JP4552354B2 - Circuit equipment - Google Patents

Circuit equipment Download PDF

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Publication number
JP4552354B2
JP4552354B2 JP2001143483A JP2001143483A JP4552354B2 JP 4552354 B2 JP4552354 B2 JP 4552354B2 JP 2001143483 A JP2001143483 A JP 2001143483A JP 2001143483 A JP2001143483 A JP 2001143483A JP 4552354 B2 JP4552354 B2 JP 4552354B2
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JP
Japan
Prior art keywords
case body
heat
resin material
heating element
circuit device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2001143483A
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Japanese (ja)
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JP2002343907A (en
Inventor
悦嗣 豊田
秀一 畑田
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Denso Corp
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Denso Corp
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Filing date
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Priority to JP2001143483A priority Critical patent/JP4552354B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、ケース体の内部空間に樹脂を充填して耐振性を向上させた回路装置に関する。
【0002】
【従来の技術】
従来より、図4に示すように耐振性および防水性を良好とするために、回路素子101を実装した回路基板102が設置されたケース体103内部を樹脂材104で充填した回路装置100がある。この回路基板102に実装される回路素子101がトランジスタ、パワーMOS(電解効果トランジスタ)等の発熱性のある発熱素子101である場合には、ケース体103内部を熱伝導性が劣る樹脂材で充填されていると発熱素子101の温度が既定温度以上に上昇して発熱素子自体の破壊に至る(熱破壊現象)ことがある。
【0003】
そこで、発熱素子101からの熱を樹脂材を介してケース体103に良好に熱伝導させて発熱素子101の温度上昇を抑止するために、樹脂材104中に無機物片である溶融シリカ等のフィラー105を混入させている。このフィラー105を混入させることでフィラー105が熱伝導媒体として働き、発熱素子101からケース体103への熱伝導性を向上させている。なお、ケース体103は樹脂材から形成されており、ケース体103を軽量化するとともにモールド成型することができてその加工性を向上させている。
【0004】
【発明が解決しようとする課題】
しかし、従来の樹脂材104中にフィラーを混入させている回路装置100には、次に述べるような問題がある。つまり、図4に示すように、大きいサイズ(2mmから3mm径サイズ)の無機物片を用いている回路装置100では、回路基板102が設置されたケース体の内部空間に予めフィラー105を充填している。そして、回路基板102およびフィラー105間の隙間に樹脂材104を注入させている。しかし、この予めフィラー105を充填する際において、フィラー105が硬い材質がゆえに回路基板102に実装されている回路素子となる発熱素子101等にダメージを与え回路装置100としての不良を発生させることがある。
【0005】
また、上記したように大きいサイズの硬いフィラー105による発熱素子101等へのダメージを与えないようにフィラーをより微小サイズの無機物片とすれば発熱素子101等へのダメージは防げる。しかし、この微小サイズのフィラーを熱伝導性が期待できる程度の量だけ樹脂材104中に混入させると、この微小サイズのフィラーと樹脂材104の混合物の樹脂材粘性が上がるので充填作業性が悪化する。
【0006】
このように、フィラーを樹脂材104に混入させる方法では、フィラーが発熱素子101等にダメージを与えたり、フィラーを充填する作業が困難であるので問題である。また、いずれのサイズのフィラーを混入させるにおいても、このフィラーを混入させる工程が必要であり、回路装置100をコストアップさせることとなり問題である。
【0007】
本発明の目的は上記の点に鑑み、ケース体と発熱素子との間に充填される樹脂材中に熱伝導媒体としてのフィラーを混入させず、かつ発熱素子の温度上昇を抑止できる回路装置を提供することにある。
【0008】
【課題を解決するための手段】
上述した課題を解決するために、本発明の請求項1記載の回路装置によると、少なくとも前記発熱素子と対向するケース体の一部に配置され、かつケース体と一体化させて形成される放熱部材を設け、放熱部材は、ケース体を構成する第1樹脂材の内部に埋設されることを特徴とする。
【0009】
それにより、発熱素子から発生する熱は、ケース体の内部空間に充填される第2樹脂材を介してケース体に伝熱される。このとき、充填される第2樹脂材にはフィラーが充填されておらず熱伝導性が劣るが、少なくとも前記発熱素子と対向する第1樹脂材からなるケース体の一部に配置されかつケース体と一体に形成される放熱部材が、充填される第2樹脂材からの熱を吸収し、この吸収した熱をケース体の外部周囲へ放熱する。よって、ケース体と発熱素子との間に充填される第2樹脂材中にフィラーを混入させず、かつ発熱素子の温度上昇を抑止できる。また、放熱部材をケース体を構成する第1樹脂材の内部に埋設させることで、放熱部材がケース体から剥離することがなくなり両者の位置関係を安定させることができる。
【0010】
本発明の請求項2の記載によると、放熱部材は、回路基板と略平行な配置関係となるケース体の前記一部に配設されることを特徴とする。
【0011】
それにより、回路基板と略平行な配置関係に配設される放熱部材と回路基板に実装される発熱素子との距離を近くすることができる。よって、上記した位置に配置する放熱部材は、発熱素子から発生する熱を効率的に吸収して発熱素子の温度上昇を抑止することができる。
【0014】
本発明の請求項3の記載によると、放熱部材は、金属材あるいはセラミック材から構成されることを特徴とする。
【0015】
このように、放熱部材を金属材あるいはセラミック材から構成することで、吸収させる熱容量を増やせ、かつ形状安定のある放熱部材としてケース体と一体化が可能となる。
【0016】
【発明の実施の形態】
以下、本発明の一実施形態である回路装置を図面を参照して詳細に説明する。
なお、以下説明する回路装置は、回路装置としての内燃機関用点火装置におけるケース体と発熱素子との間に充填される樹脂材中にフィラーを混入させず、かつ発熱素子の温度上昇を抑止できる技術に関する。
【0017】
図1は、本発明の一実施形態である回路装置の主要部分を示す断面図である。
図2は、図1に示す回路装置の上面図である。図1に示す回路装置(以下内燃機関用点火装置と呼称する)1は、第1樹脂材からなるケース体2に開口部3を有し、この開口部3よりケース体2の内部空間に発熱素子4を含む回路素子等の電気回路を実装させた回路基板5を設置する。そして、そのケース体2内部を第2樹脂材である樹脂材6で充填させて図示しない点火コイルへの一次電流の送信を制御するイグナイタを構成している。
【0018】
ケース体2の内部空間に充填される樹脂材6はポッティング用としてウレタン樹脂等の軟質性樹脂が用いられ、発熱素子4等の電気回路およびケース体2の内壁と接するように充填される。この樹脂材6を充填することで、回路基板5をモールドして回路基板5の耐振性および防水性を良好とさせている。一方、この充填させた樹脂材6は、発熱素子4から発生する熱をケース体2へ伝える媒体を成しており、この樹脂材6中に熱伝導媒体としてのフィラーが充填されている場合と比して発熱素子4からケース体2への熱伝導性が劣ることとなる。
【0019】
そこで、樹脂材からなるケース体2の一部に配置されかつケース体2と一体に形成される放熱部材7を備えた。つまり、この放熱部材7は金属材あるいはセラミック材から構成され、回路基板5と略平行な配置関係となるケース体2を構成する樹脂材の内部に埋設される。本実施形態では、回路基板5における発熱素子4が実装される側のケース体2側面の内部に埋設させた。また、図2に示すように、放熱部材7がケース体2の内部に埋設される領域として、少なくとも回路基板5の発熱素子4が実装される領域を覆う形状に配設される。
【0020】
このように、放熱部材7を回路基板5と略平行な配置関係とすれば放熱部材7と回路基板5に実装される発熱素子4との距離を近く配設して、発熱素子4から発生する熱を効率的に吸収して発熱素子4の温度上昇を抑止している。また、放熱部材7をケース体2を構成する樹脂材の内部に埋設させることで、放熱部材7がケース体2から剥離することを防いで両者2、7の位置関係を安定させている。
【0021】
上述した放熱部材7をケース体2の一部に配置構成させた内燃機関用点火装置1は、放熱部材7が充填される樹脂材6からの熱を吸収し、この吸収した熱をケース体2の外部周囲へ放熱する。よって、ケース体2と発熱素子4との間に充填される樹脂材6中にフィラーを混入させず、かつ発熱素子4の温度上昇を抑止できる。
【0022】
なお、図1中に示す8は、ケース体2の内部空間に軟質性樹脂である樹脂材6が充填されたのち、図示しないエンジン制御装置等と接続するためのコネクタ9およびコネクタ9と回路基板5とを接続させるターミナル10の周辺を固定して保護するための目的でモールドされるエポキシ樹脂等の硬質性樹脂である。
【0023】
(変形例)
本発明の変形例である回路装置(内燃機関用点火装置)1Aを図3に示す。図3は、本発明の変形例である回路装置の主要部分を示す断面図である。図1、図2に示す一実施形態と実質的に同一構成部品に同一符号を付し、説明を省略する。なお、図3は、図1、図2に示した内燃機関用点火装置1に対し、放熱部材7に加えケース体の他部位に放熱部材7aを設けた点が異なる。
【0024】
図3に示すように、放熱部材7aは回路基板5と略平行な配置関係となるケース体2を構成する第1樹脂材の内部に埋設される。そして、この放熱部材7aは、回路基板5における発熱素子4が実装される裏側のケース体2側面の内部に埋設させた。なお、放熱部材7aがケース体2の内部に埋設される領域として、少なくとも回路基板5の発熱素子4が実装される裏側の領域を覆う形状に配設される。
【0025】
なお、本発明の実施にあたり、放熱部材7、7aを回路基板5と略平行な配置関係となるように構成させたが、これに限定されることなくケース体2の一部にケース体と一体化させて配置させれば第2の樹脂材である樹脂材6からの熱を吸収して発熱素子4の温度上昇の抑止に寄与できる。
【0026】
また、本発明の実施にあたり、放熱部材7、7aをケース体2の内部に構成させたが、これに限定されることなく放熱部材7、7aがケース体2の外部に露出していてもケース体2と放熱部材7、7aとが剥離しないように形成させることで両者2、7、7aの位置が安定すればよい。
【0027】
また、本発明の実施にあたり、放熱部材7、7aを金属材あるいはセラミック材から構成させたが、これに限定されることなく発熱素子4から発生する熱を樹脂材6を介して吸収できかつ形状の安定する部材であればればよく放熱部材7、7aは種々選定される。
【図面の簡単な説明】
【図1】本発明の一実施形態である回路装置の主要部分を示す断面図である。
【図2】図1に示す回路装置の上面図である。
【図3】本発明の変形例である回路装置の主要部分を示す断面図である。
【図4】従来の回路装置の主要部分を示す断面図である。
【符号の説明】
1 回路装置
2 ケース体
4 発熱素子
5 回路基板
6 (充填される)第2樹脂材
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a circuit device in which an internal space of a case body is filled with resin to improve vibration resistance.
[0002]
[Prior art]
Conventionally, as shown in FIG. 4, there is a circuit device 100 in which a case body 103 on which a circuit board 102 on which a circuit element 101 is mounted is filled is filled with a resin material 104 in order to improve vibration resistance and waterproofness. . When the circuit element 101 mounted on the circuit board 102 is a heat generating heat generating element 101 such as a transistor or a power MOS (electrolytic effect transistor), the inside of the case body 103 is filled with a resin material having poor heat conductivity. If this is done, the temperature of the heating element 101 may rise above a predetermined temperature, leading to destruction of the heating element itself (thermal destruction phenomenon).
[0003]
Therefore, a filler such as fused silica which is an inorganic piece in the resin material 104 in order to prevent heat from the heat generating element 101 from being thermally conducted to the case body 103 through the resin material and to suppress a temperature rise of the heat generating element 101. 105 is mixed. By mixing the filler 105, the filler 105 functions as a heat conduction medium, and the heat conductivity from the heating element 101 to the case body 103 is improved. In addition, the case body 103 is formed from a resin material, and the case body 103 can be reduced in weight and molded to improve its workability.
[0004]
[Problems to be solved by the invention]
However, the circuit device 100 in which the filler is mixed in the conventional resin material 104 has the following problems. That is, as shown in FIG. 4, in the circuit device 100 using the large-sized inorganic piece (2 mm to 3 mm diameter size), the filler 105 is filled in the internal space of the case body in which the circuit board 102 is installed. Yes. The resin material 104 is injected into the gap between the circuit board 102 and the filler 105. However, when the filler 105 is filled in advance, the filler 105 is made of a hard material, so that the heating element 101 or the like that is a circuit element mounted on the circuit board 102 is damaged, and a defect as the circuit device 100 is generated. is there.
[0005]
Further, as described above, if the filler is made of a finer-sized inorganic piece so as not to damage the heating element 101 and the like by the hard filler 105 having a large size, damage to the heating element 101 and the like can be prevented. However, if this small size filler is mixed in the resin material 104 in such an amount that the thermal conductivity can be expected, the viscosity of the resin material of the mixture of the small size filler and the resin material 104 is increased, so that the filling workability is deteriorated. To do.
[0006]
As described above, the method of mixing the filler into the resin material 104 is problematic because the filler damages the heat generating element 101 and the like and it is difficult to fill the filler. Moreover, in order to mix any size filler, the process of mixing this filler is required, which increases the cost of the circuit device 100, which is a problem.
[0007]
In view of the above-described points, an object of the present invention is to provide a circuit device that can prevent a filler as a heat conduction medium from being mixed in a resin material filled between a case body and a heating element, and can suppress a temperature rise of the heating element. It is to provide.
[0008]
[Means for Solving the Problems]
In order to solve the above-described problem, according to the circuit device according to claim 1 of the present invention, the heat dissipation is formed at least in part of the case body facing the heating element and integrated with the case body. A member is provided , and the heat dissipation member is embedded in the first resin material constituting the case body .
[0009]
Thereby, the heat generated from the heating element is transferred to the case body via the second resin material filled in the internal space of the case body. At this time, the second resin material to be filled is not filled with filler and is inferior in thermal conductivity, but is disposed at least in a part of the case body made of the first resin material facing the heating element and the case body. The heat dissipating member integrally formed absorbs heat from the filled second resin material and dissipates the absorbed heat to the outside periphery of the case body. Therefore, a filler is not mixed in the second resin material filled between the case body and the heating element, and the temperature rise of the heating element can be suppressed. Moreover, by burying the heat radiating member in the first resin material constituting the case body, the heat radiating member is not peeled off from the case body, and the positional relationship between the two can be stabilized.
[0010]
According to claim 2 of this invention, a heat radiating member is arrange | positioned in the said part of case body used as a substantially parallel arrangement relationship with a circuit board, It is characterized by the above-mentioned.
[0011]
Thereby, the distance between the heat dissipating member arranged in a substantially parallel arrangement relationship with the circuit board and the heating element mounted on the circuit board can be reduced. Therefore, the heat radiating member arranged at the above-described position can efficiently absorb the heat generated from the heat generating element and suppress the temperature rise of the heat generating element.
[0014]
According to claim 3 of the present invention, the heat dissipation member is made of a metal material or a ceramic material.
[0015]
Thus, by comprising a heat radiating member from a metal material or a ceramic material, the heat capacity to be absorbed can be increased, and a heat radiating member having a stable shape can be integrated with the case body.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, a circuit device according to an embodiment of the present invention will be described in detail with reference to the drawings.
In addition, the circuit device described below can prevent the filler from being mixed into the resin material filled between the case body and the heating element in the internal combustion engine ignition device as the circuit device, and can suppress the temperature rise of the heating element. Regarding technology.
[0017]
FIG. 1 is a cross-sectional view showing a main part of a circuit device according to an embodiment of the present invention.
FIG. 2 is a top view of the circuit device shown in FIG. A circuit device (hereinafter referred to as an internal combustion engine ignition device) 1 shown in FIG. 1 has an opening 3 in a case body 2 made of a first resin material, and heat is generated in the internal space of the case body 2 from the opening 3. A circuit board 5 on which an electric circuit such as a circuit element including the element 4 is mounted is installed. And the case body 2 is filled with a resin material 6 as a second resin material to constitute an igniter that controls transmission of a primary current to an ignition coil (not shown).
[0018]
The resin material 6 filled in the internal space of the case body 2 is made of a soft resin such as urethane resin for potting, and is filled so as to be in contact with an electric circuit such as the heating element 4 and the inner wall of the case body 2. By filling the resin material 6, the circuit board 5 is molded to improve the vibration resistance and waterproofness of the circuit board 5. On the other hand, the filled resin material 6 forms a medium for transmitting heat generated from the heating element 4 to the case body 2, and the resin material 6 is filled with a filler as a heat conduction medium. In comparison, the thermal conductivity from the heating element 4 to the case body 2 is inferior.
[0019]
Therefore, a heat radiating member 7 is provided which is disposed on a part of the case body 2 made of a resin material and is formed integrally with the case body 2. That is, the heat dissipating member 7 is made of a metal material or a ceramic material, and is embedded in a resin material that constitutes the case body 2 in a substantially parallel arrangement relationship with the circuit board 5. In the present embodiment, the circuit board 5 is embedded in the side surface of the case body 2 on the side where the heating element 4 is mounted. As shown in FIG. 2, the heat radiating member 7 is disposed in a shape that covers at least a region where the heat generating element 4 of the circuit board 5 is mounted as a region where the heat radiating member 7 is embedded in the case body 2.
[0020]
As described above, if the heat dissipating member 7 is arranged substantially parallel to the circuit board 5, the heat dissipating member 7 and the heat generating element 4 mounted on the circuit board 5 are arranged close to each other and are generated from the heat generating element 4. The heat is absorbed efficiently to prevent the heating element 4 from rising in temperature. Further, by embedding the heat radiating member 7 in the resin material constituting the case body 2, the heat radiating member 7 is prevented from being peeled off from the case body 2, and the positional relationship between the two and 7 is stabilized.
[0021]
The internal combustion engine ignition device 1 in which the heat dissipating member 7 is disposed and configured in a part of the case body 2 absorbs heat from the resin material 6 filled with the heat dissipating member 7, and the absorbed heat is absorbed by the case body 2. To dissipate heat to the outside. Therefore, a filler is not mixed in the resin material 6 filled between the case body 2 and the heating element 4, and the temperature rise of the heating element 4 can be suppressed.
[0022]
In FIG. 1, reference numeral 8 denotes a connector 9 and a connector 9 and a circuit board for connecting to an engine control device (not shown) after the resin material 6 which is a soft resin is filled in the internal space of the case body 2. 5 is a hard resin such as an epoxy resin molded for the purpose of fixing and protecting the periphery of the terminal 10 connected to the terminal 5.
[0023]
(Modification)
FIG. 3 shows a circuit device (ignition device for an internal combustion engine) 1A which is a modification of the present invention. FIG. 3 is a cross-sectional view showing a main part of a circuit device which is a modification of the present invention. Components that are substantially the same as those of the embodiment shown in FIGS. 1 and 2 are denoted by the same reference numerals, and description thereof is omitted. 3 differs from the internal combustion engine ignition device 1 shown in FIGS. 1 and 2 in that a heat radiating member 7a is provided in another part of the case body in addition to the heat radiating member 7. FIG.
[0024]
As shown in FIG. 3, the heat radiating member 7 a is embedded in the first resin material constituting the case body 2 that is in a substantially parallel arrangement relationship with the circuit board 5. And this heat radiating member 7a was embed | buried inside the case body 2 side surface of the back side in which the heat generating element 4 in the circuit board 5 is mounted. In addition, as a region where the heat radiating member 7 a is embedded in the case body 2, at least a region on the back side where the heating element 4 of the circuit board 5 is mounted is disposed.
[0025]
In carrying out the present invention, the heat dissipating members 7 and 7a are configured so as to be in a substantially parallel arrangement relationship with the circuit board 5. However, the present invention is not limited to this, and the case body 2 is integrated with the case body. If it arrange | positions and it arrange | positions, it can contribute to suppression of the temperature rise of the heat generating element 4 by absorbing the heat from the resin material 6 which is the 2nd resin material.
[0026]
In carrying out the present invention, the heat radiating members 7 and 7a are configured inside the case body 2. However, the present invention is not limited to this, and the heat radiating members 7 and 7a are exposed to the outside of the case body 2. By forming the body 2 and the heat radiation members 7 and 7a so as not to peel off, the positions of the two 2, 7, and 7a may be stabilized.
[0027]
In carrying out the present invention, the heat dissipating members 7 and 7a are made of a metal material or a ceramic material. However, the present invention is not limited to this, and heat generated from the heating element 4 can be absorbed through the resin material 6 and has a shape. The heat dissipating members 7 and 7a are variously selected as long as they are stable members.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing main parts of a circuit device according to an embodiment of the present invention.
2 is a top view of the circuit device shown in FIG. 1. FIG.
FIG. 3 is a cross-sectional view showing a main part of a circuit device which is a modification of the present invention.
FIG. 4 is a cross-sectional view showing a main part of a conventional circuit device.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Circuit apparatus 2 Case body 4 Heating element 5 Circuit board 6 (filled) 2nd resin material

Claims (3)

第1樹脂材からなるケース体の内部空間に発熱素子を実装した回路基板が設置されるとともに、前記ケース体と前記発熱素子との両者間に接するように第2樹脂材が充填される回路装置であって、
少なくとも前記発熱素子と対向する前記ケース体の一部に配置され、かつ前記ケース体と一体化させて形成される放熱部材を設け
前記放熱部材は、前記ケース体を構成する前記第1樹脂材の内部に埋設されることを特徴とする回路装置。
A circuit device in which a circuit board on which a heating element is mounted is installed in an internal space of a case body made of a first resin material, and a second resin material is filled so as to be in contact with both the case body and the heating element Because
A heat dissipating member disposed at least in part of the case body facing the heat generating element and formed integrally with the case body ;
The circuit device , wherein the heat radiating member is embedded in the first resin material constituting the case body .
前記放熱部材は、前記回路基板と略平行な配置関係となる前記ケース体の前記一部に配設されることを特徴とする請求項1記載の回路装置。  The circuit device according to claim 1, wherein the heat dissipating member is disposed in the part of the case body that is disposed in a substantially parallel relationship with the circuit board. 前記放熱部材は、金属材あるいはセラミック材から構成されることを特徴とする請求項1または請求項2に記載の回路装置。The circuit device according to claim 1 , wherein the heat dissipation member is made of a metal material or a ceramic material.
JP2001143483A 2001-05-14 2001-05-14 Circuit equipment Expired - Fee Related JP4552354B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4998925B2 (en) * 2007-09-13 2012-08-15 リンナイ株式会社 Bathroom heating system with ventilation function
JP5386910B2 (en) 2008-09-26 2014-01-15 株式会社デンソー Electronic circuit equipment

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09246433A (en) * 1996-03-04 1997-09-19 Fujitsu Ten Ltd Radiation structure of module
JPH10135405A (en) * 1996-11-01 1998-05-22 Aisin Aw Co Ltd Wiring board module
JPH11298175A (en) * 1998-04-09 1999-10-29 Denso Corp Electronic device
JP2000050617A (en) * 1998-07-28 2000-02-18 Matsushita Electric Ind Co Ltd Power supply unit

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09246433A (en) * 1996-03-04 1997-09-19 Fujitsu Ten Ltd Radiation structure of module
JPH10135405A (en) * 1996-11-01 1998-05-22 Aisin Aw Co Ltd Wiring board module
JPH11298175A (en) * 1998-04-09 1999-10-29 Denso Corp Electronic device
JP2000050617A (en) * 1998-07-28 2000-02-18 Matsushita Electric Ind Co Ltd Power supply unit

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