JP4581849B2 - Steaming device - Google Patents

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JP4581849B2
JP4581849B2 JP2005159891A JP2005159891A JP4581849B2 JP 4581849 B2 JP4581849 B2 JP 4581849B2 JP 2005159891 A JP2005159891 A JP 2005159891A JP 2005159891 A JP2005159891 A JP 2005159891A JP 4581849 B2 JP4581849 B2 JP 4581849B2
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pressure
steam
processing tank
steaming
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JP2006333979A (en
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暁 若狭
正敏 三浦
秀樹 東浦
泰三 松川
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Miura Co Ltd
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Description

この発明は、蒸気を用いて食材を加熱調理する蒸煮装置に関するものである。 The present invention relates to cooking equipment for cooking the food using steam.

下記特許文献1に開示されるように、食材が入れられたメッシュ状のバスケットを蒸煮釜内に収容し、この蒸煮釜内へ蒸気を供給することで、食材を蒸し煮(蒸煮)して調理できる蒸煮装置が知られている。
特開平9−266856号公報
As disclosed in Patent Document 1 below, a mesh basket containing ingredients is stored in a steaming pot, and steam is supplied to the steaming pot to cook the ingredients (steamed). Steaming devices that can be used are known.
JP-A-9-266856

従来の蒸煮装置は、加熱調理後は大気圧まで一気に戻す構成とされており、蒸煮後の蒸気排出(排蒸)は制御されていなかった。そのため、従来の蒸煮装置を用いて煮物類を調理する場合、排蒸時に煮汁が沸騰を起こし、吹きこぼれを生じるおそれがあった。   The conventional steaming device is configured to return to atmospheric pressure after cooking, and steam discharge (steaming) after cooking has not been controlled. Therefore, when cooking simmered food using the conventional steaming apparatus, there was a possibility that the broth would boil at the time of steaming, resulting in spilling.

また、従来の蒸煮装置は、加圧下で加熱できるため調理時間の短縮は可能であるが、食材への味の染み込みを十分にできなかった。食材への味の染み込みを十分にするには、加熱時間を延ばさなければならないが、加熱時間を延ばすと過調理となるものであった。   In addition, since the conventional steaming apparatus can be heated under pressure, the cooking time can be shortened, but the taste cannot be sufficiently soaked into the ingredients. In order to sufficiently infuse the flavor into the food, the heating time must be extended, but if the heating time is extended, overcooking has occurred.

さらに、蒸煮装置は、その性質上、飽和蒸気圧力以下での加熱となり、加熱中に煮汁が沸騰することはない。従って、煮汁を煮詰めることができず、この点からも食材への味の染み込みを十分にできなかった。そのため、蒸煮装置において煮物類を調理しようとすれば、煮汁を濃くしておく必要があった。   Furthermore, the steaming apparatus is heated at a saturated steam pressure or lower due to its nature, and the broth does not boil during heating. Therefore, the broth could not be boiled down, and from this point, the flavor could not be sufficiently soaked into the ingredients. Therefore, if it was going to cook simmered food in a steaming apparatus, it was necessary to thicken the broth.

この発明が解決しようとする課題は、排蒸を制御することで、吹きこぼれを防止するとともに、煮汁を煮詰めるなどにより、具材への煮汁の染み込みをよくできる蒸煮装置を提供することにある。 Problems which the present invention is to provide, by controlling the Hai蒸, thereby preventing the blowing-over, such as by boiling down the broth is to provide a well can cooking equipment the penetration of broth to ingredients.

この発明は、前記課題を解決するためになされたもので、請求項1に記載の発明は、煮物用の具材と液体とからなる液物食材が収容される処理槽と、この処理槽内へ蒸気供給する給蒸手段と、大気圧との差圧を利用して前記処理槽内から空気および/または蒸気を導出する排蒸手段と、前記処理槽内の空気および/または蒸気を外部へ吸引排気し、および/または、前記処理槽内の蒸気を凝縮させて、前記処理槽内を減圧する減圧手段とを備え、前記排蒸手段および前記減圧手段による排気能力が変更可能とされ、前記排蒸手段による排気能力の変更は、排蒸弁の開度調整によりなされ、前記処理槽内へ蒸気供給して前記液物食材を加熱後、前記処理槽内への蒸気供給を停止した状態で、前記液物食材が沸騰を起こす設定圧力まで前記処理槽内を減圧して設定時間保持することで煮詰めを図り、前記設定圧力は、食材温度よりも低い飽和蒸気温度が得られる圧力で、且つ、減圧後の飽和蒸気温度と食材温度との温度差を設定範囲内とする圧力とされ、前記処理槽内を前記設定圧力まで減圧して保持する際、前記排気能力を調整して減圧速度を調整することで吹きこぼれを防止することを特徴とする蒸煮装置である。 This invention was made in order to solve the said subject, The invention of Claim 1 is a processing tank in which the liquid foodstuff which consists of ingredients for boiled foods and a liquid is accommodated , In this processing tank Steam supply means for supplying steam to the steam, exhaust steam means for deriving air and / or steam from the inside of the processing tank using a pressure difference from the atmospheric pressure, and air and / or steam in the processing tank to the outside A pressure reducing means for sucking and exhausting and / or condensing the vapor in the processing tank and depressurizing the inside of the processing tank, and the exhaust capacity by the steaming means and the pressure reducing means can be changed , The change of the exhaust capacity by the steaming means is made by adjusting the opening degree of the steaming valve, and after supplying the steam into the processing tank and heating the liquid food material, the steam supply to the processing tank is stopped. The treatment tank up to a set pressure causing the liquid food material to boil The set pressure is a pressure at which a saturated steam temperature lower than the food temperature is obtained, and a temperature difference between the saturated steam temperature after the pressure reduction and the food temperature is set. The steaming apparatus is characterized in that when the pressure inside the processing tank is reduced to the set pressure and held within the range, the exhaust capacity is adjusted and the pressure reduction speed is adjusted to prevent spillage. is there.

請求項1に記載の発明によれば、処理槽内からの蒸気の排気手段(排蒸手段および減圧手段)は、その排気能力を調整可能である。従って、加熱調理後に処理槽内を大気圧まで戻す際、排気手段を制御して処理槽内の圧力変化を緩やかに調整できる。これにより、煮汁の激しい沸騰を防止して、吹きこぼれを防止できる。また、排気能力を調整することで、処理槽内を所望の圧力に維持して、具材(固形分)への煮汁(液体分)の含浸を図ることができる。その際、煮汁を緩やかに沸騰させることで、煮詰めを図ることができる。 According to the first aspect of the present invention, the exhaust means (steaming means and decompression means) for steam from the inside of the treatment tank can adjust its exhaust capacity. Therefore, when the inside of the treatment tank is returned to atmospheric pressure after cooking, the pressure change in the treatment tank can be adjusted gently by controlling the exhaust means. Thereby, intense boiling of the broth can be prevented and spilling can be prevented. Moreover, by adjusting the exhaust capacity, it is possible to maintain the inside of the treatment tank at a desired pressure and impregnate the ingredients (solid content) with the boiled juice (liquid content). In that case, boiling can be achieved by gently boiling the broth.

この発明の蒸煮装置によれば、排蒸速度を制御することで、煮物調理においても、排蒸時の吹きこぼれを防止することができる。また、煮汁の煮詰めができるので、具材への煮汁の染み込みをよくして、食味を改善できる。 According to the cooking equipment of the present invention, by controlling the discharge蒸速degree, even in the stew cooking, it is possible to prevent boiling over of the exhaust蒸時. Moreover, since the soup can be boiled, the soup of the soup can be improved and the taste can be improved.

つぎに、この発明の実施の形態について説明する。
本発明の蒸煮装置は、少なくとも一部に液状物を含んだ液物食材(食品を含む)の加熱調理に用いられ、特に、具材を煮汁と一緒に煮込む煮物類のように、固形分と液体分とからなる液物食材の加熱調理に好適に用いられる。
Next, an embodiment of the present invention will be described.
Cooking equipment of the present invention is used in cooking of containing liquid material to at least a portion the liquid product ingredients (including food), in particular, as boiled such that boil the ingredients together with broth, solids It is suitably used for cooking a liquid food material consisting of a liquid component.

本実施形態の蒸煮装置は、処理槽内に液物食材を収容した状態で、処理槽内の空気を排出し、その後処理槽内へ蒸気を供給して、液物食材を加熱するものである。その際、処理槽内へ供給する蒸気により、処理槽内を大気圧より高圧としつつ液物食材を加熱(加圧蒸煮)してもよいし、逆に、大気圧より低圧としつつ液物食材を加熱(減圧蒸煮)してもよい。 Cooking equipment of the present embodiment, in a state of accommodating the Ekibutsu foodstuff in the processing bath, and discharging the air in the processing tank, to supply steam to a subsequent treatment tank, intended for heating the liquid product ingredients is there. At that time, the liquid food material may be heated (pressurized steaming) while the pressure in the processing tank is higher than the atmospheric pressure by steam supplied into the processing tank, and conversely, the liquid food material is set at a lower pressure than the atmospheric pressure. May be heated (steamed under reduced pressure).

処理槽内への蒸気供給による液物食材の加熱工程後には、処理槽内の圧力を所望の設定圧力まで下げて、液物食材の固形分への液体分の含浸が図られる。典型的には、煮物類の調理において、具材への煮汁の含浸が図られる。この減圧は、処理槽内への蒸気供給を中止した状態で、処理槽外へ蒸気を吸引排出し、あるいはそれに代えてまたはそれに加えて、処理槽内の蒸気を凝縮させて行われる。また、加圧蒸煮の場合には、大気圧との差圧を利用して処理槽外へ蒸気を導出することによっても行うことができる。   After the heating process of the liquid food material by supplying steam into the processing tank, the pressure in the processing tank is lowered to a desired set pressure, and the solid content of the liquid food material is impregnated. Typically, in cooking boiled foods, the ingredients are impregnated with boiled juice. This depressurization is performed by sucking and discharging the steam to the outside of the processing tank in a state where the supply of the steam to the processing tank is stopped, or condensing the steam in the processing tank instead of or in addition thereto. Moreover, in the case of pressure cooking, it can also carry out by guide | inducing vapor | steam outside a processing tank using differential pressure | voltage with atmospheric pressure.

具材へ煮汁を含浸させるための処理槽内の減圧は、煮汁が沸騰を起こすか起こさないか程度の圧力までなされる。好ましくは、煮汁が沸騰を起こす少し手前の圧力とするが、緩やかな沸騰を起こす程度の圧力としてもよい。ここで、煮汁の沸騰は、処理槽内圧力における飽和蒸気温度が、食材温度よりも低くなると生じる。従って、食材温度よりも低い飽和蒸気温度とならない範囲で、処理槽内を減圧することで、煮汁を沸騰させずに含浸を図ることができる。   The pressure in the processing tank for impregnating the broth into the ingredients is reduced to a level at which the broth will or will not boil. The pressure is preferably a little before the boiling of the broth, but may be a pressure that causes a gentle boiling. Here, boiling of the broth occurs when the saturated steam temperature at the pressure in the treatment tank becomes lower than the food temperature. Therefore, impregnation can be achieved without boiling the broth by reducing the pressure in the treatment tank within a range where the saturated steam temperature is not lower than the food temperature.

このような減圧を大気圧以下にすることにより、含浸効果を促進することができる。また、減圧時の圧力勾配(減圧速度)を緩やかにすることで、沸騰を極力抑えることができる。さらに、減圧後、食材温度が下がってくれば、ある時点で真空度をさらに上げるように減圧してもよい。   The impregnation effect can be promoted by setting such a reduced pressure below the atmospheric pressure. Moreover, boiling can be suppressed as much as possible by reducing the pressure gradient (pressure reduction speed) during pressure reduction. Furthermore, if the food material temperature decreases after depressurization, the depressurization may be performed so as to further increase the degree of vacuum at a certain point.

ところで、蒸煮後の処理槽内の減圧は、具材への煮汁の含浸に限らず、煮詰めのために行ってもよい。この場合は、液物食材を沸騰させる圧力まで、処理槽内を減圧して保持することで、煮汁を蒸発させ、煮汁の濃度を高めるようにすればよい。具体的には、液物食材の温度相当の飽和蒸気圧力以下にまで、処理槽内を減圧することで、液物食材を沸騰させることができる。つまり、食材温度よりも低い飽和蒸気温度が得られる圧力まで、処理槽内を減圧すればよい。但し、減圧後の飽和蒸気温度と食材温度との温度差が大きい場合には、激しく沸騰して吹きこぼれが生じるおそれがあるので、前記温度差をあまり大きくせず、緩やかな沸騰を起こす程度の圧力が好ましい。   By the way, the pressure reduction in the processing tank after cooking is not limited to impregnation of the broth into the ingredients but may be performed for boiling. In this case, what is necessary is just to evaporate boiled juice and to raise the density | concentration of boiled juice by depressurizing and hold | maintaining the inside of a processing tank to the pressure which boils a liquid foodstuff. Specifically, the liquid food material can be boiled by reducing the pressure in the treatment tank to a value equal to or lower than the saturated vapor pressure corresponding to the temperature of the liquid food material. That is, the inside of the treatment tank may be depressurized to a pressure at which a saturated steam temperature lower than the food material temperature is obtained. However, if the temperature difference between the saturated steam temperature and the food material temperature after depressurization is large, there is a risk that boiling will occur violently and spillage may occur. Is preferred.

液物食材が収容される処理槽は、通常、金属製缶体から構成される。そして、この缶体は、蒸煮時には蒸気供給されることで高温となり、蒸煮後にも、しばらくの間、その高温状態を維持する。そのため、蒸煮後の減圧下においても、液物食材には缶体から十分な輻射熱が与えられ、この輻射熱により食材温度を下げることなく、積極的に煮汁を蒸発させて、液物食材を煮詰めることができる。   The treatment tank in which the liquid food material is accommodated is usually composed of a metal can. And this can body becomes high temperature by supplying steam at the time of cooking, and maintains the high temperature state for a while after cooking. Therefore, even under reduced pressure after cooking, the liquid food material is given sufficient radiant heat from the can body, and without declining the temperature of the food material due to this radiant heat, the boiled juice is actively evaporated to boil the liquid food material Can do.

蒸煮後に処理槽内を設定圧力まで減圧して煮詰める際、減圧時の圧力勾配(減圧速度)を緩やかにすることで、激しい沸騰を極力抑えることができる。さらに、減圧後、食材温度が下がってくれば、ある時点で真空度をさらに上げるように減圧してもよい。   When the inside of the treatment tank is depressurized to the set pressure after cooking and then boiled down, by reducing the pressure gradient at the time of depressurization (decompression rate), it is possible to suppress severe boiling as much as possible. Furthermore, if the food material temperature decreases after depressurization, the depressurization may be performed so as to further increase the degree of vacuum at a certain point.

具材への煮汁の含浸または煮詰めのために、処理槽内を設定圧力にて設定時間だけ保持した後、処理槽内は大気圧まで戻される。但し、処理槽内を減圧して液物食材を真空冷却してから、処理槽内を大気圧まで復圧するようにしてもよい。   In order to impregnate or boil the soup in the ingredients, the inside of the processing tank is held at a set pressure for a set time, and then the inside of the processing tank is returned to atmospheric pressure. However, the inside of the processing tank may be decompressed to vacuum-cool the liquid food material, and then the inside of the processing tank may be returned to atmospheric pressure.

本実施形態の蒸煮装置は、処理槽に、給蒸手段、排蒸手段、減圧手段、復圧手段、および制御手段などが備えられて構成される。   The steaming apparatus of the present embodiment is configured such that a processing tank is provided with steaming means, steaming means, decompression means, decompression means, control means, and the like.

処理槽は、液物食材を収容して必要により密閉可能な容器であり、形状および食材の出し入れを行う開口位置は特に限定されない。処理槽には、加熱調理したい液物食材を入れた食材容器が収容される。この食材容器は、上方へ開口しており、その上部開口には吹きこぼれを防止するために、蒸気は通すが水は通さない性質を有した透湿防水性素材のシートで蓋をしてもよい。このような食材容器の処理槽内への収容は、処理槽内に設けた棚などに直接に置いてもよいし、処理槽に出し入れ可能なワゴンを介して行ってもよい。いずれの場合も、食材容器が載せられる棚はメッシュ状にされるなどして、蒸気が食材容器の全周囲に行き渡るようにするのがよい。   The treatment tank is a container that contains a liquid food material and can be sealed if necessary, and the shape and the opening position for taking in and out the food material are not particularly limited. The processing tank accommodates a food container containing a liquid food material to be cooked. The food container is opened upward, and the upper opening may be covered with a sheet of moisture-permeable and waterproof material having the property of passing steam but not water in order to prevent spillage. . Such accommodation of the food container in the processing tank may be directly placed on a shelf or the like provided in the processing tank, or may be performed via a wagon that can be taken in and out of the processing tank. In any case, the shelf on which the food container is placed may be meshed so that the steam spreads around the food container.

給蒸手段は、処理槽内へボイラからの蒸気を供給する手段である。この際、衛生面を考慮して、一般的なボイラ(一次ボイラ)からの蒸気を利用して、別のボイラ(二次ボイラ)にて純水または軟水を蒸気変換し、この二次ボイラからの清浄蒸気を処理槽内へ供給するのがよい。この給蒸手段は、処理槽内へ供給する蒸気量を調整可能に構成するのが好ましい。   The steam supply means is means for supplying steam from the boiler into the treatment tank. At this time, in consideration of hygiene, steam from a general boiler (primary boiler) is converted into steam from pure water or soft water in another boiler (secondary boiler). It is preferable to supply the clean steam into the treatment tank. The steam supply means is preferably configured to be capable of adjusting the amount of steam supplied into the treatment tank.

排蒸手段は、処理槽の空気や蒸気を、処理槽内から外部へ導出する手段である。典型的には、処理槽の内外を連通する配管からなる排蒸ラインと、この排蒸ラインの中途に設けられる排蒸弁とからなる。従って、特に給蒸手段による蒸気供給により処理槽内が加圧された状態では、排蒸手段による処理槽外への蒸気の排出は、前記排蒸弁を開けるだけで、処理槽内圧力と大気圧との差圧を利用して自然に行うことができる。この排蒸手段は、開度調整可能な排蒸弁を用いるなどにより、排蒸能力が調整可能である。   The steaming means is a means for deriving the air and steam of the processing tank from the inside of the processing tank to the outside. Typically, it consists of a steaming line consisting of piping communicating inside and outside of the treatment tank and a steaming valve provided in the middle of this steaming line. Therefore, particularly in a state where the inside of the treatment tank is pressurized by the steam supply by the steam supply means, the discharge of the steam to the outside of the treatment tank by the exhaust steam means can be performed by simply opening the exhaust steam valve and the pressure inside the treatment tank. It can be performed naturally using the pressure difference from the atmospheric pressure. The steaming means can adjust the steaming capability by using a steaming valve whose opening degree can be adjusted.

減圧手段は、処理槽内の空気や蒸気を外部へ吸引排気し、あるいは処理槽内の蒸気を凝縮させることで、処理槽内を減圧する手段である。この減圧手段は、典型的には、処理槽内を減圧する真空ポンプおよび/またはエゼクタを備えて構成される。また、真空ポンプを用いる場合には、真空ポンプの手前に熱交換器を備えておくことで、蒸気を凝縮させて減圧能力を高めることができる。この減圧手段は、真空ポンプやエゼクタによる吸引量や、熱交換器による凝縮量を可変に構成することで、減圧能力が調整可能である。   The decompression means is means for decompressing the inside of the processing tank by sucking and exhausting air or steam in the processing tank to the outside or condensing the steam in the processing tank. The decompression means typically includes a vacuum pump and / or an ejector that decompresses the inside of the processing tank. Moreover, when using a vacuum pump, by providing a heat exchanger in front of the vacuum pump, it is possible to condense the vapor and increase the pressure reduction capability. This decompression means can adjust the decompression capability by variably configuring the suction amount by the vacuum pump or ejector and the condensation amount by the heat exchanger.

復圧手段は、減圧手段により減圧された処理槽内を復圧する手段である。具体的には、減圧された処理槽内へ外気を導入して、処理槽内を大気圧まで復圧することができる。処理槽内への外気の導入は、衛生面を考慮して、フィルターを介して行うのが望ましい。この復圧手段は、処理槽内へ供給する空気量を調整可能に構成するのが好ましい。   The return pressure means is means for returning the pressure in the treatment tank decompressed by the pressure reduction means. Specifically, the outside air can be introduced into the decompressed treatment tank and the pressure inside the treatment tank can be restored to atmospheric pressure. It is desirable to introduce outside air into the treatment tank through a filter in consideration of hygiene. It is preferable that the return pressure means be configured so that the amount of air supplied into the treatment tank can be adjusted.

上述したように、排蒸手段および減圧手段は、それぞれその能力を変更可能に構成されており、処理槽内の蒸気を外部へ排出するための排気手段として機能する。すなわち、加圧蒸煮の場合には、主として排蒸手段が排気手段として機能し、減圧蒸煮の場合には、減圧手段が排気手段として機能し、これら排蒸手段および排気手段は、処理槽内からの蒸気の排気能力が変更可能とされている。   As described above, each of the steaming means and the pressure reducing means is configured to be capable of changing its capability, and functions as an exhausting means for discharging the steam in the processing tank to the outside. That is, in the case of pressure steaming, the steaming means mainly functions as an exhausting means, and in the case of vacuum steaming, the pressure reducing means functions as an exhausting means, and these steaming means and exhausting means are disposed from within the treatment tank. The exhaust capacity of steam can be changed.

制御手段は、前記給蒸手段、前記排蒸手段、前記減圧手段、および前記復圧手段を制御して、処理槽内へ蒸気を供給して液物食材を加熱し、その後、含浸または煮詰めのために処理槽内を減圧して保持する手段である。液物食材の調理のためには、典型的には空気排除工程の後、蒸煮工程(加熱工程)、含浸または煮詰め工程がなされる。これら制御は、処理槽内の圧力を計測する圧力センサを利用してなされる。但し、処理槽内の圧力は、温度と所定の関係を有するので、圧力センサに代えて温度センサを用いることも可能である。また、本実施形態では、処理槽内に収容した液物食材の温度を計測する温度センサも利用して制御がなされる。さらに、前記各手段を作動させる時間を調整して、処理槽内を所望の圧力または温度に調整することもできる。   The control means controls the steam supply means, the steaming means, the pressure reducing means, and the pressure-reducing means to supply steam into the treatment tank to heat the liquid food material, and thereafter impregnation or boiling Therefore, it is a means for holding the inside of the treatment tank under reduced pressure. For cooking a liquid food material, typically, after an air exclusion step, a steaming step (heating step), an impregnation or boiling step are performed. These controls are performed using a pressure sensor that measures the pressure in the treatment tank. However, since the pressure in the treatment tank has a predetermined relationship with the temperature, it is possible to use a temperature sensor instead of the pressure sensor. In the present embodiment, control is also performed using a temperature sensor that measures the temperature of the liquid food contained in the processing tank. Furthermore, it is also possible to adjust the time for operating each of the means to adjust the inside of the processing tank to a desired pressure or temperature.

空気排除工程は、減圧手段により処理槽内の空気を外部へ真空引きする工程である。但し、給蒸手段により処理槽内へ蒸気供給して、処理槽内の空気を処理槽外へ排蒸手段を介して排出する工程としてもよい。あるいは、減圧手段による減圧後に給蒸手段による蒸気供給や、給蒸手段による蒸気供給後に排蒸手段による空気排除を、それぞれ所望回数行ってもよい。   An air exclusion process is a process of evacuating the air in a processing tank outside by a decompression means. However, steam may be supplied into the processing tank by the steam supply means, and the air in the processing tank may be discharged out of the processing tank via the steaming means. Alternatively, the steam supply by the steam supply means after the pressure reduction by the pressure reduction means and the air removal by the steam removal means after the steam supply by the steam supply means may be performed as many times as desired.

蒸煮工程は、空気排除された処理槽内へ給蒸手段により蒸気供給して、食材を加熱する工程である。この際、前述したように、処理槽内へ供給する蒸気により、処理槽内を大気圧より高圧としつつ液物食材を加圧蒸煮してもよいし、逆に、減圧手段により処理槽内を大気圧より低圧としつつ液物食材を減圧蒸煮してもよい。   The steaming step is a step of heating the food by supplying steam into the processing tank from which air has been removed by steaming means. At this time, as described above, the liquid food material may be steamed under pressure while the inside of the processing tank is set to a pressure higher than the atmospheric pressure by the steam supplied into the processing tank. The liquid food material may be steamed under reduced pressure while the pressure is lower than atmospheric pressure.

含浸または煮詰め工程は、処理槽内を設定圧力まで減圧して保持することで、具材への煮汁の含浸を図り、あるいは煮詰めを図る工程である。この際、通常は一定圧力に保持するが、所望により圧力を変化させつつ、含浸または煮詰めを図ってもよい。   The impregnation or simmering step is a step in which the inside of the treatment tank is reduced to a set pressure and held, so that the ingredients are impregnated with simmered juice or simmered. At this time, the pressure is usually kept constant, but impregnation or boiling may be performed while changing the pressure as desired.

このような含浸または煮詰め工程の終了後には、処理槽内を大気圧まで復圧して、一連の処理を完了する。但し、所望により、減圧手段により処理槽内を減圧保持して、液物食材の冷却を図る真空冷却工程を行ってもよい。   After the completion of such impregnation or simmering step, the inside of the treatment tank is restored to atmospheric pressure, and a series of treatments is completed. However, if desired, a vacuum cooling process may be performed in which the inside of the treatment tank is held under reduced pressure by a decompression unit to cool the liquid food material.

以下、この発明の具体的実施例を図面に基づいて詳細に説明する。
図1は、本発明の蒸煮装置の一実施例を示す概略構造図である。この図に示すように、本実施例の蒸煮装置は、液物食材1入りの調理鍋(食材容器)2を着脱可能に収容する処理槽3と、処理槽3内へ蒸気を供給する給蒸手段4と、処理槽3内から空気や蒸気を外部へ導出する排蒸手段5と、処理槽3内を真空引きして減圧する減圧手段6と、減圧下の処理槽3内へ外気を導入して復圧する復圧手段7と、処理槽3内の圧力を計測する圧力センサ8と、処理槽3内の食材温度を計測する温度センサ9とを主要部として備える。温度センサ9は、食材温度を非接触で検出するものでもよいが、図示例では液物食材1に差し込まれて食材温度を検出するものである。
Hereinafter, specific embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a schematic structural diagram showing an embodiment of the steaming apparatus of the present invention. As shown in this figure, the steaming apparatus of the present embodiment includes a processing tank 3 that removably accommodates a cooking pan (food container) 2 containing a liquid food material 1 and steam supply that supplies steam into the processing tank 3. Means 4, steaming means 5 for deriving air and steam from the processing tank 3 to the outside, pressure reducing means 6 for evacuating and reducing the pressure in the processing tank 3, and introducing outside air into the processing tank 3 under reduced pressure The main part includes a pressure-returning means 7 for restoring pressure, a pressure sensor 8 for measuring the pressure in the processing tank 3, and a temperature sensor 9 for measuring the temperature of the food in the processing tank 3. The temperature sensor 9 may detect the food material temperature in a non-contact manner, but in the illustrated example, the temperature sensor 9 is inserted into the liquid food material 1 to detect the food material temperature.

処理槽3は、処理槽本体10に蓋体11が開閉可能に設けられた金属製の缶体である。処理槽本体10は、上方へのみ開口した有底円筒状とされ、その底面は緩やかな円弧状に下方へ膨出して形成されている。また、処理槽本体10の上端部には、径方向外側へ延出して第一フランジ12が形成されている。   The processing tank 3 is a metal can body provided with a lid 11 on the processing tank main body 10 so as to be opened and closed. The processing tank main body 10 has a bottomed cylindrical shape that is open only upward, and its bottom surface bulges downward in a gentle arc shape. Further, a first flange 12 is formed at the upper end of the processing tank body 10 so as to extend outward in the radial direction.

一方、蓋体11は、処理槽本体10と対応した直径に形成され、下方へのみ開口した短円筒状とされ、その上面は緩やかな円弧状に上方へ膨出して形成されている。また、蓋体11の下端部には、径方向外側へ延出して第二フランジ13が形成されている。このような蓋体11は、処理槽本体10に対し開閉可能に設けられる。処理槽本体10の上部開口を蓋体11で閉じた際には、処理槽本体10の第一フランジ12と蓋体11の第二フランジ13とが、パッキン14を介して重ね合わされる。これにより、処理槽3を密閉することができる。   On the other hand, the lid body 11 is formed in a diameter corresponding to that of the processing tank main body 10 and has a short cylindrical shape opened only downward, and its upper surface is formed to bulge upward in a gentle arc shape. Further, a second flange 13 is formed at the lower end portion of the lid 11 so as to extend outward in the radial direction. Such a lid 11 is provided so as to be openable and closable with respect to the processing tank body 10. When the upper opening of the processing tank body 10 is closed by the lid 11, the first flange 12 of the processing tank body 10 and the second flange 13 of the lid body 11 are overlapped via the packing 14. Thereby, the processing tank 3 can be sealed.

調理鍋2は、処理槽3よりも小さく形成され、上方へのみ開口した有底円筒状である。この調理鍋2は、ステンレスやアルミニウムなどから形成される。ところで、処理槽本体10内の周側面の下部には、複数の棒材15,15…が間隔を空けて平行に架け渡されて設けられる。従って、調理鍋2は、その下面をこれら棒材15,15…に保持されることで、処理槽本体10の底面から上方へ浮いた状態で保持される。また、調理鍋2は、処理槽本体10と同軸上に配置される。その状態では、調理鍋2の外周面は、処理槽本体10の内周面から離隔して配置される。   The cooking pan 2 is formed smaller than the treatment tank 3 and has a bottomed cylindrical shape that is open only upward. The cooking pan 2 is made of stainless steel, aluminum, or the like. By the way, a plurality of bar members 15, 15... Are provided in parallel and spaced apart from each other at the lower part of the peripheral side surface in the processing tank body 10. Therefore, the cooking pan 2 is held in a state of being floated upward from the bottom surface of the processing tank body 10 by holding the lower surface thereof by these bar members 15, 15. Moreover, the cooking pot 2 is arrange | positioned coaxially with the processing tank main body 10. FIG. In that state, the outer peripheral surface of the cooking pot 2 is arranged separately from the inner peripheral surface of the processing tank body 10.

ところで、処理槽3や調理鍋2は、適宜に設計されるが、本実施例の処理槽3は、第一種圧力容器の小型圧力容器規格内のものとされる。また、処理槽3や調理鍋2の大きさは、適宜に設定されるが、本実施例では、処理槽3は100リットル、調理鍋2は60リットルの容量とされている。   By the way, although the processing tank 3 and the cooking pot 2 are designed suitably, the processing tank 3 of a present Example shall be a thing within the small pressure vessel specification of a 1st type pressure vessel. Moreover, although the magnitude | size of the processing tank 3 and the cooking pot 2 is set suitably, in the present Example, the processing tank 3 is set as the capacity | capacitance of 100 liters, and the cooking pot 2 is set as the capacity | capacitance of 60 liters.

処理槽3には、処理槽3内に蒸気を供給可能に、給蒸手段4が接続される。本実施例の給蒸手段4は、一次ボイラ(不図示)と二次ボイラ(リボイラ)16とを備え、一次ボイラからの蒸気を熱源として、二次ボイラ16にて軟水を蒸気に変え、そのようにして生成された清浄蒸気を処理槽3内へ供給する。一次ボイラは、通常の一般的なボイラから構成されるが、そのような一次ボイラによる蒸気には、配管内の錆や、防錆剤などのボイラ水処理薬品が混入するおそれが残る。ところが、処理槽3内へ供給された蒸気は、直接に食材1に接触し得るものである。そこで、二次ボイラ16にて軟水を蒸気に変えて清浄蒸気を生成し、この清浄蒸気を処理槽3内へ供給するのである。   A steam supply means 4 is connected to the processing tank 3 so that steam can be supplied into the processing tank 3. The steam supply means 4 of the present embodiment includes a primary boiler (not shown) and a secondary boiler (reboiler) 16. The steam from the primary boiler is used as a heat source, and soft water is converted into steam by the secondary boiler 16. The clean steam thus generated is supplied into the treatment tank 3. Although a primary boiler is comprised from a normal common boiler, there exists a possibility that boiler water treatment chemicals, such as rust in a piping and a rust preventive agent, may mix in the steam by such a primary boiler. However, the steam supplied into the treatment tank 3 can directly contact the food material 1. Therefore, the secondary boiler 16 converts the soft water into steam to generate clean steam, and supplies this clean steam into the treatment tank 3.

具体的には、二次ボイラ16は、ステンレス製の熱交換器であり、軟水を加熱して蒸気に変換する。軟水を加熱するために、二次ボイラ16には、一次ボイラからの蒸気が給蒸弁17を介して供給される。このようにして一次ボイラから供給された蒸気は、二次ボイラ16にてステンレス配管内へ供給される軟水を加熱し、清浄蒸気を生成する。一次ボイラからの蒸気は、二次ボイラ16にて使用後、スチームトラップ18を介して排出される。   Specifically, the secondary boiler 16 is a stainless steel heat exchanger that heats soft water and converts it into steam. In order to heat the soft water, the steam from the primary boiler is supplied to the secondary boiler 16 via the steam supply valve 17. Thus, the steam supplied from the primary boiler heats the soft water supplied into the stainless steel pipe by the secondary boiler 16 to generate clean steam. The steam from the primary boiler is discharged through the steam trap 18 after being used in the secondary boiler 16.

二次ボイラ16へ軟水を供給するために、給蒸手段4は軟水装置19を備える。本実施例の軟水装置19は、イオン交換樹脂を使用して、供給された水を軟水へ変換する。この軟水装置19にて作られた軟水は給水タンク20に貯留され、この給水タンク20の軟水が給水ポンプ21を介して二次ボイラ16へ供給される。   In order to supply soft water to the secondary boiler 16, the steam supply means 4 includes a soft water device 19. The soft water device 19 of the present embodiment converts the supplied water into soft water using an ion exchange resin. The soft water produced by the water softener 19 is stored in the water supply tank 20, and the soft water in the water supply tank 20 is supplied to the secondary boiler 16 via the water supply pump 21.

そして、二次ボイラ16に供給された軟水は、上述したように、一次ボイラからの蒸気にて加熱されて清浄蒸気とされ、蒸気供給用配管としての給蒸ライン22を介して処理槽3内へ供給される。給蒸ライン22の中途には、給蒸操作弁23が設けられている。本実施例の給蒸操作弁23は、処理槽3内への給蒸の有無と、給蒸する場合の蒸気量を調整可能な構成であり、典型的には比例制御弁から構成される。この給蒸操作弁23の開度を調整することで、処理槽3内の圧力ひいては温度を調整することができる。この処理槽3内の圧力調整は、給蒸操作弁23だけでなく減圧手段6を制御することによっても、行うことができる。   Then, as described above, the soft water supplied to the secondary boiler 16 is heated with the steam from the primary boiler to be purified steam, and enters the treatment tank 3 via the steam supply line 22 as a steam supply pipe. Supplied to. A steam supply operation valve 23 is provided in the middle of the steam supply line 22. The steaming operation valve 23 of the present embodiment has a configuration capable of adjusting the presence / absence of steaming into the processing tank 3 and the amount of steam when steaming, and is typically composed of a proportional control valve. By adjusting the opening degree of the steam supply operation valve 23, the pressure in the processing tank 3 and thus the temperature can be adjusted. The pressure in the treatment tank 3 can be adjusted by controlling not only the steam supply operation valve 23 but also the decompression means 6.

処理槽3には、処理槽3内の空気や蒸気を外部へ排出するための排蒸手段5が接続されている。具体的には、蒸気排出用配管としての排蒸ライン24からなり、この排蒸ライン24を介して処理槽3内の空気や蒸気が処理槽3外へ導出可能とされる。そして、この排蒸ライン24の中途には、比例制御弁またはモータバルブなどの開度調整可能な排蒸操作弁25が設けられる。ところで、図示例では、処理槽3の下部に排蒸ライン24を接続しているが、これに代えてまたは加えて、処理槽3の上部にも同様の排蒸ライン24を設けることができる。処理槽3の下部からの排蒸ライン24は、処理槽3内の下部に溜まる蒸気の凝縮水を外部へ排出するためにも利用できる。   The treatment tank 3 is connected with a steaming means 5 for discharging the air and steam in the treatment tank 3 to the outside. Specifically, it comprises an exhaust steam line 24 as a steam discharge pipe, and the air and steam in the processing tank 3 can be led out of the processing tank 3 through the exhaust steam line 24. In the middle of the steaming line 24, a steaming operation valve 25 whose opening degree can be adjusted, such as a proportional control valve or a motor valve, is provided. By the way, in the example of illustration, although the exhausting line 24 is connected to the lower part of the processing tank 3, it can replace with or in addition to this, and the same exhausting line 24 can also be provided in the upper part of the processing tank 3. FIG. The exhaust steam line 24 from the lower part of the processing tank 3 can also be used for discharging the condensed water of the steam accumulated in the lower part of the processing tank 3 to the outside.

処理槽3には、処理槽3内の空気や蒸気を外部へ真空引きして、処理槽3内を減圧する減圧手段6が接続される。本実施例では、真空引き用配管としての減圧ライン26を介して、処理槽3には、減圧操作弁27、熱交換器28、逆止弁29、さらには真空ポンプ30が順次に接続される。本実施例の減圧操作弁27は、比例制御弁またはモータバルブなどの開度調整可能なものである。   The processing tank 3 is connected to a decompression means 6 that evacuates the air and steam in the processing tank 3 to reduce the pressure in the processing tank 3. In this embodiment, a pressure reducing operation valve 27, a heat exchanger 28, a check valve 29, and a vacuum pump 30 are sequentially connected to the processing tank 3 through a pressure reducing line 26 as a vacuuming pipe. . The pressure reducing operation valve 27 of this embodiment can be adjusted in opening, such as a proportional control valve or a motor valve.

真空ポンプ30には、封水給水弁31を介して水が供給され、真空ポンプ30からの排水は、排水口(不図示)へ排出される。この封水給水弁31は、真空ポンプ30に連動して開かれる。また、熱交換器28にも、熱交給水弁32を介して冷却用の水が供給され、排水口へ排水される。熱交換器28に冷却水が供給されることで、減圧ライン26中の蒸気を冷却し凝縮させることができる。   Water is supplied to the vacuum pump 30 through a sealed water supply valve 31, and the waste water from the vacuum pump 30 is discharged to a drain port (not shown). The sealed water supply valve 31 is opened in conjunction with the vacuum pump 30. The heat exchanger 28 is also supplied with cooling water through the heat exchange water supply valve 32 and drained to the drain outlet. By supplying the cooling water to the heat exchanger 28, the steam in the decompression line 26 can be cooled and condensed.

処理槽3には、減圧手段6にて減圧された後、復圧するための復圧手段7が接続されている。本実施例の復圧手段7は、処理槽3に接続された外気導入用配管としての復圧ライン33が、除菌フィルター34を介して外気と連通可能に設けられている。この復圧ライン33の中途には、復圧操作弁35が開閉可能に設けられており、この復圧操作弁35の開放により、処理槽3内は大気圧に開放可能とされている。復圧操作弁35の開き具合によって、処理槽3内を徐々に昇圧することができる。   The treatment tank 3 is connected to a decompression means 7 for decompressing after being decompressed by the decompression means 6. The return pressure means 7 of the present embodiment is provided with a return pressure line 33 as an outside air introduction pipe connected to the processing tank 3 so as to be able to communicate with the outside air through a sterilization filter 34. In the middle of the return pressure line 33, a return pressure operation valve 35 is provided so as to be openable and closable. By opening the return pressure operation valve 35, the inside of the treatment tank 3 can be opened to atmospheric pressure. Depending on how the return pressure operation valve 35 is opened, the inside of the processing tank 3 can be gradually increased in pressure.

さらに、処理槽3には、圧力センサ8が設けられている。この圧力センサ8により、処理槽3内の圧力が検出される。但し、圧力センサ8に代えて、温度センサを利用することも可能である。圧力と温度とを換算することで、いずれのセンサでも利用できる。   Furthermore, the processing tank 3 is provided with a pressure sensor 8. The pressure in the processing tank 3 is detected by the pressure sensor 8. However, it is possible to use a temperature sensor instead of the pressure sensor 8. Any sensor can be used by converting pressure and temperature.

前記給蒸手段4、前記排蒸手段5、前記減圧手段6、前記復圧手段7などは、制御手段36により制御される。この制御手段36は、それが把握する時間や前記圧力センサ8や前記温度センサ9からの検出信号などに基づいて、前記各手段4〜7を制御する制御器である。具体的には、給蒸操作弁23、排蒸操作弁25、減圧操作弁27、真空ポンプ30、封水給水弁31、熱交給水弁32、復圧操作弁35、圧力センサ8および温度センサ9などは、制御器36に接続されている。そして、制御器36は、所定の手順(プログラム)に従い、処理槽3内の液物食材1の蒸煮とその後の含浸処理を行う。   The steam supplying means 4, the steam exhausting means 5, the pressure reducing means 6, the pressure returning means 7, and the like are controlled by a control means 36. The control means 36 is a controller that controls the means 4 to 7 based on the time grasped by the control means 36 and detection signals from the pressure sensor 8 and the temperature sensor 9. Specifically, the steam supply operation valve 23, the exhaust steam operation valve 25, the pressure reduction operation valve 27, the vacuum pump 30, the sealed water supply valve 31, the heat exchange water supply valve 32, the return pressure operation valve 35, the pressure sensor 8, and the temperature sensor. 9 and the like are connected to the controller 36. And the controller 36 performs the steaming of the liquid foodstuff 1 in the processing tank 3, and a subsequent impregnation process according to a predetermined | prescribed procedure (program).

図2は、本実施例の蒸煮装置の運転時における処理槽内の圧力変化の一例を示す図である。本実施例の蒸煮装置の使用に際しては、まず調理鍋2に液物食材(具材と煮汁)を投入する。そして、蓋体11を開けて処理槽本体10に調理鍋2をセットした後、処理槽本体10に蓋体11を取り付けて処理槽3を密閉する。   FIG. 2 is a diagram illustrating an example of a pressure change in the treatment tank during operation of the steaming apparatus according to the present embodiment. In using the steaming apparatus of the present embodiment, first, liquid food ingredients (ingredients and soup) are put into the cooking pot 2. And after opening the cover body 11 and setting the cooking pot 2 to the processing tank main body 10, the cover body 11 is attached to the processing tank main body 10, and the processing tank 3 is sealed.

この初期状態では、給蒸操作弁23と減圧操作弁27は閉じられ、排蒸操作弁25と復圧操作弁35は開かれている。そして、この状態から、典型的には、空気排除工程、蒸煮工程、および含浸工程が順次に行われる。   In this initial state, the steam supply operation valve 23 and the pressure reduction operation valve 27 are closed, and the exhaust steam operation valve 25 and the return pressure operation valve 35 are opened. And typically from this state, an air exclusion process, a cooking process, and an impregnation process are performed in order.

空気排除工程では、給蒸操作弁23、排蒸操作弁25、および復圧操作弁35を閉じる一方、減圧操作弁27、封水給水弁31、熱交給水弁32を開いた状態で、真空ポンプ30を作動させる。これにより、処理槽3内の空気を、減圧ライン26を介して処理槽3外へ排出することができる。このような処理槽3内からの空気排除は、圧力センサ8を利用することで、設定圧力まで行ってもよいし、あるいは設定時間だけ行うようにしてもよい。この空気排除工程は、給蒸操作弁23を開いた状態で給蒸して行うこともできる。   In the air exclusion process, the steam supply operation valve 23, the exhaust steam operation valve 25, and the pressure-reduction operation valve 35 are closed, while the pressure reducing operation valve 27, the sealed water supply valve 31, and the heat exchange water supply valve 32 are opened, The pump 30 is activated. Thereby, the air in the processing tank 3 can be discharged out of the processing tank 3 through the decompression line 26. Such air exclusion from the inside of the processing tank 3 may be performed up to a set pressure by using the pressure sensor 8 or may be performed only for a set time. This air exclusion process can also be performed by steaming with the steaming operation valve 23 open.

その後の蒸煮工程では、排蒸操作弁25、減圧操作弁27、封水給水弁31、熱交給水弁32、および復圧操作弁35を閉じた状態で、給蒸操作弁23を開いて、処理槽3内へ蒸気を供給する。但し、給蒸手段4だけでなく減圧手段6も作動させて、処理槽3内を大気圧よりも低圧としつつ、処理槽3内へ蒸気を供給してもよい。いずれにしても、処理槽3内への蒸気供給により、処理槽3内の調理鍋2に収容された液物食材1を加熱調理することができる。   In the subsequent steaming step, the steam supply operation valve 23 is opened with the exhaust steam operation valve 25, the pressure reduction operation valve 27, the sealed water supply valve 31, the heat exchange water supply valve 32, and the return pressure operation valve 35 closed. Steam is supplied into the treatment tank 3. However, not only the steam supply means 4 but also the pressure reducing means 6 may be operated to supply steam into the processing tank 3 while making the processing tank 3 have a pressure lower than the atmospheric pressure. Anyway, the liquid foodstuff 1 accommodated in the cooking pan 2 in the processing tank 3 can be cooked by steam supply to the processing tank 3.

処理槽3内へ供給される蒸気は、上述したように、二次ボイラ16にて軟水から生成された清浄蒸気である。従って、安全で安心の加熱調理を実現することができる。また、調理鍋2の全周囲に清浄蒸気を行き渡らせることで、短時間での加熱料理がなされる。   The steam supplied into the processing tank 3 is clean steam generated from soft water in the secondary boiler 16 as described above. Therefore, safe and reliable cooking can be realized. Moreover, the cooking is performed in a short time by spreading clean steam around the cooking pan 2.

蒸煮工程では、給蒸により処理槽3内の圧力を調整することで、処理槽3内の温度を調整することができる。本実施例では、60℃から130℃の範囲にて、自由な温度に設定して加熱調理を可能としている。このようにして処理槽3の圧力を調整することで、飽和蒸気温度が調整される。   In the steaming step, the temperature in the processing tank 3 can be adjusted by adjusting the pressure in the processing tank 3 by steaming. In the present embodiment, cooking is possible by setting the temperature freely in the range of 60 ° C to 130 ° C. In this way, the saturated steam temperature is adjusted by adjusting the pressure of the treatment tank 3.

具体的には、蒸煮工程では、給蒸操作弁23の開度を調整して、処理槽3内への蒸気供給量を調整することにより、処理槽3内の圧力ひいては温度が調整される。具体的には、制御器36は、圧力センサ8の出力に基づき、給蒸操作弁23の開度を調整する。このようにして処理槽3内の圧力を調整することで、処理槽3内の飽和蒸気温度が調整される。本実施例では図2に示すように、所望圧力P1まで処理槽3内を昇圧した後、その所望圧力P1にて所望時間だけ保持される。   Specifically, in the steaming process, the pressure in the processing tank 3 and the temperature are adjusted by adjusting the opening of the steam supply operation valve 23 and adjusting the amount of steam supplied into the processing tank 3. Specifically, the controller 36 adjusts the opening degree of the steam supply operation valve 23 based on the output of the pressure sensor 8. By adjusting the pressure in the processing tank 3 in this way, the saturated steam temperature in the processing tank 3 is adjusted. In this embodiment, as shown in FIG. 2, after the pressure in the processing tank 3 is increased to the desired pressure P1, the pressure is maintained at the desired pressure P1 for a desired time.

本実施例では、この所望圧力を大気圧より高くすることで、液物食材1を加圧蒸煮しているが、大気圧より低く設定することで、液物食材1を減圧蒸煮することもできる。この場合、減圧手段6を作動させて処理槽3内を減圧した後、給蒸手段4により処理槽3内へ蒸気供給すればよい。   In the present embodiment, the liquid food material 1 is steamed under pressure by making the desired pressure higher than the atmospheric pressure, but the liquid food material 1 can also be steamed under reduced pressure by setting it lower than the atmospheric pressure. . In this case, after the decompression means 6 is operated to decompress the inside of the processing tank 3, the steam may be supplied into the processing tank 3 by the steam supply means 4.

設定時間の蒸煮後、処理槽3内への給蒸を停止して、含浸工程へ移行する。この含浸工程では、処理槽3内を設定圧力P2まで減圧する。この減圧は、減圧手段6により行うことができるが、処理槽3内が大気圧より高い状態ならば、排蒸手段5によっても行うことができる。減圧手段6による処理槽3内の減圧は、減圧操作弁27、封水給水弁31および熱交給水弁32を開いた状態で、真空ポンプ30を作動させればよい。これにより、処理槽3内の蒸気を、減圧ライン26を介して処理槽3外へ排出し、処理槽3内を減圧することができる。この際、熱交換器28に冷却水を供給することで、処理槽3内から吸引された蒸気は、熱交換器28にて冷却され凝縮される。一方、排蒸手段5による処理槽3内の減圧は、排蒸操作弁25を開ければよい。これにより、処理槽3内の蒸気は、大気圧との差圧により、自然に処理槽3外へ導出される。   After cooking for the set time, the steam supply to the treatment tank 3 is stopped and the process proceeds to the impregnation step. In this impregnation step, the inside of the treatment tank 3 is depressurized to the set pressure P2. This decompression can be performed by the decompression means 6, but can also be performed by the vaporizing means 5 if the inside of the treatment tank 3 is higher than the atmospheric pressure. The decompression means 6 can be decompressed by operating the vacuum pump 30 with the decompression operation valve 27, the sealed water supply valve 31 and the heat exchange water supply valve 32 opened. Thereby, the vapor | steam in the processing tank 3 can be discharged | emitted out of the processing tank 3 via the pressure reduction line 26, and the inside of the processing tank 3 can be pressure-reduced. At this time, by supplying cooling water to the heat exchanger 28, the steam sucked from the processing tank 3 is cooled and condensed by the heat exchanger 28. On the other hand, the depressurization in the processing tank 3 by the exhausting means 5 may be performed by opening the exhausting operation valve 25. Thereby, the vapor | steam in the processing tank 3 is naturally derived | led-out outside the processing tank 3 by the differential pressure | voltage with atmospheric pressure.

具材への煮汁の含浸は、通常、食材温度よりも低い飽和蒸気温度とならない圧力範囲で、処理槽3内を減圧することでなされる。そのために、本実施例では、まず温度センサ9により食材温度が検出され、この食材温度相当の飽和蒸気圧力まで至らない範囲で、且つそれに近接するように処理槽3内が減圧される。これにより、煮汁を沸騰させずに効果的に含浸を図ることができる。   The impregnation of the broth into the ingredients is usually performed by depressurizing the inside of the treatment tank 3 within a pressure range where the saturated steam temperature is not lower than the food temperature. Therefore, in this embodiment, first, the food temperature is detected by the temperature sensor 9, and the inside of the processing tank 3 is depressurized so that it does not reach the saturated vapor pressure corresponding to the food temperature and is close thereto. Thereby, impregnation can be aimed at effectively, without boiling boiling.

具材への煮汁の含浸は、処理槽3内の圧力を大気圧以下にすることにより、促進することができる。また、温度センサ9の出力に基づき、食材温度が所定まで下がってきた場合に、図2において破線で示すように、さらに真空度を上げるように制御してもよい。   The impregnation of the ingredients with the broth can be promoted by setting the pressure in the treatment tank 3 to atmospheric pressure or less. Further, based on the output of the temperature sensor 9, when the food temperature has decreased to a predetermined level, the degree of vacuum may be further increased as shown by a broken line in FIG. 2.

以上のようにして、蒸煮後に含浸が図られた後、復圧手段7を作動させて、処理槽3内を大気圧まで復圧する。つまり、復圧操作弁35を開ければよい。その後、蓋体11が取り外され、液物食材1および調理鍋2が処理槽3から取り出される。   As described above, after impregnation is performed after cooking, the decompression means 7 is operated to decompress the inside of the treatment tank 3 to atmospheric pressure. That is, the return pressure operating valve 35 may be opened. Thereafter, the lid 11 is removed, and the liquid food material 1 and the cooking pot 2 are taken out from the processing tank 3.

ところで、含浸のための減圧時に煮汁が沸騰を起こさないように、減圧時の圧力勾配は緩やかに制御される。すなわち、排蒸手段5や減圧手段6は、その能力を抑えた状態で作動される。具体的には、制御器36は、温度センサ9からの出力に基づき一定時間内の温度下降度を把握し、この下降度具合を考慮して、排蒸操作弁25または減圧操作弁27の開度を調整して処理槽3内を減圧する。   By the way, the pressure gradient at the time of depressurization is moderately controlled so that the boiling water does not boil at the time of depressurization for impregnation. That is, the steaming means 5 and the decompression means 6 are operated in a state where their capabilities are suppressed. Specifically, the controller 36 grasps the temperature decrease degree within a predetermined time based on the output from the temperature sensor 9, and considers the degree of the decrease, and opens the exhaust operation valve 25 or the pressure reduction operation valve 27. The inside of the processing tank 3 is depressurized by adjusting the degree.

また、排蒸操作弁25や減圧操作弁27で排蒸速度を抑える以外に、熱交給水弁32の開度を調整して熱交換器28への流量を下げたり、水温を上げて熱交換器28における凝縮速度を抑えたりしてもよい。さらに、インバータを用いて、真空ポンプ30の回転数を制御して、真空ポンプ30による排気速度を抑えてもよい。また、真空ポンプ30の吸入口へ、外部から空気を流入させることで、減圧速度を抑えてもよい。   In addition to suppressing the steaming speed with the steaming operation valve 25 and the pressure reducing operation valve 27, the degree of opening of the heat exchange water supply valve 32 is adjusted to decrease the flow rate to the heat exchanger 28, or the water temperature is increased to exchange heat. The condensation rate in the vessel 28 may be suppressed. Furthermore, an exhaust speed by the vacuum pump 30 may be suppressed by controlling the rotation speed of the vacuum pump 30 using an inverter. Further, the pressure reduction rate may be suppressed by allowing air to flow into the suction port of the vacuum pump 30 from the outside.

図3および図4は、減圧時の圧力勾配を変えるための排蒸手段5の変形例を示す図である。これらの図では、処理槽3と排蒸手段5のみを示し、給蒸手段4や減圧手段6および復圧手段7などは省略して示している。   FIG. 3 and FIG. 4 are diagrams showing a modified example of the steaming means 5 for changing the pressure gradient during decompression. In these figures, only the treatment tank 3 and the steaming means 5 are shown, and the steaming means 4, the decompression means 6, the decompression means 7 and the like are omitted.

図3では、排蒸ライン24の本管37には、その中途から分岐して再び前記本管37へ接続される分岐管38が設けられる。そして、本管37および分岐管38には、それぞれその管路を開閉する電磁弁39,40が設けられるとともに、分岐管38には、その流量を調整するオリフィス41が設けられている。従って、排蒸量を抑えた状態で処理槽3から排蒸する際には、本管用電磁弁39を閉じた状態で分岐管用電磁弁40を開ければよいし、処理槽3内の蒸気を一気に排蒸したい場合には、分岐管用電磁弁40を閉じた状態で本管用電磁弁39を開ければよい。   In FIG. 3, the main pipe 37 of the exhaust line 24 is provided with a branch pipe 38 that is branched from the middle and connected to the main pipe 37 again. The main pipe 37 and the branch pipe 38 are provided with electromagnetic valves 39 and 40 for opening and closing the pipe lines, respectively, and the branch pipe 38 is provided with an orifice 41 for adjusting the flow rate thereof. Therefore, when the steam is exhausted from the treatment tank 3 with the amount of exhaust steam suppressed, the branch pipe solenoid valve 40 may be opened with the main solenoid valve 39 closed, and the steam in the treatment tank 3 may be discharged all at once. When steaming is desired, the main solenoid valve 39 may be opened with the branch pipe solenoid valve 40 closed.

図4でも、排蒸ライン24の本管37には、その中途から分岐して再び前記本管37へ接続される分岐管38が設けられる。そして、本管37および分岐管38には、それぞれその管路を開閉する電磁弁39,40が設けられるとともに、分岐管38には、その開度を調整可能な手動バルブ42が設けられている。従って、本管用電磁弁39を閉じた状態で分岐管用電磁弁40を開ければ、手動バルブ42により調整された蒸気量が排出され、分岐管用電磁弁40を閉じた状態で本管用電磁弁39を開ければ、より多くの排蒸が可能となる。   Also in FIG. 4, the main pipe 37 of the exhaust line 24 is provided with a branch pipe 38 that branches from the middle and is connected to the main pipe 37 again. The main pipe 37 and the branch pipe 38 are respectively provided with electromagnetic valves 39 and 40 for opening and closing the pipe lines, and the branch pipe 38 is provided with a manual valve 42 whose opening degree can be adjusted. . Therefore, if the branch pipe solenoid valve 40 is opened with the main solenoid valve 39 closed, the amount of steam adjusted by the manual valve 42 is discharged, and the main pipe solenoid valve 39 is closed with the branch pipe solenoid valve 40 closed. If it is opened, more steaming is possible.

ところで、図3および図4の構成は、排蒸手段5だけでなく、減圧手段6にも同様に適用可能である。具体的には、減圧ライン26の減圧操作弁27、または熱交換器28への給水ラインの熱交給水弁32に代えて適用可能である。この場合も、減圧ラインまたは給水ラインの本管には、その中途から分岐して再びその本管へ接続される分岐管が設けられる。そして、本管および分岐管には、それぞれその管路を開閉する電磁弁が設けられるとともに、分岐管には、その流量を調整するオリフィスまたは手動バルブが設けられる。   By the way, the structure of FIG. 3 and FIG. 4 is applicable not only to the steaming means 5 but the decompression means 6 similarly. Specifically, the pressure reduction operation valve 27 of the pressure reduction line 26 or the heat exchange water supply valve 32 of the water supply line to the heat exchanger 28 can be applied. Also in this case, the main pipe of the decompression line or the water supply line is provided with a branch pipe that branches from the middle and is connected to the main pipe again. The main pipe and the branch pipe are each provided with an electromagnetic valve for opening and closing the pipe line, and the branch pipe is provided with an orifice or a manual valve for adjusting the flow rate thereof.

蒸煮後の処理槽3内の減圧は、具材への煮汁の含浸に限らず、煮詰めのために行ってもよい。この場合は、温度センサ9により食材温度を検知し、緩やかな沸騰を発生させる圧力まで処理槽3内を減圧し所望時間保持することで、煮汁の蒸発を図ればよい。沸騰を発生させるためには、食材温度よりも低い飽和蒸気温度が得られる圧力まで、処理槽3内を減圧すればよい。また、その沸騰を緩やかに起こすためには、その飽和蒸気温度と食材温度との温度差を小さくするのがよい。   The decompression in the treatment tank 3 after cooking is not limited to impregnation of the juice into the ingredients, and may be performed for boiling. In this case, the temperature of the food material may be detected by the temperature sensor 9, and the inside of the treatment tank 3 may be decompressed to a pressure that generates a gentle boiling, and kept for a desired time to evaporate the broth. In order to generate boiling, the inside of the treatment tank 3 may be depressurized to a pressure at which a saturated steam temperature lower than the food material temperature is obtained. Moreover, in order to raise | generate the boiling gently, it is good to make small the temperature difference of the saturated steam temperature and foodstuff temperature.

煮詰めのために処理槽3内を減圧しても、処理槽3を構成する缶体は、金属製のため冷却されにくく高温を維持するため、十分な輻射熱がある。そのため、この輻射熱により、食材温度を下げることなく、積極的に煮汁を蒸発させて、液物食材1を煮詰めることができる。   Even if the inside of the processing tank 3 is depressurized for boiling, the can body constituting the processing tank 3 is made of metal and is not easily cooled, so that it maintains a high temperature and thus has sufficient radiant heat. Therefore, this radiant heat can be used to positively evaporate the broth without lowering the temperature of the food, thereby boiling the liquid food 1.

煮詰め目的の場合にも、前記含浸目的の場合と同様に、減圧時の圧力勾配(減圧速度)を緩やかにすることで、激しい沸騰を極力抑えることができる。また、減圧後、食材温度が下がってくれば、ある時点で真空度をさらに上げるように減圧してもよい。   In the case of the purpose of simmering as well, as in the case of the purpose of impregnation, the violent boiling can be suppressed as much as possible by slowing the pressure gradient (pressure reduction speed) at the time of pressure reduction. Further, if the food material temperature decreases after depressurization, the depressurization may be performed to further increase the degree of vacuum at a certain point.

本発明の蒸煮装置は、前記実施例の構成に限らず適宜変更可能である。たとえば、前記実施例では、減圧手段6として、熱交換器28と真空ポンプ30との組合せを用いたが、蒸気エゼクタ、水エゼクタ、缶体冷却、または凝縮熱交換器などを、単独または組み合わせて利用してもよい。ここで、缶体冷却とは、処理槽3の内壁または外壁に、冷却水を直接にまたはパイプなどを介して間接的に、噴霧または流して、処理槽3の冷却を図るものである。また、凝縮熱交換器とは、処理槽3に接続した熱交換器に冷却水を流すことにより、蒸気を凝縮させて処理槽3内を減圧する熱交換器である。 Cooking equipment of the present invention may be appropriately modified without limited to the configuration of the embodiment. For example, in the above-described embodiment, the combination of the heat exchanger 28 and the vacuum pump 30 is used as the decompression unit 6, but a steam ejector, a water ejector, a can cooling, a condensation heat exchanger, or the like can be used alone or in combination. May be used. Here, can body cooling is intended to cool the treatment tank 3 by spraying or flowing cooling water directly or indirectly through pipes or the like on the inner wall or outer wall of the treatment tank 3. The condensing heat exchanger is a heat exchanger that condenses steam to reduce the pressure in the processing tank 3 by flowing cooling water through the heat exchanger connected to the processing tank 3.

本発明の蒸煮装置の一実施例を示す概略構造図である。It is a schematic structure figure showing one example of the steaming device of the present invention. 本実施例の蒸煮装置の運転時における処理槽内の圧力変化の一例を示す図である。It is a figure which shows an example of the pressure change in a processing tank at the time of the driving | operation of the steaming apparatus of a present Example. 減圧時の圧力勾配を変えるための排蒸手段の変形例を示す図である。It is a figure which shows the modification of the steaming means for changing the pressure gradient at the time of pressure reduction. 減圧時の圧力勾配を変えるための排蒸手段の変形例を示す図である。It is a figure which shows the modification of the steaming means for changing the pressure gradient at the time of pressure reduction.

符号の説明Explanation of symbols

1 液物食材
2 調理鍋
3 処理槽
4 給蒸手段
5 排蒸手段(排気手段)
6 減圧手段(排気手段)
7 復圧手段
8 圧力センサ
9 温度センサ
36 制御手段(制御器)
DESCRIPTION OF SYMBOLS 1 Liquid foodstuff 2 Cooking pot 3 Processing tank 4 Steaming means 5 Steaming means (exhaust means)
6 Pressure reducing means (exhaust means)
7 Pressure recovery means 8 Pressure sensor 9 Temperature sensor 36 Control means (controller)

Claims (1)

煮物用の具材と液体とからなる液物食材が収容される処理槽と、
この処理槽内へ蒸気供給する給蒸手段と、
大気圧との差圧を利用して前記処理槽内から空気および/または蒸気を導出する排蒸手段と、
前記処理槽内の空気および/または蒸気を外部へ吸引排気し、および/または、前記処理槽内の蒸気を凝縮させて、前記処理槽内を減圧する減圧手段とを備え、
前記排蒸手段および前記減圧手段による排気能力が変更可能とされ
前記排蒸手段による排気能力の変更は、排蒸弁の開度調整によりなされ、
前記処理槽内へ蒸気供給して前記液物食材を加熱後、前記処理槽内への蒸気供給を停止した状態で、前記液物食材が沸騰を起こす設定圧力まで前記処理槽内を減圧して設定時間保持することで煮詰めを図り、
前記設定圧力は、食材温度よりも低い飽和蒸気温度が得られる圧力で、且つ、減圧後の飽和蒸気温度と食材温度との温度差を設定範囲内とする圧力とされ、
前記処理槽内を前記設定圧力まで減圧して保持する際、前記排気能力を調整して減圧速度を調整することで吹きこぼれを防止する
ことを特徴とする蒸煮装置。
A processing tank in which a liquid food material composed of ingredients for boiled food and liquid is stored;
Steam supply means for supplying steam into the treatment tank;
An exhausting means for deriving air and / or steam from the inside of the treatment tank using a pressure difference from atmospheric pressure;
A pressure reducing means for sucking and exhausting the air and / or steam in the processing tank to the outside and / or condensing the steam in the processing tank to depressurize the inside of the processing tank;
The exhaust capacity by the steaming means and the pressure reducing means can be changed ,
The change of the exhaust capacity by the exhaust means is made by adjusting the opening degree of the exhaust valve,
After supplying the steam into the processing tank and heating the liquid food material, with the steam supply to the processing tank stopped, the inside of the processing tank is depressurized to a set pressure at which the liquid food material boils. By holding the set time, try to boil
The set pressure is a pressure at which a saturated steam temperature lower than the food material temperature is obtained, and a pressure that makes the temperature difference between the saturated steam temperature and the food material temperature after decompression within the set range,
When the inside of the treatment tank is reduced to the set pressure and held , the steaming apparatus is characterized in that the exhaust capacity is adjusted and the pressure reduction speed is adjusted to prevent blowing up.
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JP4867647B2 (en) * 2006-12-26 2012-02-01 三浦工業株式会社 Saturated steam heater
JP6276541B2 (en) * 2013-09-06 2018-02-07 株式会社カジワラ Heat treatment apparatus and cooking apparatus
JP6836943B2 (en) * 2017-03-27 2021-03-03 東芝ホームテクノ株式会社 rice cooker
DE102017123775A1 (en) * 2017-10-12 2019-04-18 Miele & Cie. Kg Cooking device and method for performing a processing process
JP7023082B2 (en) * 2017-10-30 2022-02-21 三菱電機株式会社 Cooker
CN115486481A (en) * 2022-09-23 2022-12-20 必斐艾食品有限公司 Boiling pan water adding device

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JP2004069289A (en) * 2002-06-10 2004-03-04 Miura Co Ltd Vacuum cooling method
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JP2005052048A (en) * 2003-08-01 2005-03-03 Okayama Prefecture Method for producing physiologically active substance or functional food

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JPH0761302B2 (en) * 1991-07-02 1995-07-05 株式会社ニッセン Low temperature steam type vacuum cooker
JPH1146978A (en) * 1997-08-06 1999-02-23 Iida Seisakusho:Kk Internal pressure regulating device for steaming machine

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JP2004069289A (en) * 2002-06-10 2004-03-04 Miura Co Ltd Vacuum cooling method
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JP2005052048A (en) * 2003-08-01 2005-03-03 Okayama Prefecture Method for producing physiologically active substance or functional food

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