JP4578306B2 - Shearing crusher - Google Patents

Shearing crusher Download PDF

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JP4578306B2
JP4578306B2 JP2005112769A JP2005112769A JP4578306B2 JP 4578306 B2 JP4578306 B2 JP 4578306B2 JP 2005112769 A JP2005112769 A JP 2005112769A JP 2005112769 A JP2005112769 A JP 2005112769A JP 4578306 B2 JP4578306 B2 JP 4578306B2
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crushing
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JP2006289251A (en
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豊 山崎
久作 紺野
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Endo Kogyo Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

本発明は、小型の廃棄物や定形の産業廃棄物等の破砕処理に用いられる破砕装置に係り、詳しくは破砕対象物を細断して破砕する破砕機構部に過大な負荷がかからないようにする機能を備えた剪断式破砕装置に関する。   TECHNICAL FIELD The present invention relates to a crushing apparatus used for crushing small wastes or regular industrial wastes, and in particular, prevents an excessive load from being applied to a crushing mechanism that shreds and crushes a crushing object. The present invention relates to a shearing crusher having a function.

剪断式破砕装置は、一般廃棄物あるいは産業廃棄物(破砕対象物ともいう)を剪断刃や回転するカッターによって小さな破砕物に細断して、大きさがまちまちな破砕対象物を取り扱いが容易な一定の大きさ以下に細断・破砕する装置であり、廃棄物から資源を回収するリサイクルや焼却の前処理工程等に用いられている。   A shearing crusher is a device that shreds general waste or industrial waste (also referred to as crushing object) into small crushing objects with a shearing blade or rotating cutter, and easily handles crushing objects of various sizes. It is a device that shreds and crushes to below a certain size, and is used in recycling and incineration pretreatment processes to recover resources from waste.

このような剪断式破砕装置の中には、工作機械で生成された切削屑を破砕対象物とする装置もあり、このような装置において切削屑破砕手段へ破砕対象物を搬送するためのフィーだとしてスクリュー式の搬送装置を用いることは知られている。(例えば、特許文献1及び特許文献2参照)。   Among such shearing type crushing devices, there is also a device that uses cutting waste generated by a machine tool as an object to be crushed, and in such an apparatus is a fee for conveying the object to be crushed to the cutting waste crushing means. It is known to use a screw-type conveying device. (For example, refer to Patent Document 1 and Patent Document 2).

また、スクリューにより破砕手段側へと搬送され、スクリューの搬送力により破砕板の破砕面に押し付けられて、破砕面に摺接しながら回転される可動破砕チップとの間で擂り潰されながら微細化され、微細化された切粉は、処理物排出口より処理物回収箱に回収される物も知られている。(例えば、特許文献2参照)。   Also, it is conveyed to the crushing means side by the screw, pressed against the crushing surface of the crushing plate by the conveying force of the screw, and refined while being crushed between the crushing surface and the movable crushing chip that is rotated while sliding. In addition, the refined chips are also known to be collected in the treated product collection box from the treated product discharge port. (For example, refer to Patent Document 2).

さらにまた、切削破砕手段をコンパクトに構成して、切削屑を効率良く移送、取り込むとともに破砕することができ、しかも省スペースの切削屑破砕装置およびそれに用いられる切削屑破砕手段を提供することを目的に、切削屑を破砕する破砕機を備える切削屑破砕装置の破砕機は、回転軸に複数の回転刃が並設された回転刃列と、回転刃列の隣り合う回転刃間に交互に配置される固定刃と、回転刃列を回転可能に支持するとともに固定刃を固定する支持枠とを有するカッター部を備え、回転刃と固定刃とを近接交差させることにより切削屑を破砕して、その破砕物をカッター部の下方に排出する装置において、ホッパー部と前記切削屑破砕手段との間を連結するスクリュー式コンベアの搬送部とを備え、スクリュー式コンベアは、回転軸と該回転軸の外周に沿って螺旋状に形成された搬送スクリューとを備え、前記回転軸を前記ホッパー部から切削屑破砕手段に亘り延設するとともに、前記回転刃列の回転軸と略平行で且つ接近させて配設し、該回転軸の一側端を前記ホッパー部の一側壁に回転自在に軸支し、他側端を前記切削屑破砕手段の支持枠側で回転自在に軸支し、切削屑移送手段及び切削屑破砕手段を駆動する駆動手段を、前記スクリュー式コンベアにおける切削屑破砕手段が配設される側端部に連結して配置した切削屑破砕装置も知られている。(例えば、特許文献3参照)。
特開平6−23295号公報(第1−第4頁、図2) 特開2000−94264号公報 (第1−第7頁、図3及び図6) 特開2004−175840号公報 (第1−第17頁、図14−図20)
A further object of the present invention is to provide a compact cutting crushing means that can efficiently transfer, take up and crush cutting waste and crush it, and that also saves space and provides a cutting waste crushing means used therefor. In addition, a crusher of a cutting crushing device provided with a crusher for crushing cutting waste is alternately arranged between a rotary blade row in which a plurality of rotary blades are arranged in parallel on a rotary shaft, and adjacent rotary blades of the rotary blade row. A cutter unit having a fixed blade and a support frame that rotatably supports the rotary blade row and fixes the fixed blade, and crushes the cutting waste by causing the rotary blade and the fixed blade to intersect closely, In the apparatus for discharging the crushed material below the cutter unit, the screw type conveyor includes a hopper unit and a conveying unit of a screw conveyor that connects between the cutting waste crushing means. A conveying screw formed in a spiral shape along the outer periphery of the rotating shaft, extending the rotating shaft from the hopper portion to the cutting waste crushing means, and substantially parallel to the rotating shaft of the rotating blade row and Arranged close to each other, pivotally supported on one side end of the rotating shaft on one side wall of the hopper, and pivotally supported on the other side end on the support frame side of the cutting waste crushing means, There is also known a cutting waste crushing device in which driving means for driving the cutting waste transfer means and the cutting waste crushing means are connected to a side end portion of the screw conveyor where the cutting waste crushing means is provided. (For example, refer to Patent Document 3).
Japanese Patent Laid-Open No. 6-23295 (first to fourth pages, FIG. 2) JP 2000-94264 A (Pages 1 to 7, FIGS. 3 and 6) JP 2004-175840 A (page 1 to page 17, FIGS. 14 to 20)

しかし、これらの従来の装置は、破砕対象物を細断・破砕する破砕機構部に過大な負荷がかからないようにする装置を有したものではなく、また、この過負荷防止機能を破砕対象物の送り機構を用いて解決させたものでもない。   However, these conventional devices do not have a device that prevents an excessive load from being applied to the crushing mechanism that shreds and crushes the object to be crushed. It has not been solved by using a feed mechanism.

このような従来装置による場合は、設備の設置スペースも大きくなる問題があり、工場内などに簡単に設置して使用するのが難しいといった問題があった。   In the case of such a conventional apparatus, there is a problem that the installation space of the facility becomes large, and there is a problem that it is difficult to install and use in a factory or the like.

本発明は、上記状況に鑑みなされたものであり、処理能力の低下等を伴うことなく、工場の小さなスペースでも随時、簡単に設置できる剪断式破砕装置を提供することを目的とする。   The present invention has been made in view of the above situation, and an object of the present invention is to provide a shearing crushing apparatus that can be easily installed at any time even in a small space of a factory without lowering the processing capacity.

上記課題を解決するために、
請求項1の発明は、回転刃を軸方向に並設し、破砕対象物を細断するようにした回転カッターを有する破砕機構と、該破砕機構に破砕対象物を供給補助する送り機構とを備え、該送り機構は、回転カッターの回転軸と平行でかつ、回転カッターの横方向に隣接して設けられ、外周に突条を螺旋状に有するスクリューと、破砕機構にかかる破砕負荷に応じてスクリューの回転を制御する制御装置とを有している剪断式破砕装置を提供する。
To solve the above problem,
The invention of claim 1 includes a crushing mechanism having a rotary cutter in which rotating blades are arranged in parallel in the axial direction so as to shred the object to be crushed, and a feed mechanism for assisting in supplying the object to be crushed to the crushing mechanism. The feed mechanism is provided in parallel with the rotation axis of the rotary cutter and adjacent to the horizontal direction of the rotary cutter, in accordance with a crushing load applied to the crushing mechanism and a screw having a spiral shape on the outer periphery. A shearing crushing device having a control device for controlling rotation of a screw is provided.

請求項1の発明では、スクリューの回転制御によって、破砕部に供給される破砕対象物の量の偏りを減じ、回転カッターや固定刃等の破砕機構に過大な負荷が生じるのを防止する。   In the first aspect of the present invention, the rotation control of the screw reduces the bias of the amount of the object to be crushed supplied to the crushing portion, and prevents an excessive load from being generated in the crushing mechanism such as a rotary cutter or a fixed blade.

請求項2の発明は、回転刃を軸方向に並設し、破砕対象物を細断するようにした回転カッターを有する破砕機構と、該破砕機構に破砕対象物を供給補助する送り機構とを備え、該送り機構は、回転カッターの回転軸と平行でかつ、回転カッターの横方向に隣接して設けられ、外周に突条を螺旋状に有するスクリューと、破砕機構にかかる破砕負荷に応じてスクリューを正方向の回転または逆方向の回転に切り替えて回転させる制御装置とを有している剪断式破砕装置を提供する。   The invention of claim 2 comprises a crushing mechanism having a rotary cutter in which rotary blades are arranged in parallel in the axial direction so as to shred the object to be crushed, and a feed mechanism for assisting in supplying the object to be crushed to the crushing mechanism. The feed mechanism is provided in parallel with the rotation axis of the rotary cutter and adjacent to the horizontal direction of the rotary cutter, in accordance with a crushing load applied to the crushing mechanism and a screw having a spiral shape on the outer periphery. There is provided a shearing crushing device having a control device for rotating a screw by switching to a forward rotation or a reverse rotation.

請求項2の発明では、破砕機構において軸受方向に移動しながら破砕機構に噛みこまれている未破砕の破砕対象物は、送り機構のスクリューの回転方向を逆方向に制御することによって、破砕対象物を破砕機構の反軸受方行に移動させるので、破砕機構に供給される破砕対象物の分布の偏りを減じ、回転カッター或いはスクリューにかかる負荷を軽減することができる。   In the invention of claim 2, the uncrushed crushing object bitten by the crushing mechanism while moving in the bearing direction in the crushing mechanism is controlled by controlling the rotation direction of the screw of the feed mechanism in the reverse direction. Since the object is moved in the anti-bearing direction of the crushing mechanism, the uneven distribution of the crushing object supplied to the crushing mechanism can be reduced, and the load on the rotary cutter or screw can be reduced.

請求項3の発明は、請求項1または請求項2記載のスクリューが、破砕対象物の供給進行方向前側の壁面に片持ち支持され、前記破砕機構は前記回転カッターの回転刃に対向して該回転刃に協働する固定刃を有している剪断式破砕装置を提供する。   According to a third aspect of the present invention, the screw according to the first or second aspect is cantilevered on a wall surface on the front side in the supply progress direction of the object to be crushed, and the crushing mechanism is opposed to the rotary blade of the rotary cutter. A shearing crushing device having a fixed blade cooperating with a rotary blade is provided.

請求項3の発明では、スクリューの回転制御によって、破砕機構に供給される破砕対象物の量や分布を制御して破砕機構に過大な負荷が生じるのを防止すると同時に処理能力を増し、設置スペースを少なくして簡単に設置して使用可能な剪断式破砕装置を提供することができる。   In the invention of claim 3, by controlling the rotation of the screw, the amount and distribution of the objects to be crushed supplied to the crushing mechanism are controlled to prevent an excessive load from being generated on the crushing mechanism, and at the same time the processing capacity is increased, and the installation space is increased. It is possible to provide a shearing crushing apparatus that can be easily installed and used with a reduced number of components.

請求項4の発明は、請求項3に記載の送り機構が、スクリューを軸支する軸受を設けた壁面と反対側の自由端部において破砕対象物の放出口を有している剪断式破砕装置を提供する。   According to a fourth aspect of the present invention, there is provided a shearing type crushing apparatus in which the feeding mechanism according to the third aspect has a discharge port for a crushing object at a free end opposite to a wall surface provided with a bearing for pivotally supporting a screw. I will provide a.

請求項4の発明では破砕対象物の量が過多なときや破砕機構に過大な負荷がかかるときに、放出口から過剰な破砕対象物を放出できるので、回転カッターにかかる負荷を軽減し、破砕機構を過負荷状態から開放することができる。また、これにより大きな処理能力を有する剪断式破砕装置を提供し、設置スペースを少なくして簡単に設置して使用することができる。   According to the invention of claim 4, when the amount of the object to be crushed is excessive or when an excessive load is applied to the crushing mechanism, an excessive object to be crushed can be discharged from the discharge port. The mechanism can be released from an overload condition. This also provides a shearing crusher having a large processing capacity, and can be easily installed and used with a reduced installation space.

請求項5の発明は、請求項1乃至4のいずれか1項に記載のスクリューの回転を制御するスクリューの制御装置が、予め設定された時間サイクルに従ってスクリューの回転を切り替え制御するようにされている剪断式破砕装置を提供する。   According to a fifth aspect of the present invention, the screw control device for controlling the rotation of the screw according to any one of the first to fourth aspects is configured to switch and control the rotation of the screw according to a preset time cycle. A shearing crusher is provided.

請求項5の発明では、予め設定された時間サイクルに従ったスクリューの回転制御によって、破砕部に供給される破砕対象物の回転軸方向の偏りを減じ、破砕機構に過大な負荷が生じるのを防止すると同時に簡便な装置で大きな処理能力を有する剪断式破砕装置を提供することができる。   In the invention of claim 5, by controlling the rotation of the screw according to a preset time cycle, the bias in the direction of the rotation axis of the object to be crushed supplied to the crushing part is reduced, and an excessive load is generated on the crushing mechanism. At the same time, it is possible to provide a shearing crushing apparatus having a large processing capacity with a simple apparatus.

請求項6の発明は、請求項1乃至5のいずれか1項に記載の破砕機構において、回転カッターの回転を制御する制御装置は、破砕対象物の負荷に応じて回転カッターの回転を制御するようにした剪断式破砕装置を提供する。   A sixth aspect of the present invention is the crushing mechanism according to any one of the first to fifth aspects, wherein the control device that controls the rotation of the rotary cutter controls the rotation of the rotary cutter according to the load of the crushing object. A shearing crushing apparatus is provided.

請求項6の発明では、破砕機構にかかる破砕対象物の負荷に応じた回転カッターの回転制御によって、破砕対象物の負荷量に応じた制御や回転軸方向の偏りを減じる制御が行なわれ、破砕機構に過大な負荷が生じるのを防止し、簡便な装置で大きな処理能力を有する剪断式破砕装置を提供することができる。   In the invention of claim 6, the control according to the load amount of the crushing object and the control for reducing the deviation in the direction of the rotation axis are performed by the rotation control of the rotary cutter according to the load of the crushing object applied to the crushing mechanism. An excessive load can be prevented from occurring in the mechanism, and a shearing crushing apparatus having a large processing capacity can be provided with a simple apparatus.

請求項7の発明は、請求項1乃至6のいずれか1項に記載のスクリューの回転を制御するスクリューの制御装置が、破砕部に供給される破砕対象物の量に応じてスクリューの回転方向および回転速度を制御するようにした剪断式破砕装置を提供する。   According to a seventh aspect of the present invention, there is provided the screw control device for controlling the rotation of the screw according to any one of the first to sixth aspects, wherein the screw rotation direction depends on the amount of the crushing object supplied to the crushing section. And a shearing crushing device adapted to control the rotation speed.

請求項7の発明では、スクリューの回転制御によって、破砕部に供給される破砕対象物の量や回転軸方向の偏りを減じ、破砕機構に過大な負荷が生じるのを防止すると同時に小型で大きな処理能力を有し、設置スペースを少なくして簡単に設置して使用可能な剪断式破砕装置を提供することができる。   In the invention of claim 7, by controlling the rotation of the screw, the amount of the crushing object supplied to the crushing part and the deviation in the rotating shaft direction are reduced, and an excessive load is prevented from being generated in the crushing mechanism, and at the same time a small and large process It is possible to provide a shearing crushing apparatus that has capacity and can be easily installed and used with a reduced installation space.

以上述べたように、本発明に係る剪断式破砕装置は、ハウジングに固定された固定刃及び該固定刃と協働して破砕対象物を細断・破砕する回転カッターを有する破砕機構と、該破砕機構に破砕対象物を供給する送り機構とを備え、該送り機構は、外周に突条を螺旋状に有するスクリューを有し、該スクリューは回転カッターの回転軸と平行となるようにして回転カッターの横に隣接して設けられ、かつ、破砕機構にかかる破砕負荷に応じてスクリューの回転を制御する制御装置を有しているので、処理能力の低下を防止し小型で大きな処理能力を有した剪断式破砕装置を提供することができる。   As described above, the shearing-type crushing apparatus according to the present invention includes a fixed blade fixed to a housing, a crushing mechanism including a rotary cutter that shreds and crushes an object to be crushed in cooperation with the fixed blade, A feed mechanism that feeds an object to be shredded to the crushing mechanism, the feed mechanism having a screw having a spiral on the outer periphery, and the screw rotates so as to be parallel to the rotation axis of the rotary cutter Since it has a control device that is installed next to the cutter and controls the rotation of the screw according to the crushing load applied to the crushing mechanism, it prevents the reduction of the processing capacity and has a small and large processing capacity. A shearing type crushing apparatus can be provided.

以下、本発明に係る剪断式破砕装置の実施形態を図面に基づき説明する。   Hereinafter, embodiments of a shearing crushing apparatus according to the present invention will be described with reference to the drawings.

図1は本発明の実施形態に係る剪断式破砕装置を示す部分切り欠きの正面図であり、図2は図1の破砕部3の拡大断面図あり、図3は本発明の剪断式破砕装置の実施形態を示す要部を切り欠いた平面図であり、図4は、図1に示した本発明の実施形態に係る剪断式破砕装置の背面図であり、図5は、本発明の実施形態に係る剪断式破砕装置の運転状況の一例を示すタイムチャートである。   1 is a front view of a partial cutout showing a shearing type crushing apparatus according to an embodiment of the present invention, FIG. 2 is an enlarged cross-sectional view of the crushing part 3 of FIG. 1, and FIG. 3 is a shearing type crushing apparatus of the present invention. FIG. 4 is a plan view of the shearing crushing apparatus according to the embodiment of the present invention shown in FIG. 1, and FIG. 5 is a diagram illustrating the implementation of the present invention. It is a time chart which shows an example of the operating condition of the shearing-type crushing apparatus which concerns on a form.

図1に示したように、本実施形態の剪断式破砕装置は、破砕対象物1の投入に供されるホッパー2と、ホッパー2の下部に設けられた破砕部3と、破砕部3の下部に取り付けられた排出シュート4とから装置の本体が形成されている。   As shown in FIG. 1, the shearing crushing apparatus according to the present embodiment includes a hopper 2 that is used for loading a crushing object 1, a crushing unit 3 that is provided in the lower part of the hopper 2, and a lower part of the crushing unit 3. The main body of the apparatus is formed from the discharge chute 4 attached to.

破砕部3は、図2および図3に示すように、破砕機構5と送り機構6とを有し、これらの破砕機構5と送り機構6とは、前壁30、側壁31、32、背壁25によって形成された水平断面が矩形状のハウジング33に収納されている。ハウジング33の上方は、破砕対象物1を取り込みやすくするためのホッパー2に向かって開口し、該ハウジング33の下方は、細断・破砕された破砕対象物が落下できるように排出シュート4に向かって開口している。   As shown in FIGS. 2 and 3, the crushing unit 3 includes a crushing mechanism 5 and a feed mechanism 6, and the crushing mechanism 5 and the feed mechanism 6 include a front wall 30, side walls 31 and 32, and a back wall. The horizontal cross section formed by 25 is housed in a rectangular housing 33. The upper part of the housing 33 opens toward the hopper 2 for facilitating the taking of the object 1 to be crushed, and the lower part of the housing 33 is directed to the discharge chute 4 so that the shredded and crushed object can be dropped. Open.

破砕機構5は、回転カッター8と固定刃7とから成る。回転カッター8はハウジング前壁30および背壁25に軸受10、11を介して回転可能に支持された回転軸9とこの回転軸9に軸方向に所定間隔をおいて並設固定された同一サイズの回転刃16と、同回転軸9上で隣り合う回転刃16間および軸方向両端の回転刃16と前壁30、背壁25との間に取付けられたカラー28とから成る。各回転刃16の円周部には、一方の回転方向にのみ切刃となる刃先26が所定角度と間隔で形成されている。刃先26は、反対方向の回転に際しては切刃とはならない。   The crushing mechanism 5 includes a rotary cutter 8 and a fixed blade 7. The rotary cutter 8 has a rotating shaft 9 rotatably supported by bearings 10 and 11 on the front wall 30 and the back wall 25 of the housing, and the same size fixed to the rotating shaft 9 in parallel at a predetermined interval in the axial direction. And a collar 28 attached between the rotary blades 16 adjacent to each other on the rotary shaft 9 and between the rotary blades 16 at both ends in the axial direction and the front wall 30 and the back wall 25. On the circumferential portion of each rotary blade 16, a cutting edge 26 is formed at a predetermined angle and interval as a cutting blade only in one rotational direction. The cutting edge 26 does not become a cutting edge when rotating in the opposite direction.

カラー28は外形円形状であることが望ましく、各回転刃16により細断される破砕対象物1の大きさを定め、かつ、破砕物が落下するに十分なスペースを作り出す大きさを有している。   The collar 28 preferably has an outer circular shape, has a size that determines the size of the object 1 to be shredded by each rotary blade 16 and creates a sufficient space for the shredded material to fall. Yes.

固定刃7は、回転カッター8の軸方向に平行に延び、各回転刃16と協働するように、前壁30および背壁25間に固設され、ハウジング側壁と共に回転カッター8に対向して破砕部の幅を定める支持部材34に一体または別体に支持されている。固定刃7は回転軸9に平行に延びる一枚の刃又は、回転刃16毎に設けられた複数の刃から構成しても良い。固定刃の支持部材34は図2に示す如く回転刃16の下側で破砕物を下方に案内する湾曲したガイド面を形成している。   The fixed blade 7 extends parallel to the axial direction of the rotary cutter 8, is fixed between the front wall 30 and the back wall 25 so as to cooperate with each rotary blade 16, and faces the rotary cutter 8 together with the housing side wall. The support member 34 that determines the width of the crushing part is supported integrally or separately. The fixed blade 7 may be composed of a single blade extending in parallel with the rotary shaft 9 or a plurality of blades provided for each rotary blade 16. As shown in FIG. 2, the fixed blade support member 34 forms a curved guide surface that guides the crushed material downward on the lower side of the rotary blade 16.

回転カッター8の回転軸9の一端は、前壁30よりも突出して外方に延びてハウジング外に取付けられた電動機13に減速機12を介して接続されている。   One end of the rotary shaft 9 of the rotary cutter 8 protrudes from the front wall 30 and extends outward, and is connected to an electric motor 13 attached outside the housing via a speed reducer 12.

本実施形態において、破砕機構5には、並設して破砕対象物1の送り機構6が設けられている。送り機構6は、回転カッター8の回転軸9に平行に延び外周に破砕対象物1の送り板となる突条15を螺旋状に配設した円筒状のスクリュー17から成る。スクリュー17の突条15は、本実施例の如く、板状であっても、スクリュー17上に一体に螺旋状に形成された他の突出形状であっても良い。   In the present embodiment, the crushing mechanism 5 is provided with a feed mechanism 6 for the crushing object 1 in parallel. The feed mechanism 6 includes a cylindrical screw 17 that extends parallel to the rotary shaft 9 of the rotary cutter 8 and has a ridge 15 that spirals as a feed plate for the object 1 to be crushed on the outer periphery. The protrusions 15 of the screw 17 may be plate-like as in the present embodiment, or may be another protruding shape integrally formed on the screw 17 in a spiral shape.

また、突条15の向きは、例えば、図2における時計方向の回転のように、上部の突条15が固定刃7に破砕対象物1を供給するような回転(以下では正回転ともいう)のときに前壁30側(図3における矢印方向)へ破砕対象物1を送る力が働くように斜に取り付けるのが好ましい。   Further, the direction of the ridge 15 is a rotation in which the upper ridge 15 supplies the crushing object 1 to the fixed blade 7 as in the clockwise rotation in FIG. At this time, it is preferable to attach it obliquely so that a force for sending the object 1 to be crushed to the front wall 30 side (in the direction of the arrow in FIG. 3) works.

このような突条15が形成されている場合は、スクリュー17を逆回転させると、送り機構6にある破砕対象物1には、側壁31側に寄せられながら背壁25に向かって送られるような力が突条15によって与えられる。   When such a ridge 15 is formed, when the screw 17 is rotated in the reverse direction, the crushing object 1 in the feeding mechanism 6 is fed toward the back wall 25 while being moved toward the side wall 31 side. Force is given by the ridge 15.

スクリュー17は、一端が前壁30側で軸受18を介して回転可能に片持ち式に支持されており、回転カッター8の回転軸9同様、一端側が前壁30よりもハウジング外に突出しており、そこで、破砕機構5とは別の減速機19を介して送り機構用の電動機20に接続されている。   One end of the screw 17 is supported in a cantilevered manner so as to be rotatable on the front wall 30 side via the bearing 18, and one end side protrudes out of the housing from the front wall 30, like the rotary shaft 9 of the rotary cutter 8. Therefore, it is connected to an electric motor 20 for a feed mechanism via a speed reducer 19 different from the crushing mechanism 5.

スクリュー17の自由端は、下半の断面がU字状の樋形の保持板35で回転自在に支持され、スクリュー17と突条15及び保持板35は、図3に示すように、背壁25の開口(放出口23)から装置の外へ突出した構造、換言すれば、背壁25を貫通してハウジング33の外まで延出された自由端構造を有している。   The free end of the screw 17 is rotatably supported by a hook-shaped holding plate 35 having a U-shaped cross section in the lower half, and the screw 17, the protrusion 15 and the holding plate 35 are connected to the back wall as shown in FIG. It has a structure projecting out of the apparatus from the 25 openings (discharge port 23), in other words, a free end structure that extends through the back wall 25 and out of the housing 33.

回転カッター駆動用の電動機13とスクリュー駆動用の電動機20とは制御装置14,21により、それぞれ独立した制御が行なわれる。   The electric motor 13 for driving the rotary cutter and the electric motor 20 for driving the screw are controlled independently by the control devices 14 and 21, respectively.

本実施形態において、2つの電動機13、20および減速機14、21の配設位置は、細断・破砕のために回転カッター8が回転するとき、送り機構6により破砕対象物1が破砕機構5に供給される方向(図3における矢印方向)側に設けられる。すなわち、図3においては、ハウジング前壁30が破砕対象物1が送られる側となり、前壁30側に電動機13、20が取付けられている。   In the present embodiment, the arrangement positions of the two electric motors 13 and 20 and the speed reducers 14 and 21 are such that when the rotary cutter 8 is rotated for shredding and crushing, the crushing object 1 is crushed by the feed mechanism 6. Is provided on the side (in the direction of the arrow in FIG. 3). That is, in FIG. 3, the housing front wall 30 is the side on which the object 1 to be crushed is sent, and the electric motors 13 and 20 are attached to the front wall 30 side.

このようにハウジング33の上部開口のほぼ全面にわたって、破砕機構の刃先26と固定刃7と送り機構の突条15とが配されている破砕部3においては、ホッパー2から投入された破砕対象物1が破砕機構5側に落下したときは、回転軸9の回転によって回転刃の刃先26が固定刃7と噛み合わされるごとに、これらの刃の間に挟まれてくる破砕対象物1を協働して細断する。このとき、破砕対象物1の多くは、数十cm余の長さの切削屑がカールして相互に絡み合った状態にあるので、破砕対象物1の一部が回転刃の回転によって細断されると破砕対象物1の残余の部分が、回転刃と固定刃7と噛み合い部分に引き込まれ、順次、このような作用を順次繰返して、破砕対象物が数cmの長さの破砕物、或いは、破砕物相互が絡み合わない程度の長さの破砕物に細断される。   Thus, in the crushing part 3 where the cutting edge 26 of the crushing mechanism, the fixed blade 7 and the protrusion 15 of the feed mechanism are arranged over almost the entire upper opening of the housing 33, the crushing object introduced from the hopper 2 is provided. When 1 falls to the crushing mechanism 5 side, every time the cutting edge 26 of the rotary blade is engaged with the fixed blade 7 by the rotation of the rotary shaft 9, the crushing object 1 sandwiched between these blades is cooperated. Work and shred. At this time, most of the objects 1 to be crushed are in a state in which cutting wastes of a length of several tens of centimeters are curled and entangled with each other, so that a part of the object 1 to be crushed is shredded by rotation of the rotary blade. Then, the remaining part of the object 1 to be crushed is drawn into the meshing part of the rotary blade and the fixed blade 7, and the above action is sequentially repeated in order, and the object to be crushed has a length of several centimeters, or The shredded material is shredded to a length that does not allow the shredded materials to be entangled with each other.

また、ホッパー2から投入された破砕対象物1が送り機構側6に落下したときは、送り機構6が、回転カッターの回転軸と平行でかつ、回転カッターの横方向に隣接して設けられているので、送り機構6のスクリュー17の回転と突条15の働きにより、破砕対象物1は、直ちに、破砕機構5に送られ、上述と同様にして破砕機構で細断される。   When the crushing object 1 thrown in from the hopper 2 falls to the feed mechanism side 6, the feed mechanism 6 is provided in parallel with the rotation axis of the rotary cutter and adjacent to the lateral direction of the rotary cutter. Therefore, the crushing object 1 is immediately sent to the crushing mechanism 5 by the rotation of the screw 17 of the feed mechanism 6 and the action of the ridges 15 and is shredded by the crushing mechanism in the same manner as described above.

このようにして、ホッパー2から投入された破砕対象物1は、ハウジング33の開口のどの位置に落下しても、逐次、破砕機構5に送り込まれ、該破砕機構5で、細かく切断或いは剪断され、搬送や脱油処理を容易にする大きさに破砕される。破砕された後の破砕物は、排出シュート4から排出され、収集トレー22に集められて次の処理工程に送り出すことができる。   In this way, the crushing object 1 thrown in from the hopper 2 is sequentially sent to the crushing mechanism 5 regardless of the position of the opening of the housing 33, and is finely cut or sheared by the crushing mechanism 5. It is crushed to a size that facilitates transport and deoiling. The crushed material after being crushed can be discharged from the discharge chute 4, collected in the collection tray 22, and sent out to the next processing step.

また、破砕部3のハウジングの背壁25に設けられた放出口23は、破砕部3に投入された破砕対象物が破砕機構5で破砕処理をするのには大きすぎるときや、送り機構6から破砕機構5に供給される破砕対象物1の量が破砕機構5の単位時間あたりの破砕処理能力と比較して多量に供給されたとき、或いは、何らかの原因によって回転カッター8や固定刃7等の破砕機構5に過大な負荷がかかるときに、この放出口23から過剰な破砕対象物1を未破砕のまま放出できるようにしている。   Further, the discharge port 23 provided in the back wall 25 of the housing of the crushing unit 3 is too large for the crushing object put into the crushing unit 3 to be crushed by the crushing mechanism 5 or the feed mechanism 6. When the amount of the crushing object 1 supplied from the crushing mechanism 5 to the crushing mechanism 5 is supplied in a large amount as compared with the crushing capacity per unit time of the crushing mechanism 5, or for some reason, the rotary cutter 8 or the fixed blade 7 etc. When an excessive load is applied to the crushing mechanism 5, the excessive crushing object 1 can be discharged from the discharge port 23 without being crushed.

すなわち、図2及び図3において示すように、ホッパー2から破砕部3に送り込まれた破砕対象物のうち、固定刃7と回転刃の刃先26との間に直接に取り込まれた破砕対象物1は、回転する刃先26によって細かく刻まれたり、刻まれた細片の相互作用などによって圧壊、破砕されたりする。   That is, as shown in FIG. 2 and FIG. 3, among the crushing objects sent from the hopper 2 to the crushing unit 3, the crushing object 1 directly taken in between the fixed blade 7 and the cutting edge 26 of the rotary blade. Is chopped finely by the rotating blade edge 26, or is crushed or crushed by the interaction of the chopped pieces.

また、直接に固定刃7に至らなかった破砕対象物1も、破砕対象物同士の絡み合いや、送り機構6や、回転刃16の作用によって破砕部3内で動かされながら、次々に回転してくる回転刃の刃先26によって固定刃7との間に引き込まれて、順次細断・破砕され、破砕された破砕物は、排出シュート4を経て、破砕装置の外へ排出される。   Moreover, the crushing object 1 that did not reach the fixed blade 7 directly rotates while being moved in the crushing part 3 by the entanglement between the crushing objects, the feeding mechanism 6 and the action of the rotary blade 16. The crushed material, which is drawn between the stationary blade 7 by the cutting edge 26 of the rotating blade and sequentially shredded and crushed, is discharged to the outside of the crushing device through the discharge chute 4.

回転刃16によるこのような細断・破砕は、破砕対象物1が破砕機構5の全体にわたって供給されれば、軸方向に並設して設けられた多数の回転刃16によって破砕機構5の全体で細断・破砕が行なわれる。ホッパー2から供給された破砕対象物1が、破砕機構5の一部に偏って供給されたときは、送り機構によって、破砕対象物1は、順次軸受側に移動されつつ、破砕機構5で細断・破砕が行なわれる。   Such shredding and crushing by the rotary blade 16 is performed when the crushing object 1 is supplied over the entire crushing mechanism 5, and the whole crushing mechanism 5 is provided by a large number of rotary blades 16 arranged in parallel in the axial direction. Is shredded and crushed. When the crushing object 1 supplied from the hopper 2 is supplied biased to a part of the crushing mechanism 5, the crushing object 1 is moved to the bearing side by the feed mechanism, and then is shredded by the crushing mechanism 5. Cutting and crushing are performed.

図に示すように、回転軸9、スクリューの軸17がほぼ水平な構造の破砕装置においては、ホッパー2から供給された破砕される前の破砕対象物1の水平方向の移動は、絡み合った破砕対象物が順次破砕されるときに引き込まれる以外は、殆どがスクリュー軸17の回転による突条の作用による移動によって、細断・破砕のための破砕物の供給が行なわれる。   As shown in the figure, in the crushing device having a structure in which the rotary shaft 9 and the screw shaft 17 are substantially horizontal, the horizontal movement of the crushing object 1 before crushing supplied from the hopper 2 is entangled crushing. Except for being pulled in when the object is sequentially crushed, the crushed material for shredding / crushing is supplied mostly by the movement of the ridge caused by the rotation of the screw shaft 17.

送り機構6は、破砕部3内での移動が少ない破砕対象物1を、破砕部3内に移動、分散させるための機構であり、減速機19やスクリュー17を介して電動機20で回転駆動される突条15の回転速度を制御装置21で制御することによって、該送り機構6上の破砕対象物1を、スクリュー17や回転カッター8の軸方向に移動、分散させつつ、破砕機構5に破砕対象物1を供給し、より多くの回転カッター8が機能するようにしている。   The feed mechanism 6 is a mechanism for moving and dispersing the object 1 to be crushed in the crushing unit 3 with little movement in the crushing unit 3, and is rotated by an electric motor 20 via a speed reducer 19 and a screw 17. The crushing object 1 on the feed mechanism 6 is moved and dispersed in the axial direction of the screw 17 and the rotary cutter 8 by controlling the rotation speed of the protruding ridge 15 with the control device 21, and crushed by the crushing mechanism 5. The object 1 is supplied so that more rotary cutters 8 function.

このような破砕部3の機能によって、ホッパー2から供給され、破砕機構5の回転カッター8の上に直接に落下せずに送り機構6部分に落下した破砕対象物1や破砕機構5で直ちに細断・破砕されずに破砕機構5部に滞留する破砕対象物1も、すべてが送り機構6の作用によって、前壁30、或いは後壁25方向に移動されながら、順次、破砕機構5の回転刃の刃先26に送り込まれて細断・破砕される。   Due to the function of the crushing unit 3, the crushing object 1 or the crushing mechanism 5 that is supplied from the hopper 2 and does not fall directly on the rotary cutter 8 of the crushing mechanism 5 but falls on the feeding mechanism 6 part is immediately reduced. The crushing object 1 that stays in the crushing mechanism 5 part without being cut or crushed is also moved in the direction of the front wall 30 or the rear wall 25 by the action of the feed mechanism 6, and the rotary blades of the crushing mechanism 5 sequentially. It is sent to the blade edge 26 and shredded and crushed.

この場合に、細断・破砕された後の破砕物の大きさは、回転刃16の厚み(軸方向の幅)で決まり、旋盤の切削によって生じる螺旋状の切削屑を細断・破砕する場合には、例えば、回転刃の厚みを約20mm程度にすると、収集トレー22に集められた後の切削物の集成・搬送処理、後処理加工が容易になる。   In this case, the size of the crushed material after being shredded and crushed is determined by the thickness of the rotary blade 16 (width in the axial direction). For example, when the thickness of the rotary blade is about 20 mm, assembly / conveying processing and post-processing of the cut material after being collected on the collection tray 22 become easy.

破砕対象物1の細断・破砕の能力は、回転刃16の円周上に配された刃先26のピッチ、回転刃の厚み、回転カッター8の回転速度によって決まるが、破砕対象物1は対象物にかかる重力や多くの破砕対象物同士の絡みによって、回転刃16に取込まれるので、破砕対象物1が固定刃7や回転刃の刃先26に取込まれる時間以上に速く回転させてもカッターは機能しない。   The shredding / crushing ability of the crushing object 1 is determined by the pitch of the cutting edge 26 arranged on the circumference of the rotary blade 16, the thickness of the rotary blade, and the rotational speed of the rotary cutter 8. Since it is taken in by the rotary blade 16 due to the gravity applied to the object and the entanglement between many crushing objects, even if the crushing object 1 is rotated faster than the time taken by the fixed blade 7 or the cutting edge 26 of the rotating blade. The cutter does not work.

回転刃16は破砕対象物1の大きさや質量、回転カッター8に対する供給速度との関係に応じた最適の速さで制御して回転させるのが望ましい。   The rotary blade 16 is desirably controlled and rotated at an optimum speed in accordance with the relationship between the size and mass of the object 1 to be crushed and the supply speed to the rotary cutter 8.

また、回転カッター8の駆動は、一部の回転刃16だけで破砕対象物1を細断・破砕するよりも、破砕対象物1を回転カッター8全体に分散させて、軸上に取付けられた多数の回転刃16を機能させ、破砕処理する方が細断・破砕の効率が向上するので、送り機構6の制御と回転カッター8の制御とを関連付けて制御するのが好ましい。   Moreover, the drive of the rotary cutter 8 was mounted on the shaft by dispersing the crushing object 1 over the entire rotary cutter 8 rather than shredding and crushing the crushing object 1 with only some rotary blades 16. It is preferable to control the feed mechanism 6 and the rotary cutter 8 in association with each other since the efficiency of shredding and crushing is improved by causing a large number of rotary blades 16 to function and crushing.

図5は、このような回転カッター8及びスクリュー17の回転の運転状況の例を示すタイムチャートである。   FIG. 5 is a time chart showing an example of the operation state of the rotation of the rotary cutter 8 and the screw 17.

図5において、縦軸は、破砕機構の回転カッター8の破砕方向の回転(正転)と破砕休止の回転(逆転)、送り機構のスクリュー17の供給回転(正転)と放出回転(逆転)、及び、これら回転カッター8とスクリュー17の回転に伴う破砕装置の運転状態を示し、横軸は、時間経過とともに変化する回転カッター8及びスクリュー17の制御の一例並びにそのときの破砕装置の運転作動状態を示している。   In FIG. 5, the vertical axis indicates rotation in the crushing direction of the rotary cutter 8 of the crushing mechanism (forward rotation), rotation of crushing pause (reverse rotation), supply rotation (forward rotation) and discharge rotation (reverse rotation) of the screw 17 of the feed mechanism. The operation state of the crushing apparatus accompanying the rotation of the rotary cutter 8 and the screw 17 is shown, and the horizontal axis represents an example of the control of the rotary cutter 8 and the screw 17 that changes with time and the operation of the crushing apparatus at that time. Indicates the state.

図5において、例えば、破砕対象物1がコンベア27によって運ばれ、ホッパー2に供給され、剪断式破砕装置が起動されると、回転カッター8は図2の矢印で示すように反時計方向に回転(正回転)し、刃先26が固定刃7と協働して破砕対象物1の細断・破砕を開始する。   In FIG. 5, for example, when the object 1 to be crushed is conveyed by the conveyor 27 and supplied to the hopper 2 and the shearing crusher is activated, the rotary cutter 8 rotates counterclockwise as indicated by the arrow in FIG. 2. (Forward rotation), the cutting edge 26 cooperates with the fixed blade 7 to start shredding and crushing of the crushing object 1.

スクリュー17は時計方向に回転(正回転)して、送り機構6に供給された破砕対象物を破砕機構5に送る。破砕機構5では、送り機構6から送られた破砕対象物およびホッパーから供給された破砕対象物1の細断・破砕が継続され、処理された破砕物は排出シュート4に排出される。   The screw 17 rotates clockwise (forward rotation), and sends the crushing object supplied to the feeding mechanism 6 to the crushing mechanism 5. In the crushing mechanism 5, shredding and crushing of the crushing object 1 sent from the feed mechanism 6 and the crushing object 1 supplied from the hopper are continued, and the processed crushing substance is discharged to the discharge chute 4.

このとき、回転カッター8は、起動状態と比較して特に大きな負荷がかかる等、負荷条件に変化がなければ、正回転を継続し定常運転をする。一方、スクリュー17の回転は、例えば、5秒間の供給回転(正転)、数秒の休止、2秒の放出回転(逆転)、数秒の休止、再度、5秒間の供給回転、数秒の休止、2秒の放出回転というような回転と休止のサイクル(以下では、送りサイクルともいう)を繰り返しながら、破砕部3における破砕対象物1の送りと破砕機構5における細断破砕処理の効率の向上を助けるような作動をする(なお、図5では、休止の状態の図示は省略)。   At this time, if there is no change in the load conditions, such as a particularly large load compared to the activated state, the rotary cutter 8 continues normal rotation and performs steady operation. On the other hand, the rotation of the screw 17 is, for example, 5 seconds of supply rotation (forward rotation), several seconds of pause, 2 seconds of discharge rotation (reverse rotation), several seconds of pause, again 5 seconds of supply rotation, several seconds of pause, 2 While repeating a rotation and pause cycle (hereinafter also referred to as a feed cycle) such as a second discharge rotation, it helps to improve the efficiency of the crushing object 3 in the crushing section 3 and the crushing mechanism 5 in the crushing crushing process. The operation is performed as follows (in FIG. 5, the illustration of the resting state is omitted).

破砕機構5による細断・破砕処理において、何らかの原因で回転カッター8に過負荷状態が検出されたとき(図5のP)は、回転カッター8の回転を、例えば、5秒間逆回転させると同時に、スクリュー17の回転を、例えば、15秒間放出回転させる。このとき、回転カッター8は、5秒間逆回転の後は、正回転に戻り細断・破砕処理を再開し、スクリュー17は、15秒間の放出回転の後、数秒の休止を入れて上述した送りサイクルに戻り、起動時と同様な破砕対象物1の細断・破砕処理が再開される。   In the shredding and crushing process by the crushing mechanism 5, when an overload state is detected for some reason (P in FIG. 5), the rotation of the rotary cutter 8 is reversely rotated, for example, for 5 seconds. The rotation of the screw 17 is, for example, released for 15 seconds. At this time, after the reverse rotation for 5 seconds, the rotary cutter 8 returns to the normal rotation and resumes the shredding and crushing process, and the screw 17 is stopped for several seconds after the discharge rotation for 15 seconds, and the above-mentioned feed is performed. Returning to the cycle, the shredding and crushing processing of the crushing object 1 similar to that at the time of activation is resumed.

回転カッター8の回転を、逆回転させると、固定刃7と回転カッターの刃先26は協働できないので、破砕機構5に残っている破砕対象物は、回転カッター8で細断・破砕されることなく、破砕機構5や送り機構6を浮動し、破砕部3内を移動することになる。   If the rotation of the rotary cutter 8 is reversed, the fixed blade 7 and the blade tip 26 of the rotary cutter cannot cooperate, so the crushing object remaining in the crushing mechanism 5 is shredded and crushed by the rotary cutter 8. Instead, the crushing mechanism 5 and the feed mechanism 6 are floated and moved in the crushing section 3.

一方、送り機構6のスクリュー17の回転を、放出回転させたとき、スクリュー17の突条15は、送り機構6にある破砕対象物を、側壁31側、および、前壁30側から背壁25側に移動させる。このとき、放出回転時間が短いときは破砕対象物が破砕機構5の全体にわたって広がり、放出回転時間が長いときは破砕対象物が、背壁25の放出口23から、破砕装置の外に押し出される。   On the other hand, when the rotation of the screw 17 of the feed mechanism 6 is released and rotated, the protrusion 15 of the screw 17 causes the object to be crushed in the feed mechanism 6 to be fed from the side wall 31 side and the front wall 30 side to the back wall 25. Move to the side. At this time, when the discharge rotation time is short, the crushing object spreads over the entire crushing mechanism 5, and when the discharge rotation time is long, the crushing object is pushed out of the crushing device from the discharge port 23 of the back wall 25. .

このとき、破砕部3において浮動している破砕対象物は、回転カッター8への過負荷の原因となっていた破砕対象物等が、送り機構6側に送り出されたり、破砕機構の全面に分散されたり、放出口23から装置の外へ放出されたりするので、回転カッター8或いはスクリュー17にかかる負荷は軽減され、回転カッター8を過負荷状態から開放することができる。   At this time, the object to be crushed floating in the crushing unit 3 is sent to the feeding mechanism 6 side, which is the cause of the overload on the rotary cutter 8, or distributed over the entire surface of the crushing mechanism. Since the load is applied to the rotary cutter 8 or the screw 17, the rotary cutter 8 can be released from the overload state.

なお、放出口23の形成は、背壁25でなくても良いが、スクリュー17の支持を軸受18による片持支持の構造にして、軸受18が形成されていない側の背壁の近傍に過負荷時の原因物の放出口23を形成すれば、過負荷の原因物の放出口23の形成が簡便になり、破砕装置も簡単な構造で、かつ、小型な装置にすることができる。   The discharge port 23 may not be formed on the back wall 25, but the screw 17 is supported in a cantilevered structure by the bearing 18 so that it is excessively adjacent to the back wall on the side where the bearing 18 is not formed. If the discharge port 23 of the causal agent at the time of loading is formed, it becomes easy to form the discharge port 23 of the causative agent of overload, and the crushing apparatus can be a simple structure and a small apparatus.

また、スクリュー17と突条15及び保持板35が背壁15の開口(放出口23)から装置の外へ突出しており、これにより、過剰に供給された破砕対象物や過負荷の原因となる物が破砕機構5に混入したときは、これらの対象物を破砕装置の外へ放出させて装置の保護を図り、或いは、機器の不測の損傷を防止するなど、破砕装置の保守作業の頻度を軽減することもできる。   Further, the screw 17, the ridge 15 and the holding plate 35 protrude from the opening (discharge port 23) of the back wall 15 to the outside of the apparatus, thereby causing excessively supplied crushing objects and overload. When objects are mixed in the crushing mechanism 5, these objects are released outside the crushing device to protect the device, or prevent accidental damage to the equipment. It can also be reduced.

放出口23から放出された未処理の破砕対象物が破砕処理に適さない異物でないときは、破砕対象物は、適宜、ホッパー2に戻され、破砕機構5によって、再度、細断・破砕処理がなされる。   When the unprocessed crushing object discharged from the discharge port 23 is not a foreign object that is not suitable for crushing processing, the crushing object is appropriately returned to the hopper 2, and shredding / crushing processing is again performed by the crushing mechanism 5. Made.

このような破砕処理装置による細断・破砕処理において、破砕機構5に過負荷状態が検出されたとき、これと同時に、送り機構6にも過負荷状態が検出されたとき(図5のQ)或いは、上述した過負荷状態(図5のP)でスクリュー17の回転を、放出回転している間に送り機構6に過負荷状態が検出されたときは、回転カッター8の回転を、例えば、5秒間逆回転させると同時に、スクリュー17の回転を、例えば、15秒間の放出回転させた後に、数秒の休止、5秒間の供給回転、数秒の休止の後に同様な放出、供給回転(過負荷サイクルともいう)を繰り返し行なう。   In shredding and crushing processing by such a crushing apparatus, when an overload state is detected in the crushing mechanism 5, simultaneously with this, an overload state is also detected in the feed mechanism 6 (Q in FIG. 5). Alternatively, when the overload state is detected in the feed mechanism 6 while the rotation of the screw 17 is being rotated in the overload state (P in FIG. 5) described above, the rotation of the rotary cutter 8 is, for example, At the same time as the reverse rotation for 5 seconds, the rotation of the screw 17 is, for example, 15 seconds of discharge rotation, followed by several seconds of pause, 5 seconds of supply rotation, several seconds of pause, and similar discharge, supply rotation (overload cycle) (Also called).

この過負荷サイクルの運転にもかかわらず、送り機構6に、再度、過負荷状態が検出されたときは、過負荷検出がなくなるまで、過負荷サイクルを繰り返し、過負荷検出がなくなったときに、スクリュー17の回転は、上述した送りサイクルに戻る。   In spite of the operation of this overload cycle, when an overload condition is detected again in the feed mechanism 6, the overload cycle is repeated until the overload detection is stopped. The rotation of the screw 17 returns to the feeding cycle described above.

一方、このような送り機構6における過負荷検出に対応した過負荷送りサイクルの運転にも係わらず、破砕機構5での過負荷検出も続くとき(図5のS)は、回転カッター8の回転も、再び、5秒間逆回転させると同時に、送り機構6は、過負荷サイクル運転を続け、破砕機構5及び送り機構6における過負荷検出がなくなったとき(図5のR)に、起動時と同様な運転、すなわち、回転カッター8は、正回転に戻り、スクリュー17は、上述した送りサイクルの供給、放出の回転に戻って、破砕対象物1の細断・破砕処理が進められる。   On the other hand, when the overload detection in the crushing mechanism 5 continues despite the operation of the overload feed cycle corresponding to the overload detection in the feed mechanism 6 (S in FIG. 5), the rotation of the rotary cutter 8 At the same time, the feed mechanism 6 continues the overload cycle operation at the same time as the reverse rotation again for 5 seconds, and when the overload detection in the crushing mechanism 5 and the feed mechanism 6 disappears (R in FIG. 5), The same operation, that is, the rotary cutter 8 returns to the normal rotation, and the screw 17 returns to the above-described feed cycle and supply rotation, and the shredding and crushing processing of the crushing object 1 proceeds.

上述のような破砕機構5における回転カッター8の回転の設定時間や回転数の制御、送り機構6におけるスクリュー17の回転数や送りサイクル時間、過負荷サイクル時間の設定や制御は、ホッパー2に供給される破砕対象物1の種類、その長さや厚さ、時間あたりの破砕対象物の供給量等によって異なる。これらは、供給された破砕対象物1が破砕装置によって、効率よく細断・破砕処理されるように、破砕機構5や送り機構6の作動を、それぞれの回転方向、サイクル時間、休止時間等の時間値で見定め、定められた時間を制御装置14、21にセットすることによって実現できる。   Control of setting time and rotation speed of the rotary cutter 8 in the crushing mechanism 5 as described above, and setting and control of rotation speed, feed cycle time, and overload cycle time of the screw 17 in the feed mechanism 6 are supplied to the hopper 2. It differs depending on the type of the object 1 to be crushed, its length and thickness, the supply amount of the object to be crushed per time, and the like. These are the operations of the crushing mechanism 5 and the feed mechanism 6 such as the rotation direction, cycle time, and rest time so that the supplied crushing object 1 is efficiently shredded and crushed by the crushing device. This can be realized by determining the time value and setting the determined time in the control devices 14 and 21.

また、回転カッター8の作動時間設定や送りサイクル時間、過負荷サイクル時間の設定は、同じ破砕対象物1については、同じ値を使用することができるので、工場における特定の工作機械の側に設置するなど破砕対象物1の性質が殆ど変わらないような場所に設置するときは、一度の時間セットで制御の設定を済ますことができる。   Moreover, since the same value can be used about the same crushing object 1 about the setting of the operation time setting of a rotary cutter 8, a feed cycle time, and an overload cycle time, it installs in the side of the specific machine tool in a factory. When installing in a place where the properties of the object 1 to be crushed do not change, such as when performing control, the control settings can be completed in one time set.

例えば、本装置を工場に設置された旋盤を中心とする工作機械による切削加工時に生じるカール状の長い切削屑のように、特定の形状の破砕対象物が多量に排出される場所においては、装置の制御時間を一定にして使用できる簡易な構造の剪断式破砕装置として個々の工作機械の下やその側の小さな空間に設置し、効率の良く、長い切削屑を細断・破砕処理し、搬送や次の処理加工が容易な形状と寸法の破砕物にすることができる。   For example, in a place where a large amount of crushing objects of a specific shape are discharged, such as curled long cutting waste generated when cutting with a machine tool centered on a lathe installed in a factory, this device As a shear-type crushing device with a simple structure that can be used with a constant control time, it is installed in the small space under or on the side of each machine tool, and efficiently cuts and crushes long cuttings and conveys them. Or a crushed material having a shape and size that can be easily processed.

このようにして、本発明の剪断式破砕装置では、装置の運転の中断を極力減らして、自動的に破砕対象物の処理に適した大きさに細断・破砕され、破砕物が排出シュートから排出される。   Thus, in the shearing type crushing device of the present invention, the interruption of the operation of the device is reduced as much as possible, and the shredded material is automatically shredded and crushed into a size suitable for the processing of the crushing object. Discharged.

また、本発明の剪断式破砕装置は、送り機構のスクリュー17と破砕機構5とを横に並置することにより、平断面が最も小さな面の破砕部とすることができ、従来の同種の装置に比較して、破砕装置が、一層、簡単にかつ小型になり、旋盤を主体とする工作機械の切削加工によって生成された切削屑を効率良く取り込み、細かく破砕して破砕物の搬送や二次処理を容易にし、工作機械間の限られた小さなスペースでも適宜、設置でき、従来と比較して切削屑の処理を簡便化した破砕装置を提供することができる。   Moreover, the shearing type crushing apparatus of the present invention can make the crushing part having the smallest plane cross section by juxtaposing the screw 17 of the feeding mechanism and the crushing mechanism 5 side by side. Compared to this, the crushing device becomes even simpler and more compact. It efficiently captures the cutting waste generated by the cutting of a machine tool mainly composed of a lathe, finely crushes it, and transports the crushed material and performs secondary processing. It is possible to provide a crushing apparatus that can be easily installed even in a limited small space between machine tools, and that has simplified the processing of cutting scraps as compared with the prior art.

以上で実施形態の図に基づく説明を終えるが、本発明の態様はこれら実施形態に限られるものではない。   Although the description based on the drawings of the embodiments is finished as described above, the aspect of the present invention is not limited to these embodiments.

例えば、図の実施形態では回転カッター8の回転軸9及びスクリュー17を水平に配置したが、これらの軸は傾斜して配置しても良い。特に、スクリュー17が軸受18側から放出口23に向かって下降するように傾斜しているときは、過負荷の原因物質は、突条15の作用のみならず重力の作用によっても放出口側に送られるので、異常運転の原因物質の除去、放出機能が高まる。   For example, in the illustrated embodiment, the rotary shaft 9 and the screw 17 of the rotary cutter 8 are disposed horizontally, but these shafts may be inclined. In particular, when the screw 17 is inclined so as to descend from the bearing 18 toward the discharge port 23, the overload-causing substance is caused not only by the action of the ridge 15 but also by the action of gravity on the discharge port side. Since it is sent, the function of removing and releasing the causative substance of abnormal operation is enhanced.

また、スクリュー17の回転方向と破砕対象物2の移動の方向は、スクリュー17に形成されている突条15の向きによって異なる。破砕機構5による破砕処理が行なわれる正回転時には、スクリュー17による破砕対象物1の移動が破砕機構から離れる側の回転になる方が好ましいともいえるが、この回転方向も、回転カッター8やスクリュー17の軸の傾きや固定刃7の位置、突条15の向きとの関係も加味しながら、処理する破砕対象物1に最も適した軸の傾きと回転方向が選択され、これに応じて破砕装置の機構が決定される。   Further, the direction of rotation of the screw 17 and the direction of movement of the crushing object 2 differ depending on the direction of the ridge 15 formed on the screw 17. At the time of forward rotation in which the crushing process is performed by the crushing mechanism 5, it can be said that it is preferable that the movement of the crushing object 1 by the screw 17 is a rotation on the side away from the crushing mechanism. In consideration of the relationship between the inclination of the shaft, the position of the fixed blade 7 and the direction of the ridges 15, the most suitable inclination and rotation direction of the shaft for the object 1 to be processed are selected. The mechanism is determined.

また、破砕対象物1が多量に供給されたときは、回転カッター8の回転速度やスクリュー17の回転速度を制御したり、回転カッター8の回転速度とスクリュー17の回転速度とを関連付けて制御したりしても良い。さらにまた、送り機構6も、ホッパー2に供給される破砕対象物1の量や破砕機構5に残留する破砕対象物1の量や破砕機構5における分散状態をセンサ(図示省略)で検出しながらスクリュー17の回転速度を制御装置21で決定し、破砕対象物1が破砕機構5全体に分散されながら細断・破砕処理されるようにスクリュー17の回転制御を制御装置21によって制御するようにしても良く、送り機構の突条の形成も、破砕対象物の種類によっては、部分的に不連続であったり、螺旋のピッチや突条の高さや幅が異ならしても良い等、剪断式破砕装置の全体構成等についても、本発明の趣旨を逸脱しない範囲で適宜変更可能である。   When a large amount of the crushing object 1 is supplied, the rotational speed of the rotary cutter 8 and the rotational speed of the screw 17 are controlled, or the rotational speed of the rotary cutter 8 and the rotational speed of the screw 17 are associated with each other. You may do it. Furthermore, the feed mechanism 6 also detects the amount of the crushing object 1 supplied to the hopper 2, the amount of the crushing object 1 remaining in the crushing mechanism 5, and the dispersion state in the crushing mechanism 5 with a sensor (not shown). The rotation speed of the screw 17 is determined by the control device 21, and the rotation control of the screw 17 is controlled by the control device 21 so that the object 1 to be crushed is shredded and crushed while being dispersed throughout the crushing mechanism 5. For example, depending on the type of object to be crushed, the ridges of the feed mechanism may be partially discontinuous, the helical pitch and the height and width of the ridges may be different, etc. The overall configuration of the apparatus can be changed as appropriate without departing from the spirit of the present invention.

本発明の実施形態に係る剪断式破砕装置を示す部分切り欠きの正面図である。It is a front view of the partial notch which shows the shearing type crushing apparatus which concerns on embodiment of this invention. 図1の破砕部の拡大断面図である。It is an expanded sectional view of the crushing part of FIG. 本発明の剪断式破砕装置の実施形態を示す要部を切り欠いた平面図である。It is the top view which notched the principal part which shows embodiment of the shearing-type crushing apparatus of this invention. 本発明の実施形態に係る剪断式破砕装置の背面図である。It is a rear view of the shearing type crushing apparatus which concerns on embodiment of this invention. 本発明の実施形態に係る剪断式破砕装置の運転状況の一例を示すタイムチャートである。It is a time chart which shows an example of the operating condition of the shearing type crushing apparatus which concerns on embodiment of this invention.

符号の説明Explanation of symbols

1 破砕対象物
2 ホッパー
3 破砕部
4 排出シュート
5 破砕機構
6 送り機構
7 固定刃
8 回転カッター
9 回転軸
10、11、18 軸受
12、19 減速機
13、20 電動機
14、21 制御装置
15 突条
16 回転刃
17 スクリュー
23 放出口
25 背壁
26 (回転刃の)刃先
28 カラー
30 前壁
31,32 側壁
33 ハウジング
35 保持板
DESCRIPTION OF SYMBOLS 1 Crushing object 2 Hopper 3 Crushing part 4 Discharge chute 5 Crushing mechanism 6 Feeding mechanism 7 Fixed blade 8 Rotating cutter 9 Rotating shaft 10, 11, 18 Bearing 12, 19 Reducer 13, 20 Electric motor 14, 21 Controller 15 Projection 16 Rotating blade 17 Screw 23 Discharge port 25 Back wall 26 Cutting edge 28 (of rotating blade) Collar 30 Front wall 31, 32 Side wall 33 Housing 35 Holding plate

Claims (7)

回転刃を軸方向に並設し、破砕対象物を細断するようにした回転カッターを有する破砕機構と、該破砕機構に破砕対象物を供給補助する送り機構とを備え、該送り機構は、回転カッターの回転軸と平行でかつ、回転カッターの横方向に隣接して設けられ、外周に突条を螺旋状に有するスクリューと、破砕機構にかかる破砕負荷に応じてスクリューの回転を制御する制御装置とを有している剪断式破砕装置。   A crushing mechanism having a rotating cutter in which rotary blades are arranged in parallel in the axial direction and shred the object to be crushed, and a feed mechanism for assisting the supply of the object to be crushed to the crushing mechanism, A screw parallel to the rotation axis of the rotary cutter and adjacent to the horizontal direction of the rotary cutter and having a spiral spiral on the outer periphery, and a control for controlling the rotation of the screw according to the crushing load applied to the crushing mechanism A shearing crushing device. 回転刃を軸方向に並設し、破砕対象物を細断するようにした回転カッターを有する破砕機構と、該破砕機構に破砕対象物を供給補助する送り機構とを備え、該送り機構は、回転カッターの回転軸と平行でかつ、回転カッターの横方向に隣接して設けられ、外周に突条を螺旋状に有するスクリューと、破砕機構にかかる破砕負荷に応じてスクリューを正方向の回転または逆方向の回転に切り替えて回転させる制御装置とを有している剪断式破砕装置。   A crushing mechanism having a rotating cutter in which rotary blades are arranged in parallel in the axial direction and shred the object to be crushed, and a feed mechanism for assisting the supply of the object to be crushed to the crushing mechanism, A screw that is provided parallel to the rotation axis of the rotary cutter and adjacent to the horizontal direction of the rotary cutter and has a spiral spiral on the outer periphery, and a screw that rotates in the positive direction according to the crushing load applied to the crushing mechanism A shearing crushing device having a control device that switches to rotation in the reverse direction to rotate. 前記送り機構のスクリューが、破砕対象物の供給進行方向前側の壁面に片持ち支持され、前記破砕機構は前記回転カッターの回転刃に対向して該回転刃に協働する固定刃を有していることを特徴とする請求項1または請求項2記載の剪断式破砕装置。   The screw of the feed mechanism is cantilevered on the front wall of the crushing object in the direction of supply, and the crushing mechanism has a fixed blade that faces the rotary blade of the rotary cutter and cooperates with the rotary blade. The shear type crushing apparatus according to claim 1 or 2, wherein the shear type crushing apparatus is provided. 前記送り機構が、スクリューを軸支する軸受を設けた壁面と反対側の自由端部の壁面において破砕対象物の放出口を有していることを特徴とする請求項3に記載の剪断式破砕装置。   The shearing-type crushing according to claim 3, wherein the feeding mechanism has a discharge port for a crushing object on a wall surface at a free end opposite to a wall surface provided with a bearing for pivotally supporting a screw. apparatus. 前記スクリューの回転を制御するスクリューの制御装置は、予め設定された時間サイクルに従ってスクリューの回転を切り替え制御するようにしたことを特徴とする請求項1乃至4のいずれか1項に記載の剪断式破砕装置。   The shear control system according to any one of claims 1 to 4, wherein the screw control device for controlling the rotation of the screw switches and controls the rotation of the screw according to a preset time cycle. Crushing equipment. 複数の回転刃を軸方向に並設して破砕対象物を細断するようにした回転カッターを有する破砕機構において、該回転カッターの回転を制御する制御装置は、破砕対象物の負荷に応じて回転カッターの回転を制御するようにしたことを特徴とする請求項1乃至5のいずれか1項に記載の剪断式破砕装置。   In the crushing mechanism having a rotary cutter in which a plurality of rotary blades are arranged in parallel in the axial direction to shred the object to be shredded, the control device for controlling the rotation of the rotary cutter is in accordance with the load on the object to be shredded. The shear type crushing apparatus according to any one of claims 1 to 5, wherein the rotation of the rotary cutter is controlled. 前記スクリューの回転を制御するスクリューの制御装置は、破砕部に供給される破砕対象物の量に応じてスクリューの回転方向および回転速度を制御するようにしたことを特徴とする請求項1乃至6のいずれか1項に記載の剪断式破砕装置。   The screw control device for controlling the rotation of the screw controls the rotation direction and the rotation speed of the screw in accordance with the amount of the object to be crushed supplied to the crushing section. The shearing type crushing apparatus according to any one of the above.
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JP4574604B2 (en) * 2006-10-06 2010-11-04 遠藤工業株式会社 Shearing crusher
CN113413814B (en) * 2021-07-12 2022-09-23 临沭县润雨食品有限公司 Crushed aggregates agitated vessel is used in agricultural product deep-processing

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56151731U (en) * 1980-04-14 1981-11-13
JPH06134338A (en) * 1992-10-20 1994-05-17 Ootsuka Tec:Kk Machine for reducing volume of metallic swarf

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56151731U (en) * 1980-04-14 1981-11-13
JPH06134338A (en) * 1992-10-20 1994-05-17 Ootsuka Tec:Kk Machine for reducing volume of metallic swarf

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