JP4594539B2 - Stirring method - Google Patents

Stirring method Download PDF

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Publication number
JP4594539B2
JP4594539B2 JP2001032451A JP2001032451A JP4594539B2 JP 4594539 B2 JP4594539 B2 JP 4594539B2 JP 2001032451 A JP2001032451 A JP 2001032451A JP 2001032451 A JP2001032451 A JP 2001032451A JP 4594539 B2 JP4594539 B2 JP 4594539B2
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JP
Japan
Prior art keywords
container
water tank
solute
solvent
ultrasonic waves
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2001032451A
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Japanese (ja)
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JP2002233784A (en
Inventor
信司 山崎
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Nippon Soda Co Ltd
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Nippon Soda Co Ltd
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Filing date
Publication date
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Priority to JP2001032451A priority Critical patent/JP4594539B2/en
Publication of JP2002233784A publication Critical patent/JP2002233784A/en
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Publication of JP4594539B2 publication Critical patent/JP4594539B2/en
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  • Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、超音波を用いて溶媒と粉状体の溶質とを攪拌する方法に関する。
【0002】
【従来の技術】
従来、溶媒に粉状体の溶質を入れ攪拌し、溶質を溶媒に溶解させる方法としては、例えば、磁性体からなる羽部材を溶媒と溶質と共に容器内に入れ、容器の外側から回転磁場を作用させて羽部材を容器内部で回転させて攪拌する方法が知られている。
【0003】
ところで、溶質が粉体である場合には、例えば空気中の湿気を吸収し、粒子が相互に結合して塊が生じることがある。ところが、溶質に塊が含まれたまま溶媒に入れて攪拌すると、羽部材を回転させても塊が完全に溶解するまで長時間を要する。
【0004】
このような問題を解消するためには、溶質の塊を粉砕する必要があるが、その方法としては、外部から超音波を作用させることのできる水槽に溶媒と溶質とを入れた容器を入れ、水槽内に超音波を作用させることによって、溶媒中の溶質の塊に超音波を作用させて溶質の塊を粉砕する方法が知られている。
【0005】
【発明が解決しようとする課題】
超音波は水槽内に伝播させると水槽の真中に集中するように設計されている。しかし、水槽内に容器を入れると超音波が容器に反射して水槽内の超音波が集中する箇所が変化する。しかも、超音波が集中する箇所は水槽内へ容器を入れる状況等の諸条件によってさまざまに変化するため、超音波が集中する箇所を予測することは極めて難しく、また集中箇所は頻繁に移動する。一方、溶媒及び溶質が入った容器をロボットアームで把持し水槽に入れる場合、容器を入れる位置はロボットアームの作動プログラムによって予め設定されており、従来は水槽内に容器を入れるとその位置で所定時間超音波を容器に伝播させ、その後容器を水槽から引き出していた。このような従来の方法では、容器を入れる箇所と超音波が集中する箇所とが一致しない場合が生じ、その場合には、超音波が溶媒中の溶質の塊に十分に作用しないため、溶質の塊が完全には粉砕されないという不都合が生じる。
【0006】
ここで、ロボットアームを用いて、その時に超音波が集中した箇所へ容器を移動させることが考えられるが、そのためには、超音波が集中している箇所を検知し、検知した結果に基づいてロボットアームを制御する必要がある。ところがこのような方法は高度な技術が要求され、装置が高価になり採用することができない。
【0007】
あるいは、容器を入れた箇所に超音波を集中させるように超音波の周波数を変化させる方法が考えられるが、やはり超音波が集中している箇所を検知し、検知した結果に基づいて周波数を調節する必要があるため、高度な技術が要求され採用することができない。
【0008】
そこで本発明は、上記の問題点に鑑み、超音波が作用する水槽に溶媒及び溶質が入った容器をロボットアームを用いて入れる場合に、溶媒中の溶質の塊に超音波を確実かつ容易に作用させて塊を粉砕し、短時間で溶質を溶解させることのできる方法を提供することを課題とする。
【0009】
【課題を解決するための手段】
上記課題を解決するために本発明による攪拌方法は、溶媒と粉状体の溶質とを入れた容器をロボットアームで把持して超音波が作用する水槽に入れ、溶質の塊に超音波を作用させて該塊を粉砕する攪拌方法において、超音波が水槽に作用している状態で上記容器を水槽内の複数箇所に順次移動させるとともに、この順次移動させる際に、各箇所で一定時間容器を停止させることを特徴とする。
【0010】
本発明によると、超音波を伝播させている水槽内で複数箇所に容器を移動させるため、水槽内のどの箇所に超音波が集中しても必ず容器を超音波が集中している箇所に通すことができ、容器内の溶質の塊に超音波を作用させることができる。
【0012】
【発明の実施の形態】
本発明による攪拌方法は、例えば、粉状体の薬品について有効成分が所定の含有量を満たしているかを、生産された薬品の中から任意にサンプルを抜き取って検査する際に用いる。
【0013】
粉状体の薬品について、抜き取り検査で有効成分の含有量を測定する方法として、薬品を溶媒に溶解させ、溶液中に含まれる薬品の有効成分の量を液クロマトグラフィで測定する方法がある。薬品を溶媒に溶解させるには、磁性体からなる羽部材を溶媒と薬品と共に容器内に入れ、容器の外側から回転磁場を作用させて羽部材を容器内部で回転させて攪拌するが、このとき、薬品中に薬品の粒子が相互に結合した塊が含まれていると、薬品を溶媒に完全に溶解させるのに長時間かかる。
【0014】
ところが、大量に生産された薬品について抜き取り検査を行う際には、サンプル数が多くなり検査を迅速に行う必要がある。一方、薬品の有効成分の含有量は、溶液中の有効成分の量を測定することによって測定するため、薬品の塊が完全に溶解しないまま測定すると正確な結果を得ることができない。このような場合に、羽部材等を用いて攪拌する前に、本発明による攪拌方法を使用して溶質である薬品の塊を粉砕すると、後に羽部材を回転させて攪拌したときに、短時間で完全に薬品を溶媒に溶解させることができる。
【0015】
図1を参照して、容器1には薬品すなわち溶質1aと溶媒1bとが入れられており、容器1はロボットアーム2によって把持されている。ロボットアーム2は把持した容器1を水槽3内の中央に入れるようにコンピュータプログラムによって制御されている。水槽3はステンレスでできており、水槽3内には水3aが張られている。水槽3の下部には超音波発振器3bが備えられており、超音波発振器3bにより発振された超音波3dが、水槽3内に作用している。
【0016】
図2を参照して、ロボットアーム2は、容器1を水槽3内に入れた後、容器1を把持したまま一方にゆっくりと移動して一旦停止し、次にゆっくりと中央へもどって一旦停止した後、他方にゆっくりと移動して停止し、最後にゆっくりと中央へもどって停止するように制御されている。このため、容器1はロボットアーム2の動きに従って、まずAのように水槽3内を図において左へ移動して水槽3内の左側で一定時間停止し、次にBのように右へ移動して水槽3内の中央で一定時間停止し、次にCのようにさらに右へ移動して水槽3内の右側で一定時間停止し、最後にDのように左へ移動して水槽3内の中央で一定時間停止する。
【0017】
このように、容器1は水槽3内を左右に移動するから、必ず水槽3内の超音波が集中する箇所(図では3e)を通り、その際に超音波3dが水槽3内の水3aを介して容器1内の溶質1aの塊に作用し、溶質1aの塊が粉砕される。
【0018】
【発明の効果】
以上の説明から明らかなように、本発明は、超音波が作用する水槽に、溶媒及び溶質が入った容器をロボットアームを用いて入れる場合に、必ず容器を超音波集中箇所に通すことができるため、溶媒中の溶質の塊に超音波を確実かつ容易に作用させて塊を粉砕し、短時間で溶質を溶解させることができる。
【図面の簡単な説明】
【図1】本発明が実施される前提を示す図
【図2】本発明の一実施の形態を示す図
【符号の説明】
1 容器
1a 溶質
1b 溶媒
2 ロボットアーム
3 水槽
3e 超音波が集中する箇所
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method of stirring a solvent and a powdery solute using ultrasonic waves.
[0002]
[Prior art]
Conventionally, as a method of stirring a powdered solute in a solvent and dissolving the solute in the solvent, for example, a wing member made of a magnetic material is put in a container together with the solvent and the solute, and a rotating magnetic field is applied from the outside of the container. There is a known method in which the wing member is rotated inside the container and stirred.
[0003]
By the way, when the solute is a powder, for example, moisture in the air is absorbed, and particles may be bonded to each other to form a lump. However, if the solute contains a lump and is stirred in a solvent, it takes a long time until the lump is completely dissolved even if the wing member is rotated.
[0004]
In order to solve such a problem, it is necessary to crush the solute mass, but as a method, put a container containing a solvent and a solute in a water tank that can act from the outside, There is known a method in which an ultrasonic wave is applied to a solute mass in a solvent to cause the ultrasonic wave to act on the solute mass in a solvent to crush the solute mass.
[0005]
[Problems to be solved by the invention]
Ultrasound is designed to concentrate in the middle of the aquarium when propagated into the aquarium. However, when a container is placed in the water tank, the location where the ultrasonic waves are reflected by the container and the ultrasonic waves concentrate in the water tank changes. In addition, since the location where the ultrasonic waves concentrate varies depending on various conditions such as the situation where the container is placed in the water tank, it is extremely difficult to predict the location where the ultrasonic waves concentrate, and the concentration location moves frequently. On the other hand, when a container containing a solvent and a solute is held by a robot arm and put into a water tank, the position to put the container is set in advance by the robot arm operation program. Time ultrasonic waves were propagated to the container, and then the container was pulled out of the water tank. In such a conventional method, the location where the container is placed and the location where the ultrasonic wave is concentrated do not coincide with each other. In this case, the ultrasonic wave does not sufficiently act on the solute mass in the solvent. The inconvenience arises that the mass is not completely crushed.
[0006]
Here, using a robot arm, it is conceivable to move the container to a location where the ultrasound is concentrated at that time, but for that purpose, the location where the ultrasound is concentrated is detected, and based on the detected result It is necessary to control the robot arm. However, such a method requires high technology, and the apparatus becomes expensive and cannot be employed.
[0007]
Alternatively, a method of changing the frequency of the ultrasonic wave so that the ultrasonic wave is concentrated at the place where the container is placed is considered, but again the point where the ultrasonic wave is concentrated is detected and the frequency is adjusted based on the detected result Therefore, advanced technology is required and cannot be adopted.
[0008]
Therefore, in view of the above problems, the present invention reliably and easily applies ultrasonic waves to a solute mass in a solvent when a container containing a solvent and a solute is placed in a water tank in which ultrasonic waves act using a robot arm. It is an object of the present invention to provide a method that can act to pulverize a lump and dissolve a solute in a short time.
[0009]
[Means for Solving the Problems]
In order to solve the above problems, the stirring method according to the present invention is to hold a container containing a solvent and a powdery solute with a robot arm and place it in a water tank where ultrasonic waves act, and apply ultrasonic waves to the solute mass. in the stirring method was to grind the該塊and is, together with the ultrasonic wave sequentially moving a plurality of locations in the tub to the container while acting on the water tank, when the sequentially moving, the predetermined time container at each location It is characterized by being stopped .
[0010]
According to the present invention, since the container is moved to a plurality of locations in the water tank in which the ultrasonic waves are propagated, the container is always passed through the location where the ultrasonic waves are concentrated regardless of the location in the water tank. And ultrasonic waves can be applied to the solute mass in the container.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
The stirring method according to the present invention is used, for example, when a sample is arbitrarily extracted from a produced chemical to inspect whether the active ingredient satisfies a predetermined content of the powdery chemical.
[0013]
As a method for measuring the content of an active ingredient by sampling inspection for a powdered medicine, there is a method in which the chemical is dissolved in a solvent and the amount of the active ingredient contained in the solution is measured by liquid chromatography. In order to dissolve the chemical in the solvent, the wing member made of magnetic material is put in the container together with the solvent and the chemical, and the wing member is rotated inside the container by applying a rotating magnetic field from the outside of the container. If the drug contains lumps of drug particles bonded together, it takes a long time to completely dissolve the drug in the solvent.
[0014]
However, when sampling inspection is performed on chemicals produced in large quantities, the number of samples increases and it is necessary to perform inspection quickly. On the other hand, since the content of the active ingredient of the medicine is measured by measuring the amount of the active ingredient in the solution, an accurate result cannot be obtained if the medicine lump is completely dissolved. In such a case, before stirring with the wing member or the like, if the lump of the solute chemical is pulverized using the stirring method according to the present invention, the wing member is later rotated and stirred for a short time. Can completely dissolve the chemical in the solvent.
[0015]
Referring to FIG. 1, a container 1 contains a chemical, that is, a solute 1 a and a solvent 1 b, and the container 1 is held by a robot arm 2. The robot arm 2 is controlled by a computer program so that the grasped container 1 is placed in the center of the water tank 3. The water tank 3 is made of stainless steel, and water 3 a is stretched in the water tank 3. An ultrasonic oscillator 3 b is provided below the water tank 3, and an ultrasonic wave 3 d oscillated by the ultrasonic oscillator 3 b acts in the water tank 3.
[0016]
Referring to FIG. 2, after putting the container 1 in the water tank 3, the robot arm 2 slowly moves to one side while holding the container 1 and stops temporarily, and then slowly returns to the center and temporarily stops. After that, it is controlled to move slowly to the other and stop, and finally return to the center and stop. Therefore, according to the movement of the robot arm 2, the container 1 first moves to the left in the water tank 3 as shown in A, stops on the left side in the water tank 3 for a certain period of time, and then moves to the right as shown in B. Stop at the center of the tank 3 for a certain period of time, then move further to the right as in C, stop at the right side of the tank 3 for a certain period of time, and finally move to the left as D and move inside the tank 3 Stop for a certain time in the center.
[0017]
Thus, since the container 1 moves right and left in the water tank 3, it always passes through the location (3e in the figure) where the ultrasonic waves in the water tank 3 are concentrated, and at that time, the ultrasonic waves 3d pass through the water 3a in the water tank 3. It acts on the mass of the solute 1a in the container 1 to pulverize the mass of the solute 1a.
[0018]
【The invention's effect】
As is clear from the above description, the present invention can always pass the container through the ultrasonic concentration point when the container containing the solvent and the solute is put into the water tank in which the ultrasonic wave acts using the robot arm. Therefore, ultrasonic waves can be reliably and easily applied to the solute mass in the solvent to grind the mass and dissolve the solute in a short time.
[Brief description of the drawings]
FIG. 1 is a diagram showing a premise for carrying out the present invention. FIG. 2 is a diagram showing an embodiment of the present invention.
1 Container 1a Solute 1b Solvent 2 Robot arm 3 Water tank 3e Where ultrasonic waves concentrate

Claims (1)

溶媒と粉状体の溶質とを入れた容器をロボットアームで把持して超音波が作用する水槽に入れ、溶質の塊に超音波を作用させて該塊を粉砕する攪拌方法において、超音波が水槽に作用している状態で上記容器を水槽内の複数箇所に順次移動させるとともに、この順次移動させる際に、各箇所で一定時間容器を停止させることを特徴とする攪拌方法。In a stirring method in which a container containing a solvent and a powdery solute is held by a robot arm and placed in a water tank in which ultrasonic waves act, and ultrasonic waves are applied to the solute mass to crush the mass. A stirring method, wherein the container is sequentially moved to a plurality of locations in the water tank while acting on the water tank, and the container is stopped at each location for a certain time when the container is sequentially moved .
JP2001032451A 2001-02-08 2001-02-08 Stirring method Expired - Fee Related JP4594539B2 (en)

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JP4594539B2 true JP4594539B2 (en) 2010-12-08

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4628231B2 (en) * 2005-09-22 2011-02-09 トヨタ自動車株式会社 Ultrasonic dispersion method and ultrasonic dispersion apparatus
JP5629805B2 (en) * 2013-05-07 2014-11-26 株式会社かがやき Nanobubble manufacturing method and nanobubble manufacturing apparatus
CN104384000A (en) * 2014-11-18 2015-03-04 成都理想财富投资咨询有限公司 Ultrasonic disruption cup

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5855756A (en) * 1981-09-28 1983-04-02 Toushiyou Denki Kk Method and device for crushing of cell or the like by ultrasonic wave
JPS6343650U (en) * 1986-09-08 1988-03-23
JPH0165653U (en) * 1987-10-20 1989-04-26
JPH0240244A (en) * 1988-08-01 1990-02-09 Toushiyou Denki Kk Device for breaking cell by ultrasonic wave
JPH03102235U (en) * 1990-02-06 1991-10-24
JP2000146986A (en) * 1998-11-18 2000-05-26 Hitachi Ltd Chemical analyzer

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5855756A (en) * 1981-09-28 1983-04-02 Toushiyou Denki Kk Method and device for crushing of cell or the like by ultrasonic wave
JPS6343650U (en) * 1986-09-08 1988-03-23
JPH0165653U (en) * 1987-10-20 1989-04-26
JPH0240244A (en) * 1988-08-01 1990-02-09 Toushiyou Denki Kk Device for breaking cell by ultrasonic wave
JPH03102235U (en) * 1990-02-06 1991-10-24
JP2000146986A (en) * 1998-11-18 2000-05-26 Hitachi Ltd Chemical analyzer

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