JP4589826B2 - Method for molding synthetic resin injection molded product and injection mold apparatus - Google Patents

Method for molding synthetic resin injection molded product and injection mold apparatus Download PDF

Info

Publication number
JP4589826B2
JP4589826B2 JP2005186958A JP2005186958A JP4589826B2 JP 4589826 B2 JP4589826 B2 JP 4589826B2 JP 2005186958 A JP2005186958 A JP 2005186958A JP 2005186958 A JP2005186958 A JP 2005186958A JP 4589826 B2 JP4589826 B2 JP 4589826B2
Authority
JP
Japan
Prior art keywords
injection molding
mold
primary injection
adjacent
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2005186958A
Other languages
Japanese (ja)
Other versions
JP2007001256A (en
Inventor
和康 櫛田
毅 水野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gifu Plastic Industry Co Ltd
Original Assignee
Gifu Plastic Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gifu Plastic Industry Co Ltd filed Critical Gifu Plastic Industry Co Ltd
Priority to JP2005186958A priority Critical patent/JP4589826B2/en
Publication of JP2007001256A publication Critical patent/JP2007001256A/en
Application granted granted Critical
Publication of JP4589826B2 publication Critical patent/JP4589826B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Description

本発明は、一次射出成形部に二次射出成形部を重複一体化した合成樹脂成形品の成形方法及び射出成形金型装置に関するものである。   The present invention relates to a method for molding a synthetic resin molded product in which a secondary injection molded portion is integrated with a primary injection molded portion, and an injection mold apparatus.

合成樹脂射出成形において、ゲート20からキャビティ部21内に樹脂を射出した場合、射出された樹脂は図7に示すようにゲート20を中心にして同心円状に流れるのが普通であり、このため、樹脂の最終到達箇所イはキャビティ部21内におけるゲート20から最も遠い箇所ロとなり、通常は成形される合成樹脂射出成形品の外周が樹脂の最終到達箇所イとなるように設計してあり、この合成樹脂射出成形品の外周は通常金型の割面となっており、このため、キャビティ部21内のガスは射出された樹脂に押されて該樹脂の最終到達箇所の上記金型の割面から外部に抜けるようになっている。このため、一般的な射出成形においてはガス抜き機構は必要でない。   In the synthetic resin injection molding, when the resin is injected from the gate 20 into the cavity portion 21, the injected resin usually flows concentrically around the gate 20 as shown in FIG. The final arrival point A of the resin is the point B farthest from the gate 20 in the cavity portion 21 and is usually designed so that the outer periphery of the synthetic resin injection molded product to be molded becomes the final arrival point A of the resin. The outer periphery of the synthetic resin injection molded product is usually a split surface of the mold. For this reason, the gas in the cavity portion 21 is pushed by the injected resin, and the split surface of the mold at the final arrival point of the resin. From the outside. For this reason, a gas venting mechanism is not necessary in general injection molding.

また、射出成形においてガス抜き機構を設けるものが特許文献1により知られている。この特許文献1に示されたものは、金型に設けた第一のゲートから第一の樹脂を、第二のゲートから上記第一の樹脂と色の異なる第二の樹脂をそれぞれキャビティ部内に同時に射出して二色コンテナを成形するようになっており、この場合、金型の第一の樹脂と第二の樹脂との合流部にガス抜き機構を設けて成形の際に発生するガス抜きを行うようにしている。   Patent Document 1 discloses that a gas venting mechanism is provided in injection molding. In this patent document 1, a first resin is provided from a first gate provided in a mold, and a second resin having a color different from that of the first resin is provided in a cavity portion from a second gate. The two-color container is molded at the same time, and in this case, a gas venting mechanism is provided at the junction between the first resin and the second resin of the mold to vent the gas generated during molding. Like to do.

このように従来の射出成形においては、ガス抜き機構を設けないか、あるいはガス抜き機構を設ける場合は二色成形において第一の樹脂と第二の樹脂との合流部にガス抜きを設けることが知られているにすぎない。   As described above, in the conventional injection molding, the gas venting mechanism is not provided, or when the gas venting mechanism is provided, the gas venting is provided at the joining portion of the first resin and the second resin in the two-color molding. It is only known.

ところで、本発明者は本発明に至る過程で、それぞれ距離を隔てて位置する隣あう一次射出成形部1の外面の重複面12に二次射出成形部2の両側の重複部3bが重複一体化すると共に上記二次射出成形部2の両側の重複部3b間の部位が一次射出成形部1と重複しない非重複部3aとなった図6に示すような合成樹脂射出成形品4を、図8に示すような射出成形用金型装置5を用いて成形することを考えた。   By the way, in the process leading to the present invention, the present inventor overlaps and integrates the overlapping portions 3b on both sides of the secondary injection molding portion 2 with the overlapping surface 12 of the outer surface of the adjacent primary injection molding portion 1 located at a distance from each other. Further, the synthetic resin injection molded product 4 as shown in FIG. 6 in which the portion between the overlapping portions 3b on both sides of the secondary injection molded portion 2 becomes a non-overlapping portion 3a that does not overlap with the primary injection molded portion 1 is shown in FIG. It considered that it shape | molds using the injection mold apparatus 5 as shown in FIG.

すなわち、図8のように複数の金型部6よりなる射出成形金型装置5を型閉めすると共にスライドコア7を前進させて複数の一次射出成形部1を形成するための複数の一次射出成形用キャビティ部8を距離を隔てて形成し、次に、図9に示すように、複数の一次射出成形用キャビティ部8にそれぞれ一次射出成形用の第一のゲート15から第一の樹脂10を一次射出成形により射出して複数の一次射出成形部1を成形し、次に、図10に示すように、スライドコア7を後退させて上記隣合う一次射出成形部1の重複面12と、距離を隔てて隣合う一次射出成形部1間に位置する金型部6の部位6a1と、後退したスライドコア7とで囲まれた空間を隣合う一次射出成形部1の端部間に跨る二次射出成形用キャビティ部13として形成し、次に、図11に示すように、二次射出成形用キャビティ部13に二次射出成形用の第二のゲート16から第二の樹脂14を二次射出成形により射出して二次射出成形部2を形成すると共に二次射出成形部2の両側部の重複部3bをそれぞれ隣合う一次射出成形部1の各重複面12に重複一体化させることで、図6に示すような合成樹脂射出成形品4を成形することができる。   That is, as shown in FIG. 8, a plurality of primary injection molds for closing the injection mold device 5 comprising a plurality of mold parts 6 and advancing the slide core 7 to form a plurality of primary injection molding parts 1 are performed. As shown in FIG. 9, the first resin 10 is formed from the first gate 15 for primary injection molding into each of the plurality of primary injection molding cavities 8, as shown in FIG. A plurality of primary injection molding parts 1 are formed by injection by primary injection molding. Next, as shown in FIG. 10, the slide core 7 is moved backward to overlap the overlapping surface 12 of the adjacent primary injection molding parts 1. Secondary straddling the space surrounded by the part 6a1 of the mold part 6 located between the primary injection molding parts 1 adjacent to each other and the retracted slide core 7 between the end parts of the adjacent primary injection molding parts 1 Formed as injection molding cavity 13 and then As shown in FIG. 11, the secondary injection molding part 2 is formed by injecting the second resin 14 from the second gate 16 for secondary injection molding into the secondary injection molding cavity part 13 by secondary injection molding. At the same time, the overlapping portions 3b on both sides of the secondary injection molded portion 2 are overlapped and integrated with the respective overlapping surfaces 12 of the adjacent primary injection molded portions 1, whereby a synthetic resin injection molded product 4 as shown in FIG. Can be molded.

ここで、二次射出成形用の第二のゲート16は、図12に示すように隣合う一次射出成形部1間に位置する金型部6の部位6a1の、上記一次射出成形部1間の幅方向の略中央で且つ該幅方向と直交する方向に複数個設けるものである。   Here, the second gate 16 for secondary injection molding is formed between the primary injection molding parts 1 in the part 6a1 of the mold part 6 located between the adjacent primary injection molding parts 1 as shown in FIG. A plurality of them are provided at a substantially center in the width direction and in a direction perpendicular to the width direction.

そして、上記図12に示す第二のゲート16からそれぞれ射出された第二の樹脂14は最初は図12のA1、A2に示すように複数の第二のゲート16からそれぞれ同心円状に流れるのであるが、この第二のゲート16から射出された第二の樹脂14は一次射出成形部1の露出面12に沿って流れるものと、金型部6(6a1)及びスライドコア7の表面に沿って流れるものとが存在し、一次射出成形部1の露出面12の温度が金型部6及びスライドコア7の表面温度よりも高いため、途中から図12のA3、A4で示すように露出面12に沿って流れる第二の樹脂14が金型部6(6a1)及びスライドコア7に沿って流れる第二の樹脂14よりも速く流れ、したがって、隣合う第二のゲート16から最も遠い箇所である図12のロで示す箇所へは一次射出成形部1の露出面12に沿って流れるため速く流れ、一方、第二のゲート16間の中間である図5ハで示す箇所へは金型部6(6a1)に沿って流れるため遅く流れる。このように、隣合う第二のゲート16から最も遠い箇所である図12のロで示す箇所へは一次射出成形部1の露出面12に沿って流れるため速く流れ、一方、第二のゲート16間の中間である図12のハで示す箇所へは金型部6に沿って流れるため遅く流れる。このため、図12のロで示す箇所は第二のゲート16から最も遠いにもかかわらず、第二のゲート16の中間部分である図12のハで示す箇所よりも速く第二の樹脂10が到達し、図12のハで示す箇所が最も遅く第二の樹脂が到達する最終到達箇所イとなる。したがって、二次成形用キャビティ部13内のガスが金型部6の割面でガス抜きされることなく最終到達箇所イである第二のゲート16間の中間のハで示す個所に集まって抜けなくなり、ガス焼けやショートショットが生じるという問題がある。   Then, the second resin 14 injected from the second gate 16 shown in FIG. 12 first flows concentrically from the plurality of second gates 16 as shown by A1 and A2 in FIG. However, the second resin 14 injected from the second gate 16 flows along the exposed surface 12 of the primary injection molded part 1 and along the surfaces of the mold part 6 (6a1) and the slide core 7. Since the temperature of the exposed surface 12 of the primary injection molding part 1 is higher than the surface temperature of the mold part 6 and the slide core 7, the exposed surface 12 is shown as A3 and A4 in FIG. The second resin 14 that flows along the mold flows faster than the second resin 14 that flows along the mold part 6 (6a1) and the slide core 7, and is therefore the farthest point from the adjacent second gate 16. Shown in FIG. Since it flows along the exposed surface 12 of the primary injection molding part 1 to the place, it flows quickly. On the other hand, to the place shown in FIG. 5C, which is in the middle between the second gates 16, along the mold part 6 (6a1). It flows slowly because it flows. In this way, the portion that is farthest from the adjacent second gate 16, the portion indicated by B in FIG. 12, flows fast because it flows along the exposed surface 12 of the primary injection molding portion 1, while the second gate 16. Since it flows along the mold part 6, it flows slowly to the position indicated by C in FIG. For this reason, although the location indicated by B in FIG. 12 is farthest from the second gate 16, the second resin 10 is faster than the location indicated by C in FIG. 12 is the final arrival point a where the second resin arrives the latest. Therefore, the gas in the secondary molding cavity portion 13 gathers and escapes at a location indicated by an intermediate c between the second gates 16 that are the final arrival locations a without being vented at the split surface of the mold portion 6. There is a problem that gas burns and short shots occur.

また、前述の特許文献1に示されるような射出成形においても、第二の樹脂を射出した場合に、既に射出成形した高温の一次射出成形部の露出面に沿って流れる第二の樹脂と、一次射出成形部の露出面よりも表面温度が低い金型部を流れる第二の樹脂との流れのスピードが異なるものにおいて、どのようにしてガス抜きを行うかということを解決する技術ではない。
特開平6−23793号公報
Further, even in the injection molding as shown in the above-mentioned Patent Document 1, when the second resin is injected, the second resin that flows along the exposed surface of the high-temperature primary injection molded portion that has already been injection molded, It is not a technique for solving the problem of degassing in the case where the flow speed of the second resin flowing through the mold part whose surface temperature is lower than that of the exposed surface of the primary injection molding part is different.
JP-A-6-23793

本発明は上記の従来の問題点に鑑みて発明したものであって、距離を隔てて隣合う一次射出成形部の外面の露出面に二次射出成形部の両側の重複部を重複一体化した射出成形品を成形するに当たって、二次射出成形用キャビティ部内のガスを確実に抜いてガス焼けやショートショットを防止することができる合成樹脂射出成形品の成形方法及び射出成金型装置を提供することを課題とするものである。   The present invention was invented in view of the above-described conventional problems, and the overlapping portions on both sides of the secondary injection molding portion were overlapped and integrated with the exposed surface of the outer surface of the primary injection molding portion adjacent to each other at a distance. To provide a molding method and an injection mold apparatus for a synthetic resin injection molded product capable of preventing gas burnout and short shot by reliably extracting gas in a cavity for secondary injection molding when molding an injection molded product. Is an issue.

上記課題を解決するために本発明に係る合成樹脂射出成形品の成形方法は、それぞれ距離を隔てて位置する隣あう一次射出成形部1の外面の重複面12に二次射出成形部2の両側の重複部3bが重複一体化すると共に上記二次射出成形部2の両側の重複部3b間の部位が一次射出成形部1と重複しない非重複部3aとなった合成樹脂射出成形品4を射出成形金型装置5で成形するための成形方法であって、複数の金型部6よりなる射出成形金型装置5を型閉めすると共にスライドコア7を前進させて複数の一次射出成形部1を形成するための複数の一次射出成形用キャビティ部8を距離を隔てて形成し、複数の一次射出成形用キャビティ部8に第一の樹脂10を一次射出成形により射出して複数の一次射出成形部1を成形し、次に、スライドコア7を後退させて上記隣合う一次射出成形部1の重複面12と、距離を隔てて隣合う一次射出成形部1間に位置する金型部6の部位と、後退したスライドコア7とで囲まれた空間を隣合う一次射出成形部1の端部間に跨る二次射出成形用キャビティ部13として形成し、次に、二次射出成形用キャビティ部13に第二の樹脂14を二次射出成形により射出して二次射出成形部2を形成すると共に二次射出成形部2の両側の重複部3bをそれぞれ隣合う一次射出成形部1の各重複面12に重複一体化させるものであって、二次射出成形用のゲート16を、距離を隔てて隣合う一次射出成形部1間に位置する金型部6の部位の幅方向の略中央で且つ該幅方向と直交する方向に複数個設け、距離を隔てて隣合う二次射出成形用のゲート16を結ぶ線の略中間位置に対応する上記金型部6の部位又はスライドコア7の部位にガス抜き部9を設けて、二次射出成形時に発生するガスを上記ガス抜き部9から抜くことを特徴とするものである。   In order to solve the above-described problems, the method for molding a synthetic resin injection molded product according to the present invention is such that both sides of the secondary injection molded part 2 are placed on the overlapping surface 12 of the outer surface of the adjacent primary injection molded part 1 located at a distance from each other. The synthetic resin injection molded product 4 in which the overlapping portions 3b of the secondary injection molding portion 2 are overlapped and integrated into a non-overlapping portion 3a that does not overlap with the primary injection molding portion 1 is injected. A molding method for molding with a molding die device 5, which closes an injection molding die device 5 composed of a plurality of mold parts 6 and advances a slide core 7 to form a plurality of primary injection molding parts 1. A plurality of primary injection molding cavities 8 to be formed are formed at a distance from each other, and a first resin 10 is injected into the plurality of primary injection molding cavities 8 by primary injection molding to thereby form a plurality of primary injection molding parts. Mold 1 and then slide A with the overlapping surface 12 of the primary injection molding part 1 adjacent by retreating the door 7, the part of the mold part 6 located between the primary injection molding parts 1 adjacent to each other at a distance, and the slide core 7 retracted The enclosed space is formed as a secondary injection molding cavity 13 straddling between the ends of the adjacent primary injection molding parts 1, and then the second resin 14 is secondarily applied to the secondary injection molding cavity 13. The secondary injection molding part 2 is formed by injection by injection molding, and the overlapping parts 3b on both sides of the secondary injection molding part 2 are overlapped and integrated with the overlapping surfaces 12 of the adjacent primary injection molding parts 1 respectively. Thus, a plurality of gates 16 for secondary injection molding are provided in a direction substantially perpendicular to the width direction at the approximate center in the width direction of the portion of the mold part 6 positioned between the primary injection molding parts 1 adjacent to each other at a distance. Two pieces are provided and the gates 16 for secondary injection molding adjacent to each other at a distance are connected. A degassing part 9 is provided at a part of the mold part 6 or a part of the slide core 7 corresponding to a substantially intermediate position of the above, and a gas generated during secondary injection molding is extracted from the degassing part 9. Is.

このような方法により、複数の一次射出成形用キャビティ部8に第一の樹脂10を一次射出成形により射出成形した後、スライドコア7を後退させて隣合う一次射出成形部1の重複面12と、距離を隔てて隣合う一次射出成形部1間に位置する金型部6の部位と、後退したスライドコア7とで囲まれた隣合う一次射出成形部1の端部間に跨る二次射出成形用キャビティ部13を形成し、その後、この二次射出成形用キャビティ部13内に複数の二次射出成形用のゲート16から第二の樹脂14を射出して合成樹脂射出成形品4を成形する際、隣合う二次射出成形用のゲート16間の中間の部分へ流れる第二の樹脂14の流速が遅くてこの部分(割面が存在しない部分)に最も遅く第二の樹脂14が到達するにもかかわらず、ガス抜き部9から確実にガスを抜いてガス焼けやショートショットを防止することができる。   By such a method, after the first resin 10 is injection-molded by primary injection molding into a plurality of primary injection molding cavities 8, the slide core 7 is retracted and the overlapping surface 12 of the adjacent primary injection-molding part 1 Secondary injection straddling between the end portions of the adjacent primary injection molding part 1 surrounded by the part of the mold part 6 located between the primary injection molding parts 1 adjacent to each other at a distance and the retracted slide core 7 A molding cavity portion 13 is formed, and then a second resin 14 is injected from a plurality of secondary injection molding gates 16 into the secondary injection molding cavity portion 13 to mold a synthetic resin injection molded product 4. In this case, the flow rate of the second resin 14 flowing to the middle part between the adjacent gates 16 for secondary injection molding is slow, and the second resin 14 reaches the slowest part in this part (the part where there is no split surface). Despite doing, from the gas vent 9 It is possible to prevent the gas burning and short shot disconnect the really gas.

また、本発明の射出成形金型装置は、金型装置5が複数の金型部6よりなり、金型部6に設けた前進、後退自在なスライドコア7と、第一の樹脂10を射出するための第一のゲート15と、第二の樹脂14を射出するための第二のゲート16と、ガス抜き部9とを備え、上記複数の金型部6を型閉めし且つスライドコア7を前進させることで、複数の一次射出成形用キャビティ部8を、隣接する一次射出成形用キャビティ部の端部同士が距離を隔てて位置するように形成し、上記複数の金型部6を型閉めし且つスライドコア7を後退させることで、一次射出成形用キャビティ部8内に成形された一次射出成形部1の外面の少なくとも端部が露出した重複面12と、距離を隔てて隣合う一次射出成形部1間に位置する金型部6の部位と、後退したスライドコア7とで囲まれた空間を隣合う一次射出成形部1の端部間に跨る二次射出成形用キャビティ部13として形成し、スライドコア7の移動方向から投影した二次射出成形用キャビティ部13の投影面の両側部に上記隣合う一次射出成形部1の重複面12がそれぞれ位置すると共に、該二次射出成形用キャビティ部13の投影面の中間部に上記距離を隔てて隣合う一次射出成形部1間に位置する金型部6の部位が位置し、上記第二のゲート16を、上記隣合う一次射出成形部1間に位置する金型部6の部位の幅方向の略中央で且つ該幅方向と直交する方向に複数個設け、距離を隔てて隣合う第二のゲート16を結ぶ線の略中間位置に対応する上記金型部6の部位又はスライドコア7の部位にガス抜き部9を設けて成ることを特徴とするものである。   In the injection mold apparatus of the present invention, the mold apparatus 5 is composed of a plurality of mold parts 6, and a forward and backward slide core 7 provided on the mold part 6 and a first resin 10 are injected. A first gate 15 for injecting, a second gate 16 for injecting the second resin 14, and a gas vent portion 9. The plurality of mold portions 6 are closed and the slide core 7 is closed. , The plurality of primary injection molding cavities 8 are formed such that the ends of the adjacent primary injection molding cavities are located at a distance from each other, and the plurality of mold parts 6 are molded. By closing and sliding the slide core 7 backward, the primary surface adjacent to the overlapping surface 12 exposed at least at the end of the outer surface of the primary injection molded portion 1 formed in the primary injection molding cavity portion 8 is spaced apart. The part of the mold part 6 located between the injection molding parts 1 and retreat A secondary injection molding cavity formed as a secondary injection molding cavity 13 straddling a space surrounded by the slide core 7 between the ends of adjacent primary injection molding parts 1 and projected from the moving direction of the slide core 7 The overlapping surfaces 12 of the adjacent primary injection molding portions 1 are respectively located on both sides of the projection surface of the portion 13 and are adjacent to the intermediate portion of the projection surface of the secondary injection molding cavity portion 13 with the above-mentioned distance. The part of the mold part 6 located between the primary injection molding parts 1 is located, and the second gate 16 is substantially in the width direction of the part of the mold part 6 located between the adjacent primary injection molding parts 1. Provided in the center and in a direction perpendicular to the width direction, at the part of the mold part 6 or the part of the slide core 7 corresponding to the substantially middle position of the line connecting the second gates 16 adjacent to each other at a distance. It is characterized by providing a gas vent 9 It is intended.

このように距離を隔てて隣合う第二のゲート16を結ぶ線の略中間位置に対応する金型部6の部位又はスライドコア7の部位にガス抜き部9を設けるという簡単な構成で、複数の二次射出成形用のゲート16から第二の樹脂14を射出して合成樹脂射出成形品4を成形する際、隣合う二次射出成形用のゲート16間の中間の部分へ流れる第二の樹脂14の流速が遅くてこの部分(割面が存在しない部分)に最も遅く第二の樹脂14が到達するにもかかわらず、ガス抜き部9から確実にガスを抜いてガス焼けやショートショットを防止することができる射出成形金型装置5を提供できる。   As described above, a plurality of gas venting portions 9 are provided in a portion of the mold portion 6 or a portion of the slide core 7 corresponding to a substantially middle position of the line connecting the second gates 16 adjacent to each other with a distance. When the second resin 14 is injected from the secondary injection molding gate 16 to form the synthetic resin injection molded product 4, the second resin flows to an intermediate portion between the adjacent secondary injection molding gates 16. Despite the slowest flow rate of the resin 14 and the second resin 14 reaching the slowest part (the part where there is no split surface), the gas venting part 9 is surely vented to perform gas burning or short shots. The injection mold apparatus 5 that can be prevented can be provided.

本発明は、距離を隔てて隣合う一次射出成形部の外面の露出面に二次射出成形部の両側の重複部を重複一体化した射出成形品を成形するに当たって、距離を隔てて隣合う第二のゲートを結ぶ線の略中間位置に対応する金型部の部位又はスライドコアの部位にガス抜き部を設けてガス抜きすることで、二次射出成形用キャビティ部内のガスを確実に抜いてガス焼けやショートショットを防止することができる。   In the present invention, when molding an injection molded product in which the overlapping portions on both sides of the secondary injection molding portion are overlapped and integrated on the exposed surface of the outer surface of the primary injection molding portion adjacent to each other at a distance, the second By providing a gas vent at the mold part or slide core part corresponding to approximately the middle position of the line connecting the two gates, the gas in the cavity for secondary injection molding is surely vented. Gas burns and short shots can be prevented.

以下、本発明を添付図面に示す実施形態に基いて説明する。   Hereinafter, the present invention will be described based on embodiments shown in the accompanying drawings.

本発明の合成樹脂射出成形品の成形方法及び射出成形金型装置により成形される合成樹脂成形品4は、図6に示すように、一次射出成形部1の両外面のうち一方の外面の少なくとも端部に二次射出成形部2の一部(重複部3b)が重複一体化すると共に該二次射出成形部2の非重複部3aが一次射出成形部1の端部よりも突出したものである。   As shown in FIG. 6, the synthetic resin molded product 4 molded by the synthetic resin injection molded product molding method and the injection mold apparatus of the present invention has at least one of the outer surfaces of the primary injection molded portion 1. A part of the secondary injection molding part 2 (overlapping part 3b) is overlapped and integrated at the end, and the non-overlapping part 3a of the secondary injection molding part 2 projects beyond the end of the primary injection molding part 1. is there.

図6に示す実施形態では、複数の一次射出成形部1を二次射出成形部2で一体に連結した例が示してあり、更に本例では例えば、PP(ポリプロピレン)、PE(ポリエチレン)、HDPE(高密度ポリエチレン)、PC(ポリカーボネート)、PVC(塩化ビニル樹脂)、ABS樹脂等の硬質樹脂よりなる第一の樹脂10で一次射出成形部1を形成すると共に、例えば、TPE(エラストマー)、LDPE(低密度ポリエチレン)、EVA(エチレン酢酸ビニルコポリマー)等の軟質樹脂よりなる第二の樹脂14で二次射出成形部2を形成して、軟質樹脂よりなる二次射出成形部2の非重複部3aがヒンジ部を構成している例が示してある。つまり、本実施形態では距離を介して隣合う硬質合成樹脂よりなる一次射出成形部1同士を軟質合成樹脂よりなる二次射出成形部2で折り畳み自在(又は回動自在)に連結した合成樹脂射出成形品4の例を示している。   In the embodiment shown in FIG. 6, an example in which a plurality of primary injection molded parts 1 are integrally connected by a secondary injection molded part 2 is shown. In this example, for example, PP (polypropylene), PE (polyethylene), HDPE (Primary injection molded part 1 is formed with a first resin 10 made of a hard resin such as (high density polyethylene), PC (polycarbonate), PVC (vinyl chloride resin), ABS resin, etc., for example, TPE (elastomer), LDPE Non-overlapping part of the secondary injection molded part 2 made of soft resin by forming the secondary injection molded part 2 with the second resin 14 made of soft resin such as (low density polyethylene) or EVA (ethylene vinyl acetate copolymer) An example in which 3a constitutes a hinge portion is shown. That is, in the present embodiment, the synthetic resin injection in which the primary injection molding parts 1 made of the hard synthetic resin adjacent to each other at a distance are connected to each other by the secondary injection molding part 2 made of the soft synthetic resin so as to be foldable (or rotatable). An example of the molded product 4 is shown.

図1には上記図6に示す合成樹脂成形品4を成形するための本発明の射出成形用金型装置5の一例が示してある。   FIG. 1 shows an example of an injection mold apparatus 5 of the present invention for molding the synthetic resin molded product 4 shown in FIG.

射出成形用金型装置5は、金型部6に設けた前進、後退自在なスライドコア7と、第一の樹脂10を射出するための第一のゲート15と、第二の樹脂14を射出するための第二のゲート16とを備えている。   The mold apparatus 5 for injection molding injects the slide core 7 which can be moved forward and backward provided in the mold part 6, the first gate 15 for injecting the first resin 10, and the second resin 14. And a second gate 16 for the purpose.

金型部6としては固定金型部6aと可動金型部6bとがあり、可動金型部6bの固定金型部6aと対向する面に凹所18が設けてあって、該凹所18にスライドコア7が前進、後退自在に内装してある(図1において矢印Xが前進方向、矢印Yが後退方向を示す)。   The mold part 6 includes a fixed mold part 6a and a movable mold part 6b. A recess 18 is provided on a surface of the movable mold part 6b facing the fixed mold part 6a. The slide core 7 is housed in such a manner that it can be moved forward and backward (in FIG. 1, the arrow X indicates the forward direction and the arrow Y indicates the backward direction).

本発明においては、可動金型部6bは固定金型部6aに対して横方向(水平方向)又は上下方向(垂直方向)に移動自在となっており、可動金型部6bを移動することで型閉めしたり、型開きしたりするようになっている。また、スライドコア7は可動金型部6bに対して可動金型部6bの可動方向と同方向に移動自在となっている。   In the present invention, the movable mold part 6b is movable in the lateral direction (horizontal direction) or the vertical direction (vertical direction) with respect to the fixed mold part 6a, and by moving the movable mold part 6b. The mold is closed and the mold is opened. Moreover, the slide core 7 is movable in the same direction as the movable direction of the movable mold part 6b with respect to the movable mold part 6b.

上記固定金型部6aと可動金型部6bとを型閉めすると共にスライドコア7を前進させた状態で、固定金型部6aと可動金型部6bと前進させたスライドコア7とで囲まれた空間が一次射出成形用キャビティ部8として形成される。この一次射出成形用キャビティ部8は複数個形成されるもので、隣合う一次射出成形用キャビティ部8の端部同士は距離を介して隔てている。そして、スライドコア7は上記隣合う一次射出成形用キャビティ部8の端部間に跨るもので、スライドコア7の前面の中央部が、固定金型部6aの隣合う各一次射出成形用キャビティ部8の端部間の部位6a1に対向すると共にスライドコア7の前面の両側部がそれぞれ隣合う一次射出成形用キャビティ部8の端部の片側の内面を構成している。   The fixed mold part 6a and the movable mold part 6b are closed and the slide core 7 is advanced, and the fixed mold part 6a, the movable mold part 6b, and the advanced slide core 7 are surrounded. This space is formed as a primary injection molding cavity 8. A plurality of the primary injection molding cavities 8 are formed, and the ends of the adjacent primary injection molding cavities 8 are separated by a distance. The slide core 7 extends between the end portions of the adjacent primary injection molding cavities 8, and the center portion of the front surface of the slide core 7 is adjacent to each of the primary injection molding cavities adjacent to the fixed mold portion 6 a. The both sides of the front surface of the slide core 7 are opposed to the portion 6a1 between the eight end portions, and constitute an inner surface on one side of the end portion of the primary injection molding cavity portion 8 adjacent thereto.

上記複数の一次成形用キャビティ部8は、固定金型部6a乃至可動金型部6bの対向面のいずれか一方又は両方に複数のキャビティ形成用凹部17を設けることで形成されるものであり、添付図面の実施形態では固定金型部6aに複数のキャビティ形成用凹部17を形成した例が示してある。   The plurality of primary molding cavities 8 are formed by providing a plurality of cavity forming recesses 17 on one or both of the opposing surfaces of the fixed mold part 6a to the movable mold part 6b. In the embodiment of the accompanying drawings, an example is shown in which a plurality of cavity forming recesses 17 are formed in the fixed mold part 6a.

また、固定金型部6aと可動金型部6bとを型閉めした状態でスライドコア7のみを後退させることで、隣合う一次射出成形用キャビティ部8内にそれぞれ成形された一次射出成形部1の両外面のうちの一方の外面の端部がそれぞれ露出して、この隣合う一次射出成形用キャビティ部8内にそれぞれ成形された一次射出成形部1の露出面である重複面12と金型部6とスライドコア7とにより囲まれた二次射出成形用キャビティ部13となる空間が形成されるように構成してある。   Further, only the slide core 7 is retracted in a state where the fixed mold part 6a and the movable mold part 6b are closed, so that the primary injection molded parts 1 molded in the adjacent primary injection molding cavity parts 8 respectively. One of the outer surfaces of each of the outer surfaces is exposed, and the overlapping surface 12 and the mold are exposed surfaces of the primary injection molding portion 1 respectively molded in the adjacent primary injection molding cavity portion 8. A space to be a secondary injection molding cavity 13 surrounded by the part 6 and the slide core 7 is formed.

第一のゲート15、第二のゲート16はそれぞれ固定金型部6aに設けてあり、第一のゲート15は複数の一次射出成形用キャビティ部8にそれぞれ1乃至複数対応するように複数組み設けてあって、1乃至複数で一組となった第一のゲート15は各組毎対応する各一次射出成形用キャビティ部8に開口している。   Each of the first gate 15 and the second gate 16 is provided in the fixed mold part 6a, and a plurality of the first gates 15 are provided so as to correspond to one or a plurality of primary injection molding cavities 8 respectively. Thus, one or more first gates 15 that are a set open to each primary injection molding cavity 8 corresponding to each set.

また、第二のゲート16は固定金型部6aの隣合う各一次射出成形用キャビティ部8の端部間の部位6a1の金型面の幅方向の略中央部で且つ該幅方向と直交する方向の複数箇所に開口するように設けてあり(ここで幅方向とは一次成形用キャビティ部8同士の隣り合う方向と同方向における幅方向のことである)、金型部6を型閉めすると共にスライドコア7を前進させた状態でスライドコア7の前端面が第二のゲート16に当接して閉じるようになっており、金型部6を型閉めすると共にスライドコア7を後退させて二次射出成形用キャビティ部13を形成した状態で第二のゲート16が二次射出成形用キャビティ部13に開口するように構成してある。   The second gate 16 is substantially at the center in the width direction of the mold surface of the portion 6a1 between the end portions of the adjacent primary injection molding cavities 8 of the fixed mold portion 6a and is orthogonal to the width direction. (The width direction is the width direction in the same direction as the adjacent directions of the primary molding cavities 8), and the mold part 6 is closed. At the same time, the front end surface of the slide core 7 is brought into contact with the second gate 16 and closed in a state where the slide core 7 is moved forward, and the mold portion 6 is closed and the slide core 7 is moved backward. The second gate 16 is configured to open to the secondary injection molding cavity 13 in a state where the secondary injection molding cavity 13 is formed.

また、固定金型部6aの隣合う各一次射出成形用キャビティ部8の端部間の部位6a1又はスライドコア7の部位の、上記固定金型部6aの隣合う各一次射出成形用キャビティ部8の端部間の部位6a1の幅方向の略中央で且つ該幅方向と直交する方向に設けた距離を隔てて隣合う第二のゲート16を結ぶ線の略中間位置に対応する位置にはガス抜き部9を設けてある。   Also, each primary injection molding cavity portion 8 adjacent to the fixed mold portion 6a in the portion 6a1 between the end portions of each adjacent primary injection molding cavity portion 8 of the fixed mold portion 6a or the slide core 7 portion. Gas at a position corresponding to a substantially middle position of a line connecting the second gates 16 adjacent to each other with a distance provided at a substantially central position in the width direction of the portion 6a1 between the end portions of the first gate gate and a direction perpendicular to the width direction. A punching portion 9 is provided.

ガス抜き部9は例えば図1に示すように、スライドコア7又は固定金型部6a(図1ではスライドコア7)に貫通孔9aを設けると共に該貫通孔9aにピン9bを挿入して貫通孔9aの内周面とピン9bの外周面との間に気体は通過できるが樹脂は通過できないごく小さい隙間を形成して構成したもので、二次射出成形用キャビティ部8内のガスが上記ガス抜き部9を構成する貫通孔9aの内周面とピン9bの外周面との間のごくわずかな隙間からガス抜きされるようになっている。   For example, as shown in FIG. 1, the gas vent 9 is provided with a through hole 9a in the slide core 7 or the fixed mold part 6a (slide core 7 in FIG. 1) and a pin 9b is inserted into the through hole 9a. A gas is allowed to pass between the inner peripheral surface of 9a and the outer peripheral surface of the pin 9b, but a very small gap that cannot pass through the resin is formed. The gas in the secondary injection molding cavity 8 is the above gas. The gas is vented from a very small gap between the inner peripheral surface of the through hole 9a and the outer peripheral surface of the pin 9b constituting the extraction portion 9.

上記のような射出成形用金型装置5を用いて合成樹脂射出成形品4を成形するには以下のようにして行うものである。   The synthetic resin injection molded product 4 is molded using the injection molding die device 5 as described above as follows.

まず、図1に示すように複数の金型部6を型閉めすると共にスライドコア7を前進させて一次射出成形用キャビティ部8を形成し、この一次射出成形用キャビティ部8に図2に示すように、第一のゲート15から第一の樹脂10を一次射出成形により射出して一次射出成形部1を成形する一次射出工程を実施する。   First, as shown in FIG. 1, a plurality of mold parts 6 are closed and the slide core 7 is advanced to form a primary injection molding cavity 8, and the primary injection molding cavity 8 is shown in FIG. 2. Thus, the primary injection process which inject | pours the 1st resin 10 from the 1st gate 15 by primary injection molding, and shape | molds the primary injection molding part 1 is implemented.

この一次射出成形により一次射出成形用キャビティ部8内に一次射出成形部1が成形される。   By this primary injection molding, the primary injection molding part 1 is molded in the cavity part 8 for primary injection molding.

この場合、第一のゲート15から一次射出成形用キャビティ部8内に射出された第一の樹脂10は第一のゲート15を中心とした同心円状に広がりながら一次射出成形用キャビティ部8内に充填されるものであり、第一のゲート15から最も遠い箇所に金型部6の割面(固定金型部6aと可動金型部6bとスライドコア7との各割面)が位置するので金型部6の割面部分が第一の樹脂10の最終到達個所であとなって一次射出成形の際のガス抜きが上記割面から行われることになる。   In this case, the first resin 10 injected from the first gate 15 into the primary injection molding cavity 8 spreads concentrically around the first gate 15 and enters the primary injection molding cavity 8. Since it is filled, the split surface of the mold part 6 (each split surface of the fixed mold part 6a, the movable mold part 6b, and the slide core 7) is located in a place farthest from the first gate 15. The split surface portion of the mold part 6 is the final arrival point of the first resin 10, and the gas venting during the primary injection molding is performed from the split surface.

次に、図3に示すように複数の金型部6を型閉めしたままの状態でスライドコア7を後退させて二次射出成形用キャビティ部13を形成する。   Next, as shown in FIG. 3, the secondary injection molding cavity 13 is formed by retracting the slide core 7 with the plurality of mold parts 6 being closed.

次に、上記のようにして形成した二次射出成形用キャビティ部13に、複数の第二のゲート16から第二の樹脂14を二次射出成形により射出して図4に示すように二次射出成形部2を成形すると共に距離を介して隣合う一次射出成形部1の片側の外面端部の重複面12に二次射出成形部2の両端部の重複部3bが重複一体化される。   Next, the second resin 14 is injected by secondary injection molding from the plurality of second gates 16 into the secondary injection molding cavity 13 formed as described above, and the secondary injection molding as shown in FIG. The overlapping part 3b of the both ends of the secondary injection molding part 2 overlaps and integrates with the overlapping surface 12 of the outer surface edge part of the one side of the primary injection molding part 1 which adjoins and forms the injection molding part 2 through a distance.

上記のように複数の第二のゲート16からそれぞれ二次射出成形用キャビティ部13内に射出された第二の樹脂14は、最初は図5のA1、A2に示すように複数の第二のゲート16からそれぞれ同心円状に流れるのであるが、この第二のゲート16から射出された第二の樹脂14は一次射出成形部1の露出面12に沿って流れるものと、金型部6(6a1)及びスライドコア7の表面に沿って流れるものとが存在し、一次射出成形部1の露出面12の温度が金型部6及びスライドコア7の表面温度よりも高いため、途中から図5のA3、A4で示すように露出面12に沿って流れる第二の樹脂14が金型部6(6a1)及びスライドコア7に沿って流れる第二の樹脂14よりも速く流れ、したがって、隣合う第二のゲート16から最も遠い箇所である図5のロで示す箇所へは一次射出成形部1の露出面12に沿って流れるため速く流れ、一方、第二のゲート16間の中間である図5ハで示す箇所へは金型部6に沿って流れるため遅く流れる。このように、隣合う第二のゲート16から最も遠い箇所である図5のロで示す箇所へは一次射出成形部1の露出面12に沿って流れるため速く流れ、一方、第二のゲート16間の中間である図5ハで示す箇所へは金型部6(6a1)に沿って流れるため遅く流れる。このため、図5のロで示す箇所は第二のゲート16から最も遠いにもかかわらず、第二のゲート16の中間部分である図5のハで示す箇所よりも速く第二の樹脂10が到達し、図5のハで示す箇所が最も遅く第二の樹脂が到達する最終到達箇所イとなるのであるが、第二のゲート16間の中間部分に対応した金型部6(6a1)又はスライドコア7にガス抜き部9を設けてあるので、最終充填部に発生するガスを上記ガス抜き部9から確実に抜くことができ、ガス焼けやショートショットが生じるのを防止することができ、設計通りの外観となった美観に優れた合成樹脂成形品4を成形できる。   As described above, the second resin 14 injected into the secondary injection molding cavity 13 from the plurality of second gates 16 is initially a plurality of second resins as shown in A1 and A2 of FIG. The second resin 14 injected from the second gate 16 flows along the exposed surface 12 of the primary injection molding part 1 and the mold part 6 (6a1). ) And those that flow along the surface of the slide core 7, and the temperature of the exposed surface 12 of the primary injection molding part 1 is higher than the surface temperature of the mold part 6 and the slide core 7. As shown by A3 and A4, the second resin 14 that flows along the exposed surface 12 flows faster than the second resin 14 that flows along the mold part 6 (6a1) and the slide core 7, and therefore the adjacent second resin 14 flows. Farthest from second gate 16 5 to the place shown in FIG. 5B because it flows along the exposed surface 12 of the primary injection molding part 1, it flows fast, while the place shown in FIG. Since it flows along the mold part 6, it flows slowly. In this way, the portion that is farthest from the adjacent second gate 16, the portion indicated by B in FIG. 5, flows along the exposed surface 12 of the primary injection molding portion 1, and thus flows fast, while the second gate 16. Since it flows along the mold part 6 (6a1), it flows slowly to the position shown in FIG. For this reason, although the location indicated by B in FIG. 5 is farthest from the second gate 16, the second resin 10 is faster than the location indicated by C in FIG. 5 is the final arrival point a where the second resin arrives the latest, but the mold part 6 (6a1) corresponding to the intermediate part between the second gates 16 or Since the gas vent 9 is provided in the slide core 7, the gas generated in the final filling portion can be surely vented from the gas vent 9, and it is possible to prevent gas burning and short shots from occurring. A synthetic resin molded product 4 having an appearance as designed and excellent in aesthetics can be molded.

上記のようにして二次射出成形を実行した後、射出成形用金型装置5を型開きして合成樹脂射出成形品4を取出す離型工程を実行する。   After the secondary injection molding is performed as described above, a mold release step is performed in which the mold apparatus 5 for injection molding is opened and the synthetic resin injection molded product 4 is taken out.

これらの一連の型閉めから、一次射出成形、二次射出成形、離型工程という一連の工程は制御部(図示せず)の制御により実行するものである。   From these series of mold closings, a series of processes such as primary injection molding, secondary injection molding, and mold release process are executed under the control of a control unit (not shown).

なお、図6のように二次射出成形部2の両側部の重複部3bをそれぞれ距離を隔てて隣合う一次射出成形部1の端部に積層一体化したものにおいて、一次射出成形部1を形成するための第一の樹脂10が硬質樹脂で、二次射出成形部2を形成するための第二の樹脂143が軟質樹脂であると、二次射出成形部2の中間部の非重複部3a(つまり、二次射出成形部2の中間部の非重複部3aは両一次射出成形部1の端部よりそれぞれ突出した部分である)がヒンジ部となり、硬質の第一の樹脂10よりなる一次射出成形部1同士を軟質の第二の樹脂14よりなるヒンジ部により折り曲げ自在に一体に連結できることになる。   In addition, as shown in FIG. 6, in the case where the overlapping portions 3b on both sides of the secondary injection molding portion 2 are laminated and integrated at the ends of the primary injection molding portions 1 adjacent to each other at a distance, the primary injection molding portion 1 is When the first resin 10 for forming is a hard resin and the second resin 143 for forming the secondary injection molded part 2 is a soft resin, the non-overlapping part of the intermediate part of the secondary injection molded part 2 3a (that is, the non-overlapping portion 3a at the intermediate portion of the secondary injection molding portion 2 is a portion protruding from the end portions of both primary injection molding portions 1) is a hinge portion, and is made of the hard first resin 10. The primary injection molded parts 1 can be integrally connected to each other by a hinge part made of the soft second resin 14 so as to be bent.

本発明の射出成形金型装置を示し、(a)は型閉め状態の正面断面図であり、(b)は側面断面図である。The injection molding die apparatus of this invention is shown, (a) is front sectional drawing of a mold closed state, (b) is side sectional drawing. 同上の一次射出成形用キャビティ部に一次射出成形により第一の樹脂を充填して一次射出成形部を形成した状態の射出成形金型装置の正面断面図であり、(b)はっ側面断面図である。It is front sectional drawing of the injection mold apparatus of the state which filled the 1st resin by primary injection molding to the primary injection molding cavity part same as the above, and formed the primary injection molding part, (b) Front side sectional drawing It is. 同上の二次射出成形用キャビティ部を形成した段階の射出成形金型装置の正面断面図であり、(b)は側面断面図である。It is front sectional drawing of the injection mold apparatus of the stage which formed the cavity part for secondary injection molding same as the above, (b) is side sectional drawing. 同上の二次射出成形用キャビティ部に二次射出成形により第二の樹脂を充填して二次射出成形部を形成した段階の射出成形金型装置の正面断面図であり、(b)は側面断面図である。It is front sectional drawing of the injection mold apparatus of the stage which filled the 2nd resin by secondary injection molding in the secondary injection molding cavity part same as the above, and formed the secondary injection molding part, (b) is side view It is sectional drawing. 同上の二次射出成形用キャビティ部に第二のゲートから第2の樹脂を射出した際の第2の樹脂の流れ及びガス抜きの説明図である。It is explanatory drawing of the flow of the 2nd resin at the time of injecting 2nd resin from the 2nd gate to the cavity part for secondary injection molding same as the above, and degassing. 同上により成形した合成樹脂射出成形品の一例を示し、(a)は斜視図であり、(b)は断面図である。An example of the synthetic resin injection-molded product molded by the same as above is shown, (a) is a perspective view, and (b) is a cross-sectional view. 従来例のゲートからの射出された樹脂の流れ及びガス抜きの説明図である。It is explanatory drawing of the flow of the resin inject | emitted from the gate of the prior art example, and degassing. 比較例の射出成形金型装置を示す型閉め状態の断面図である。It is sectional drawing of the mold closing state which shows the injection molding die apparatus of a comparative example. 同上の一次射出成形用キャビティ部に一次射出成形により第一の樹脂を充填して一次射出成形部を形成した状態の射出成形金型装置の断面図である。It is sectional drawing of the injection mold apparatus of the state which filled the 1st resin by primary injection molding to the primary injection molding cavity part same as the above, and formed the primary injection molding part. 同上の二次射出成形用キャビティ部を形成した段階の射出成形金型装置の断面図である。It is sectional drawing of the injection mold apparatus of the stage which formed the cavity part for secondary injection molding same as the above. 同上の二次射出成形用キャビティ部に二次射出成形により第二の樹脂を充填して二次射出成形部を形成した段階の射出成形金型装置の断面図である。It is sectional drawing of the injection mold apparatus of the stage which filled the 2nd resin by secondary injection molding in the secondary injection molding cavity part same as the above, and formed the secondary injection molding part. 同上の二次射出成形用キャビティ部に第二のゲートから第2の樹脂を射出した際の第2の樹脂の流れ及び第二のゲート間にガスが溜まることを説明する説明図である。It is explanatory drawing explaining that the gas accumulates between the flow of the 2nd resin at the time of injecting 2nd resin from the 2nd gate to the cavity part for secondary injection molding same as the above.

符号の説明Explanation of symbols

1 一次射出成形部
2 二次射出成形部
3a 非重複部
3b 重複部
4 合成樹脂射出成形品
5 射出成形金型装置
6 金型部
7 スライドコア
8 一次射出成形用キャビティ部
9 ガス抜き部
10 第一の樹脂
12 重複面
13 二次射出成形用キャビティ部
14 第二の樹脂
15 第一のゲート
16 第二のゲート
DESCRIPTION OF SYMBOLS 1 Primary injection molding part 2 Secondary injection molding part 3a Non-overlapping part 3b Overlapping part 4 Synthetic resin injection molded article 5 Injection mold apparatus 6 Mold part 7 Slide core 8 Cavity part for primary injection molding 9 Gas vent part 10 1st One resin 12 Overlapping surface 13 Secondary injection molding cavity portion 14 Second resin 15 First gate 16 Second gate

Claims (2)

それぞれ距離を隔てて位置する隣あう一次射出成形部の外面の重複面に二次射出成形部の両側の重複部が重複一体化すると共に上記二次射出成形部の両側の重複部間の部位が一次射出成形部と重複しない非重複部となった合成樹脂射出成形品を射出成形金型装置で成形するための成形方法であって、
複数の金型部よりなる射出成形金型装置を型閉めすると共にスライドコアを前進させて複数の一次射出成形部を形成するための複数の一次射出成形用キャビティ部を距離を隔てて形成し、
複数の一次射出成形用キャビティ部に第一の樹脂を一次射出成形により射出して複数の一次射出成形部を成形し、次に、スライドコアを後退させて上記隣合う一次射出成形部の重複面と、距離を隔てて隣合う一次射出成形部間に位置する金型部の部位と、後退したスライドコアとで囲まれた空間を隣合う一次射出成形部の端部間に跨る二次射出成形用キャビティ部として形成し、次に、二次射出成形用キャビティ部に第二の樹脂を二次射出成形により射出して二次射出成形部を形成すると共に二次射出成形部の両側の重複部をそれぞれ隣合う一次射出成形部の各重複面に重複一体化させるものであって、
二次射出成形用のゲートを、距離を隔てて隣合う一次射出成形部間に位置する金型部の部位の幅方向の略中央で且つ該幅方向と直交する方向に複数個設け、距離を隔てて隣合う二次射出成形用のゲートを結ぶ線の略中間位置に対応する上記金型部の部位又はスライドコアの部位にガス抜き部を設けて、二次射出成形時に発生するガスを上記ガス抜き部から抜くことを特徴とする合成樹脂射出成形品の成形方法。
The overlapping portions on both sides of the secondary injection molding portion are integrated with the overlapping surfaces of the outer surfaces of the adjacent primary injection molding portions located at a distance from each other, and the portions between the overlapping portions on both sides of the secondary injection molding portion are integrated. A molding method for molding a synthetic resin injection molded product that has become a non-overlapping part that does not overlap with a primary injection molding part with an injection mold device,
A plurality of primary injection molding cavities for forming a plurality of primary injection molding parts by forming a plurality of primary injection molding parts by closing a mold of an injection molding device comprising a plurality of mold parts and advancing a slide core, are formed at a distance,
The first resin is injected into a plurality of primary injection molding cavities by primary injection molding to form a plurality of primary injection molding parts, and then the slide core is moved backward to overlap the adjacent primary injection molding parts. And secondary injection molding straddling the space surrounded by the part of the mold part located between the primary injection molding parts adjacent to each other at a distance and the end of the primary injection molding part adjacent to each other by the retracted slide core Next, the second resin is injected into the secondary injection molding cavity by secondary injection molding to form a secondary injection molding portion and overlapping portions on both sides of the secondary injection molding portion Are overlapped and integrated with each overlapping surface of the adjacent primary injection molding parts,
A plurality of gates for secondary injection molding are provided in the direction substantially perpendicular to the width direction of the portion of the mold part located between the primary injection molding parts adjacent to each other at a distance, and the distance is set. A gas vent part is provided in the part of the mold part or the part of the slide core corresponding to a substantially intermediate position of a line connecting the gates for secondary injection molding adjacent to each other, and the gas generated during the secondary injection molding is described above. A method for molding a synthetic resin injection-molded product, wherein the method vents from a gas vent.
請求項1記載の合成樹脂射出成形品を成形するための射出成形金型装置であって、金型装置が複数の金型部よりなり、金型部に設けた前進、後退自在なスライドコアと、第一の樹脂を射出するための第一のゲートと、第二の樹脂を射出するための第二のゲートと、ガス抜き部とを備え、
上記複数の金型部を型閉めし且つスライドコアを前進させることで、複数の一次射出成形用キャビティ部を、隣接する一次射出成形用キャビティ部の端部同士が距離を隔てて位置するように形成し、
上記複数の金型部を型閉めし且つスライドコアを後退させることで、一次射出成形用キャビティ部内に成形された一次射出成形部の外面の少なくとも端部が露出した重複面と、距離を隔てて隣合う一次射出成形部間に位置する金型部の部位と、後退したスライドコアとで囲まれた空間を隣合う一次射出成形部の端部間に跨る二次射出成形用キャビティ部として形成し、スライドコアの移動方向から投影した二次射出成形用キャビティ部の投影面の両側部に上記隣合う一次射出成形部の重複面がそれぞれ位置すると共に、該二次射出成形用キャビティ部の投影面の中間部に上記距離を隔てて隣合う一次射出成形部間に位置する金型部の部位が位置し、
上記第二のゲートを、上記隣合う一次射出成形部間に位置する金型部の部位の幅方向の略中央で且つ該幅方向と直交する方向に複数個設け、距離を隔てて隣合う第二のゲートを結ぶ線の略中間位置に対応する上記金型部の部位又はスライドコアの部位にガス抜き部を設けて成ることを特徴とする射出成形金型装置。
An injection mold apparatus for molding the synthetic resin injection-molded product according to claim 1, wherein the mold apparatus comprises a plurality of mold parts, and a slide core that is provided on the mold part and is movable forward and backward. A first gate for injecting the first resin, a second gate for injecting the second resin, and a gas vent,
By closing the plurality of mold parts and moving the slide core forward, a plurality of primary injection molding cavities are positioned such that the ends of adjacent primary injection molding cavities are spaced apart from each other. Forming,
By closing the plurality of mold parts and retracting the slide core, a distance from the overlapping surface where at least the end part of the outer surface of the primary injection molded part formed in the primary injection molding cavity part is exposed is separated. Formed as a cavity part for secondary injection molding straddling the end part of the adjacent primary injection molding part in the space surrounded by the part of the mold part located between the adjacent primary injection molding parts and the retracted slide core The overlapping surfaces of the adjacent primary injection molding parts are respectively located on both sides of the projection surface of the secondary injection molding cavity part projected from the moving direction of the slide core, and the projection surface of the secondary injection molding cavity part The part of the mold part located between the primary injection molding parts that are adjacent to each other with the above distance in the middle part of
A plurality of the second gates are provided in the direction substantially perpendicular to the width direction of the part of the mold part located between the adjacent primary injection molding parts and in a direction orthogonal to the width direction, and are adjacent to each other at a distance. An injection mold apparatus comprising a degassing section at a position of the mold section or a slide core corresponding to a substantially middle position of a line connecting two gates.
JP2005186958A 2005-06-27 2005-06-27 Method for molding synthetic resin injection molded product and injection mold apparatus Active JP4589826B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005186958A JP4589826B2 (en) 2005-06-27 2005-06-27 Method for molding synthetic resin injection molded product and injection mold apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005186958A JP4589826B2 (en) 2005-06-27 2005-06-27 Method for molding synthetic resin injection molded product and injection mold apparatus

Publications (2)

Publication Number Publication Date
JP2007001256A JP2007001256A (en) 2007-01-11
JP4589826B2 true JP4589826B2 (en) 2010-12-01

Family

ID=37687269

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005186958A Active JP4589826B2 (en) 2005-06-27 2005-06-27 Method for molding synthetic resin injection molded product and injection mold apparatus

Country Status (1)

Country Link
JP (1) JP4589826B2 (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS544957A (en) * 1977-06-14 1979-01-16 Japan Steel Works Ltd Manufacture of multiicolor and multiimaterial resin moldings
JPS60198216A (en) * 1984-03-21 1985-10-07 Sony Corp Resin molded frame
JPS60247520A (en) * 1984-05-22 1985-12-07 Nissei Plastics Ind Co Molding method of hinge in synthetic-resin molded article
JPS6176333A (en) * 1985-07-31 1986-04-18 Nissei Plastics Ind Co Jointing method among molded articles by injection molding
JPH06344398A (en) * 1993-06-10 1994-12-20 Kanegafuchi Chem Ind Co Ltd Injection molding method
JP2000042143A (en) * 1998-07-30 2000-02-15 Bridgestone Sports Co Ltd Mold injection molding of golf ball and golf ball

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS544957A (en) * 1977-06-14 1979-01-16 Japan Steel Works Ltd Manufacture of multiicolor and multiimaterial resin moldings
JPS60198216A (en) * 1984-03-21 1985-10-07 Sony Corp Resin molded frame
JPS60247520A (en) * 1984-05-22 1985-12-07 Nissei Plastics Ind Co Molding method of hinge in synthetic-resin molded article
JPS6176333A (en) * 1985-07-31 1986-04-18 Nissei Plastics Ind Co Jointing method among molded articles by injection molding
JPH06344398A (en) * 1993-06-10 1994-12-20 Kanegafuchi Chem Ind Co Ltd Injection molding method
JP2000042143A (en) * 1998-07-30 2000-02-15 Bridgestone Sports Co Ltd Mold injection molding of golf ball and golf ball

Also Published As

Publication number Publication date
JP2007001256A (en) 2007-01-11

Similar Documents

Publication Publication Date Title
CN204914443U (en) Mold
US20160107347A1 (en) Injection molding method and mold mechanism
EP3150350A1 (en) Injection mould and associated injection method
JP5422307B2 (en) Two-color injection molding method for resin windows
JP4589826B2 (en) Method for molding synthetic resin injection molded product and injection mold apparatus
JP4669570B1 (en) Method for manufacturing casing provided with sealing member
JP4679203B2 (en) Plastic ring-shaped injection mold
JP6364301B2 (en) Method for producing pillar garnish
JP2007001197A (en) Molding method of synthetic resin injection-molded product and injection mold assembly
JP6910705B2 (en) Manufacturing method of multi-layer member
JP4658705B2 (en) Method for molding synthetic resin injection molded product and injection mold apparatus
JP2007001257A (en) Synthetic resin injection-molded article
JP4806043B2 (en) Injection mold
JP2007001196A (en) Molding method of synthetic resin injection-molded product and injection mold assembly
US7700031B2 (en) Mold for injection molding and molding method using the same
JP2006035543A (en) In-mold assembling method for moldings
JP2011126121A (en) Injection molding method and panel
JP5432191B2 (en) Manufacturing method of composite molded product
WO2017149936A1 (en) Resin molded article, molding device, molding method, and mold
JP4365707B2 (en) Molding method of injection molding with hinge
JP2020100134A (en) Vehicle decorative parts and two-color injection molding method thereof
JP2010110893A (en) Mold for injection molding
WO2015049718A1 (en) Method of manufacturing molded product, mold for molding same, and molded product
JP4585901B2 (en) Plastic ring-shaped injection mold
JP2008049603A (en) Method for manufacturing molded article

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20080317

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20100826

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20100907

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20100910

R150 Certificate of patent or registration of utility model

Ref document number: 4589826

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130917

Year of fee payment: 3

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250