前記フィルムの搬送方向に移動しながら、前記フィルムの側端において前記フィルムの搬送方向に並んだ前記クリップの間で前記フィルムに垂直な方向に移動する弛緩部材とを有し、
前記弛緩部材は、前記クリップが前記フィルムの両側端に配置され、且つ、前記フィルムを把持する前に、前記クリップが前記フィルムを把持する面を超えて突出し、前記クリップが前記フィルムを把持した後に前記フィルムを把持する面より後退することを特徴とするフィルム延伸装置。
A plurality of clips for gripping and transporting both side edges of the film and extending the film in a direction perpendicular to the transport direction;
A slack member that moves in the direction perpendicular to the film between the clips arranged in the film conveyance direction at the side edge of the film while moving in the film conveyance direction in synchronization with the clip. ,
The loosening member is arranged such that the clip is disposed on both side edges of the film and protrudes beyond the surface where the clip grips the film before the film is gripped, and after the clip grips the film A film stretching apparatus, wherein the film is retracted from a surface for gripping the film.
前記弛緩部材は、前記フィルムに垂直な方向に前記クリップから離れた位置で、前記クリップの搬送方向と直角な軸周りに回転する回転体の外周に、それぞれ突出するように配列されていることを特徴とする請求項1に記載のフィルム延伸装置。 The relaxing members are arranged so as to protrude from the outer periphery of a rotating body that rotates around an axis perpendicular to the transport direction of the clip at a position away from the clip in a direction perpendicular to the film. The film stretching apparatus according to claim 1, wherein the film stretching apparatus is characterized in that: 前記弛緩部材は、前記フィルムの面と平行で、搬送方向に直角な弛緩棒部を有することを特徴とする請求項1または2に記載のフィルム延伸装置。   3. The film stretching apparatus according to claim 1, wherein the relaxing member includes a relaxing rod portion that is parallel to the surface of the film and perpendicular to the conveying direction.
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JP5503975B2 (en) * 2007-12-27 2014-05-28 株式会社カネカ Method for producing stretched film
JP2010082854A (en) * 2008-09-30 2010-04-15 Fujifilm Corp Film drawing apparatus and method
JP5508769B2 (en) * 2009-07-07 2014-06-04 株式会社カネカ Method for manufacturing polarizer film, method for manufacturing light scattering film, and method for manufacturing linear cutting film
JP5373492B2 (en) * 2009-07-07 2013-12-18 株式会社カネカ Stretched film manufacturing method, retardation film manufacturing method, polarizing plate manufacturing method, and image display device manufacturing method

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JPH05154904A (en) * 1991-12-10 1993-06-22 Mitsui Toatsu Chem Inc Manufacture of laterally stretched film
JPH06210726A (en) * 1992-02-14 1994-08-02 Unitika Ltd Simultaneous biaxial stretching machine for sheet like article
JPH06235816A (en) * 1993-02-10 1994-08-23 Sekisui Chem Co Ltd Production of phase shifter plate
JPH06305018A (en) * 1993-04-27 1994-11-01 Mitsubishi Heavy Ind Ltd Laterally stretching apparatus for film
JP2000309051A (en) * 1999-04-28 2000-11-07 Toray Ind Inc Manufacture of thermoplastic resin film

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