JP4600926B2 - Winding core and method for producing electrode body using the winding core - Google Patents

Winding core and method for producing electrode body using the winding core Download PDF

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JP4600926B2
JP4600926B2 JP2005107026A JP2005107026A JP4600926B2 JP 4600926 B2 JP4600926 B2 JP 4600926B2 JP 2005107026 A JP2005107026 A JP 2005107026A JP 2005107026 A JP2005107026 A JP 2005107026A JP 4600926 B2 JP4600926 B2 JP 4600926B2
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shaft
slit
outer shaft
middle shaft
separator
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JP2006286492A (en
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光博 竹輪
知新 高原
浩 服部
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Hitachi Maxell Energy Ltd
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Hitachi Maxell Energy Ltd
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Priority to KR1020060030155A priority patent/KR100935002B1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/139Processes of manufacture
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0404Machines for assembling batteries
    • H01M10/0409Machines for assembling batteries for cells with wound electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0431Cells with wound or folded electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • H01M10/0587Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Secondary Cells (AREA)
  • Primary Cells (AREA)

Description

本発明は、リチウムイオン電池の電池缶などに内蔵される電極体を製造するための巻回芯およびその巻回芯を用いた電極体の製造方法に関する。   The present invention relates to a winding core for manufacturing an electrode body incorporated in a battery can of a lithium ion battery and a method for manufacturing an electrode body using the winding core.

特許文献1〜5には、巻回芯を回転させることで、帯状の正極と帯状の負極との間に帯状のセパレータを介在させた状態で、前記巻回芯に正極と負極とセパレータとを巻回して電極体を製造することが開示されている。   In Patent Documents 1 to 5, by rotating a winding core, a positive electrode, a negative electrode, and a separator are placed on the winding core in a state where a strip-shaped separator is interposed between the strip-shaped positive electrode and the strip-shaped negative electrode. It is disclosed that an electrode body is manufactured by winding.

特開平8−153519号公報(段落番号0009−0010、図6−10)JP-A-8-153519 (paragraph numbers 0009-0010, FIG. 6-10) 特開2003−282136号公報(段落番号0017、図1)JP 2003-282136 A (paragraph number 0017, FIG. 1) 特許第3536391号公報(段落番号0046、図2)Japanese Patent No. 3536391 (paragraph number 0046, FIG. 2) 特開2003−257475号公報(段落番号0008、図2)Japanese Patent Laying-Open No. 2003-257475 (paragraph number 0008, FIG. 2) 特開2004−127860号公報(段落番号0008−0011、図1−3)Japanese Patent Laying-Open No. 2004-127860 (paragraph numbers 0008-0011, FIG. 1-3)

特許文献1・2では、巻回芯の径方向に貫通状に設けたスリットにセパレータを通した状態で、巻回芯にセパレータを巻き付けている。特許文献3では、巻回芯の外周面に正極と負極とセパレータとを直接に巻き付けている。このため、特許文献1〜3では、セパレータが巻回時に滑って正極と負極との位置関係がずれてしまい、電極体の品質低下などを招くことがある。   In Patent Documents 1 and 2, the separator is wound around the winding core in a state where the separator is passed through a slit provided in a through shape in the radial direction of the winding core. In Patent Document 3, the positive electrode, the negative electrode, and the separator are directly wound around the outer peripheral surface of the winding core. For this reason, in patent documents 1-3, a separator slips at the time of winding, the positional relationship of a positive electrode and a negative electrode will shift, and it may cause the quality fall of an electrode body, etc.

これに対して、特許文献4・5では、分割した巻回芯でセパレータを挟み込み固定して前述のセパレータの滑りを防止しているが、セパレータを挟み込む際に巻回芯の分割面が、セパレータの面方向に動きながら押し付けられるため、セパレータが引き千切られるおそれがある。しかも、特許文献4・5は、構造が複雑であるために巻回芯のコストアップを招きがちである。   On the other hand, in Patent Documents 4 and 5, the separator is sandwiched and fixed by split winding cores to prevent the above-described separator from slipping. However, when the separator is sandwiched, the split surface of the winding core is the separator. Since it is pressed while moving in the surface direction, the separator may be torn off. Moreover, Patent Documents 4 and 5 tend to increase the cost of the winding core due to the complicated structure.

そこで本発明の目的は、構造が簡単でありながら、セパレータの面方向に動くことなくセパレータを挟み込み固定する巻回芯およびその巻回芯を用いた電極体の製造方法を提供することにある。   Accordingly, an object of the present invention is to provide a winding core that sandwiches and fixes a separator without moving in the surface direction of the separator while having a simple structure, and a method for manufacturing an electrode body using the winding core.

本発明が対象とする巻回芯21は、図5に示すごとく、帯状の正極6と帯状の負極7を帯状のセパレータ9を介在させた状態で巻回して電極体2を製造するのに用いる。本発明の巻回芯21は、図1および図2に示すごとく、正極6と負極7とセパレータ9とが巻き付けられる長棒状の外軸22と、セパレータ9を固定するための長棒状の中軸25と、外軸22の一端に着脱自在に取り付けられる受け軸26とを含む。外軸22の軸芯部分には、外軸22の軸芯方向に延びて外軸22の一端で開放される空間23を形成してあって、中軸25は、中軸25の軸芯が外軸22の軸芯に沿う姿勢で空間23内に配される。受け軸26は、外軸22の一端に取り付けられた際に中軸25の先端部25bに着脱自在に外嵌する嵌入部35を有している。中軸25は、中軸25の終端部25aが空間23の奥部に固定されるとともに、中軸25の軸芯方向に延びて中軸25の先端で開放される中軸スリット29を有していて、中軸スリット29によって先端側が二股状に分かれている。外軸22は、中軸スリット29に対峙する外軸スリット27を有していて、セパレータ9が外軸スリット27を介して中軸スリット29内に導入されるようにしてあり、受け軸26の嵌入部35を中軸25の先端部25bに外嵌したときには、嵌入部35の内周面で中軸25の先端部25bの外周面が中軸スリット29の隙間の幅方向に押されて、中軸スリット29が閉じられてセパレータ9が挟み込まれる。ここでの外軸22は、菱形、楕円形、六角形あるいは八角形などの断面形状に形成される。外軸22は、中軸25の終端部25a側が先端部25b側よりも外軸スリット27の隙間の幅方向に広がるテーパー状に設定しておき、受け軸26を中軸25に外嵌したときに中軸25の先端部25b側が外側に押し広がって、中軸25の終端部25a側と中軸25の先端部25b側とにおけるスリットの隙間の幅方向の寸法がほぼ等しくなるように設定してもよい。   As shown in FIG. 5, the winding core 21 targeted by the present invention is used to manufacture the electrode body 2 by winding the belt-like positive electrode 6 and the belt-like negative electrode 7 with the belt-like separator 9 interposed therebetween. . As shown in FIGS. 1 and 2, the winding core 21 of the present invention includes a long rod-shaped outer shaft 22 around which the positive electrode 6, the negative electrode 7, and the separator 9 are wound, and a long rod-shaped inner shaft 25 for fixing the separator 9. And a receiving shaft 26 that is detachably attached to one end of the outer shaft 22. A space 23 extending in the axial direction of the outer shaft 22 and opened at one end of the outer shaft 22 is formed in the shaft core portion of the outer shaft 22. The middle shaft 25 has the shaft core of the middle shaft 25 as the outer shaft. It is arranged in the space 23 in a posture along the 22 axis. The receiving shaft 26 has a fitting portion 35 that is detachably fitted to the distal end portion 25 b of the middle shaft 25 when attached to one end of the outer shaft 22. The middle shaft 25 has a middle shaft slit 29 that is fixed to the inner portion of the space 23 and has a middle shaft slit 29 that extends in the axial direction of the middle shaft 25 and is opened at the tip of the middle shaft 25. 29 divides the tip side into a bifurcated shape. The outer shaft 22 has an outer shaft slit 27 that faces the middle shaft slit 29, and the separator 9 is introduced into the middle shaft slit 29 through the outer shaft slit 27. When 35 is externally fitted to the distal end portion 25b of the intermediate shaft 25, the outer peripheral surface of the distal end portion 25b of the intermediate shaft 25 is pushed in the width direction of the gap of the intermediate shaft slit 29 on the inner peripheral surface of the insertion portion 35, and the intermediate shaft slit 29 is closed. And the separator 9 is sandwiched. The outer shaft 22 here is formed in a cross-sectional shape such as a rhombus, ellipse, hexagon, or octagon. The outer shaft 22 is set in a tapered shape in which the end portion 25a side of the intermediate shaft 25 is wider in the width direction of the gap of the outer shaft slit 27 than the front end portion 25b side, and when the receiving shaft 26 is externally fitted to the intermediate shaft 25, It is also possible to set so that the width direction dimension of the slit gap between the end portion 25a side of the middle shaft 25 and the tip portion 25b side of the middle shaft 25 becomes substantially equal.

外軸スリット27は、外軸22の軸芯方向に延びて外軸22の一端で開放されることで、外軸22の一端側が二股状に分かれている。受け軸26の嵌入部35は、外軸22の一端側から空間23内に嵌まり込んで中軸25の先端部25bに外嵌するよう形成してあり、受け軸26の嵌入部35が空間23内から外されたときには、外軸22の一端が自由になって外軸スリット27の隙間が狭くなる。   The outer shaft slit 27 extends in the axial direction of the outer shaft 22 and is opened at one end of the outer shaft 22, so that one end side of the outer shaft 22 is divided into two. The fitting portion 35 of the receiving shaft 26 is formed so as to fit into the space 23 from one end side of the outer shaft 22 and to be fitted to the distal end portion 25 b of the middle shaft 25, and the fitting portion 35 of the receiving shaft 26 is formed in the space 23. When removed from the inside, one end of the outer shaft 22 becomes free and the gap between the outer shaft slits 27 becomes narrower.

中軸25には、中軸スリット29に臨む一対のカット面30・31が形成されており、一方のカット面30には、該カット面30の長さ方向に延びる突起32が突設されており、他方のカット面31には、該カット面31の長さ方向に延びて突起32に対峙する凹部33が形成されている。突起32は、セパレータ9を破断しない程度にセパレータ9に食い込むものであればよい。突起32の断面形状は、円弧状や三角形状などが好ましい。突起32と凹部33とは、2列以上に設けてあってもよく、またカット面30・31の長さ方向に対して断続的に設けてあってもよい。   The middle shaft 25 is formed with a pair of cut surfaces 30 and 31 facing the middle shaft slit 29, and one cut surface 30 is provided with a protrusion 32 extending in the length direction of the cut surface 30. The other cut surface 31 has a recess 33 extending in the length direction of the cut surface 31 and facing the protrusion 32. The protrusion 32 may be anything that bites into the separator 9 so as not to break the separator 9. The cross-sectional shape of the protrusion 32 is preferably an arc shape or a triangular shape. The protrusions 32 and the recesses 33 may be provided in two or more rows, or may be provided intermittently in the length direction of the cut surfaces 30 and 31.

本発明の製造方法は、前述の巻回芯21を用いた電極体の製造方法であって、図5に示すごとく、中軸25の先端部25bから受け軸26を外して中軸25の中軸スリット29の隙間を広げた状態で、2枚重ねのセパレータ9・9を、外軸22の外軸スリット27および中軸スリット29に挿入する第1ステップと、受け軸26を外軸22の一端側から外軸22の空間23内に嵌め込んで中軸25の先端部25bに外嵌することで、中軸25の中軸スリット29に臨む一対のカット面30・31で2枚重ねのセパレータ9・9を挟み込み固定する第2ステップと、巻回芯21を回転させ、2枚重ねのセパレータ9・9を巻回芯21に巻き付けてから、2枚重ねのセパレータ9・9の間に正極6および負極7のいずれか一方の電極を配するとともに他方の電極を一方のセパレータ9を挟んで一方の電極に対峙させた状態に配して、両電極6・7をセパレータ9と共に巻回芯21に巻き付ける第3ステップとからなる。   The manufacturing method of the present invention is a manufacturing method of an electrode body using the above-described winding core 21, and as shown in FIG. The first step of inserting the two separators 9 and 9 into the outer shaft slit 27 and the middle shaft slit 29 of the outer shaft 22 and the receiving shaft 26 from the one end side of the outer shaft 22 By fitting in the space 23 of the shaft 22 and externally fitting to the tip 25b of the middle shaft 25, the pair of cut surfaces 30 and 31 facing the middle slit 29 of the middle shaft 25 are sandwiched and fixed. The second step of rotating the winding core 21 to wind the two-layer separators 9, 9 around the winding core 21, and then either the positive electrode 6 or the negative electrode 7 between the two-layer separators 9, 9. If one of the electrodes is placed To be arranged in the other state in which the electrode was allowed to face the one electrode across the one of the separators 9, and a third step of winding the two electrodes 6, 7 to the winding core 21 together with the separator 9.

さらに、第3ステップでの巻回が完了したときに、巻回芯21の回転を停止させる第4ステップと、中軸25の先端部25bから受け軸26を外して中軸スリット29の隙間を広げて、一対のカット面30・31での2枚重ねのセパレータ9・9の挟み込みを解除するとともに、外軸22の空間23内から受け軸26を抜き取って外軸22の一端を自由にして外軸スリット27の隙間を狭める第5ステップと、巻回の完了した電極体2を巻回芯21から抜き取る第6ステップとを有する。前述のごとく外軸22が、中軸25の終端部25a側が先端部25b側よりも外軸スリット27の隙間の幅方向に広がるテーパー状の場合には、第5ステップで受け軸26を抜き取ったときには、第6ステップでの電極体2の抜き取りを前記テーパーに沿って容易に行うことができる。   Furthermore, when the winding in the third step is completed, the fourth step for stopping the rotation of the winding core 21, and the receiving shaft 26 is removed from the tip 25b of the middle shaft 25 to widen the gap between the middle shaft slits 29. In addition to releasing the sandwiching of the two-layer separators 9 and 9 between the pair of cut surfaces 30 and 31, the receiving shaft 26 is removed from the space 23 of the outer shaft 22 to free one end of the outer shaft 22 and A fifth step of narrowing the gap of the slit 27 and a sixth step of extracting the electrode body 2 that has been wound from the winding core 21 are included. As described above, when the outer shaft 22 has a tapered shape in which the end portion 25a side of the middle shaft 25 is wider in the width direction of the outer shaft slit 27 than the tip portion 25b side, the receiving shaft 26 is extracted in the fifth step. The extraction of the electrode body 2 in the sixth step can be easily performed along the taper.

外軸22は、外軸スリット27によって一端側が二股状に形成され、中軸25は、中軸スリット29によって先端側が二股状に形成されており、第3ステップに先立って、外軸スリット27および中軸スリット29の隙間から、電極が配される側とは反対側へ引き出した2枚重ねのセパレータ9・9の部分9aを、切断刃39によって所定長に切断する。   One end side of the outer shaft 22 is bifurcated by the outer shaft slit 27, and the middle shaft 25 is bifurcated by the middle shaft slit 29. Prior to the third step, the outer shaft slit 27 and the middle shaft slit are formed. A portion 9 a of the two-layer separators 9 and 9 drawn out from the gap 29 to the side opposite to the side where the electrodes are arranged is cut to a predetermined length by the cutting blade 39.

一対のカット面30・31のうちの一方のカット面30には、該カット面30の長さ方向に延びる突起32が突設され、他方のカット面31には、該カット面31の長さ方向に延びて突起32に対峙する凹部33が形成されており、第2ステップにおいて、一対のカット面30・31で2枚重ねのセパレータ9・9を挟み込んだときには、突起32がセパレータ9に食い込むようにすることができる。   A protrusion 32 extending in the length direction of the cut surface 30 is provided on one cut surface 30 of the pair of cut surfaces 30 and 31, and the length of the cut surface 31 is provided on the other cut surface 31. A recess 33 that extends in the direction and faces the protrusion 32 is formed, and when the two separators 9 and 9 are sandwiched between the pair of cut surfaces 30 and 31 in the second step, the protrusion 32 bites into the separator 9. Can be.

第6ステップののちには、電極体2を断面長円状に押し潰すことにより、薄型の角筒形状の電池缶1内に収容することができる。   After the sixth step, the electrode body 2 can be accommodated in the thin rectangular tube-shaped battery can 1 by crushing the electrode body 2 into an oval cross section.

本発明によれば、受け軸26を中軸25の先端部25bに外嵌するだけで、受け軸26で中軸25が中軸スリット29の隙間の幅方向に押されて、中軸スリット29がセパレータ9の裏表面に対してほぼ垂直の方向に閉じられ、セパレータ9が中軸25で挟み込み固定されるので、該挟み込みの際に、中軸スリット29に臨む中軸25の一対のカット面30・31が、セパレータ9の面方向にはほとんど動くことがない。したがって、前記挟み込みの際にセパレータ9が引き千切られ難くなり、正極6と負極7とセパレータ9とが巻回芯21によって確実に巻回される。セパレータ9の巻回開始部分でのダメージを抑制できる。巻回時に正極6と負極7との位置関係がずれて、正極6や負極7の活物質が剥がれたりすることがなく、電極体2の品質低下などをよく防止できる。しかも、巻回芯21の構造があまり複雑にならずに済む。また、巻回開始端部のセパレータを短くできて、電極体2のコストを抑えることができる。   According to the present invention, just by fitting the receiving shaft 26 to the front end portion 25 b of the intermediate shaft 25, the intermediate shaft 25 is pushed in the width direction of the clearance of the intermediate shaft slit 29 by the receiving shaft 26, and the intermediate shaft slit 29 is The separator 9 is closed in a direction substantially perpendicular to the back surface, and the separator 9 is sandwiched and fixed by the middle shaft 25. Therefore, when the sandwiching is performed, the pair of cut surfaces 30 and 31 of the middle shaft 25 facing the middle shaft slit 29 are separated from each other. There is almost no movement in the surface direction. Therefore, the separator 9 is not easily torn off during the sandwiching, and the positive electrode 6, the negative electrode 7, and the separator 9 are reliably wound by the winding core 21. Damage at the winding start portion of the separator 9 can be suppressed. The positional relationship between the positive electrode 6 and the negative electrode 7 is shifted during winding, and the active material of the positive electrode 6 and the negative electrode 7 is not peeled off, and the quality deterioration of the electrode body 2 can be well prevented. In addition, the structure of the winding core 21 is not so complicated. Further, the separator at the winding start end can be shortened, and the cost of the electrode body 2 can be suppressed.

中軸25の一対のカット面30・31に突起32と凹部33とがそれぞれ設けられていると、突起32がセパレータ9にしっかりと食い込んで、巻回の際に巻回芯21に対してセパレータ9が滑ることをより確実に防止できる。   When the protrusions 32 and the recesses 33 are respectively provided on the pair of cut surfaces 30 and 31 of the middle shaft 25, the protrusions 32 firmly bite into the separator 9 and are separated from the winding core 21 during winding. Can be more reliably prevented from slipping.

図3および図4において、本発明に係る薄型の密閉角形電池は、上面に左右横長の開口を有する有底角筒形状の電池缶1と、電池缶1内に収容された電極体2および非水電解液と、電池缶1の開口上面を塞ぐ左右横長の蓋3と、蓋3の内側に配置されるプラスチック製の絶縁体5とを含む。電池缶1は、ニッケルとアルミニウムとからなるクラッド材を深絞り加工して上下縦長の薄型に形成してある。電池缶1の左右幅寸法は34mm、上下高さ寸法は50mm、前後厚み寸法は3.8mmとした。   3 and 4, a thin sealed prismatic battery according to the present invention includes a bottomed rectangular tube-shaped battery can 1 having a horizontally long opening on the upper surface, an electrode body 2 housed in the battery can 1, and a non- It includes a water electrolyte, a horizontally long lid 3 that closes the upper surface of the opening of the battery can 1, and a plastic insulator 5 that is disposed inside the lid 3. The battery can 1 is formed in a vertically thin shape by deep drawing a clad material made of nickel and aluminum. The battery can 1 has a lateral width of 34 mm, a vertical height of 50 mm, and a longitudinal thickness of 3.8 mm.

電極体2は、帯状の正極6と、帯状の負極7との間に微多孔性ポリエチレンフィルムからなる帯状のセパレータ9を介在させた状態で渦巻状に巻回して製造される。電極体2は、巻回後に断面長円状に押し潰し成形される。正極6には、正極活物質を含有する塗膜が帯状の正極集電体の裏表両面に配されている。負極7には、負極活物質を含有する塗膜が帯状の負極集電体の裏表両面に配されている。正極6の正極集電体からは、薄板状の正極集電リード10が導出されている。負極7の負極集電体からは、薄板状の負極集電リード11が導出されている。正極6の幅は負極7よりも小さくなっており、正極6と負極7との幅寸法の差は、0.6mmである。   The electrode body 2 is manufactured by spirally winding a strip-shaped separator 9 made of a microporous polyethylene film between a strip-shaped positive electrode 6 and a strip-shaped negative electrode 7. The electrode body 2 is crushed and formed into an oval cross section after winding. On the positive electrode 6, a coating film containing a positive electrode active material is disposed on both the front and back surfaces of a strip-shaped positive electrode current collector. On the negative electrode 7, a coating film containing a negative electrode active material is disposed on both the front and back surfaces of a strip-shaped negative electrode current collector. From the positive electrode current collector of the positive electrode 6, a thin plate-shaped positive electrode current collecting lead 10 is led out. From the negative electrode current collector of the negative electrode 7, a thin plate-shaped negative electrode current collecting lead 11 is led out. The width of the positive electrode 6 is smaller than that of the negative electrode 7, and the difference in the width dimension between the positive electrode 6 and the negative electrode 7 is 0.6 mm.

蓋3は、アルミニウム合金などの板材のプレス成形品であり、電池缶1の開口周縁に蓋3の外周縁がレーザーでシーム溶接される。蓋3の中央には、上側の絶縁パッキング12および下側の絶縁板13を介して負極端子15を貫通状に取り付ける。蓋3の左右方向の右端寄りには、電解液を電池缶1内に注入するための円形の注液孔16が上下貫通状に形成されている。注液孔16は、電解液の注入後に栓17で塞いで封口する。   The lid 3 is a press-formed product of a plate material such as an aluminum alloy, and the outer peripheral edge of the lid 3 is seam welded to the opening peripheral edge of the battery can 1 by a laser. In the center of the lid 3, a negative electrode terminal 15 is attached in a penetrating manner via an upper insulating packing 12 and a lower insulating plate 13. Near the right end of the lid 3 in the left-right direction, a circular injection hole 16 for injecting the electrolyte into the battery can 1 is formed in a vertically penetrating manner. The liquid injection hole 16 is closed and sealed with a plug 17 after the electrolyte is injected.

負極端子15の下端には、蓋3の内面において左右横長の薄板からなるリード体19を接続する。リード体19は、注液孔16の反対側に延びており、下側の絶縁板13で蓋3と絶縁されている。このリード体19の下面に負極集電リード11をレーザー溶接する。正極集電リード10は、蓋3の裏面において絶縁板13と注液孔16との間のスペースにレーザー溶接する。これで正極集電リード10が蓋3および電池缶1に導通して、蓋3および電池缶1が正極電位に帯電する。蓋3の左右方向の一端寄り(図3の左端寄り)には開裂ベント20が形成されており、開裂ベント20は電池内圧が異常上昇したときに開裂して電池内圧を解放する。   Connected to the lower end of the negative electrode terminal 15 is a lead body 19 made of a horizontally long thin plate on the inner surface of the lid 3. The lead body 19 extends to the opposite side of the liquid injection hole 16 and is insulated from the lid 3 by the lower insulating plate 13. The negative electrode current collector lead 11 is laser welded to the lower surface of the lead body 19. The positive electrode current collecting lead 10 is laser-welded in the space between the insulating plate 13 and the liquid injection hole 16 on the back surface of the lid 3. Thus, the positive electrode current collecting lead 10 is conducted to the lid 3 and the battery can 1, and the lid 3 and the battery can 1 are charged to the positive electrode potential. A cleaving vent 20 is formed near one end of the lid 3 in the left-right direction (near the left end in FIG. 3), and the cleaving vent 20 is cleaved to release the battery internal pressure when the battery internal pressure rises abnormally.

電池の組み立てに際しては、蓋3に対し、前述のように負極端子15、絶縁パッキング12、絶縁板13およびリード体19を取り付け、さらに電極体2を電池缶1内に収容したのちに、負極集電リード11をリード体19に、正極集電リード10を蓋3にそれぞれ前述の要領で溶接する。次に、電池缶1の開口周縁に蓋3をレーザーでシーム溶接したのち、電解液を注液孔16から注入し、注液孔16を栓17で封口することで電池が完成する。   When assembling the battery, the negative electrode terminal 15, the insulating packing 12, the insulating plate 13 and the lead body 19 are attached to the lid 3 as described above, and the electrode body 2 is accommodated in the battery can 1. The electric lead 11 is welded to the lead body 19 and the positive electrode current collecting lead 10 is welded to the lid 3 as described above. Next, the lid 3 is seam welded to the periphery of the opening of the battery can 1 with a laser, the electrolyte is injected from the injection hole 16, and the injection hole 16 is sealed by the plug 17, thereby completing the battery.

正極6と負極7とセパレータ9とは、巻回芯21を用いて巻回される。その巻回芯21は、図2の(a)・(b)に示すごとく、正極6と負極7とセパレータ9とが巻き付けられる長棒状の外軸22と、外軸22の軸芯部分に形成された空間23内に配されてセパレータ9を固定する長棒状の中軸25と、外軸22の一端(図2の左端)に着脱自在に取り付けられる受け軸26とを含む。   The positive electrode 6, the negative electrode 7, and the separator 9 are wound using a winding core 21. As shown in FIGS. 2A and 2B, the winding core 21 is formed on a long rod-shaped outer shaft 22 around which the positive electrode 6, the negative electrode 7, and the separator 9 are wound, and an axial core portion of the outer shaft 22. A long shaft-like middle shaft 25 that is disposed in the space 23 and fixes the separator 9, and a receiving shaft 26 that is detachably attached to one end of the outer shaft 22 (left end in FIG. 2).

外軸22は、図1に示すごとく、ほぼ菱形の断面形状に形成されている。図2の(a)に示すごとく、前記空間23は、外軸22の軸芯方向に延びて外軸22の一端で開放状態になっている。中軸25は、中軸25の軸芯が外軸22の軸芯に沿う姿勢で空間23に内包される。   As shown in FIG. 1, the outer shaft 22 is formed in a substantially rhombic cross-sectional shape. As shown in FIG. 2A, the space 23 extends in the axial direction of the outer shaft 22 and is open at one end of the outer shaft 22. The middle shaft 25 is contained in the space 23 in a posture in which the shaft center of the middle shaft 25 is along the shaft core of the outer shaft 22.

外軸22には、セパレータ9を空間23内へ導くための外軸スリット27が設けられている。外軸スリット27は、外軸22の断面における短軸上を通るよう形成してあるとともに、外軸22の軸芯方向に外軸22の一端から他端近くにまで延びて外軸22の一端で開放状態になっている。外軸スリット27によって外軸22は二股状に形成される。外軸22の他端部(図2の右端)は、図外の駆動手段に支持されるようになっており、該駆動手段によって外軸22が回転駆動される。外軸22の長さは、セパレータ9の幅よりも大きい。   The outer shaft 22 is provided with an outer shaft slit 27 for guiding the separator 9 into the space 23. The outer shaft slit 27 is formed so as to pass on the minor axis in the cross section of the outer shaft 22, and extends from one end of the outer shaft 22 to the vicinity of the other end in the axial direction of the outer shaft 22 to end one end of the outer shaft 22. Is open. The outer shaft 22 is formed in a bifurcated shape by the outer shaft slit 27. The other end of the outer shaft 22 (the right end in FIG. 2) is supported by driving means (not shown), and the outer shaft 22 is rotationally driven by the driving means. The length of the outer shaft 22 is larger than the width of the separator 9.

中軸25は、これの終端部25aが前記空間23の奥部に固定される。中軸25には、セパレータ9を挟み込むための中軸スリット29が設けられている。中軸スリット29は、中軸25の軸芯方向に該中軸25の先端から終端近くまで延びて中軸25の先端(図2の左端)で開放状態になっている。中軸スリット29によって中軸25は二股状に形成される。中軸スリット29に前記外軸スリット27が対峙する。   The end portion 25 a of the middle shaft 25 is fixed to the inner portion of the space 23. The middle shaft 25 is provided with a middle shaft slit 29 for sandwiching the separator 9. The middle shaft slit 29 extends in the axial direction of the middle shaft 25 from the front end of the middle shaft 25 to the vicinity of the end, and is open at the front end of the middle shaft 25 (the left end in FIG. 2). The middle shaft 25 is formed in a bifurcated shape by the middle shaft slit 29. The outer shaft slit 27 faces the middle shaft slit 29.

中軸25の先端は、外軸22の空間23の開放端よりも該空間23の奥側に寄っている。中軸25の外周面は、中軸25これ自体の弾性力で空間23の内面に押し付けられる。受け軸26の凹部37を中軸25の先端部25bに外嵌させるために、中軸25の先端部25bの外径は、中軸25の終端側の外径よりも小さい。つまり、図2の(a)に示すごとく、中軸25の先端部25bと、外軸22の空間23の周面との間には、隙間が形成されている。   The tip of the middle shaft 25 is closer to the back side of the space 23 than the open end of the space 23 of the outer shaft 22. The outer peripheral surface of the middle shaft 25 is pressed against the inner surface of the space 23 by the elastic force of the middle shaft 25 itself. In order to fit the concave portion 37 of the receiving shaft 26 to the distal end portion 25 b of the intermediate shaft 25, the outer diameter of the distal end portion 25 b of the intermediate shaft 25 is smaller than the outer diameter of the terminal end side of the intermediate shaft 25. That is, as shown in FIG. 2A, a gap is formed between the tip 25 b of the middle shaft 25 and the peripheral surface of the space 23 of the outer shaft 22.

中軸25には、図1に示すごとく、中軸スリット29に臨む上下一対のカット面30・31が形成されている。下側のカット面30には、これの長さ方向に延びる断面半円状の突起32が突設されている。上側のカット面31には、これの長さ方向に延びて前記突起32に対峙する凹部33が形成されている。つまり、中軸スリット29を閉じると、突起32が凹部33に嵌合する。   As shown in FIG. 1, the middle shaft 25 is formed with a pair of upper and lower cut surfaces 30, 31 facing the middle shaft slit 29. A projection 32 having a semicircular cross section extending in the length direction is provided on the lower cut surface 30. The upper cut surface 31 is formed with a recess 33 that extends in the length direction of the upper cut surface 31 and faces the protrusion 32. That is, when the central slit 29 is closed, the protrusion 32 is fitted into the recess 33.

受け軸26は、外軸22の一端に取り付けられた際に中軸25の先端部25bに着脱自在に外嵌する嵌入部35と、図外の支持部材に回転可能に支持される支持部36とを含む。つまり、嵌入部35の先端面に前述の凹部37を設けてある。   The receiving shaft 26 is detachably fitted to the distal end portion 25b of the middle shaft 25 when attached to one end of the outer shaft 22, and a support portion 36 that is rotatably supported by a support member (not shown). including. That is, the aforementioned concave portion 37 is provided on the distal end surface of the fitting portion 35.

図2の(b)に示すごとく、受け軸26の嵌入部35を外軸22の一端側から空間23内に嵌め込んで、受け軸26の嵌入部35の凹部37に中軸25の先端部25bを嵌め込んだときには、嵌入部35の凹部37の内周面で中軸25の先端部25bの外周面が中軸スリット29の隙間の幅方向に押されて、中軸25の上下のカット面30・31どうしが接近し、中軸スリット29が閉じられて2枚重ねのセパレータ9・9が挟み込まれる。凹部37の開口部にはテーパー面が形成され、中軸25の先端部25bの先端にテーパー面が形成されており、凹部37の開口部に中軸25の先端部25bが容易に嵌まり込むようにしてある。   As shown in FIG. 2B, the fitting portion 35 of the receiving shaft 26 is fitted into the space 23 from one end side of the outer shaft 22, and the distal end portion 25 b of the middle shaft 25 is inserted into the concave portion 37 of the fitting portion 35 of the receiving shaft 26. Is inserted, the outer peripheral surface of the distal end portion 25b of the intermediate shaft 25 is pushed in the width direction of the clearance of the intermediate shaft slit 29 on the inner peripheral surface of the concave portion 37 of the insertion portion 35, and the upper and lower cut surfaces 30 and 31 of the intermediate shaft 25 are pressed. As the two approach, the central shaft slit 29 is closed and the two-layer separators 9 and 9 are sandwiched. A tapered surface is formed at the opening of the recess 37, a tapered surface is formed at the tip of the tip 25b of the middle shaft 25, and the tip 25b of the middle shaft 25 is easily fitted into the opening of the recess 37. .

電極体2は、以下ステップを順に経て製造される。
(第1ステップ) 中軸25の先端部25bから受け軸26を外し、図5(a)に示すごとく、中軸25自体の弾性力で中軸25の中軸スリット29の隙間を広げた状態で、2枚重ねのセパレータ9・9を、外軸22の外軸スリット27および中軸25の中軸スリット29に挿入する。なお、前記セパレータ9・9は、外軸22および中軸25が前記セパレータ9・9の幅方向に移動することで、外軸スリット27および中軸スリット29に挿入される。
The electrode body 2 is manufactured through the following steps in order.
(First Step) Remove the receiving shaft 26 from the tip 25b of the middle shaft 25, and, as shown in FIG. 5 (a), two sheets with the clearance of the middle shaft slit 29 of the middle shaft 25 widened by the elastic force of the middle shaft 25 itself. The overlapping separators 9 and 9 are inserted into the outer shaft slit 27 of the outer shaft 22 and the middle shaft slit 29 of the middle shaft 25. The separators 9 and 9 are inserted into the outer shaft slits 27 and the middle shaft slits 29 as the outer shaft 22 and the middle shaft 25 move in the width direction of the separators 9 and 9.

(第2ステップ) 受け軸26の嵌入部35を外軸22の一端側から外軸22の空間23内に嵌め込んで、嵌入部35を中軸25の先端部25bに外嵌することにより、図5(b)に示すごとく、中軸25の一対のカット面30・31で2枚重ねのセパレータ9・9を挟み込み固定する。この際、下側カット面30の突起32が、2枚重ねのセパレータ9・9に食い込む状態で上側カット面31の凹部33に嵌合するために、セパレータ9・9が上下のカット面30・31間で滑ることがない。 (Second Step) The fitting portion 35 of the receiving shaft 26 is fitted into the space 23 of the outer shaft 22 from one end side of the outer shaft 22, and the fitting portion 35 is fitted onto the distal end portion 25 b of the middle shaft 25, As shown in FIG. 5B, the two separators 9, 9 are sandwiched and fixed by the pair of cut surfaces 30, 31 of the central shaft 25. At this time, the protrusions 32 of the lower cut surface 30 are fitted into the recesses 33 of the upper cut surface 31 in a state of biting into the two stacked separators 9, 9, so that the separator 9. No slip between 31.

次いで、外軸スリット27および中軸スリット29の隙間から、両電極6・7が配される側とは反対側へ引き出した2枚重ねのセパレータ9・9の部分9aは、図5(b)に示すごとく、切断刃39で巻回芯21の軸心からの寸法が所定長になるように切断する。切断刃39は、巻回芯21との干渉などを考慮して、前記所定長が5〜30mm程度となる位置に配されている。   Next, a portion 9a of the two-layer separators 9 and 9 drawn out from the gap between the outer shaft slit 27 and the middle shaft slit 29 to the side opposite to the side where the electrodes 6 and 7 are arranged is shown in FIG. As shown, the cutting blade 39 is cut so that the dimension from the axis of the winding core 21 is a predetermined length. The cutting blade 39 is disposed at a position where the predetermined length is about 5 to 30 mm in consideration of interference with the winding core 21 and the like.

(第3ステップ) 巻回芯21を回転させて、図5(c)に示すごとく、2枚重ねのセパレータ9・9を巻回芯21に半回転分だけ巻き付けてから、2枚重ねのセパレータ9・9の間に正極6を配するとともに、負極7を一方のセパレータ9を挟んで正極6に対峙させた状態に配して、図5(d)に示すごとく、両電極6・7をセパレータ9と共に巻回芯21に巻き付ける。なお、負極7は、正極6よりも先に巻回芯21に巻き付けられるよう設定してある。2枚重ねのセパレータ9・9間に負極7を配するとともに、正極6を一方のセパレータ9を挟んで負極7に対峙させた状態に配してもよい。 (Third Step) The winding core 21 is rotated, and as shown in FIG. 5C, the two-layer separators 9 and 9 are wound around the winding core 21 by a half rotation, and then the two-layer separators are wound. 9 and 9, the positive electrode 6 is disposed, and the negative electrode 7 is disposed so as to face the positive electrode 6 with one separator 9 interposed therebetween. As shown in FIG. It winds around the winding core 21 with the separator 9. The negative electrode 7 is set to be wound around the winding core 21 before the positive electrode 6. The negative electrode 7 may be disposed between the two stacked separators 9 and 9, and the positive electrode 6 may be disposed in a state of facing the negative electrode 7 with one separator 9 interposed therebetween.

(第4ステップ) 図2(b)に示すごとく正極6と負極7とセパレータ9との巻回が所定回数だけ行われて、巻回が完了したときに巻回芯21の回転を停止させる。正極6および負極7は、所定寸法で切断される。 (Fourth Step) As shown in FIG. 2B, the positive electrode 6, the negative electrode 7, and the separator 9 are wound a predetermined number of times, and when the winding is completed, the rotation of the winding core 21 is stopped. The positive electrode 6 and the negative electrode 7 are cut with a predetermined dimension.

(第5ステップ) 中軸25の先端部25bから受け軸26を外し、外軸22の空間23内から受け軸26を抜き取って、中軸25自体の弾性力で中軸スリット29の隙間を広げる。これにより、一対のカット面30・31での2枚重ねのセパレータ9・9の挟み込みが解除され、電極体2を外軸22の一端側へ移動させることができる。 (Fifth Step) The receiving shaft 26 is removed from the tip 25b of the middle shaft 25, the receiving shaft 26 is extracted from the space 23 of the outer shaft 22, and the clearance of the middle shaft slit 29 is widened by the elastic force of the middle shaft 25 itself. Thereby, the sandwiching of the two stacked separators 9 and 9 between the pair of cut surfaces 30 and 31 is released, and the electrode body 2 can be moved to one end side of the outer shaft 22.

(第6ステップ) 巻回の完了した電極体2を、電極体2を外軸22の一端側から抜き取る。なお、外軸22が、中軸25の終端部25a側が先端部25b側よりも外軸スリット27の隙間の幅方向に広がるテーパー状の場合には、第5ステップでの電極体2の移動と、第6ステップでの電極体2の抜き取りとを、前記テーパーに沿って容易に行うことができる。 (Sixth Step) The electrode body 2 that has been wound is extracted from the one end side of the outer shaft 22. When the outer shaft 22 is tapered such that the end portion 25a side of the middle shaft 25 is wider in the width direction of the gap of the outer shaft slit 27 than the tip portion 25b side, the movement of the electrode body 2 in the fifth step, The extraction of the electrode body 2 in the sixth step can be easily performed along the taper.

この後、電極体2の最外周面が、接着テープで接着固定される。次いで、電極体2は、電池缶1内に収容できるように、図4に示すごとく断面長円状に押し潰し成形することによって電極体2が完成する。正極6には正極集電リード10、負極7には負極集電リード11がそれぞれ溶接される。   Thereafter, the outermost peripheral surface of the electrode body 2 is bonded and fixed with an adhesive tape. Next, the electrode body 2 is completed by being crushed and formed into an oval cross section as shown in FIG. 4 so that the electrode body 2 can be accommodated in the battery can 1. A positive electrode current collector lead 10 is welded to the positive electrode 6, and a negative electrode current collector lead 11 is welded to the negative electrode 7.

外軸22は、楕円形、六角形あるいは八角形などの断面形状であってもよい。電極体2の内周側において、正極6と負極7とに先行して巻回芯21に巻き付けられるセパレータ9・9の巻回開始部分は、長さ寸法が電極体2の長径寸法の0.1〜1.5倍であることが好ましく、0.2〜1.0倍であることがさらに好ましい。前記巻回開始部分の長さ寸法が、電極体2の長径寸法の0.1倍よりも小さいと、セパレータ9・9を切断する切断刃39と巻回芯21との距離が近くなり過ぎ、電極体2の長径寸法の1.5倍よりも大きいと、巻回初期のセパレータ9・9の長さ低減の効果がほとんど得られないことになる。   The outer shaft 22 may have a cross-sectional shape such as an ellipse, a hexagon, or an octagon. On the inner peripheral side of the electrode body 2, the winding start portions of the separators 9 and 9 wound around the winding core 21 prior to the positive electrode 6 and the negative electrode 7 have a length dimension of 0. It is preferably 1 to 1.5 times, and more preferably 0.2 to 1.0 times. If the length dimension of the winding start portion is smaller than 0.1 times the major axis dimension of the electrode body 2, the distance between the cutting blade 39 for cutting the separators 9 and 9 and the winding core 21 becomes too close, If it is larger than 1.5 times the major axis dimension of the electrode body 2, the effect of reducing the length of the separators 9 and 9 at the initial winding stage is hardly obtained.

中軸25によってセパレータ9・9を挟み込む幅寸法は、電極体2の短径寸法の0.1〜0.5倍であることが好ましく、0.2〜0.4倍であることがさらに好ましい。セパレータ9・9を挟み込む幅寸法が、電極体2の短径寸法の0.1倍よりも小さいと、セパレータ9・9を固定することが困難となり、電極体2の短径寸法の0.5倍よりも大きいと、空間23が小さくなり過ぎて、中軸スリットの可動幅が小さくなって、セパレータ9・9を挟み込み難くなる。中軸25のカット面30・31に配される突起32と凹部33とは、図6に示すごとく、省略してもよい。   The width dimension between which the separators 9 and 9 are sandwiched by the middle shaft 25 is preferably 0.1 to 0.5 times the short diameter dimension of the electrode body 2, and more preferably 0.2 to 0.4 times. If the width dimension between which the separators 9 and 9 are sandwiched is smaller than 0.1 times the minor axis dimension of the electrode body 2, it is difficult to fix the separators 9 and 9, and the minor axis dimension of the electrode body 2 is 0.5. If it is larger than twice, the space 23 becomes too small, the movable width of the central slit becomes small, and it becomes difficult to sandwich the separators 9 and 9. The protrusions 32 and the recesses 33 arranged on the cut surfaces 30 and 31 of the middle shaft 25 may be omitted as shown in FIG.

巻回芯の縦断正面図Longitudinal front view of winding core 巻回芯の縦断側面図Vertical side view of winding core 密閉角形電池の要部断面図Cross section of the main part of a sealed prismatic battery 密閉角形電池の分解斜視図Disassembled perspective view of sealed prismatic battery 巻回芯の動作を説明する概略断面図Schematic sectional view explaining the operation of the winding core 巻回芯の他の実施例を示す縦断正面図Longitudinal front view showing another embodiment of the winding core

符号の説明Explanation of symbols

2 電極体
6 正極
7 負極
9 セパレータ
21 巻回芯
22 外軸
23 空間
25 中軸
25a 中軸の終端部
25b 中軸の先端部
26 受け軸
27 外軸スリット
29 中軸スリット
30 下側のカット面
31 上側のカット面
39 切断刃
2 Electrode body 6 Positive electrode 7 Negative electrode 9 Separator 21 Winding core 22 Outer shaft 23 Space 25 Middle shaft 25a Middle shaft end portion 25b Middle shaft tip 26 Receiving shaft 27 Outer shaft slit 29 Middle shaft slit 30 Lower cut surface 31 Upper cut Surface 39 Cutting blade

Claims (8)

帯状の正極と帯状の負極とを帯状のセパレータを介在させた状態で巻回して電極体を製造するための巻回芯であって、
前記正極と前記負極と前記セパレータとが巻き付けられる長棒状の外軸と、前記セパレータを固定するための長棒状の中軸と、前記外軸の一端に着脱自在に取り付けられる受け軸とを含み、
前記外軸の軸芯部分には、前記外軸の軸芯方向に延びて前記外軸の一端で開放される空間を形成してあって、前記中軸は、該中軸の軸芯が前記外軸の軸芯に沿う姿勢で前記空間内に配されており、
前記受け軸は、前記外軸の一端に取り付けられた際に前記中軸の先端部に着脱自在に外嵌する嵌入部を有しており、
前記中軸は、該中軸の終端部が前記空間の奥部に固定されるとともに、前記中軸の軸芯方向に延びて前記中軸の先端で開放される中軸スリットを有していて、前記中軸スリットによって先端側が二股状に分かれており、
前記外軸は、前記中軸スリットに対峙する外軸スリットを有していて、前記セパレータが前記外軸スリットを介して前記中軸スリット内に導入されるようにしてあり、
前記受け軸の前記嵌入部を前記中軸の先端部に外嵌したときには、前記嵌入部の内周面で前記中軸の先端部の外周面が前記中軸スリットの隙間の幅方向に押されて、前記中軸スリットが閉じられて前記セパレータが挟み込まれることを特徴とする巻回芯。
A winding core for producing an electrode body by winding a strip-shaped positive electrode and a strip-shaped negative electrode with a strip-shaped separator interposed therebetween,
A long rod-shaped outer shaft around which the positive electrode, the negative electrode, and the separator are wound, a long rod-shaped inner shaft for fixing the separator, and a receiving shaft that is detachably attached to one end of the outer shaft,
A space extending in the axial direction of the outer shaft and opened at one end of the outer shaft is formed in the shaft portion of the outer shaft. Is arranged in the space in a posture along the axis of
The receiving shaft has a fitting portion that is detachably fitted to the tip of the middle shaft when attached to one end of the outer shaft;
The middle shaft has a middle shaft slit that is fixed at the inner end of the space and extends in the axial direction of the middle shaft and is opened at the tip of the middle shaft. The tip side is divided into two forks,
The outer shaft has an outer shaft slit facing the middle shaft slit, and the separator is introduced into the middle shaft slit through the outer shaft slit,
When the fitting portion of the receiving shaft is externally fitted to the tip portion of the middle shaft, the outer peripheral surface of the tip portion of the middle shaft is pushed in the width direction of the gap of the middle shaft slit on the inner circumferential surface of the fitting portion, A winding core characterized in that the separator is sandwiched by closing a central shaft slit.
前記外軸スリットが、前記外軸の軸芯方向に延びて前記外軸の一端で開放されることで、前記外軸の一端側が二股状に分かれており、
前記受け軸の前記嵌入部は、前記外軸の一端側から前記空間内に嵌まり込んで前記中軸の先端部に外嵌するよう形成してあり、
前記受け軸の前記嵌入部が前記空間内から外されたときには、前記外軸の一端が自由になって前記外軸スリットの隙間が狭くなる請求項1記載の巻回芯。
The outer shaft slit extends in the axial direction of the outer shaft and is opened at one end of the outer shaft, so that one end side of the outer shaft is divided into two forks,
The insertion portion of the receiving shaft is formed so as to be fitted into the space from one end side of the outer shaft and to be fitted to the distal end portion of the middle shaft,
2. The winding core according to claim 1, wherein when the fitting portion of the receiving shaft is removed from the space, one end of the outer shaft is freed and a gap of the outer shaft slit is narrowed.
前記中軸には、前記中軸スリットに臨む一対のカット面が形成されており、
一方のカット面には、該カット面の長さ方向に延びる突起が突設されており、
他方のカット面には、該カット面の長さ方向に延びて前記突起に対峙する凹部が形成されている請求項2記載の巻回芯。
The middle shaft is formed with a pair of cut surfaces facing the middle shaft slit,
One cut surface is provided with a protrusion extending in the length direction of the cut surface,
The winding core according to claim 2, wherein the other cut surface is formed with a recess extending in the length direction of the cut surface and facing the protrusion.
中軸スリットを有する中軸と、該中軸を内包する空間を有するとともに前記中軸スリットに対峙する外軸スリットを有する外軸と、前記外軸の一端に設けた前記空間の開放端内に嵌め込まれて前記中軸の先端部に着脱自在に外嵌する受け軸とを含み、前記中軸スリットが前記中軸の先端で開放され、かつ前記外軸スリットが前記外軸の一端で開放された巻回芯を用いて、帯状の正極と帯状の負極との間に帯状のセパレータを介在させた状態で巻回する電極体の製造方法であって、
前記中軸の先端部から前記受け軸を外して前記中軸スリットの隙間を広げた状態で、2枚重ねの前記セパレータを、前記外軸スリットおよび前記中軸スリットに挿入する第1ステップと、
前記受け軸を前記外軸の一端側から前記空間内に嵌め込んで前記中軸の先端部に外嵌することで、前記中軸の前記中軸スリットに臨む一対のカット面で前記2枚重ねのセパレータを挟み込み固定する第2ステップと、
前記巻回芯を回転させ、前記セパレータを前記巻回芯に巻き付けてから、前記2枚重ねのセパレータの間に前記正極および前記負極のいずれか一方の電極を配するとともに他方の電極を一方のセパレータを挟んで前記一方の電極に対峙させた状態に配して、前記両電極を前記セパレータと共に前記巻回芯に巻き付ける第3ステップとからなることを特徴とする巻回芯を用いた電極体の製造方法。
The middle shaft having a middle shaft slit, the outer shaft having a space containing the middle shaft and having an outer shaft slit facing the middle shaft slit, and the open end of the space provided at one end of the outer shaft are fitted into the outer shaft. Using a winding core that includes a receiving shaft that is detachably fitted to the tip of the middle shaft, the middle shaft slit being opened at the tip of the middle shaft, and the outer shaft slit being opened at one end of the outer shaft. A method of manufacturing an electrode body that is wound with a strip-shaped separator interposed between a strip-shaped positive electrode and a strip-shaped negative electrode,
A first step of inserting the two-layered separator into the outer shaft slit and the middle shaft slit in a state in which the receiving shaft is removed from the tip of the middle shaft and the gap of the middle shaft slit is widened;
By fitting the receiving shaft into the space from one end side of the outer shaft and by fitting the outer end to the tip of the middle shaft, the two-layer separator is formed with a pair of cut surfaces facing the middle shaft slit of the middle shaft. A second step of pinching and fixing;
The winding core is rotated, and the separator is wound around the winding core. Then, one of the positive electrode and the negative electrode is disposed between the two stacked separators, and the other electrode is placed on one of the winding cores. An electrode body using a winding core comprising: a third step in which the electrode is disposed in a state of being opposed to the one electrode with a separator interposed therebetween, and the electrodes are wound around the winding core together with the separator. Manufacturing method.
前記第3ステップでの巻回が完了したときに、前記巻回芯の回転を停止させる第4ステップと、
前記中軸の先端部から前記受け軸を外して前記中軸スリットの隙間を広げて、前記一対のカット面での前記2枚重ねのセパレータの挟み込みを解除するとともに、前記外軸の前記空間内から前記受け軸を抜き取って前記外軸の一端を自由にして前記外軸スリットの隙間を狭める第5ステップと、
巻回の完了した電極体を前記巻回芯から抜き取る第6ステップとを有する請求項4記載の巻回芯を用いた電極体の製造方法。
A fourth step of stopping rotation of the winding core when the winding in the third step is completed;
The receiving shaft is removed from the front end portion of the middle shaft to widen the gap between the middle shaft slits to release the two-layer separator between the pair of cut surfaces, and from the space of the outer shaft. A fifth step of extracting the receiving shaft and freeing one end of the outer shaft to narrow the gap of the outer shaft slit;
A method for producing an electrode body using a wound core according to claim 4, further comprising a sixth step of extracting the wound electrode body from the winding core.
前記外軸が前記外軸スリットによって一端側が二股状に形成され、前記中軸が前記中軸スリットによって先端側が二股状に形成されており、
前記第3ステップに先立って、前記外軸スリットおよび前記中軸スリットの隙間から、前記電極が配される側とは反対側へ引き出した前記2枚重ねのセパレータの部分を、切断刃によって所定長に切断する請求項5記載の巻回芯を用いた電極体の製造方法。
The outer shaft is formed in a forked shape by the outer shaft slit, the middle shaft is formed in a forked shape by the middle shaft slit,
Prior to the third step, the two-layer separator part drawn out from the gap between the outer shaft slit and the middle shaft slit to the side opposite to the side where the electrodes are arranged is made a predetermined length by a cutting blade. The manufacturing method of the electrode body using the winding core of Claim 5 cut | disconnected.
前記一対のカット面のうちの一方のカット面には、該カット面の長さ方向に延びる突起が突設され、他方のカット面には、該カット面の長さ方向に延びて前記突起に対峙する凹部が形成されており、
前記第2ステップにおいて、前記一対のカット面で前記2枚重ねのセパレータを挟み込んだときには、前記突起が前記セパレータに食い込む請求項6記載の巻回芯を用いた電極体の製造方法。
One cut surface of the pair of cut surfaces is provided with a protrusion extending in the length direction of the cut surface, and the other cut surface is extended in the length direction of the cut surface and extends to the protrusion. A concavity to face is formed,
The method of manufacturing an electrode body using a wound core according to claim 6, wherein, when the two stacked separators are sandwiched between the pair of cut surfaces in the second step, the protrusions bite into the separator.
前記第6ステップののちに、薄型の角筒形状の電池缶内に収容できるように前記電極体を断面長円状に押し潰し成形する請求項7記載の巻回芯を用いた電極体の製造方法。   8. The manufacturing of an electrode body using a wound core according to claim 7, wherein after the sixth step, the electrode body is crushed and formed into an oval cross section so as to be accommodated in a thin rectangular tube-shaped battery can. Method.
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