JP4576057B2 - Panel mounting structure - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an attachment structure that allows a panel such as a solar panel to be easily attached to a new exterior material (roof, wall), an existing exterior material (roof, wall), or the like.
[0002]
[Prior art]
Conventionally, when a solar power generation system is attached to an exterior such as a roof, generally a building material integrated type or a pedestal installation type has been mainstream.
[0003]
[Problems to be solved by the invention]
However, the building material integrated type can be attached only at the time of new construction, and cannot be retrofitted. In addition, since the gantry installation type installs and installs a gantry on the roof, it is difficult to ensure waterproofness and operability during construction.
[0004]
[Means for Solving the Problems]
In order to eliminate such drawbacks, the present invention eliminates the drawbacks of the fixing member formed from a horizontal fixing surface, a rising surface protruding upward from the tip of the fixing surface, a vertical flat insertion piece, and a middle of the insertion piece. A mounting member formed from a mounting surface protruding outward and a locking surface protruding from both ends outward, a horizontal cover decorative surface, and both end edges of the cover decorative surface inward It consists of a locking and cover member formed from a protruding lower surface and a locking groove formed from the lower surface and the cover decorative surface, and the fixing surface of the fixing member is inserted into the joint portion gap of the exterior material, and the opposite joint portion also fixed by inserting the fixing surface of the other of the fixing member in the gap, and insert the locking grooves of the locking or cover member to the locking surface of the mounting member, the mounting panels mounted member surface and the locking Insert into the space between the faces, then fold down the cover decorative face part at the lower end of the locking and cover member There is provided a panel mounting structure for fixing a panel Te.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, a panel mounting structure according to the present invention will be described in detail with reference to the drawings. FIG. 1A (end view) and FIG. 1B (partially cutaway perspective view) are explanatory views for explaining a construction state of the panel mounting structure according to the present invention. 2 is an explanatory view showing the waterproof joint material A, FIGS. 3A to 3C are cross-sectional views explaining the exterior material B, FIGS. 4A to 4C, FIGS. 5A and 5B. Is an explanatory view showing the construction sequence of the waterproof joint material A and the exterior material B, FIGS. 6A to 6D are explanatory views showing a fixing and mounting member E composed of a fixing member E1 and a mounting member E2, FIG. (A), (b) is explanatory drawing which shows the fixed and mounting member E, FIG. 8 (a)-(d) ((c) figure is a sectional view on the aa line of (b) figure, (d) figure. (B) is a cross-sectional view taken along the line bb in FIG. 9, FIGS. 9A to 9D ((a) is a cross-sectional view taken along the line cc in FIG. 8B, and FIG. (b) dd section sectional view) is an explanatory view showing the locking and cover member F, and FIGS. 10 (a) to 10 (d) to 12 (a) to 12 (d) are end views showing the construction state. . Further, α indicates a base, and β indicates a fixture such as a nail. Note that H is a panel, which is a solar panel, a hot water panel, a snow melting device, a snow stopper, a snowfall prevention material, a billboard for advertising, and the like. The following describes the case where the panel H is a solar panel.
[0006]
The base α indicates a wooden base composed of a rafter 1, a field plate 2, and a waterproof sheet 3 (indicated by a one-dot chain line) as shown in FIG. That is, it is a base α having a general structure in which a base plate 2 is laid on the rafter 1 and a waterproof sheet 3 is disposed on the base plate 2. In addition, as base α, H-shaped steel, I-shaped steel, grooved steel, lightweight grooved steel, lip groove shaped steel, equilateral angled steel, unequal angled angled steel, square steel (square pipe), round steel (circular pipe), It is also possible to use a steel base using, for example. Of course, in the case of the renovated roof, the existing roof (not shown) such as a new roof tile or a tile rod is included in these.
[0007]
For example, as shown in FIG. 2, the waterproof joint material A is formed by forming the same type of material as the metal exterior material C by an equivalent molding method. The materials include metal materials (for example, stainless steel, iron, aluminum, copper, titanium, aluminum / zinc alloy plated steel plates, galvalume steel plates, enamel steel plates, clad steel plates, laminated steel plates (vinyl chloride steel plates, etc.), sandwich steel plates (damping steel plates, etc.) Etc.), or synthetic resin materials (plastics), ceramic materials, ceramic materials, etc., which are formed through roll molding, extrusion molding, injection molding, press molding, and the like.
[0008]
That is, as shown in FIGS. 2A and 2B, the waterproof joint material A is bent on the back surface side of the lining portion 4 that contacts the back surface 11 of the metal exterior material D and the bottom side of the lining portion 4. It is formed from a collar portion 5 and a rain return portion 6 formed by bending the upper side of the lining portion 4 to the surface side, and both side edges of the lining portion 4 are folded back to the surface side in the width direction. The locking portion 7 is formed from an extension portion 8 whose tip protrudes inward, and a locking tongue piece 9 whose tip extends to the vicinity of the center of the mating portion 4. Further, the ledge portion 4 is formed with a protruding portion 4a protruding upward to improve the strength and the waterproof property. Of course, when the waterproof joint material A is used alone, it functions as a joint for connecting the exterior materials C together. 7a is a packing material, which is formed to improve waterproofness.
[0009]
Note that this end face shape can be made substantially the same not only from the lining portion 4 but also from the collar portion 5 to the rain return portion 6. That is, the waterproof joint material A can be continuously formed by roll forming or the like, and continuously produced by subsequent cutting, pressing, or the like.
[0010]
As shown in FIG. 1A, the locking tongue piece 9 is for fitting and locking the connecting pieces 20 provided at both ends of the decorative surface 10 of the metal exterior material D.
[0011]
The metal exterior material C shown as a representative example of the exterior material B is as shown in FIGS. 3A and 3B. For example, a metal plate (color steel plate, copper plate, aluminum plate, titanium plate, stainless steel plate, Sandwich steel plates, clad steel plates, etc.) formed by roll forming, press forming, extrusion forming, etc., ceramic materials, or synthetic resin materials (plastics). Of course, the exterior material B can be used only by the metal exterior material C from which the backing material D is deleted. In addition, the shape of the covering includes a covering material for a side wall, a tile, a new roof tile, a slate-based exterior material, a press-molded exterior material, and the like.
[0012]
More specifically, the metal exterior material C is in the shape of a long plate, and one side edge in the width direction is bent into a substantially U shape on the lower side of the decorative surface 10, that is, on the back surface 11 side. The male connecting portion is formed from an insertion edge 13 projecting inwardly at the lower end of the stepped decorative surface 12 and a hook groove 14 formed in a substantially U shape from the decorative surface 10, the stepped decorative surface 12, and the insertion edge 13. 15 is formed.
[0013]
Further, the other end of the decorative surface 10 is connected to a fitting groove 16 that is bent to the upper side of the decorative surface 10 and has a substantially U-shaped cross section to be fitted with the insertion edge 13 and the tip of the fitting groove 16. A female connection from a fitting edge 17 folded back in a letter shape and a fixed piece 18 that is bent downward at the tip of the fitting edge 17 and bent outward in an L shape substantially parallel to the decorative surface 10. The part 19 is formed.
[0014]
Further, as shown in FIG. 1 (a), connecting pieces 20 that are bent in a goby shape on the back surface 11 side are formed on both side edges in the longitudinal direction of the decorative surface 10, respectively. In order to strengthen the strength in the longitudinal direction and prevent rainwater from the outside from entering the inside due to capillary action, the recesses 21 and 22 are formed on the insertion edge 13 and the fitting edge 17. ing.
[0015]
Moreover, the protruding edge 23 is formed in the fitting edge 17, and when this protruding line 23 is constructed as shown in FIG.3 (c), it functions as a waterproof layer and an airtight layer.
[0016]
The backing material D functions as a heat insulating material, a sound absorbing material, a cushioning material, a fireproof material, a dew condensation prevention material, etc., and is made of nonwoven fabric, synthetic resin foam (eg, PEF (polyethylene foam), etc.), rock wool, tex ( Soft fiber board), rubber sheet, resin sheet, and the like.
[0017]
An example of the backing material D is a non-woven fabric, which is a cloth in which various fibers are bonded with an adhesive or the like, unlike a conventional method in which warp yarns and weft yarns are crossed to form fibers. This cloth first has fibers that cross in parallel, or a thin felt that is randomly arranged is bonded with an adhesive, or another thermoplastic fiber is mixed in the main fiber state, It is made by melting by heating and pressing and bonding them together. In general, it is used as plastic reinforcement, leather fabric, felt, etc.
[0018]
Examples of the material include a sheet-like material made of polyester, nylon, vinylon, boron, carbon, alumina, silicon carbide, aramid, glass, or the like.
[0019]
The adhering method is performed through an adhesive, heat fusion, etc., and as the adhesive, a natural curable adhesive, a room temperature curable adhesive, a thermosetting adhesive, an ultraviolet curable adhesive, a reaction It is composed of at least one of a curable adhesive, and a synthetic resin adhesive such as epoxy resin, phenol resin, urethane resin, vinyl resin, acrylic resin, polyester resin, EVA resin, rubber adhesive, etc. , Oil-based adhesives, and the like.
[0020]
The adhesion is formed on the entire contact surface of the backing material D and the metal exterior material C, or in the form of a line (plural) or a surface (plural) in the horizontal, vertical, and diagonal directions. Of course, when the adhesive is formed on the entire surface, the solid sound generated when it collides with the metal exterior material C itself (the sound that propagates in the air is called air sound) It is attenuated by the synergistic effect of the backing material D, and has the effect of preventing noise from entering the house side.
[0021]
Further, the backing material D can be impregnated, contained, mixed, laminated (single layer or multiple layers), sandwich, etc., and the backing material D itself can be provided with sound insulation properties. It is powdery, sheet-like, etc.
[0022]
Since the transmission loss representing the sound insulation is substantially proportional to the weight per unit area of the wall made of a uniform material, the greater the mass per unit area, the better the sound insulation performance. For this reason, as the sound insulating material formed on the backing material D, a material having a large specific gravity is used.
[0023]
Sound insulation materials include metal powder (lead, iron, copper, brass, etc.), concrete powder, cement powder, glass powder, rubber powder, etc., or metal plate (lead, iron, copper, brass, etc.), concrete plate Cement plate, glass plate, rubber plate, etc., or stone powder, rock powder, gypsum powder, calcium carbonate, calcium silicate, and the like. Of course, a sound insulating sheet material in which these are formed into a sheet shape (bonded with a synthetic resin, an adhesive, or the like) can also be formed as a sound insulating material.
[0024]
Here, the construction method of the waterproof joint material A and the exterior material B will be described with reference to FIGS. 4 (a) to 4 (c), FIGS. 5 (a) and 5 (b). First, as shown in FIG. 4A, the locking tongue piece 9 of the waterproof joint material A is inserted into the connecting piece 20 of the lower exterior material B, and the waterproof joint material A is slid and engaged. As shown in (b), they are connected, and the fixing piece 18 of the exterior material B is fixed to the base α by the fixing device β. Next, as shown in FIG. 4C, the connecting piece 20 of the lower packaging material B on which the waterproof joint material A (not shown) is formed is inserted into the locking tongue piece 9 of the waterproof joint material A and connected. Thereafter, the exterior material B is slid and connected as shown in FIG. 5A, and the fixing piece 18 of the exterior material B is fixed to the base α by the fixture β. By sequentially repeating such steps, the lower packaging material B is constructed.
[0025]
After the construction of the lower packaging material B is completed, the upper packaging material in which a waterproof joint material A (not shown) is formed in the fitting groove 17 of the lower packaging material B as shown in FIG. The insertion edge 13 of the material B is inserted, and the fixing piece 18 of the exterior material B is fixed to the base α by the fixing device β. Thus, as shown in FIG.4 (b), the waterproof joint material A and the exterior | packing material B which were integrated in the one end part are constructed by repeating sequentially, and construction is completed. Of course, starters, arabesques at the eaves, keraba caps at the ends, wings at the ridge, corner ridge covers, troughs, wall holders, etc. are used. In addition, packing materials and caulking materials are used for necessary portions.
[0026]
The attachment member G is formed of a fixing / mounting member E and a locking / covering member F. As the material, a metal material (color steel plate, copper plate, aluminum plate, titanium plate, stainless steel plate, sandwich steel plate, clad steel plate, etc.) etc. formed by roll molding, press molding, extrusion molding, etc., or synthetic resin material (Plastic), etc.
[0027]
The fixing / mounting member E includes a fixing member E1 and a mounting member E2, and is as shown in FIGS. 6 (a) to 6 (d), FIGS. 7 (a) and 7 (b).
[0028]
The fixing member E1 includes a horizontal fixing surface 24, a side surface 25 protruding upward from the tip of the fixing surface 24, a horizontal surface 26 protruding outward from the tip of the side 25, and a tip of the horizontal surface 26 protruding upward. It is formed from the rising surface 27.
[0029]
As shown in FIGS. 10A to 10D, the fixing surface 24 is a portion that is inserted and fixed in the joint gap between the exterior materials B.
[0030]
As shown in FIG. 1A, the side surface 25 and the horizontal surface 26 are formed to form a space in which the side surfaces are brought into contact with each other during construction and into which the insertion piece 28 of the mounting member E2 described later is inserted. The rising surface 27 functions as a base for fixing the mounting member E2 described later.
[0031]
The mounting member E <b> 2 includes two vertical planar insertion pieces 28, a lower surface 29 that protrudes outward from the distal end of the insertion piece 28, a space 30 formed by the insertion piece 28 and the lower surface 29, and a distal end of the lower surface 29. The upper surface 31 projecting inward and the mounting surface 32 formed by the lower surface 29 and the upper surface 31, the rising surface 33 projecting upward from the tip of the upper surface 31, and the tip of the rising surface 33 facing outward. This is formed by a protruding locking surface 34, a mounting groove 35 formed by the upper surface 31, the paddy field, the rising surface 33, and the locking surface 34.
[0032]
The space 30 is a space that forms a terminal block of the panel H.
[0033]
The mounting surface 32 is formed so that the panel H is attached to the exterior material B and the space 30 is formed. If the width of the decorative surface 10 of the exterior material B is X and the width of the fixed surface 24 is Y, the relationship X ≧ Y is established.
[0034]
As shown in FIG. 13A, a locking groove 41 of the locking / cover member F is inserted in the locking surface 34 in the direction of the arrow, and the fixing / mounting member E is fixed to fix the panel H. The part to be formed is formed. FIGS. 13A and 13B are perspective views for explaining the state in which the attachment member G is integrated and the order thereof.
[0035]
The fixing member E1 and the mounting member E2 are formed with a hole 36 and a long hole 37 as shown in FIGS. 7A and 7B, and a fixing device β as shown in FIGS. 13A and 13B. It is formed at an angle at which the sunlight in the area where the panel H is formed can be absorbed most efficiently by being formed so as to be inclined and formed so that the upper end portion is high.
[0036]
As shown in FIGS. 8A to 8D and FIGS. 9A to 9D, the locking and cover member F is used to fix the horizontal cover covering face 38 and the lower end portion of the cover decorative face 38. A cover surface 39, a lower surface 40 projecting inward from both ends of the cover decorative surface 38, a locking groove 41 formed from the lower surface 40 and the cover decorative surface 38, and an end protruding by bending the upper end inward It is formed from the piece 42.
[0037]
Although the fixing and cover surface 39 is not shown in the figure as shown in FIG. 13 (b), it is formed by bending from the dotted line portion of FIG. 13 (a) so that the panel H is not shifted downward after the panel H is formed. To do. The end piece 42 is a portion that functions as a stopper that prevents the locking and cover member F from falling downward.
[0038]
In the case where the height of the space 35 is lower than the height of the step of the roof material B, the length of the panel H is substantially the same as the length of the roof material B and the width is substantially the same as the working width of the roof material B. The upper end portion of the solar panel is formed so as to contact the step of the upper roof material B, and is fixed over the entire surface. Of course, the width of the solar panel is determined by the relationship between the height of the space 35 and the height of the step of the roof material B.
[0039]
Here, the construction method of the panel mounting structure which concerns on this invention is demonstrated using FIG. 10 (a)-(d)-FIG. 12 (a)-(c). First, as shown in FIGS. 10B and 10C, the fixing surface 24 is inserted into the joint gap formed as shown in FIG. 10A to fix the fixing member E1. Thereafter, as shown in FIGS. 10 (d), 11 (a), and 11 (b), the other fixing member E1 is inserted into the joint gap and fixed. Next, as shown in FIG. 11C, the mounting member E2 is inserted and fixed at the best angle with the fixture β.
[0040]
When the fixing of the mounting member E2 is completed, the locking groove 41 is inserted into the locking surface 34 and the mounting member E2 is fixed by the locking and cover member F as shown in FIG. When a plurality of fixing members G are formed, the panel H is inserted into the mounting groove 35 between the fixing members G as shown in FIGS. The panel H is fixed by bending as shown in (b). Of course, wiring is performed each time.
[0041]
What has been described above is one embodiment of the panel mounting structure according to the present invention. The exterior material B is formed as shown in FIGS. 14 (a) to (j), and the fixing and mounting member E is shown in FIG. a) to (j) to FIGS. 20 (a) and 20 (b), and the locking and cover member F is formed as shown in FIGS. 21 (a) to (d) to FIGS. 23 (a) to (d). It can also be formed as shown in FIG.
[0042]
Of course, the panel H can be removed during a period of snow accumulation such as during the winter, and it can also function as a scaffold and a snow stop.
[0043]
【The invention's effect】
As described above, according to the panel mounting structure according to the present invention, (1) construction is simple. (2) Retrofit is possible. (3) The total cost goes up cheaply. (4) A terminal block space can be formed. (5) The increase in power generation efficiency can be achieved by suppressing the temperature rise of the solar panel. (6) Since the wiring can be made in the space, the appearance is refreshing and the workability is good. (7) Since the panel can be formed with an inclination, power generation and heat storage using solar light such as solar panels can be set at an optimum angle corresponding to the angle of the sun, which improves efficiency. . (8) No skill is required. {Circle around (9)} Since a hole or the like is not opened in the exterior material, the waterproof property is not lowered. There are features and effects.
[Brief description of the drawings]
FIG. 1 is an explanatory view showing a typical example of a panel mounting structure according to the present invention.
FIG. 2 is an explanatory view showing a typical example of a waterproof joint material used in the panel mounting structure according to the present invention.
FIG. 3 is an explanatory view showing a typical example of an exterior material used in the panel mounting structure according to the present invention.
FIG. 4 is an explanatory view showing a construction state of an exterior material used in the panel mounting structure according to the present invention.
FIG. 5 is an explanatory diagram showing a construction sequence of an exterior material and a waterproof joint material used in the panel mounting structure according to the present invention.
FIG. 6 is an explanatory view showing an embodiment of a fixing / mounting member.
FIG. 7 is an explanatory view showing an embodiment of a locking and cover member.
FIG. 8 is an explanatory view showing an embodiment of a locking and cover member.
FIG. 9 is an explanatory view showing a construction order of the panel mounting structure according to the present invention.
FIG. 10 is an explanatory view showing a construction order of the panel mounting structure according to the present invention.
FIG. 11 is a perspective view showing a construction state of the attachment member.
FIG. 12 is an explanatory view showing another example of the exterior material.
FIG. 13
FIG. 14 is an explanatory view showing another embodiment of the fixing / mounting member.
FIG. 15 is an explanatory view showing another embodiment of the fixing / mounting member.
FIG. 16 is an explanatory view showing another embodiment of the fixing and placing member.
FIG. 17 is an explanatory view showing another embodiment of the fixing / mounting member.
FIG. 18 is an explanatory view showing another embodiment of the fixing / mounting member.
FIG. 19 is an explanatory view showing another embodiment of the fixing / mounting member.
FIG. 20 is an explanatory view showing another embodiment of the fixing / mounting member.
FIG. 21 is an explanatory view showing another embodiment of the locking and cover member.
FIG. 22 is an explanatory view showing another embodiment of the locking and cover member.
FIG. 23 is an explanatory view showing another embodiment of the locking and cover member.
[Explanation of symbols]
α Base β Fixture A Waterproof joint material B Exterior material C Metal exterior material D Backing material E Fixing and mounting member E1 Fixing member E2 Mounting member F Locking and cover member G Mounting member H Panel 1 Rafter 2 Field plate 3 Waterproof sheet 4 Line part 4a Protruding part 5 Ridge part 6 Rain return part 7 Locking part 7a Packing material 8 Extension part 9 Locking tongue piece 10 Decorative face 11 Back face 12 Stepped decorative face 13 Insertion edge 14 Hook groove 15 Male Connecting portion 16 Fitting groove 17 Fitting edge 18 Fixed piece 19 Female type connecting portion 20 Connecting piece 21 Concave strip 22 Concave strip 23 Convex strip 24 Fixed surface 25 Side surface 26 Horizontal surface 27 Rising surface 28 Inserting piece 29 Lower surface 30 Space 31 Upper surface 32 Mounting surface 33 Rising surface 34 Locking surface 35 Mounting groove 36 Hole 37 Long hole 38 Decorative surface 39 Fixing and cover surface 40 Lower surface 41 Locking groove 42 End piece

Claims (1)

A fixing member formed from a fixing surface in a horizontal plane, a rising surface protruding upward from the tip of the fixing surface, an insertion piece in a vertical plane, and a mounting surface protruding in the middle of the insertion piece And a mounting member formed from a locking surface protruding at both ends outward, a horizontal cover decorative surface, a lower surface protruding both ends of the cover decorative surface inward, the lower surface and the cover The locking and cover member is formed from a locking groove formed from the decorative surface, and the fixing surface of the fixing member is inserted into the joint portion gap of the exterior material, and the other fixing member is also inserted into the opposite joint portion gap. insert the fixing surface is fixed, by inserting the locking grooves of the locking or cover member to the locking surface of the mounting member, by inserting the panel into the space between the mounting surface and the locking surface of the mounting member, Then, the cover decorative surface portion of the lower end portion of the locking and cover member is bent downward to fix the panel. Panel mounting structure to be.

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