JP4627647B2 - Image forming apparatus - Google Patents

Description

  The present invention relates to an image forming apparatus, and more particularly to an image forming apparatus that includes a plurality of units and has a function of detecting an abnormality of a unit.

  Conventionally, a copying machine, a facsimile machine, or a digital composite apparatus having a copying function and a facsimile function mainly includes a document conveying unit as a document conveying unit, a document reading unit as a document reading unit, and a paper conveying unit as a sheet conveying unit. Apparatus, sheet cassette as sheet storage means, sheet post-processing unit as sheet post-processing means, fixing unit as fixing means, photosensitive member as photosensitive means, exposure device as exposure means, developing unit as developing means And a cleaning unit as developer cleaning means, an intermediate transfer member as intermediate transfer means, a paper transfer device as transfer material transfer means, and a toner cassette as developer storage means. Recently, there is also an image forming apparatus constituted by a process cartridge unit in which these plural units or apparatuses are integrated.

  Since the image forming apparatus is composed of many driving parts or consumables such as toner as a developer, the operator who uses the image forming apparatus can repair the driving part according to the frequency of use and the number of times of use. Maintenance such as paper replacement or paper jam handling frequently occurs.

  For example, in the fixing unit, the member is worn over time because the operation of holding and transferring the transfer material at the nip portion of the heating roller and the pressure roller is repeated. Also, the pressure roller that contacts the transfer material at a high temperature cannot avoid deterioration of the member over time due to heat. This deterioration of the member due to mechanical wear and heat causes a defective image, so when the member deteriorates, it is replaced, but it is difficult to accurately grasp the replacement time. Met. In order to solve this problem, a technique has been proposed in which the overheating time is accumulated and grasped, and when the total heating time reaches a preset limit overheating time, the replacement time of the member is displayed to notify the operator. It was.

  Further, in the corona discharge device used as a means for separating the transfer material from the image carrier, as the number of images is formed, the dirt of the toner advances on the shear wire and the back plate, and unevenness occurs in the corona discharge. Problems such as image transfer omission or transfer material separation failure have occurred. In order to solve this problem, a means for cleaning the toner adhering to the charge wire and the back plate is provided every time a predetermined number of image formations are completed, and it is further determined whether the cleaning member is locked halfway. Corona discharge devices having current detection means have been proposed.

  However, with this proposed device, it is difficult to judge when the cleaning means is locked in the middle and when it arrives at the home position and the return position, and the detection reliability is low. Had to stop the machine and call a service man, which was one of the causes of work efficiency decline.

  Further, if the remaining amount of toner as a developer is reduced, the probability of occurrence of an image defect is increased, and there is a possibility that the apparatus may be broken down. In order to detect the remaining amount of toner in the developer container, an antenna for detecting the remaining amount of developer is disposed in the developer container, and when an AC voltage is applied to an electrode provided at a predetermined position, the electrode And a capacitance detection method using a change in the current induced in the antenna according to the amount of developer between the antenna and the antenna has been proposed.

  However, this method has a problem that the remaining amount of toner is not known immediately after the image forming apparatus main body is turned on or immediately after the cartridge is taken out and inserted again. In addition, there is a problem that the toner cartridge cannot be detected unless a certain number of images have been formed in order to issue a warning that the replacement timing of the toner cartridge has come and that immediate replacement is necessary.

  As described above, if a minor failure occurring in each unit of the image forming apparatus is not detected at an early stage, the failure may not be a serious failure. Further, the operator has to interrupt the work every time a failure occurs, and an operator that can be repaired by the operator has to call a service person, resulting in a problem that the work efficiency is lowered.

  In order to solve the above problems, a device for eliminating the cause of failure has been proposed in each unit or apparatus. In addition, proposals have been made to improve the workability by notifying the operator of the failure location or replacement parts and having the operator carry out minor failure or consumable replacement.

  As such a proposal, “an image forming apparatus” described in Patent Document 1, “an image forming apparatus and a cartridge that can be attached to and detached from the image forming apparatus” described in Patent Document 2, or “an image forming apparatus in Patent Document 3” A "corona discharge electrode cleaning control method" is disclosed.

Below, the technique which concerns on patent document 1, patent document 2, and patent document 3 is demonstrated easily.
In the “image forming apparatus” of Patent Document 1, when a fixing high temperature error occurs, the control unit turns off the power supply to the fixing unit, reads information on the fixing high temperature error, and writes it in the nonvolatile memory. In addition, unless the high temperature fixing error information is cleared from the non-volatile memory via the operation panel, the control means is the fixing unit unless the message “fixing high temperature error: Please contact a service person” is displayed on the operation panel message display. The power supply is not performed.

  Therefore, when a fixing error occurs, it is possible to prevent the situation from deteriorating and expanding, and it is possible to prevent the work efficiency from deteriorating by notifying the operator of the optimum coping method.

  Patent Document 2 discloses an “image forming apparatus and a cartridge that can be attached to and detached from the image forming apparatus”, a developer container that can detect the remaining amount of developer on the removable cartridge, and the remaining amount of developer. A memory for writing whether or not the remaining amount level of the developer to be issued is detected.

  Therefore, without taking any time, it is possible to notify the operator that the developer remaining amount in the developer container is low or that the cartridge needs to be replaced immediately.

Patent Document 3 “Corona Discharge Electrode Cleaning Control Method in Image Forming Apparatus” is a detection in which the movement of the cleaning member moving means disposed in the charging means is detected by the stop position detecting means, the overcurrent detecting means, and the time measuring means. Based on the result and the time measurement result, the control means comprehensively controls, so that it is possible to accurately determine the state of the cleaning abnormality that has occurred in the corona discharge means, and to perform appropriate processing, resulting in the cleaning abnormality. The occurrence of abnormal images can be prevented, the frequency of service man calls can be reduced, and the operating efficiency of the apparatus can be improved.
JP 2000-347532 A JP 2001-117441 A JP 2001-194875 A

  However, in the techniques of Patent Document 1 to Patent Document 3 described above, the status is stored in each unit or apparatus, and an abnormal message or failure location name is displayed on the display unit of the operation panel of the image forming apparatus. However, it is not easy for the operator to determine the actual machine location from the displayed fault location name, and the operator was working while reading the manual attached to the machine.

  SUMMARY OF THE INVENTION An object of the present invention is to realize an image forming apparatus that can improve the visibility of a failure location of the apparatus and can easily determine a countermeasure method such as a failure or component replacement in view of the drawbacks of the prior art.

According to the first aspect of the present invention, a unit composed of at least one component, detection means disposed in the unit for detecting state information of the component, and component information data of the unit disposed in the unit are stored. And storage means for updating and holding the state information of the parts obtained by the detection means, light emitting means disposed in the unit and displaying the state of the parts, and disposed in the unit. A battery that supplies power to the battery, and the component status information data input from the detection means and the component information data stored in the storage means are compared, and it is determined that the component needs to be replaced. Stores and holds part replacement information in the storage means, displays the light emitting means in a light emitting manner, and replaces the parts of the unit based on the part information data of the unit. It is determined whether or not the user can be replaced. If the user is replaceable, the light emission display state of the light emitting means is maintained. If the user is not replaceable, the light emission mode of the light emission display of the light emitting means is changed. State monitoring control means for displaying light emission, and even if the unit is removed from the image forming apparatus and no power is supplied from the image forming apparatus, state information data of parts stored in the storage means of the unit And the light emitting display state of the light emitting means is maintained .

According to a second aspect of the invention, in the image forming apparatus according to claim 1, wherein the state monitoring control means, status information data part indicating that the the sensing means part of the state becomes abnormal state is entered Then, the abnormality information is stored and stored in the storage unit, the component information data stored in the storage unit is read, and it is determined whether or not the component can be replaced based on the information. Is sent to the light emitting means, and the light emitting means emits light based on the sent display data .

According to a third aspect of the present invention, in the image forming apparatus according to the first or second aspect, the light emission display of the light emitting means based on the preset display data is identified by lighting, blinking, or light emission color. And

Before SL emitting means may be disposed on the viewer may position the front of the image forming apparatus.

It said unit being controlled by the pre-Symbol controller may What the document feeder der.

It said unit being controlled by the pre-Symbol controller may I document reading means der.

It said unit being controlled by the pre-Symbol controller may I transfer material conveying means der.

It said unit being controlled by the pre-Symbol controller may me paper sheet housing means der.

It said unit being controlled by the pre-Symbol controller may me fixing means der.

It said unit being controlled by the pre-Symbol controller may me process cartridge der composed of at least one unit.

It said unit being controlled by the pre-Symbol controller may I photosensitive means der.

It said unit being controlled by the pre-Symbol controller may me exposure means der.

It said unit being controlled by the pre-Symbol controller may I developing means der.

Said unit being controlled by the pre-Symbol controller may I developer cleaning means der.

Said unit being controlled by the pre-Symbol controller may I developer storing means der.

Before SL control means compares the developer remaining amount data inputted from said detection means of said developer accommodating means may be managed.

It said unit being controlled by the pre-Symbol controller may I intermediate transfer section der.

It said unit being controlled by the pre-Symbol controller may I transfer material transfer means der.

It said unit being controlled by the pre-Symbol controller may I discharge the developer accommodating unit der.

Before SL control means compares the discharge amount of developer data inputted from the detection means of the exhaust developer accommodating means may be managed.

Before term memory means, may I non-volatile memory der.

The storage means may it contact IC chip der.

Before SL storage means may it contactless IC chip der.

Before term memory means may be me Oh in a non-contact type IC card.

  According to the present invention, storage means for storing each state data in a plurality of units or devices, sensors, and a light emitter for notifying abnormality are mounted, and the state monitoring control means monitors the storage means of each unit or device. Since the light emitter is caused to emit light according to the situation such as the occurrence of an abnormality, the operator can easily grasp and judge which unit or apparatus has failed and whether the operator can replace or repair the part. Therefore, no time is wasted during repairs and replacement of consumables, and the operator's work efficiency can be improved.

The operation principle in the best mode for carrying out the present invention will be described below.
FIG. 1 shows an embodiment of a system configuration in an image forming apparatus of the present invention.
The apparatus of the present embodiment is a process cartridge that employs a tandem image forming system of four-drums according to the technique of the present invention, and FIG.
The process cartridge 100 is for a color image, and mainly includes a writing unit 1, black, yellow, magenta, and cyan photoconductor units, a K photoconductor unit 2, a Y photoconductor unit 3, a C photoconductor unit 4, and an M. A photoconductor unit 5, a transfer unit 6, a transfer cleaning unit 7, and light emitting elements 8 to 16 are configured.

  The writing unit 1 is based on image information read by an image reading device (not shown) such as a CCD, and each photosensitive unit, the photosensitive drum 21 of the K photosensitive unit 2, the photosensitive drum 31 of the Y photosensitive unit 3, C The photosensitive drum 41 of the photosensitive unit 4 and the photosensitive drum 51 of the M photosensitive unit 5 are exposed to form a latent image.

  The K photoconductor unit (PCU) 2 has a configuration in which a photoconductor 21, a charging device (not shown), a developing device, and a cleaning device are integrated. The photoreceptor 21 is rotated in the direction of the arrow by a driving unit (not shown). The photoreceptor 21 is uniformly charged by a charging device. The image data is formed as a latent image on the photoconductor 21 by the laser from the writing unit 1, and a toner image is formed on the photoconductor 21 by the developing device. The Y photoconductor unit 3, the C photoconductor unit 4, and the M photoconductor unit 5 are arranged in the order of MCYK from the transfer material feeding side, and perform the same configuration and the same operation as the K photoconductor unit. Each photoconductor unit is incompatible with each color, and the units cannot be interchanged between colors. Each photoconductor unit is provided with a stopper and can be replaced by releasing the stopper.

  The transfer unit 6 transfers the toner image of each photoconductor to a transfer material that is conveyed by a conveyance belt 61 that operates at the same speed as the rotation of the photoconductor disposed in each photoconductor unit. The transfer cleaning unit 7 removes residual toner on the conveyance belt 61 of the transfer unit 6. Note that a release lever is attached to the transfer unit 6, and the transfer unit 6 can be attached and detached by tilting the release lever. Needless to say, there are other release methods than the present embodiment.

  In addition, light emitting elements 11, 22, 33, 44, 55, 66, 77, 88 are disposed in each unit and the P sensor. The state monitoring control unit 301 as the control means shown in FIG. 3 monitors the state of each unit, and when an abnormality occurs in the unit, from the sensor as the detection means provided in the unit. When the abnormality occurrence data is input, the light emitting element is turned on. Further, the light emitting element is turned off by canceling the abnormality.

FIG. 2 is an external perspective view of a process cartridge 200 as another embodiment using the present invention.
Similar to the process cartridge 100 of FIG. 1, the process cartridge 200 of this embodiment is a unit (AIO) in which a charging roller, a developing device, a toner storage unit, a cleaning device, a waste toner collection unit, and a photoconductor (not shown) are integrated. is there.

  A memory tag 222 is mounted on the process cartridge 200. The memory tag 222 has a non-volatile memory (not shown), and is required for controlling each photoconductor unit, such as color, cartridge ID, date of manufacture, date of use, number of recycles, number of copies, current year. Information such as date is stored. In this embodiment, the nonvolatile memory tag 222 is non-volatile, but a printed circuit board on which an IC chip is mounted or a printed circuit board on which a non-contact type IC chip is mounted may be used.

FIG. 3 shows a block diagram of a configuration example of state monitoring control.
The state monitoring control unit 301 is connected to the sensors 311 to 31n and the units 321 to 32n in which the sensors are arranged. The state monitoring control unit 301 monitors the state of the unit or device in which the connected sensor is disposed, and stores and holds the state information in an IC chip mounted on each connected unit.

  The unit 321 is mounted with an IC chip 321a in which the above information necessary for controlling the unit is stored, and an LED 321a and an LED 321b indicating two warning indications in the unit. Turns on or off when an instruction signal is input.

  The unit 322 includes an IC chip 322a, an LED 322b, and an LED 322c, as in the unit 321, and a battery 322d in addition to the configuration, and is stored even when no power is supplied from the main body of the image forming apparatus. Information is retained. Therefore, even when the failed unit or device is removed from the main body, the failed unit can be easily confirmed. Further, by turning off the LED when the unit is returned to the normal state after the repair, it can be easily determined whether the repair has been completed or not.

FIG. 4, an embodiment of operation flow of the state monitoring control unit 301 of Figure 3 is shown.
This operation flow is an operation flow of unit 321 state monitoring.
The state monitoring control unit 301 monitors the state of the sensor 311 mounted on the unit 321 and determines whether an abnormality has been detected (step S401).

  If it is determined in step S401 that no abnormality is detected, the monitoring operation is continued. If an abnormality is detected in step S401, the abnormality information is stored in the IC chip 321a mounted on the unit 321 where the abnormality is detected (step S402), and the LED 321b mounted on the unit 321 is turned on (step). S403).

  Next, the state monitoring control unit 301 determines whether or not the detected abnormal state of the sensor 311 has been canceled (step S404). If it is determined in step S404 that the abnormality has not been released, the determination in step 404 is repeatedly executed.

  If it is determined in step 404 that the abnormality has been canceled, for example, if the sensor detection content is 0 remaining toner, or if the toner cartridge has been replaced by the operator, the abnormality is canceled and the sensor is normal. When a certain signal is input to the state monitoring control unit 301, the state monitoring control unit 301 stores the abnormality release information in the IC chip 321a mounted on the unit 321 where the abnormality is detected (step S405). The mounted LED 321b is turned off (step S406). After step 406, the state monitoring control unit 301 continues to monitor the state of the sensor mounted on each unit.

FIG. 5 shows an embodiment of another operation flow of the state monitoring control unit 301 of FIG.
This operation flow is an operation flow when the state monitoring control unit 301 detects the replacement of the component of the unit 321.
First, when printing by the image forming apparatus is executed (step S501), the state monitoring control unit 301 adds 1 to the usage count data stored in the IC chip 321a mounted on the unit 321, and overwrites the data. (Step S502).

  Next, the number of times of life as a part replacement time set in advance and the use frequency data stored in the IC chip 321a are compared (step S503). Then, the replacement information is stored in the IC chip 321a mounted on the unit 321, and the LED 321c mounted on the unit 321 is turned on (step S504). In step S503, if the number of times of use is less than the number of lifetimes, it is determined that it is not yet time for replacement, and the process proceeds to step S505.

  In step S505, it is determined whether or not printing has been completed. If it is determined that printing has been completed, the component replacement detection process is terminated. If it is determined that printing has not been completed, the process returns to step S501 to perform the process. Run repeatedly.

Figure 6 shows another embodiment of the operation flow of the state monitoring control unit 301 of Figure 3 is shown.
This operation flow is an operation flow for monitoring the state of the unit 321 when the main power of the image forming apparatus is turned on.
When the main power supply of the image forming apparatus is turned on, the state monitoring control unit 301 first checks whether or not abnormality information is recorded in the IC chip 321a mounted on the unit 321 (step S601). When abnormality information is not recorded on the IC chip 321a, the LED 321b mounted on the unit 321 is turned off (step S603). If it is determined that abnormality information is recorded on the IC chip 321a, the LED 321b mounted on the unit 321 is turned on (step S602).

  Next, the preset number of times of life as the part replacement time is compared with the number of times of use data stored in the IC chip 321a (step S604). If the number of times of use is equal to or greater than the number of times of life, it is mounted on the unit 321. The lighted LED 321c is turned on (step S605). In step S604, if the number of uses is less than the number of lifetimes, the LED 321c mounted on the unit 321 is turned off (step S606).

Figure 7 shows another embodiment of the operation flow of the state monitoring control unit 301 of Figure 3 is shown.
In this operation flow, for example, in the operation flow of FIG. 5, when it is determined that a part is replaced, it is determined whether or not the user who is the operator can replace the part, and the LED display is changed according to the determination result. This is to make the user's processing judgment clearer.

  First, when the target unit 321 is determined to be the replacement time and the LED 321b is turned on, the state monitoring control unit 301 confirms information data regarding the components stored in the IC chip 321a mounted on the unit 321. Then, it is determined whether or not the part is a user-replaceable part (step S701).

In step S701, the case where the unit 321 determines that the user-replaceable parts, state monitoring control unit 301 to hold the lighting state of the LEDs 321 b. If it is determined that the unit 321 is not a user-replaceable part, the lighting state of the LED 321b in the lighting state is changed to blinking. Since the lighting state of the LED 321b has changed, the operator can easily recognize whether or not the operator can replace the component.

Figure 8 shows another embodiment of the operation flow of the state monitoring control unit 301 of Figure 3 is shown.
This operation flow is an example in which the unit 321 is composed of, for example, two units, and the LED 321b and the LED 321c are provided in each unit. The flow in FIG. Then, it is a thing when LED321c lights. Therefore, the operation is the same as in the embodiment of FIG. 7, and the operator can easily determine which parts of the unit 321 can be replaced by the operator himself or not and take appropriate measures. be able to.

  In the above embodiment, the process cartridge using the technique of the present invention has been described. However, it goes without saying that the present invention can also be applied to a facsimile apparatus and a digital composite apparatus that are not of the cartridge type.

  In this embodiment, the technique of the present invention is applied mainly to the image forming unit. For example, a document conveying device as a document conveying unit, a document reading unit as a document reading unit, and a sheet conveying as a sheet conveying unit. Apparatus, paper feed cassette as paper feed storage means, fixing unit as fixing means, exposure device as exposure means, intermediate transfer member, toner cartridge as developer storage means, waste toner bottle as waste developer storage means, The present invention can also be applied to other units or devices constituting a device such as a fixing oil tank as fixing oil storage means.

  It is desired to develop a facsimile apparatus using the image forming apparatus technology of the present invention or a digital composite apparatus having a facsimile function, a scanner function, and a printer function.

1 is a cross-sectional configuration diagram of an embodiment of a process cartridge to which an image forming apparatus of the present invention is applied. 1 is an external perspective view of an embodiment of a process cartridge to which an image forming apparatus of the present invention is applied. 3 is a block diagram of a configuration example of state monitoring control of the image forming apparatus of the present invention. FIG. It is a flow diagram illustrating a first operation example of the state monitoring control unit 301 of FIG. It is a flow diagram showing a second operation example of the state monitoring control unit 301 of FIG. It is a flow diagram illustrating a third operation example of the state monitoring control unit 301 of FIG. It is a flow diagram illustrating a fourth operation example of the state monitoring control unit 301 of FIG. It is a flow diagram illustrating a fifth operation example of the state monitoring control unit 301 of FIG.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Writing unit 2 K photoconductor unit 3 Y photoconductor unit 4 C photoconductor unit 5 M photoconductor unit 6 Transfer unit 7 Transfer cleaning unit 11 Light emitting element 22 Light emitting element 33 Light emitting element 44 Light emitting element 55 Light emitting element 66 Light emitting element 77 Light emitting Element 88 Light emitting element 100 Process cartridge 301 State monitoring control unit

Claims (3)

A unit composed of at least one part;
Detecting means arranged in the unit for detecting state information of components;
A storage unit disposed in the unit for storing the component information data of the unit, and updating and holding the state information of the component obtained by the detection unit;
A light emitting means arranged in the unit and displaying the state of the component;
A battery disposed in the unit for supplying power to the unit;
If the component status information data input from the detection means is compared with the component information data stored in the storage means, and if it is determined that the parts need to be replaced, the parts replacement information is stored in the memory. When the user can replace the unit by determining whether or not the component replacement of the unit is user replaceable based on the component information data of the unit. Is a state monitoring control means for holding the light emission display state of the light emission means, and changing the light emission mode of the light emission display of the light emission means and displaying the light emission when the user is not replaceable,
Have
Even when the unit is removed from the image forming apparatus and no power is supplied from the image forming apparatus, the state information data of the parts stored in the storage unit of the unit is retained and the light emission display state of the light emitting unit is maintained. An image forming apparatus that maintains the image forming apparatus. The state monitoring control unit stores and holds abnormality information in the storage unit when the component state information data indicating that the state of the component is in an abnormal state is input from the detection unit, and the storage unit The component information data stored in the memory is read, based on that, it is determined whether or not the component can be replaced, and preset display data is sent to the light emitting means,
The image forming apparatus according to claim 1 , wherein the light emitting unit performs light emission display based on the sent display data. 3. The image forming apparatus according to claim 1, wherein the light emission display of the light emitting unit based on the preset display data is identified by lighting, blinking, and light emission color. 4.

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