JP2007001197A - Molding method of synthetic resin injection-molded product and injection mold assembly - Google Patents

Molding method of synthetic resin injection-molded product and injection mold assembly Download PDF

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JP2007001197A
JP2007001197A JP2005185302A JP2005185302A JP2007001197A JP 2007001197 A JP2007001197 A JP 2007001197A JP 2005185302 A JP2005185302 A JP 2005185302A JP 2005185302 A JP2005185302 A JP 2005185302A JP 2007001197 A JP2007001197 A JP 2007001197A
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injection molding
slide core
primary injection
mold
primary
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Takeshi Mizuno
毅 水野
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Gifu Plastic Industry Co Ltd
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Gifu Plastic Industry Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To mold a synthetic resin molded product having planned appearance by preventing the occurrence of a gap between a primary injection molding part released from the prescription due to a slide core and a mold part when a cavity part for second injection molding is formed by allowing the slide core to retreat. <P>SOLUTION: A suction means 9 is provided to the region of the mold part 6 opposed to the slide core 7 provided in the vicinity of the end part of a cavity part 8 for primary injection molding. A first resin 10 is injected in the cavity part 8 for the primary injection molding for the purpose of primary injection molding to form a primary injection molding part 1. Next, the end part of the outer surface on the side opposite to the overlap surface 12 of the slide core 7 is allowed to retreat not only to form the cavity part 13 for secondary injection molding but also to suck the end part of the outer surface on the side opposite to the overlap surface 12 of the primary injection molding part 1 by the suction means 9. Subsequently, a second resin 14 is injected in the cavity 13 for secondary injection molding for the purpose of secondary injection molding not only to form a secondary injection molding part 2 but also to allow a part of the secondary injection molding part 2 to integrally overlap with the overlap surface 12 of the primary injection molding part 1. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、一次射出成形部に二次射出成形部を重複一体化した合成樹脂成形品の成形方法及び射出成形金型装置に関するものである。   The present invention relates to a method for molding a synthetic resin molded product in which a secondary injection molded portion is integrated with a primary injection molded portion, and an injection mold apparatus.

従来から一次射出成形部1の外面の端部に二次射出成形部2の一部の重複部3bを重複一体化すると共に該二次射出成形部2の非重複部3aが一次射出成形部1の端部よりも突出した合成樹脂射出成形品4を成形するための成形方法及び射出成形金型装置5が特許文献1により知られている。   Conventionally, a part of the overlapping part 3b of the secondary injection molding part 2 is integrated with the end of the outer surface of the primary injection molding part 1 and the non-overlapping part 3a of the secondary injection molding part 2 is the primary injection molding part 1. Patent Document 1 discloses a molding method and an injection mold apparatus 5 for molding a synthetic resin injection molded product 4 projecting from the end of the mold.

この特許文献1に示された従来例の射出成形金型装置5を用いて合成樹脂射出成形品4を製造する順序を模式的に図示すると図7乃至図10のようなものである。   The order of manufacturing the synthetic resin injection-molded product 4 using the conventional injection mold apparatus 5 shown in Patent Document 1 is schematically shown in FIGS.

すなわち、図7に示すように固定金型部6aと可動金型部6bを型閉めすると共にスライドコア7を前進させて一次射出成形用キャビティ部8を形成し、次に図8に示すように上記一次射出成形用キャビティ部8に第一の樹脂10を一次射出成形により射出し、次に、図9に示すようにスライドコア7を後退させて二次射出成形用キャビティ部13を形成し、次に、図10に示すように二次射出成形用キャビティ部13に第二の樹脂14を二次射出成形により射出して二次射出成形部2を形成すると共に二次射出成形部2の一部を一次射出成形部1の外面の端部に重複一体化させるようになっている。   That is, as shown in FIG. 7, the fixed mold part 6a and the movable mold part 6b are closed and the slide core 7 is advanced to form the primary injection molding cavity part 8, and then as shown in FIG. The first resin 10 is injected into the primary injection molding cavity 8 by primary injection molding, and then the slide core 7 is moved backward as shown in FIG. 9 to form the secondary injection molding cavity 13. Next, as shown in FIG. 10, the second resin 14 is injected into the secondary injection molding cavity 13 by secondary injection molding to form the secondary injection molding portion 2 and one of the secondary injection molding portions 2. The part is overlapped and integrated with the end of the outer surface of the primary injection molded part 1.

ところが、上記の従来例にあっては、一次射出成形用キャビティ部8に第一の樹脂10を一次射出成形で成形した後、スライドコア7を後退させて二次射出成形用キャビティ部13を形成するのであるが、この間に一次射出成形用キャビティ部8内に形成された一次射出成形部1の硬化が始まって収縮しようとする。この場合、一次射出成形部1の端部のスライドコア7に対向した部位はスライドコア7による規制が解除されるため、一次射出成形部1の端部と固定金型部6aのスライドコア7と対向した部分との間に一次射出成形部1の収縮により隙間(図9においてAで示す)が生じてしまう。このため、スライドコア7を後退させて形成した二次射出成形用キャビティ部に図10に示すように第二の樹脂14を二次射出成形により射出成形した場合、第二の樹脂14が上記一次射出成形部1の端部と固定金型部6との間の隙間Aに入り込み(図10においてBは上記隙間Aに入り込んだ第二の樹脂14を示す)、合成樹脂成形品4が設計通りの外観に成形できず、外観が悪くなって商品価値を低下させてしまうという問題があった。
特開平8−118421号公報
However, in the above-described conventional example, after the first resin 10 is molded in the primary injection molding cavity 8 by primary injection molding, the slide core 7 is retracted to form the secondary injection molding cavity 13. However, during this time, the primary injection molding portion 1 formed in the primary injection molding cavity portion 8 begins to harden and tends to shrink. In this case, since the restriction | limiting by the slide core 7 is cancelled | released in the site | part facing the slide core 7 of the edge part of the primary injection molding part 1, the edge part of the primary injection molding part 1 and the slide core 7 of the fixed mold part 6a A gap (indicated by “A” in FIG. 9) occurs due to the shrinkage of the primary injection molded part 1 between the opposed parts. For this reason, when the second resin 14 is injection-molded by secondary injection molding as shown in FIG. 10 in the cavity for secondary injection molding formed by retreating the slide core 7, the second resin 14 is the primary resin. The resin enters the gap A between the end of the injection molded part 1 and the fixed mold part 6 (B in FIG. 10 indicates the second resin 14 that has entered the gap A), and the synthetic resin molded product 4 is as designed. There was a problem that the product could not be molded into the appearance, and the appearance deteriorated and the commercial value was lowered.
JP-A-8-118421

本発明は上記の従来の問題点に鑑みて発明したものであって、一次射出成形部に二次射出成形部を重複一体化した合成樹脂成形品を成形するに当たって、スライドコアを後退させて二次射出成形用キャビティ部を形成する際に、スライドコアによる規制が解除された一次射出成形部の端部と金型部との間に隙間が発生しないようにできて、設計通りの外観となった合成樹脂成形品を成形できる合成樹脂射出成形品の成形方法及び射出成形金型装置を提供することを課題とするものである。   The present invention has been invented in view of the above-described conventional problems, and in forming a synthetic resin molded product in which a secondary injection molding part is integrated integrally with a primary injection molding part, the slide core is moved backward to form a second product. When forming the cavity for the next injection molding, no gap is generated between the end of the primary injection molded part, which is no longer regulated by the slide core, and the mold part. It is an object of the present invention to provide a method for molding a synthetic resin injection molded product and an injection mold apparatus capable of molding the synthetic resin molded product.

上記課題を解決するために本発明に係る合成樹脂射出成形品の成形方法は、一次射出成形部1の両外面のうち一方の外面の少なくとも端部に二次射出成形部2の一部が重複一体化すると共に該二次射出成形部2の非重複部3aが一次射出成形部1の端部よりも突出した合成樹脂射出成形品4を射出成形金型装置5で成形するための成形方法であって、複数の金型部6よりなる射出成形金型装置5を型閉めすると共にスライドコア7を前進させて一次射出成形用キャビティ部8を形成し、一次射出成形用キャビティ部8に第一の樹脂10を一次射出成形により射出して一次射出成形部1を成形し、次に、スライドコア7を後退させて一次射出成形部1の外面の少なくとも端部を露出させて重複面12として該一次射出成形部1の重複面12と金型部6とスライドコア7とにより囲まれた二次射出成形用キャビティ部13を形成すると共に、該スライドコア7の後退時に一次射出成形用キャビティ部8の端部付近のスライドコア7と対向する金型部6内面側から一次射出成形部1の上記重複面12と反対側の外面を吸引手段9により吸引し、次に、二次射出成形用キャビティ部13に第二の樹脂14を二次射出成形により射出して二次射出成形部2を形成すると共に二次射出成形部2の一部を一次射出成形部1の上記重複面12に重複一体化させることを特徴とするものである。   In order to solve the above-mentioned problems, the method for molding a synthetic resin injection molded product according to the present invention is such that a portion of the secondary injection molded portion 2 overlaps at least the end of one of the outer surfaces of the primary injection molded portion 1. A molding method for molding the synthetic resin injection molded product 4 in which the non-overlapping part 3a of the secondary injection molding part 2 protrudes from the end part of the primary injection molding part 1 with the injection mold device 5 while being integrated. Then, the injection mold apparatus 5 composed of a plurality of mold parts 6 is closed and the slide core 7 is advanced to form the primary injection molding cavity part 8, and the primary injection molding cavity part 8 is the first. The primary injection molding portion 1 is molded by injecting the resin 10 by primary injection molding, and then the slide core 7 is retracted to expose at least the end portion of the outer surface of the primary injection molding portion 1 as the overlapping surface 12. Overlapping surface 12 and gold of primary injection molding part 1 The secondary injection molding cavity 13 surrounded by the part 6 and the slide core 7 is formed, and the gold facing the slide core 7 near the end of the primary injection molding cavity 8 when the slide core 7 is retracted. The outer surface of the primary injection molding part 1 opposite to the overlapping surface 12 is sucked by the suction means 9 from the inner surface side of the mold part 6, and then the second resin 14 is secondarily injected into the secondary injection molding cavity part 13. A secondary injection molding part 2 is formed by injection by molding, and a part of the secondary injection molding part 2 is overlapped and integrated with the overlapping surface 12 of the primary injection molding part 1.

このような方法を採用することで、一次射出成形用キャビティ部8に第一の樹脂10を一次射出成形により射出した後に、スライドコア7を後退させて一次射出成形部1の外面の少なくとも端部を露出させて重複面12として該一次射出成形部1の重複面12と金型部6とスライドコア7とにより囲まれた二次射出成形用キャビティ部13を形成する際、一次射出成形用キャビティ部8内に射出成形された一次射出成形部1の端部側においてスライドコア7による規制が解除され、一次射出成形部1の収縮により一次射出成形部1の端部と金型部6との間に隙間が生じようとするが、スライドコア7の後退時に一次射出成形用キャビティ部8の端部付近のスライドコア7と対向する金型部6内面側から一次射出成形部1の上記重複面12と反対側の外面を吸引手段9により吸引することで、一次射出成形部1の端部の収縮を規制し、一次射出成形部1の端部と金型部6との間に隙間が生じるのを防止し、その後における二次射出成形の際に一次射出成形部1と金型部6との間に第二の樹脂14が入り込むことがなく、これにより設計通りの外観となった合成樹脂成形品4を成形できる。また、一次射出成形部1の端部の収縮の規制を吸引手段9によっておこなっているので、一次射出成形部1の外面端部が平坦面であっても確実に一次射出成形部1の収縮規制ができ、これにより成形される合成樹脂成形品4に収縮規制のための突部などの特別な収縮規制の形状が必要でない。   By adopting such a method, after the first resin 10 is injected into the primary injection molding cavity 8 by primary injection molding, the slide core 7 is moved backward to at least the end of the outer surface of the primary injection molding portion 1. When the secondary injection molding cavity 13 surrounded by the overlapping surface 12 of the primary injection molding part 1, the mold part 6 and the slide core 7 is formed as the overlapping surface 12 by exposing the surface of the primary injection molding part 1. The restriction by the slide core 7 is released on the end side of the primary injection molded part 1 injection-molded in the part 8, and the end of the primary injection molded part 1 and the mold part 6 are contracted by the contraction of the primary injection molded part 1. There is an attempt to create a gap therebetween, but the overlapping surface of the primary injection molding part 1 from the inner surface side of the mold part 6 facing the slide core 7 near the end of the primary injection molding cavity part 8 when the slide core 7 is retracted. 12 and anti The outer surface on the side is sucked by the suction means 9 to restrict the shrinkage of the end portion of the primary injection molded portion 1 and prevent a gap from being formed between the end portion of the primary injection molded portion 1 and the mold portion 6. In the subsequent secondary injection molding, the second resin 14 does not enter between the primary injection molded part 1 and the mold part 6, and thereby the synthetic resin molded product 4 having an appearance as designed. Can be molded. Moreover, since the restriction | limiting of the shrinkage | contraction of the edge part of the primary injection molding part 1 is performed by the suction means 9, even if the outer surface edge part of the primary injection molding part 1 is a flat surface, the shrinkage restriction | limiting of the primary injection molding part 1 is ensured. Therefore, the synthetic resin molded product 4 to be molded does not need a special shrinkage regulation shape such as a protrusion for shrinkage regulation.

また、複数の金型部6よりなる射出成形金型装置5を型閉めすると共にスライドコア7を前進させて複数の一次射出成形部1を形成するための複数の一次射出成形用キャビティ部8を隣接する一次射出成形用キャビティ部8の端部同士が距離を隔てて位置するように形成し、複数の一次射出成形用キャビティ部8に第一の樹脂10を一次射出成形により射出して複数の一次射出成形部1を成形し、次に、スライドコア7を後退させて上記隣合う一次射出成形部1の重複面12と金型部6とスライドコア7とにより囲まれた隣合う一次射出成形部1の端部間に跨る二次射出成形用キャビティ部13を形成すると共に、該スライドコア7の後退時に隣合う一次射出成形用キャビティ部8の端部付近のスライドコア7と対向する金型部6内面側から各一次射出成形部1の上記重複面12と反対側の外面をそれぞれ吸引手段9により吸引し、次に、二次射出成形用キャビティ部13に第二の樹脂14を二次射出成形により射出して二次射出成形部2を形成すると共に二次射出成形部2の一部をそれぞれ隣合う二次射出成形部2の各重複面12に重複一体化させることが好ましい。   Also, a plurality of primary injection molding cavities 8 for closing the injection mold device 5 comprising a plurality of mold parts 6 and advancing the slide core 7 to form a plurality of primary injection molding parts 1 are provided. The ends of adjacent primary injection molding cavities 8 are formed so as to be spaced apart from each other, and the first resin 10 is injected into the plurality of primary injection molding cavities 8 by primary injection molding, and the plurality of primary injection molding cavities 8 are injected. Next, the primary injection molding part 1 is molded, and then the slide core 7 is retracted, and the adjacent primary injection molding surrounded by the overlapping surface 12 of the adjacent primary injection molding part 1, the mold part 6 and the slide core 7. A mold for forming a secondary injection molding cavity 13 straddling between the ends of the part 1 and facing the slide core 7 near the end of the adjacent primary injection molding cavity 8 when the slide core 7 is retracted From the inside of part 6 The outer surface of the primary injection molding part 1 opposite to the overlapping surface 12 is sucked by the suction means 9, and then the second resin 14 is injected into the secondary injection molding cavity part 13 by secondary injection molding. It is preferable that the secondary injection molding part 2 is formed and a part of the secondary injection molding part 2 is overlapped and integrated with each overlapping surface 12 of the adjacent secondary injection molding part 2.

このような方法を採用することで、端部同士が距離を隔てて隣合う一次射出成形部1同士を二次射出成形部2で連結一体化した合成樹脂射出成形品4を射出成形により成形でき、しかも、この場合、二次射出成形の際に一次射出成形部1と金型部6との間に第二の樹脂14が入り込むことがなく、設計通りの外観となった合成樹脂成形品4を成形できる。   By adopting such a method, the synthetic resin injection molded product 4 in which the primary injection molded parts 1 whose ends are adjacent to each other at a distance can be integrated by the secondary injection molded part 2 can be molded by injection molding. In addition, in this case, the second resin 14 does not enter between the primary injection molded part 1 and the mold part 6 during the secondary injection molding, and the synthetic resin molded product 4 has an appearance as designed. Can be molded.

また、本発明の射出成形金型装置5は、金型装置5が複数の金型部6よりなり、金型部6に設けた前進、後退自在なスライドコア7と、第一の樹脂10を射出するための第一のゲート15と、第二の樹脂14を射出するための第二のゲート16とを備え、上記複数の金型部6を型閉めし且つスライドコア7を前進させることで、第一のゲート15から第一の樹脂10を一次射出して一次射出成形部1を成形するための一次射出成形用キャビティ部8を形成し、上記複数の金型部6を型閉めし且つスライドコア7を後退させることで、一次射出成形用キャビティ部8内に成形された一次射出成形部1の外面の少なくとも端部が露出した重複面12と、金型部6と、後退したスライドコア7とにより囲まれた空間を第二の樹脂14を二次射出して二次射出成形部2を成形するための二次射出成形用キャビティ部13として形成し、上記一次射出成形用キャビティ部8の端部付近のスライドコア7と対向する金型部6の部位に、スライドコア6の後退時に一次射出成形部1の一方の外面の端部付近を吸引するための吸引手段9を設け、スライドコア7の移動方向から投影した二次射出成形用キャビティ部13の投影面の一部に上記一次射出成形部1の重複面12が位置していることを特徴とするものである。   Further, the injection mold apparatus 5 of the present invention comprises a mold apparatus 5 comprising a plurality of mold parts 6, a slide core 7 provided in the mold part 6 that can be moved forward and backward, and a first resin 10. A first gate 15 for injecting and a second gate 16 for injecting the second resin 14, the mold parts 6 are closed, and the slide core 7 is advanced. , First injection of the first resin 10 from the first gate 15 to form a primary injection molding cavity portion 8 for molding the primary injection molding portion 1, closing the plurality of mold portions 6, and By retreating the slide core 7, the overlapping surface 12 in which at least the end of the outer surface of the primary injection molded part 1 formed in the primary injection molding cavity part 8 is exposed, the mold part 6, and the retracted slide core. The second resin 14 is secondarily injected into the space surrounded by 7 The secondary injection molding part 2 is formed as a secondary injection molding cavity part 13 for molding, and is slid on the mold part 6 facing the slide core 7 near the end of the primary injection molding cavity part 8. A suction means 9 is provided for sucking the vicinity of one end of the outer surface of the primary injection molding part 1 when the core 6 is retracted, and the projection surface of the cavity part 13 for secondary injection molding projected from the moving direction of the slide core 7 is provided. The overlapping surface 12 of the primary injection molding part 1 is located in part.

このように一次射出成形用キャビティ部8の端部付近のスライドコア7と対向する金型部6の部位に、スライドコア6の後退時に一次射出成形部1の一方の外面の端部付近を吸引するための吸引手段9を設けるという簡単な構成とすることで、一次射出成形部1の端部と金型部6との間に隙間が生じるのを防止し、その後における二次射出成形の際に一次射出成形部1と金型部6との間に第二の樹脂14が入り込むことがない射出成型用金型装置5を提供できる。   In this manner, the vicinity of the end portion of one outer surface of the primary injection molding portion 1 is sucked into the portion of the mold portion 6 facing the slide core 7 near the end portion of the primary injection molding cavity portion 8 when the slide core 6 is retracted. By adopting a simple configuration in which the suction means 9 is provided, it is possible to prevent a gap from being formed between the end portion of the primary injection molding portion 1 and the mold portion 6, and at the time of subsequent secondary injection molding. In addition, it is possible to provide an injection mold apparatus 5 in which the second resin 14 does not enter between the primary injection molding section 1 and the mold section 6.

また、複数の金型部6を型閉めし且つスライドコア7を前進させることで、複数の一次射出成形用キャビティ部8を、隣接する一次射出成形用キャビティ部8の端部同士が距離を隔てて位置するように形成し、上記複数の金型部6を型閉めし且つスライドコア7を後退させることで、一次射出成形用キャビティ部内に成形された一次射出成形部1の外面の少なくとも端部が露出した露出面12と、金型部6と、後退したスライドコア7とにより囲まれた空間を二次射出成形用キャビティ部13として形成し、上記隣接する各一次射出成形用キャビティ部8の端部付近のスライドコア7と対向する金型部6の部位に、スライドコア7の後退時に一次射出成形部1の一方の外面の端部付近を吸引するための吸引手段9をそれぞれ設け、スライドコア7の移動方向から投影した二次射出成形用キャビティ13の投影面の一部に上記隣合う一次射出成形部1の重複面12がそれぞれ位置しているものであることが好ましい。   Further, by closing the plurality of mold parts 6 and moving the slide core 7 forward, a plurality of primary injection molding cavities 8 are separated from the ends of adjacent primary injection molding cavities 8. At least the end of the outer surface of the primary injection molded part 1 formed in the cavity for primary injection molding by closing the plurality of mold parts 6 and retracting the slide core 7. A space surrounded by the exposed surface 12, the mold part 6, and the retracted slide core 7 is formed as a secondary injection molding cavity part 13, and each of the adjacent primary injection molding cavity parts 8 is formed. A suction means 9 for sucking the vicinity of the end of one outer surface of the primary injection molding part 1 when the slide core 7 is retracted is provided at the site of the mold part 6 facing the slide core 7 near the end, respectively. Co It is preferred 7 overlapping surface 12 of the adjacent primary injection molding unit 1 in a part of the projection surface of the secondary injection molding cavity 13 projected from the moving direction of in which are located, respectively.

このような構成とすることで、端部同士が距離を隔てて隣合う一次射出成形部1同士を二次射出成形部2で連結一体化した合成樹脂射出成形品4を射出成形できると共に、二次射出成形の際に一次射出成形部1と金型部6との間に第二の樹脂14が入り込むことがなく、設計通りの外観となった合成樹脂成形品4を成形できる射出成形金型装置5を提供できる。   By adopting such a configuration, the synthetic resin injection molded product 4 in which the primary injection molded parts 1 whose end parts are adjacent to each other at a distance can be connected and integrated by the secondary injection molded part 2 can be injection molded. An injection mold that can mold the synthetic resin molded product 4 that has the appearance as designed without the second resin 14 entering between the primary injection molded part 1 and the mold part 6 during the next injection molding. A device 5 can be provided.

本発明は、スライドコアの後退時に一次射出成形用キャビティ部の端部付近のスライドコアと対向する金型部内面側から一次射出成形部の上記重複面と反対側の外面を吸引手段により吸引するという簡単な構成で、二次射出成形の際に一次射出成形部と金型部との間に第二の樹脂が入り込むことがなく、設計通りの外観となった合成樹脂成形品を簡単に成形できる。   In the present invention, when the slide core is retracted, the outer surface of the primary injection molding portion opposite to the overlapping surface is sucked by the suction means from the inner surface side of the mold portion facing the slide core near the end of the primary injection molding cavity. With this simple configuration, the secondary resin does not enter between the primary injection molding part and the mold part during secondary injection molding, and it is easy to mold a synthetic resin molded product that has the appearance as designed. it can.

以下、本発明を添付図面に示す実施形態に基いて説明する。   Hereinafter, the present invention will be described based on embodiments shown in the accompanying drawings.

本発明の合成樹脂射出成形品の成形方法及び射出成形金型装置により成形される合成樹脂成形品4は、図5に示すように、一次射出成形部1の両外面のうち一方の外面の少なくとも端部に二次射出成形部2の一部(重複部3b)が重複一体化すると共に該二次射出成形部2の非重複部3aが一次射出成形部1の端部よりも突出したものである。   As shown in FIG. 5, the synthetic resin injection molded product 4 molded by the synthetic resin injection molded product molding method and the injection mold apparatus of the present invention has at least one of the outer surfaces of the primary injection molded portion 1. A part of the secondary injection molding part 2 (overlapping part 3b) is overlapped and integrated at the end, and the non-overlapping part 3a of the secondary injection molding part 2 projects beyond the end of the primary injection molding part 1. is there.

図5に示す実施形態では、複数の一次射出成形部1を二次射出成形部2で一体に連結した例が示してあり、更に本例では例えば、PP(ポリプロピレン)、PE(ポリエチレン)、HDPE(高密度ポリエチレン)、PC(ポリカーボネート)、PVC(塩化ビニル樹脂)、ABS樹脂等の硬質樹脂よりなる第一の樹脂10で一次射出成形部1を形成すると共に、例えば、TPE(エラストマー)、LDPE(低密度ポリエチレン)、EVA(エチレン酢酸ビニルコポリマー)等の軟質樹脂よりなる第二の樹脂14で二次射出成形部2を形成して、軟質樹脂よりなる二次射出成形部2の非重複部3aがヒンジ部を構成している例が示してある。   In the embodiment shown in FIG. 5, an example in which a plurality of primary injection molded parts 1 are integrally connected by a secondary injection molded part 2 is shown. Further, in this example, for example, PP (polypropylene), PE (polyethylene), HDPE (Primary injection molded part 1 is formed with a first resin 10 made of a hard resin such as (high density polyethylene), PC (polycarbonate), PVC (vinyl chloride resin), ABS resin, etc., for example, TPE (elastomer), LDPE Non-overlapping part of the secondary injection molded part 2 made of soft resin by forming the secondary injection molded part 2 with the second resin 14 made of soft resin such as (low density polyethylene) or EVA (ethylene vinyl acetate copolymer) An example in which 3a constitutes a hinge portion is shown.

図1には上記図5に示す合成樹脂成形品4を成形するための本発明の射出成形用金型装置5の一例が示してある。   FIG. 1 shows an example of an injection mold apparatus 5 of the present invention for molding the synthetic resin molded product 4 shown in FIG.

射出成形用金型装置5は、金型部6に設けた前進、後退自在なスライドコア7と、第一の樹脂10を射出するための第一のゲート15と、第二の樹脂14を射出するための第二のゲート16とを備えている。   The mold apparatus 5 for injection molding injects the slide core 7 which can be moved forward and backward provided in the mold part 6, the first gate 15 for injecting the first resin 10, and the second resin 14. And a second gate 16 for the purpose.

金型部6としては固定金型部6aと可動金型部6bとがあり、可動金型部6bの固定金型部6aと対向する面に凹所18が設けてあって、該凹所18にスライドコア7が前進、後退自在に内装してある(図1において矢印イが前進方向、矢印ロが後退方向を示す)。   The mold part 6 includes a fixed mold part 6a and a movable mold part 6b. A recess 18 is provided on a surface of the movable mold part 6b facing the fixed mold part 6a. The slide core 7 is housed in such a manner that it can be moved forward and backward (in FIG. 1, arrow A indicates the forward direction and arrow B indicates the backward direction).

本発明においては、可動金型部6bは固定金型部6aに対して横方向(水平方向)又は上下方向(垂直方向)に移動自在となっており、可動金型部6bを移動することで型閉めしたり、型開きしたりするようになっている。また、スライドコア7は可動金型部6bに対して可動金型部6bの可動方向と同方向に移動自在となっている。   In the present invention, the movable mold part 6b is movable in the lateral direction (horizontal direction) or the vertical direction (vertical direction) with respect to the fixed mold part 6a, and by moving the movable mold part 6b. The mold is closed and the mold is opened. Moreover, the slide core 7 is movable in the same direction as the movable direction of the movable mold part 6b with respect to the movable mold part 6b.

上記固定金型部6aと可動金型部6bとを型閉めすると共にスライドコア7を前進させた状態で、固定金型部6aと可動金型部6bと前進させたスライドコア7とで囲まれた空間が一次射出成形用キャビティ部8として形成される。この一次射出成形用キャビティ部8は複数個形成されるもので、隣合う一次射出成形用キャビティ部8の端部同士は距離を介して隔てている。そして、スライドコア7は上記隣合う一次射出成形用キャビティ部8の端部間に跨るもので、スライドコア7の前面の中央部が、固定金型部6aの隣合う各一次射出成形用キャビティ部8の端部間の部位6a1に対向すると共にスライドコア7の前面の両側部がそれぞれ隣合う一次射出成形用キャビティ部8の端部の片側の内面を構成している。   The fixed mold part 6a and the movable mold part 6b are closed and the slide core 7 is advanced, and the fixed mold part 6a, the movable mold part 6b, and the advanced slide core 7 are surrounded. This space is formed as a primary injection molding cavity 8. A plurality of the primary injection molding cavities 8 are formed, and the ends of the adjacent primary injection molding cavities 8 are separated by a distance. The slide core 7 extends between the end portions of the adjacent primary injection molding cavities 8, and the center portion of the front surface of the slide core 7 is adjacent to each of the primary injection molding cavities adjacent to the fixed mold portion 6 a. The both sides of the front surface of the slide core 7 are opposed to the portion 6a1 between the eight end portions, and constitute an inner surface on one side of the end portion of the primary injection molding cavity portion 8 adjacent thereto.

上記複数の一次成形用キャビティ部8は、固定金型部6a乃至可動金型部6bの対向面のいずれか一方又は両方に複数のキャビティ形成用凹部17を設けることで形成されるものであり、添付図面の実施形態では固定金型部6aに複数のキャビティ形成用凹部17を形成した例が示してある。   The plurality of primary molding cavities 8 are formed by providing a plurality of cavity forming recesses 17 on one or both of the opposing surfaces of the fixed mold part 6a to the movable mold part 6b. In the embodiment of the accompanying drawings, an example is shown in which a plurality of cavity forming recesses 17 are formed in the fixed mold part 6a.

固定金型部6aのスライドコア7と対向する一次射出成形用キャビティ部8の端部に対応する部位には一次射出成形用キャビティ部8に射出成形される一次射出射出成形部1の外面の端部を吸引することが可能となった吸引手段9が設けてある。   The end of the outer surface of the primary injection injection molding part 1 that is injection-molded in the primary injection molding cavity part 8 is located at a portion corresponding to the end part of the primary injection molding cavity part 8 facing the slide core 7 of the fixed mold part 6a. A suction means 9 that can suck the part is provided.

この吸引手段9は、気体は通過できるが樹脂は通過できない通気部9aと通気部9aに接続された真空吸引装置9bとで構成されたもので、例えば図1に示すように固定金型部6aのスライドコア7と対向する一次射出成形用キャビティ部8の端部に対応する部位の内面に一端が開口し且つ他端が真空吸引装置9bに連通接続した孔9cを設けると共に、該孔9cにピン9dを嵌め込み、孔9aの内周面とピン9dの外周面との間に気体は通過できるが樹脂は通過できないごく小さな隙間を形成して該隙間を通気部9aとするものである。   The suction means 9 is composed of a ventilation portion 9a through which gas can pass but resin cannot pass through and a vacuum suction device 9b connected to the ventilation portion 9a. For example, as shown in FIG. A hole 9c having one end opened on the inner surface of the portion corresponding to the end of the primary injection mold cavity 8 facing the slide core 7 and the other end communicating with the vacuum suction device 9b is provided in the hole 9c. A pin 9d is fitted, and a very small gap is formed between the inner peripheral surface of the hole 9a and the outer peripheral surface of the pin 9d, but no gas can pass therethrough, and this gap is used as the ventilation portion 9a.

また、固定金型部6aと可動金型部6bとを型閉めした状態でスライドコア7のみを後退させることで、隣合う一次射出成形用キャビティ部8内にそれぞれ成形された一次射出成形部1の両外面のうちの一方の外面の端部がそれぞれ露出して、この隣合う一次射出成形用キャビティ部8内にそれぞれ成形された一次射出成形部1の露出面である重複面12と金型部6とスライドコア7とにより囲まれた二次射出成形用キャビティ部13となる空間が形成されるように構成してある。   Further, only the slide core 7 is retracted in a state where the fixed mold part 6a and the movable mold part 6b are closed, so that the primary injection molded parts 1 molded in the adjacent primary injection molding cavity parts 8 respectively. One of the outer surfaces of each of the outer surfaces is exposed, and the overlapping surface 12 and the mold are exposed surfaces of the primary injection molding portion 1 respectively molded in the adjacent primary injection molding cavity portion 8. A space to be a secondary injection molding cavity 13 surrounded by the part 6 and the slide core 7 is formed.

第一のゲート15、第二のゲート16はそれぞれ固定金型部6aに設けてあり、第一のゲート15は複数設けてあって、複数の一次射出成形用キャビティ部8にそれぞれ第一のゲート15が開口している。また、第二のゲート16は固定金型部6aの隣合う各一次射出成形用キャビティ部8の端部間の部位6a1に開口していて金型部6を型閉めすると共にスライドコア7を前進させた状態でスライドコア7の前端面が第二のゲート16に当接して閉じるようになっており、金型部6を型閉めすると共にスライドコア7を後退させて二次射出成形用キャビティ部13を形成した状態で第二のゲート16が二次射出成形用キャビティ部13に開口するように構成してある。   The first gate 15 and the second gate 16 are each provided in the fixed mold portion 6a, and a plurality of the first gates 15 are provided, and the first gate is provided in each of the plurality of primary injection molding cavities 8. 15 is open. The second gate 16 opens to a portion 6a1 between the end portions of the adjacent primary injection molding cavities 8 of the fixed mold portion 6a to close the mold portion 6 and advance the slide core 7. In this state, the front end surface of the slide core 7 comes into contact with the second gate 16 and closes, and the mold portion 6 is closed and the slide core 7 is moved backward to make the cavity portion for secondary injection molding. The second gate 16 is configured to open to the secondary injection molding cavity 13 in a state in which 13 is formed.

上記のような射出成形用金型装置5を用いて合成樹脂射出成形品4を成形するには以下のようにして行うものである。   The synthetic resin injection molded product 4 is molded using the injection molding die device 5 as described above as follows.

まず、図1に示すように複数の金型部6を型閉めすると共にスライドコア7を前進させて一次射出成形用キャビティ部8を形成し、この一次射出成形用キャビティ部8に図2に示すように、第一のゲート15から第一の樹脂10を一次射出成形により射出して一次射出成形部1を成形する一次射出工程を実施する。   First, as shown in FIG. 1, a plurality of mold parts 6 are closed and the slide core 7 is advanced to form a primary injection molding cavity 8, and the primary injection molding cavity 8 is shown in FIG. 2. Thus, the primary injection process which inject | pours the 1st resin 10 from the 1st gate 15 by primary injection molding, and shape | molds the primary injection molding part 1 is implemented.

この一次射出成形により一次射出成形用キャビティ部8内に一次射出成形部1が成形される。   By this primary injection molding, the primary injection molding part 1 is molded in the cavity part 8 for primary injection molding.

次に、図3に示すように複数の金型部6を型閉めしたままの状態でスライドコア7を後退させて、隣合う一次射出成形部1の重複面12と金型部6とスライドコア7とにより囲まれた隣合う一次射出成形部1の端部間に跨る二次射出成形用キャビティ部13を形成する。   Next, as shown in FIG. 3, the slide core 7 is moved backward with the plurality of mold parts 6 closed, and the overlapping surface 12 of the adjacent primary injection molding part 1, the mold part 6, and the slide core are moved. The secondary injection molding cavity 13 is formed between the ends of the adjacent primary injection molding parts 1 surrounded by 7.

この場合、一次射出成形用キャビティ部8内に射出成形された一次射出成形部1の端部側においてスライドコア7による規制が解除されるので、一次射出成形部1の収縮により一次射出成形部1の端部と金型部6との間に隙間が生じようとするのであるが、本発明においては、上記スライドコア7の後退時に隣合う一次射出成形用キャビティ部8の端部付近のスライドコア7と対向する金型部6(固定金型部6a)内面側から各一次射出成形部1の上記重複面12と反対側の外面をそれぞれ吸引手段9により吸引する(図3の矢印ハは真空吸引装置9bによる気体の吸引方向を示している)ものであり、これによりスライドコア7を後退させてスライドコア7による規制を解除しても一次射出成形部1の端部の収縮が規制されることになる。したがって、一次射出成形の後にスライドコア7を後退させて二次射出成形用キャビティ部13を形成する際に一次射出成形部1の端部と金型部6との間に隙間が生じるのが防止される。   In this case, the restriction by the slide core 7 is released on the end side of the primary injection molded part 1 injection-molded in the primary injection molding cavity 8, and therefore the primary injection molded part 1 is contracted by the primary injection molded part 1. In the present invention, when the slide core 7 is retracted, the slide core near the end of the adjacent primary injection molding cavity 8 is formed. 7 from the inner surface side of the mold portion 6 (fixed mold portion 6a) opposite to the outer surface of the primary injection molding portion 1 opposite to the overlapping surface 12 by the suction means 9 (arrow C in FIG. This shows the gas suction direction by the suction device 9b), and even if the slide core 7 is retracted and the restriction by the slide core 7 is released, the contraction of the end of the primary injection molding part 1 is restricted. It will be. Therefore, when the slide core 7 is retracted after the primary injection molding to form the secondary injection molding cavity 13, it is possible to prevent a gap from being generated between the end of the primary injection molding part 1 and the mold part 6. Is done.

次に、上記のようにして形成した二次射出成形用キャビティ部13に図4に示すように、第二のゲート16から第二の樹脂14を二次射出成形により射出して二次射出成形部2を成形すると共に距離を介して隣合う一次射出成形部1の片側の外面端部の重複面12に二次射出成形部2の両端部の重複部3bが重複一体化される。   Next, as shown in FIG. 4, the second resin 14 is injected from the second gate 16 into the secondary injection molding cavity 13 formed as described above by secondary injection molding, and is subjected to secondary injection molding. The overlapping part 3b at both ends of the secondary injection molding part 2 is overlapped and integrated with the overlapping surface 12 of the outer surface end part of one side of the primary injection molding part 1 adjacent to the part 2 while being molded.

上記のように、スライドコア7を後退させて二次射出成形用キャビティ部13を形成する際、スライドコア7による一次射出成形部1の重複面12の規制が解除されるにもかかわらず、本発明ではスライドコア7の後退の際に吸引手段9により一次射出成形部1の重複面12と反対側の外面を金型部6側に吸い付けるようにするので、一次射出成形部1の端部の収縮が規制されて一次射出成形部1の端部と金型部6との間に隙間が生じるのが防止され、二次射出成形により一次射出成形部1と金型部6との間に第二の樹脂14が入り込むことがない。   As described above, when the slide core 7 is moved backward to form the secondary injection molding cavity portion 13, the restriction of the overlapping surface 12 of the primary injection molding portion 1 by the slide core 7 is released. In the present invention, when the slide core 7 is retracted, the suction means 9 sucks the outer surface opposite to the overlapping surface 12 of the primary injection molding part 1 toward the mold part 6 side. Is prevented from forming a gap between the end portion of the primary injection molding portion 1 and the mold portion 6, and the secondary injection molding is performed between the primary injection molding portion 1 and the mold portion 6. The second resin 14 does not enter.

このため、本発明によれば、一次射出成形部1に対しては二次射出成形部2を成形する第二の樹脂14が重複面以外の部位に滲み出た状態とならず、設計通りの外観となった美観に優れた合成樹脂成形品4を成形できる。   For this reason, according to the present invention, the second resin 14 for molding the secondary injection molded part 2 does not ooze out from the portion other than the overlapping surface with respect to the primary injection molded part 1, and as designed. The synthetic resin molded product 4 having an excellent appearance and excellent appearance can be molded.

上記のようにして二次射出成形を実行した後、射出成形用金型装置5を型開きして合成樹脂射出成形品4を取出す離型工程を実行する。   After the secondary injection molding is performed as described above, a mold release step is performed in which the mold apparatus 5 for injection molding is opened and the synthetic resin injection molded product 4 is taken out.

これらの一連の型閉めから、一次射出成形、二次射出成形、離型工程という一連の工程は制御部(図示せず)の制御により実行するものである。   From these series of mold closings, a series of processes such as primary injection molding, secondary injection molding, and mold release process are executed under the control of a control unit (not shown).

上記のようにして成形した図5に示すような合成樹脂成形品4は、スライドコア7の後退の際に一次射出成形部1の端部が収縮するのを規制するために、吸引手段9で吸引することで一次射出成形部1の端部の収縮規制をおこなっているので、一次射出成形部1の重複面12と対向する他方の外面の端部が図5に示すように平坦面として成形されるものであっても確実にスライドコア7の後退時に一次射出成形部1の端部の収縮規制ができるものであり、この結果、一次射出成形部1の外面端部に収縮規制のためのリブなどを設ける必要がなく、一次射出成形部1の端部をリブなどのない薄板状にすることが可能である。   The synthetic resin molded product 4 as shown in FIG. 5 molded as described above is used by the suction means 9 to restrict the end of the primary injection molded part 1 from contracting when the slide core 7 is retracted. Since the shrinkage of the end of the primary injection molding part 1 is regulated by suction, the end of the other outer surface facing the overlapping surface 12 of the primary injection molding part 1 is molded as a flat surface as shown in FIG. Even when the slide core 7 is retracted, the contraction of the end portion of the primary injection molding portion 1 can be reliably controlled. As a result, the outer end portion of the primary injection molding portion 1 can be regulated for contraction. There is no need to provide a rib or the like, and the end portion of the primary injection molded part 1 can be formed into a thin plate shape without a rib or the like.

なお、図6に示すように隣合う一次射出成形用キャビティ部8の端部にスライドコア7の両端部が対向する場合、固定金型部6aの一方の一次射出成形用キャビティ部8の端部のスライドコア7に対向した範囲M1の巾が狭くスライドコア7を後退させても一次射出成形部1の端部が収縮して一次射出成形部1と金型部6との間に隙間が生じるような恐れがない場合には、固定金型部6aの他方の一次射出成形用キャビティ部8の端部のスライドコア7に対向した範囲M2の巾が広くなった箇所にのみ吸引手段9を設けるようにしてもよい。   As shown in FIG. 6, when both ends of the slide core 7 are opposed to the ends of adjacent primary injection molding cavities 8, the end of one primary injection molding cavity 8 of the fixed mold 6a. Even if the width of the range M1 opposed to the slide core 7 is narrow and the slide core 7 is retracted, the end of the primary injection molded part 1 contracts to create a gap between the primary injection molded part 1 and the mold part 6. If there is no such a fear, the suction means 9 is provided only at the portion where the width of the range M2 facing the slide core 7 at the end of the other primary injection molding cavity 8 of the fixed mold 6a is wide. You may do it.

なお、図5、図6のように二次射出成形部2の両側部の重複部3bをそれぞれ距離を隔てて隣合う一次射出成形部1の端部に積層一体化したものにおいて、一次射出成形部1を形成するための第一の樹脂10が硬質樹脂で、二次射出成形部2を形成するための第二の樹脂23が軟質樹脂であると、二次射出成形部2の中間部の非重複部3a(つまり、二次射出成形部2の中間部の非重複部3aは両一次射出成形部1の端部よりそれぞれ突出した部分である)がヒンジ部となり、硬質の第一の樹脂10よりなる一次射出成形部1同士を軟質の第二の樹脂14よりなるヒンジ部により折り曲げ自在に一体に連結できることになる。   As shown in FIGS. 5 and 6, the overlapping portions 3b on both sides of the secondary injection molding part 2 are laminated and integrated at the ends of the primary injection molding parts 1 adjacent to each other at a distance. If the first resin 10 for forming the part 1 is a hard resin and the second resin 23 for forming the secondary injection molded part 2 is a soft resin, the intermediate part of the secondary injection molded part 2 The non-overlapping part 3a (that is, the non-overlapping part 3a at the intermediate part of the secondary injection molding part 2 is a part protruding from the end parts of both primary injection molding parts 1) is a hinge part, and is a hard first resin The primary injection molded parts 1 made of 10 can be integrally connected to each other by a hinge part made of the soft second resin 14 so as to be bent.

本発明の射出成形金型装置の型閉め状態の断面図である。It is sectional drawing of the mold closing state of the injection mold apparatus of this invention. 同上の一次射出成形用キャビティ部に一次射出成形により第一の樹脂を充填して一次射出成形部を形成した状態の射出成形金型装置の断面図である。It is sectional drawing of the injection mold apparatus of the state which filled the 1st resin by primary injection molding to the primary injection molding cavity part same as the above, and formed the primary injection molding part. 同上の二次射出成形用キャビティ部を形成した段階の射出成形金型装置の断面図である。It is sectional drawing of the injection mold apparatus of the stage which formed the cavity part for secondary injection molding same as the above. 同上の二次射出成形用キャビティ部に二次射出成形により第二の樹脂を充填して二次射出成形部を形成した段階の射出成形金型装置の断面図である。It is sectional drawing of the injection mold apparatus of the stage which filled the 2nd resin by secondary injection molding in the secondary injection molding cavity part same as the above, and formed the secondary injection molding part. 同上により成形した合成樹脂射出成形品の一例を示し、(a)は斜視図であり、(b)は断面図である。An example of the synthetic resin injection-molded product molded by the same as above is shown, (a) is a perspective view, and (b) is a cross-sectional view. (a)は本発明の他の実施形態の射出成形金型装置の型閉め状態の断面図であり、(b)は同上で製造した合成樹脂射出成形品の断面図である。(A) is sectional drawing of the mold closing state of the injection molding die apparatus of other embodiment of this invention, (b) is sectional drawing of the synthetic resin injection molding goods manufactured same as the above. 従来例の射出成形金型装置の型閉め状態の断面図である。It is sectional drawing of the mold closing state of the injection molding die apparatus of a prior art example. 同上の一次射出成形用キャビティ部に一次射出成形により第一の樹脂を充填して一次射出成形部を形成した状態の射出成形金型装置の断面図である。It is sectional drawing of the injection mold apparatus of the state which filled the 1st resin by primary injection molding to the primary injection molding cavity part same as the above, and formed the primary injection molding part. 同上の二次射出成形用キャビティ部を形成した段階の射出成形金型装置の断面図である。It is sectional drawing of the injection mold apparatus of the stage which formed the cavity part for secondary injection molding same as the above. 同上の二次射出成形用キャビティ部に二次射出成形により第二の樹脂を充填して二次射出成形部を形成した段階の射出成形金型装置の断面図である。It is sectional drawing of the injection mold apparatus of the stage which filled the 2nd resin by secondary injection molding in the secondary injection molding cavity part same as the above, and formed the secondary injection molding part.

符号の説明Explanation of symbols

1 一次射出成形部
2 二次射出成形部
3a 非重複部
4 合成樹脂射出成形品
5 射出成形金型装置
6 金型部
7 スライドコア
8 一次射出成形用キャビティ部
9 吸引手段
10 第一の樹脂
12 重複面
13 二次射出成形用キャビティ部
14 第二の樹脂
15 第一のゲート
16 第二のゲート
DESCRIPTION OF SYMBOLS 1 Primary injection molding part 2 Secondary injection molding part 3a Non-overlapping part 4 Synthetic resin injection molded product 5 Injection mold apparatus 6 Mold part 7 Slide core 8 Cavity part for primary injection molding 9 Suction means 10 First resin 12 Overlapping surface 13 Secondary injection molding cavity 14 Second resin 15 First gate 16 Second gate

Claims (4)

一次射出成形部の両外面のうち一方の外面の少なくとも端部に二次射出成形部の一部が重複一体化すると共に該二次射出成形部の非重複部が一次射出成形部の端部よりも突出した合成樹脂射出成形品を射出成形金型装置で成形するための成形方法であって、複数の金型部よりなる射出成形金型装置を型閉めすると共にスライドコアを前進させて一次射出成形用キャビティ部を形成し、一次射出成形用キャビティ部に第一の樹脂を一次射出成形により射出して一次射出成形部を成形し、次に、スライドコアを後退させて一次射出成形部の外面の少なくとも端部を露出させて重複面として該一次射出成形部の重複面と金型部とスライドコアとにより囲まれた二次射出成形用キャビティ部を形成すると共に、該スライドコアの後退時に一次射出成形用キャビティ部の端部付近のスライドコアと対向する金型部内面側から一次射出成形部の上記重複面と反対側の外面を吸引手段により吸引し、次に、二次射出成形用キャビティ部に第二の樹脂を二次射出成形により射出して二次射出成形部を形成すると共に二次射出成形部の一部を一次射出成形部の上記重複面に重複一体化させることを特徴とする合成樹脂射出成形品の成形方法。   A part of the secondary injection molding part is overlapped and integrated with at least the end part of one of the outer surfaces of the primary injection molding part, and the non-overlapping part of the secondary injection molding part is from the end part of the primary injection molding part. Is a molding method for molding a protruding synthetic resin injection molded product with an injection mold device, and the injection molding device comprising a plurality of mold parts is closed and the slide core is advanced to perform primary injection. A molding cavity is formed, a first resin is injected into the primary injection molding cavity by primary injection molding to form the primary injection molding, and then the slide core is retracted to form the outer surface of the primary injection molding. And forming a secondary injection molding cavity part surrounded by the overlapping surface of the primary injection molding part, the mold part and the slide core as an overlapping surface by exposing at least the end of the primary part, and when the slide core is retracted, injection molding The outer surface opposite to the overlapping surface of the primary injection molding portion is sucked by suction means from the inner surface side of the mold portion facing the slide core near the end of the cavity portion, and then the second injection molding cavity portion is Synthetic resin characterized by injecting a second resin by secondary injection molding to form a secondary injection molded part and overlapping and integrating a part of the secondary injection molded part on the overlapping surface of the primary injection molded part Molding method for injection molded products. 複数の金型部よりなる射出成形金型装置を型閉めすると共にスライドコアを前進させて複数の一次射出成形部を形成するための複数の一次射出成形用キャビティ部を隣接する一次射出成形用キャビティ部の端部同士が距離を隔てて位置するように形成し、複数の一次射出成形用キャビティ部に第一の樹脂を一次射出成形により射出して複数の一次射出成形部を成形し、次に、スライドコアを後退させて上記隣合う一次射出成形部の重複面と金型部とスライドコアとにより囲まれた隣合う一次射出成形部の端部間に跨る二次射出成形用キャビティ部を形成すると共に、該スライドコアの後退時に隣合う一次射出成形用キャビティ部の端部付近のスライドコアと対向する金型部内面側から各一次射出成形部の上記重複面と反対側の外面をそれぞれ吸引手段により吸引し、次に、二次射出成形用キャビティ部に第二の樹脂を二次射出成形により射出して二次射出成形部を形成すると共に二次射出成形部の一部をそれぞれ隣合う二次射出成形部の各重複面に重複一体化させることを特徴とする請求項1記載の合成樹脂射出成形品の成形方法。   A primary injection molding cavity adjacent to a plurality of primary injection molding cavities for closing a mold of an injection molding device comprising a plurality of mold parts and advancing a slide core to form a plurality of primary injection molding parts The first resin is injected into the plurality of primary injection molding cavities by primary injection molding to form a plurality of primary injection molded parts, The slide core is retracted to form a secondary injection molding cavity that spans between the overlapping surface of the adjacent primary injection molding part and the end of the adjacent primary injection molding part surrounded by the mold part and the slide core. In addition, the outer surface on the opposite side to the overlapping surface of each primary injection molding portion from the inner surface side of the mold portion facing the slide core near the end portion of the adjacent cavity portion for primary injection molding when the slide core is retracted. Next, the second resin is injected into the secondary injection molding cavity by secondary injection molding to form a secondary injection molding portion and a part of the secondary injection molding portion is adjacent to each other. 2. The method for molding a synthetic resin injection-molded product according to claim 1, wherein each of the overlapping surfaces of the matching secondary injection molding portions is overlapped and integrated. 請求項1記載の合成樹脂射出成形品を成形するための射出成形金型装置であって、金型装置が複数の金型部よりなり、金型部に設けた前進、後退自在なスライドコアと、第一の樹脂を射出するための第一のゲートと、第二の樹脂を射出するための第二のゲートとを備え、
上記複数の金型部を型閉めし且つスライドコアを前進させることで、第一のゲートから第一の樹脂を一次射出して一次射出成形部を成形するための一次射出成形用キャビティ部を形成し、
上記複数の金型部を型閉めし且つスライドコアを後退させることで、一次射出成形用キャビティ部内に成形された一次射出成形部の外面の少なくとも端部が露出した重複面と、金型部と、後退したスライドコアとにより囲まれた空間を第二の樹脂を二次射出して二次射出成形部を成形するための二次射出成形用キャビティ部として形成し、
上記一次射出成形用キャビティ部の端部付近のスライドコアと対向する金型部の部位に、スライドコアの後退時に一次射出成形部の一方の外面の端部付近を吸引するための吸引手段を設け、
スライドコアの移動方向から投影した二次射出成形用キャビティ部の投影面の一部に上記一次射出成形部の重複面が位置していることを特徴とする射出成形金型装置。
An injection mold apparatus for molding the synthetic resin injection-molded product according to claim 1, wherein the mold apparatus comprises a plurality of mold parts, and a slide core that is provided on the mold part and is movable forward and backward. A first gate for injecting the first resin and a second gate for injecting the second resin,
Forming a primary injection molding cavity for molding the primary injection molding part by first injecting the first resin from the first gate by closing the plurality of mold parts and moving the slide core forward And
Closing the plurality of mold parts and retracting the slide core allows overlapping surfaces where at least end portions of the outer surface of the primary injection molded part formed in the primary injection molding cavity part are exposed, and the mold part, The space surrounded by the retracted slide core is formed as a secondary injection molding cavity for secondary injection of the second resin to form a secondary injection molding part,
A suction means for sucking the vicinity of the end of one outer surface of the primary injection molding portion when the slide core is retracted is provided at a portion of the mold portion facing the slide core near the end of the primary injection molding cavity. ,
An injection mold apparatus, wherein an overlapping surface of the primary injection molding part is located on a part of a projection surface of a cavity part for secondary injection molding projected from a moving direction of a slide core.
請求項2記載の合成樹脂射出成形品を成形するための射出成形金型装置であって、
上記複数の金型部を型閉めし且つスライドコアを前進させることで、複数の一次射出成形用キャビティ部を、隣接する一次射出成形用キャビティ部の端部同士が距離を隔てて位置するように形成し、
上記複数の金型部を型閉めし且つスライドコアを後退させることで、一次射出成形用キャビティ部内に成形された一次射出成形部の外面の少なくとも端部が露出した重複面と、金型部と、後退したスライドコアとにより囲まれた空間を二次射出成形用キャビティ部として形成し、
上記隣接する各一次射出成形用キャビティ部の端部付近のスライドコアと対向する金型部の部位に、スライドコアの後退時に一次射出成形部の一方の外面の端部付近を吸引するための吸引手段をそれぞれ設け、
スライドコアの移動方向から投影した二次射出成形用キャビティ部の投影面の一部に上記隣合う一次射出成形部の重複面がそれぞれ位置していることを特徴とする請求項3記載の射出成形金型装置。
An injection mold apparatus for molding the synthetic resin injection molded product according to claim 2,
By closing the plurality of mold parts and moving the slide core forward, a plurality of primary injection molding cavities are positioned such that the ends of adjacent primary injection molding cavities are spaced apart from each other. Forming,
Closing the plurality of mold parts and retracting the slide core allows overlapping surfaces where at least end portions of the outer surface of the primary injection molded part formed in the primary injection molding cavity part are exposed, and the mold part, Forming a space surrounded by the retracted slide core as a cavity for secondary injection molding,
Suction for sucking the vicinity of the end of one outer surface of the primary injection molding part to the part of the mold part facing the slide core near the end of each adjacent primary injection molding cavity part when the slide core is retracted Providing each means,
4. The injection molding according to claim 3, wherein the overlapping surfaces of the adjacent primary injection molding portions are respectively located on a part of the projection surface of the cavity portion for secondary injection molding projected from the moving direction of the slide core. Mold equipment.
JP2005185302A 2005-06-24 2005-06-24 Molding method of synthetic resin injection-molded product and injection mold assembly Pending JP2007001197A (en)

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CN104943111A (en) * 2014-03-27 2015-09-30 东和株式会社 Resin molding device and resin molding method
CN109822837A (en) * 2019-04-15 2019-05-31 宁波奥克斯电气股份有限公司 A kind of sliding block inclined-tip core mechanism and injection mold
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AT510614B1 (en) * 2010-10-20 2013-01-15 Engel Austria Gmbh METHOD FOR PRODUCING A MULTICOMPONENT INJECTION MOLDING PART
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