JP4548000B2 - Development device - Google Patents

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JP4548000B2
JP4548000B2 JP2004170004A JP2004170004A JP4548000B2 JP 4548000 B2 JP4548000 B2 JP 4548000B2 JP 2004170004 A JP2004170004 A JP 2004170004A JP 2004170004 A JP2004170004 A JP 2004170004A JP 4548000 B2 JP4548000 B2 JP 4548000B2
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developer
toner
accommodating portion
carrier
developing device
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JP2005351969A (en
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善史 尾崎
明彦 野田
正太 大場
正彰 山浦
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
Fujifilm Business Innovation Corp
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本発明は、複写機等の電子写真法による画像形成装置に用いられる現像装置に係り、特に、磁性キャリアとトナーとを含んだ二成分現像剤を用いて、トナー濃度を自律的に制御する現像装置及びこれを用いた画像形成装置に関する。   The present invention relates to a developing device used in an electrophotographic image forming apparatus such as a copying machine, and more particularly, to a developer that autonomously controls toner density using a two-component developer containing a magnetic carrier and toner. The present invention relates to an apparatus and an image forming apparatus using the same.

特開平09−197833号公報JP 09-197833 A 特開2000−066497号公報JP 2000-066497 A

従来、電子写真方式を適用した複写機、プリンタ、ファクシミリあるいはこれらの機能を兼ね備えた複合機等の画像形成装置で用いられる現像装置としては、感光体ドラム等の像担持体上に形成された静電潜像を現像剤にて可視像化するものが知られている。この種の現像装置に用いられる現像方式としては、現像剤として着色粒子であるトナーのみを用いる一成分現像方式と、現像剤として磁性体粒子と着色粒子であるトナーとを混合攪拌したものを用いる二成分現像方式とに大別される。   2. Description of the Related Art Conventionally, as a developing device used in an image forming apparatus such as a copying machine, a printer, a facsimile, or a multifunction machine having these functions using an electrophotographic method, a static image formed on an image carrier such as a photosensitive drum is used. There are known ones in which an electrostatic latent image is visualized with a developer. As a developing method used in this type of developing device, a one-component developing method using only toner that is colored particles as a developer, and a method in which magnetic particles and toner as colored particles are mixed and stirred as a developer are used. Broadly divided into two-component development systems.

上記二成分現像方式の現像装置としては、画質、維持性、安定性など優れた点が多いことから、トナーを磁性キャリアに混合した現像剤を磁場によって搬送して現像する磁気ブラシ現像方法が広く用いられている。この磁気ブラシ現像方法では、トナーと磁性キャリアとの摩擦で発生した静電気力により、トナーが磁性キャリアの表面に担持されるが、このトナーは、像担持体上の静電潜像に接近すると、静電潜像担持体と現像剤担持体との間に形成される電界によって静電潜像上へ飛翔し、静電潜像を可視像化する。また、現像剤は、現像によって消費されたトナーを補充しながら反復使用される。   Since the two-component developing system has many advantages such as image quality, maintainability, and stability, there are a wide variety of magnetic brush developing methods in which a developer in which toner is mixed with a magnetic carrier is conveyed and developed by a magnetic field. It is used. In this magnetic brush developing method, the toner is carried on the surface of the magnetic carrier by the electrostatic force generated by the friction between the toner and the magnetic carrier. When this toner approaches the electrostatic latent image on the image carrier, The electrostatic latent image is visualized by flying on the electrostatic latent image by an electric field formed between the electrostatic latent image carrier and the developer carrier. Further, the developer is repeatedly used while replenishing the toner consumed by the development.

しかし、このような磁気ブラシ現像方式においては、トナー濃度(トナーと磁性キャリアの混合比)を一定範囲に保つ制御を行わないと、トナー濃度が上昇した場合には、トナー飛散やカブリが発生する一方、トナー濃度が低下した場合には、濃度斑や画像抜けなどが発生してしまう。したがって、安定した画像を得るためには、トナー濃度を一定に保つ必要がある。   However, in such a magnetic brush development system, if the toner density (mixing ratio of toner and magnetic carrier) is not controlled to be within a certain range, toner scattering and fogging occur when the toner density increases. On the other hand, when the toner density is lowered, density spots and image omissions occur. Therefore, in order to obtain a stable image, it is necessary to keep the toner density constant.

そこで、従来の磁気ブラシ現像方式では、安定した画像を得るためにトナー濃度センサやトナー補給部材を現像装置に搭載して、トナー濃度を一定にする制御を行うように構成されている。例えば、トナー濃度センサによりトナー濃度を検知し、この検知情報に基づいてトナー濃度が低下したと判断した後、トナー補給部材によりトナー補給が行われる。   Therefore, in the conventional magnetic brush developing system, in order to obtain a stable image, a toner density sensor and a toner replenishing member are mounted on the developing device and control is performed to keep the toner density constant. For example, the toner density is detected by the toner density sensor, and after determining that the toner density has decreased based on the detection information, the toner supply is performed by the toner supply member.

しかし、この種の磁気ブラシ現像方式にあっては、トナー濃度センサやトナー補給部材が必要不可欠であり、現像装置の大型化、高コスト化が避けられない。また、検知対象の濃度パッチを作成するなど、トナー濃度の検知システムが面倒であるという問題を有している。   However, in this type of magnetic brush developing system, a toner density sensor and a toner replenishing member are indispensable, and an increase in the size and cost of the developing device cannot be avoided. Also, there is a problem that the toner density detection system is troublesome, such as creating a density patch to be detected.

このような問題を解決する先行技術としては、トナー濃度センサやトナー補給部材を用いずに、トナー濃度を一定に保つ現像装置が既に提案されている。この現像装置は、二成分現像剤を収容する現像剤収容部と、現像剤収容部と連通し且つトナーを収容するトナー収容部とを有し、現像剤担持体上の二成分現像剤量を規制部材で規制し、現像剤担持体上における二成分現像剤のトナー濃度変化によって、二成分現像剤のトナーの取り込みを自律的に制御することで、トナー濃度を調整するように構成したものである(例えば、特許文献1参照)。   As a prior art for solving such a problem, a developing device that maintains a constant toner density without using a toner density sensor or a toner replenishing member has already been proposed. The developing device includes a developer accommodating portion that accommodates a two-component developer, and a toner accommodating portion that communicates with the developer accommodating portion and accommodates toner, and the amount of the two-component developer on the developer carrier is set. It is configured to regulate the toner concentration by regulating the toner by autonomously controlling the toner intake of the two-component developer according to the change in the toner concentration of the two-component developer on the developer carrying member. Yes (see, for example, Patent Document 1).

この自律的なトナー濃度の制御方法は、現像剤担持体に担持搬送される現像剤移動層と、現像剤収容部内で現像剤が循環する現像剤循環層とを発生させ、現像剤収容部と連通しているトナー収容部からのトナーを取り込むというものである。つまり、現像工程において、トナーが消費されると、現像剤収容部内に収容された現像剤の嵩が減少し、減少した嵩分のトナーがトナー収容部から現像剤収容部に補給されることで、現像剤収容部内の現像剤は、トナー濃度を保つということである。   This autonomous toner density control method generates a developer moving layer carried and conveyed by a developer carrying member and a developer circulating layer in which the developer circulates in the developer containing portion. The toner is taken in from the communicating toner container. In other words, when the toner is consumed in the developing process, the volume of the developer stored in the developer container is reduced, and the reduced amount of toner is supplied from the toner container to the developer container. In other words, the developer in the developer container holds the toner concentration.

また、このような自律的にトナー濃度を調整する現像装置においては、現像剤収容部内に撹拌搬送部材を設け、この撹拌搬送部材により現像剤の撹拌不足による帯電不良を防止する現像装置も提案されている(例えば、特許文献2参照)。   In addition, in such a developing device that autonomously adjusts the toner concentration, a developing device is also proposed in which a stirring and conveying member is provided in the developer accommodating portion and charging failure due to insufficient stirring of the developer is prevented by the stirring and conveying member. (For example, refer to Patent Document 2).

しかし、上記先行技術にあっては、いずれもトナー濃度変化に対応した現像剤の体積変化と現像剤の動きとによって、トナー濃度の制御をしているため、現像剤の体積変化や現像剤の動きを顕著にする必要がある。   However, in each of the above prior arts, the toner concentration is controlled by the change in the developer volume corresponding to the change in the toner concentration and the movement of the developer. The movement needs to be noticeable.

このような要請下においては、通常の二成分現像方式と比較して、少ない現像剤量で且つ現像剤担持体周辺の現像剤収容部内の現像剤密度を高くする必要があるため、現像剤の循環が悪く、現像剤の動きが活発な箇所と活発でない箇所とが存在して、トナーの取り込みが均一に行われない。また、現像剤量が少ないことから現像剤中に含まれるトナーの絶対量が少ないこと、現像剤密度が高いためトナー濃度が減少しても現像剤の体積変動は緩やかでありトナーの取り込みスピードが遅いことから、トナー消費の激しい高密度画像を連続で出力する際に現像剤担持体上へのトナーの供給が十分に行われず、所望の濃度が得られない。   Under such a demand, it is necessary to increase the developer density in the developer container around the developer carrier with a small amount of developer as compared with the normal two-component development method. The circulation is poor, and there are portions where the developer moves actively and portions where the movement of the developer is not active, so that the toner is not uniformly taken in. In addition, since the amount of developer is small, the absolute amount of toner contained in the developer is small, and because the developer density is high, the volume fluctuation of the developer is gradual even if the toner concentration is reduced, and the toner intake speed is increased. Due to the slowness, the toner is not sufficiently supplied onto the developer carrying member when continuously outputting high-density images with high toner consumption, and a desired density cannot be obtained.

また、予め現像剤量を少なく設定しなければならないため、1つの磁性キャリアにかかるストレスが大きくなり、磁性キャリアの寿命が短くなる。つまり、ランニングコストが上昇し、また、応答性が遅いため、高密度画像の濃度を確保できない。   In addition, since the developer amount must be set small in advance, the stress applied to one magnetic carrier is increased, and the life of the magnetic carrier is shortened. That is, the running cost increases and the responsiveness is slow, so the density of the high-density image cannot be ensured.

さらに、現像装置が軸方向(長手方向)に傾斜して配置された場合には、軸方向におけるトナー濃度が不均一となり、画像むら等が発生するという問題を生じていた。   Further, when the developing device is arranged in an axial direction (longitudinal direction), the toner density in the axial direction becomes non-uniform, resulting in a problem of image unevenness.

そこで、本出願人は、上記の問題点を解決するために、図15に示されるような現像装置を既に提案している。   Therefore, the present applicant has already proposed a developing device as shown in FIG. 15 in order to solve the above problems.

この特願2004−154503号に係る現像装置100は、図15に示されるように、二成分現像剤を磁力により担持搬送する現像剤担持体132と、二成分現像剤を収容する現像剤収容部133と、トナーを現像剤収容部133に供給可能に収容するトナー収容部135と、現像剤収容部133に隣接し現像剤収容部133と連通する現像剤退避部134と、現像剤担持体132により担持搬送される二成分現像剤の一部を余剰現像剤としてせき止め、トナー濃度に応じて現像剤収容部133又は現像剤退避部134に余剰現像剤を分離する現像剤分離手段と、現像剤分離手段により分離された余剰現像剤を現像剤収容部133又は現像剤退避部134に導入すると共に互いを仕切る現像剤仕切部材139と、現像剤を撹拌搬送する複数の現像剤撹拌搬送部材136a,136bとを備え、現像剤仕切部材139の下端の軸方向略1/3の中央部領域には、トナー供給路137に連通するトナー供給口が形成されていると共に、軸方向両端部は、現像剤退避部134に導入された二成分現像剤が、トナー収容部135からのトナーを取り込まずに現像剤収容部133に流入するように構成したものである。そして、これにより、トナー濃度に応じた二成分現像剤の流動性変化、嵩変化に加えて、磁気吸引力の変化を利用して、自律的な濃度制御を実現すると共に、中央部に形成されたトナー供給口からのみトナー収容部135のトナーを取り込み、両端部においては、現像剤収容部133とトナー収容部135とを遮蔽することにより、現像装置が軸方向に傾斜配置された場合の、二成分現像剤の偏りによる軸方向のトナー濃度の不均一化の防止を図ったものである。   As shown in FIG. 15, the developing device 100 according to Japanese Patent Application No. 2004-154503 includes a developer carrier 132 that carries and conveys a two-component developer by a magnetic force, and a developer accommodating portion that accommodates the two-component developer. 133, a toner storage unit 135 that stores toner in a developer storage unit 133 so that the toner can be supplied, a developer retracting unit 134 that is adjacent to the developer storage unit 133 and communicates with the developer storage unit 133, and a developer carrier 132. A developer separating means that blocks a part of the two-component developer carried and conveyed by the developer as surplus developer and separates the surplus developer into the developer accommodating portion 133 or the developer retracting portion 134 according to the toner concentration; A developer partition member 139 that introduces the excess developer separated by the separating means into the developer accommodating portion 133 or the developer retracting portion 134 and partitions them from each other, and a plurality of members that stir and convey the developer A developer agitating / conveying member 136a, 136b is provided, and a toner supply port communicating with the toner supply path 137 is formed in the central region of the lower end of the developer partitioning member 139 in the axial direction. Both end portions in the axial direction are configured such that the two-component developer introduced into the developer retracting portion 134 flows into the developer accommodating portion 133 without taking in the toner from the toner accommodating portion 135. As a result, in addition to the fluidity change and bulk change of the two-component developer according to the toner concentration, autonomous density control is realized by utilizing the change of magnetic attraction force, and formed at the center. The toner in the toner container 135 is taken in only from the toner supply port, and the developer container 133 and the toner container 135 are shielded at both ends so that the developing device is inclined in the axial direction. This is intended to prevent the unevenness of the toner density in the axial direction due to the bias of the two-component developer.

しかしながら、上述のように構成した現像装置においては、例えば、全面ハーフトーン画像を連続形成すると、軸方向の端部略1/3に対応する領域と、他の2/3の軸方向領域とでは、プリント濃度に差が発生し、これに伴う画像濃度ムラや、いわゆるオーガーマークの発生といった現象が生じていた。   However, in the developing device configured as described above, for example, when the half-tone image is continuously formed, the region corresponding to approximately 1/3 of the axial end portion and the other 2/3 axial regions Differences in print density occur, and image density unevenness and so-called auger marks occur due to this difference.

こうした現象は、上述の構成に伴う軸方向の循環流と仕切部材回りの循環流との相互作用により、これらの循環流のバランスが崩れて軸方向にトナー濃度差が生じたものと考えられる。   It is considered that such a phenomenon is caused by the interaction between the axial circulation flow and the circulation flow around the partition member due to the above-described configuration, and the balance between the circulation flows is lost and a toner density difference is generated in the axial direction.

そこで、本発明は上記のような従来技術の問題点に鑑みてなされたものであり、全面ハーフトーン画像等の高密度画像を連続して形成した場合でも、軸方向循環流と断面方向循環流とのバランスを保つと共に軸方向循環流の分断を抑制し、これにより現像装置の軸方向におけるトナー濃度を安定に維持して、画像かぶりや画像濃度ムラの少ない良質な画像を得ることができる現像装置及びこれを用いた画像形成装置を提供することを目的とする。   Therefore, the present invention has been made in view of the above-described problems of the prior art, and even when a high-density image such as an entire halftone image is continuously formed, an axial circulation flow and a cross-sectional circulation flow are provided. Development that can maintain a good balance and prevent the axial circulation flow from being divided, thereby maintaining a stable toner density in the axial direction of the developing device, and obtaining a high-quality image with little image fog and image density unevenness. An object is to provide an apparatus and an image forming apparatus using the same.

上記課題を解決するために、本発明の現像装置は、二成分現像剤を磁力により担持搬送する現像剤担持体と、現像剤担持体に隣接して二成分現像剤を収容する現像剤収容部と、現像剤収容部を介して現像剤担持体と連通して設けられトナーを供給可能に収容するトナー収容部と、現像剤収容部に隣接し現像剤収容部と連通する現像剤退避部と、現像剤収容部及び現像剤退避部に対して現像剤担持体の現像剤搬送方向下流側に設けられ、現像剤担持体により担持搬送される二成分現像剤の一部を余剰現像剤としてせき止め、トナー濃度に応じて現像剤収容部又は現像剤退避部に余剰現像剤を分離する現像剤分離手段と、現像剤分離手段により分離された前記余剰現像剤を現像剤収容部又は現像剤退避部に導入すると共に互いを仕切る現像剤仕切部材と、現像剤収容部内に設けられた複数の現像剤撹拌搬送部材とを有し、現像剤収容部のトナー濃度に応じて、現像剤退避部に導入された二成分現像剤が前記仕切部材の軸方向の略中央部に設けられた、現像剤収容部と連通しているトナー供給口を介して、トナー収容部から補給されたトナーを取り込みながら現像剤収容部に流入する現像装置において、前記複数の現像剤撹拌搬送部材の間に、それぞれの現像剤撹拌搬送部材回りの二成分現像剤の断面方向の流動を可能とする、軸方向に沿って形成された突起部を備え、該突起部の高さは、前記現像剤担持体に最近接する現像剤撹拌搬送部材の搬送方向に沿って漸増していることを特徴とする。   In order to solve the above-described problems, a developing device of the present invention includes a developer carrying member that carries and conveys a two-component developer by magnetic force, and a developer containing unit that contains the two-component developer adjacent to the developer carrying member. A toner accommodating portion that is provided in communication with the developer carrier via the developer accommodating portion and accommodates toner so as to be supplied, and a developer retracting portion that is adjacent to the developer accommodating portion and communicates with the developer accommodating portion. A part of the two-component developer that is provided downstream of the developer carrying member in the developer carrying direction with respect to the developer accommodating portion and the developer retracting portion and is carried by the developer carrying member as a surplus developer. A developer separating means for separating the excess developer into the developer containing section or developer retracting section according to the toner concentration, and the surplus developer separated by the developer separating means for the developer containing section or developer retracting section Developer partitions that are introduced into and partitioned from each other And a plurality of developer agitating and conveying members provided in the developer accommodating portion, and the two-component developer introduced into the developer retracting portion according to the toner concentration in the developer accommodating portion is the partition member In the developing device that flows into the developer accommodating portion while taking in the toner replenished from the toner accommodating portion via the toner supply port that is provided in the substantially central portion in the axial direction and communicates with the developer accommodating portion. Between the plurality of developer agitating / conveying members, a protrusion formed along the axial direction is provided, which allows the two-component developer around the developer agitating / conveying member to flow in the cross-sectional direction. The height of the portion is characterized by gradually increasing along the transport direction of the developer agitation transport member closest to the developer carrier.

なお、本明細書中において、軸方向とは、現像剤担持体の回転軸方向に沿った方向をいうものとし、断面方向とは、この軸方向と直交する方向をいうものとする。   In the present specification, the axial direction refers to the direction along the rotation axis direction of the developer carrying member, and the cross-sectional direction refers to the direction orthogonal to the axial direction.

このように構成したトナー濃度を所定の値に保つように自律的に制御する現像装置においては、現像剤撹拌搬送部材の軸方向に沿った循環流と、この軸方向循環流と直交し、仕切部材回りに循環する断面方向循環流とが発生する。   In the developing device that autonomously controls the toner density thus configured to keep a predetermined value, the circulating flow along the axial direction of the developer agitating and conveying member and the axial direction circulating flow are orthogonal to each other. A cross-sectional circulation flow that circulates around the member is generated.

そして、こうした二成分現像剤の軸方向循環流と断面方向循環流とが装置内で生じる場合において、現像剤担持体に最近接している現像剤撹拌搬送部材回りの二成分現像剤の軸方向のトナー濃度及び流量は、現像によるトナー消費に伴って、その搬送方向下流側に行くに従い低下する傾向がある。一方、この領域における仕切部材回りの断面方向循環流は、トナー濃度の低下に伴って、逆に増大する傾向がある。   In the case where such an axial circulation flow and a cross-sectional circulation flow of the two-component developer are generated in the apparatus, the axial direction of the two-component developer around the developer agitating / conveying member closest to the developer carrying member The toner concentration and the flow rate tend to decrease as the toner consumption by development proceeds downstream in the transport direction. On the other hand, the cross-sectional circulation flow around the partition member in this region tends to increase conversely as the toner concentration decreases.

従って、軸方向循環流と断面方向循環流との軸方向(搬送方向)の流量変化に伴い、二成分現像剤の流れのバランスが軸方向において崩れ、これにより、トナー濃度が現像装置の軸方向において不均一となる傾向が生じる。   Accordingly, the balance of the flow of the two-component developer is lost in the axial direction along with the change in the flow rate in the axial direction (conveying direction) between the axial direction circulating flow and the cross-sectional direction circulating flow. Tend to be non-uniform.

また、現像剤撹拌搬送部材回りの二成分現像剤は、撹拌部材を取り囲む壁の高さが高いほど、その軸方向の搬送力が高まる。   Further, the two-component developer around the developer agitating / conveying member has a higher axial conveying force as the height of the wall surrounding the agitating member is higher.

そこで、上述のように構成した本発明に係る現像装置は、現像剤担持体と、現像剤収容部と、トナー収容部と、現像剤退避部と、現像剤分離手段と、現像剤仕切部材と、複数の現像剤撹拌搬送部材とを有し、現像剤収容部のトナー濃度に応じて、仕切部材の軸方向の略中央部に設けられたトナー供給口を介して、トナー収容部から補給されたトナーを取り込みながら現像剤収容部に流入する現像装置において、複数の現像剤撹拌搬送部材の間に、それぞれの現像剤撹拌搬送部材回りの二成分現像剤の断面方向の流動を可能とする、軸方向に沿って形成された突起部を備え、該突起部の高さは、現像剤担持体に最近接する現像剤撹拌搬送部材の搬送方向に沿って漸増しているので、現像剤担持体に最近接する現像剤撹拌搬送部材の搬送方向下流側の軸方向搬送力を高めることができ、これにより軸方向循環流と断面方向循環流とのバランスを保つと共に、軸方向循環流の分断を抑制し、全面ハーフトーン画像等の高密度画像を連続形成した場合でも、現像装置の軸方向におけるトナー濃度差の発生を抑制し、画像かぶりや画像濃度ムラの少ない良好な画像を得ることができる現像装置を提供することが可能となる。   Therefore, a developing device according to the present invention configured as described above includes a developer carrying member, a developer accommodating portion, a toner accommodating portion, a developer retracting portion, a developer separating means, a developer partition member, And a plurality of developer agitating / conveying members, which are replenished from the toner accommodating portion via a toner supply port provided at a substantially central portion in the axial direction of the partition member in accordance with the toner concentration of the developer accommodating portion. In the developing device that flows into the developer accommodating portion while taking in the toner, the flow of the two-component developer in the cross-sectional direction around each developer stirring and conveying member is enabled between the plurality of developer stirring and conveying members. A protrusion formed along the axial direction, and the height of the protrusion is gradually increased along the conveyance direction of the developer agitating and conveying member closest to the developer carrying member. The conveyance direction downstream of the developer agitating and conveying member that is closest This can increase the axial conveying force of the sheet, thereby maintaining the balance between the axial direction circulation flow and the cross-sectional direction circulation flow, and suppressing the division of the axial direction circulation flow so that high-density images such as half-tone images can be continuously displayed. Even when formed, it is possible to provide a developing device capable of suppressing occurrence of a toner density difference in the axial direction of the developing device and obtaining a good image with little image fog and image density unevenness.

また、本発明に係る現像装置は、二成分現像剤を磁力により担持搬送する現像剤担持体と、現像剤担持体に隣接して二成分現像剤を収容する現像剤収容部と、現像剤収容部を介して現像剤担持体と連通して設けられトナーを供給可能に収容するトナー収容部と、現像剤収容部に隣接し現像剤収容部と連通する現像剤退避部と、現像剤収容部及び現像剤退避部に対して現像剤担持体の現像剤搬送方向下流側に設けられ、現像剤担持体により担持搬送される二成分現像剤の一部を余剰現像剤としてせき止め、トナー濃度に応じて現像剤収容部又は現像剤退避部に余剰現像剤を分離する現像剤分離手段と、現像剤分離手段により分離された前記余剰現像剤を現像剤収容部又は現像剤退避部に導入すると共に互いを仕切る現像剤仕切部材と、現像剤収容部内に設けられた複数の現像剤撹拌搬送部材とを有し、現像剤収容部のトナー濃度に応じて、現像剤退避部に導入された二成分現像剤が前記仕切部材の軸方向の略中央部に設けられた、現像剤収容部と連通しているトナー供給口を介して、トナー収容部から補給されたトナーを取り込みながら現像剤収容部に流入する現像装置において、前記複数の現像剤撹拌搬送部材間には、それぞれの現像剤撹拌搬送部材回りの二成分現像剤の断面方向の流動を不能とする、軸方向の複数箇所に設けられた遮蔽壁と、この複数の遮蔽壁間において、それぞれの現像剤撹拌搬送部材回りの二成分現像剤の断面方向の流動を可能とする、軸方向に沿って設けられた複数の連通区間とが形成され、該連通区間の軸方向の長さは、前記現像剤担持体に最近接する現像剤撹拌搬送部材の搬送方向に沿って減少していることを特徴とする。   The developing device according to the present invention includes a developer carrying member that carries and conveys a two-component developer by magnetic force, a developer containing unit that contains the two-component developer adjacent to the developer carrying member, and a developer containing unit. A toner container that is provided in communication with the developer carrier through the unit and accommodates toner so as to be supplied, a developer retracting part that is adjacent to the developer container and communicates with the developer container, and a developer container And a part of the two-component developer which is provided downstream of the developer carrying member with respect to the developer retracting direction with respect to the developer carrying direction and is carried and carried by the developer carrying member as an excess developer, depending on the toner concentration The developer separating means for separating the excess developer into the developer accommodating section or the developer retracting section, and the excess developer separated by the developer separating means are introduced into the developer accommodating section or the developer retracting section and A developer partition member for separating the developer A two-component developer introduced into the developer retracting portion according to the toner concentration in the developer containing portion is substantially at the center in the axial direction of the partition member. A plurality of developer agitators in the developing device that flows into the developer accommodating portion while taking in the toner replenished from the toner accommodating portion via a toner supply port provided in the portion and communicating with the developer accommodating portion; Between the conveying members, between the plurality of shielding walls, the shielding walls provided in a plurality of axial directions, disabling the flow in the cross-sectional direction of the two-component developer around each developer stirring and conveying member, A plurality of communication sections provided along the axial direction that allow the flow of the two-component developer around the developer agitating and conveying members in the cross-sectional direction are formed, and the axial length of the communication sections is , Closest to the developer carrier Characterized in that it decreases along the conveying direction of the image-agitating transporter.

このように構成した本発明に係る現像装置の場合も、現像剤撹拌搬送部材間には、それぞれの現像剤撹拌搬送部材回りの二成分現像剤の断面方向の流動を不能とする、軸方向の複数箇所に設けられた遮蔽壁と、この複数の遮蔽壁間において、それぞれの現像剤撹拌搬送部材回りの二成分現像剤の断面方向の流動を可能とする、軸方向に沿って設けられた複数の連通区間とが形成され、該連通区間の軸方向の長さは、現像剤担持体に最近接する現像剤撹拌搬送部材の搬送方向に沿って減少しているので、現像剤担持体に最近接する現像剤撹拌搬送部材の搬送方向下流側の軸方向搬送力を高めることができ、これにより軸方向循環流と断面方向循環流とのバランスを保ち、軸方向循環流の分断を抑制し、全面ハーフトーン画像等の高密度画像を連続形成した場合でも、現像装置の軸方向におけるトナー濃度差の発生を抑制し、画像かぶりや画像濃度ムラの少ない良好な画像を得ることができる現像装置を提供することが可能となる。   Also in the case of the developing device according to the present invention configured as described above, the axial flow of the two-component developer around the developer agitating / conveying member is disabled between the developer agitating / conveying members. A plurality of shielding walls provided in a plurality of locations, and a plurality of the walls provided along the axial direction that enables the flow of the two-component developer around the developer stirring and conveying member in the cross-sectional direction between the plurality of shielding walls. The length of the communication section in the axial direction decreases along the transport direction of the developer agitating / conveying member closest to the developer carrier, so that it is closest to the developer carrier. It is possible to increase the axial conveyance force downstream of the developer agitating and conveying member in the conveyance direction, thereby maintaining the balance between the axial circulation flow and the cross-sectional circulation flow, and suppressing the division of the axial circulation flow. High-density images such as tone images Even when formed, the occurrence of toner concentration difference in the axial direction of the developing device is suppressed, less excellent image image fog and uneven image density can be obtained and it is possible to provide a developing device.

ここで、前記複数の遮蔽壁のうち少なくとも一つは、前記トナー供給口の前記搬送方向下流側端部に対応する領域に配置されていてもよい。   Here, at least one of the plurality of shielding walls may be disposed in a region corresponding to the downstream end of the toner supply port in the transport direction.

この場合は、複数の遮蔽壁のうち少なくとも一つが、トナー供給口の搬送方向下流側端部に対応する領域に配置されているので、アドミックスオーガー側からサプライオーガー側への断面方向の二成分現像剤の流れを遮蔽することができ、軸方向濃度差の発生要因となる軸方向循環流の分断を、より確実に防止することができる。   In this case, since at least one of the plurality of shielding walls is disposed in a region corresponding to the downstream end of the toner supply port in the transport direction, two components in the cross-sectional direction from the admix auger side to the supply auger side are provided. The flow of the developer can be shielded, and the axial circulation flow that causes the axial density difference can be more reliably prevented.

また、前記複数の現像剤撹拌搬送部材のうち、現像剤担持体に最近接する現像剤撹拌搬送部材は、他の現像剤撹拌搬送部材より重力方向下方に配置されていてもよい。   In addition, among the plurality of developer stirring and conveying members, the developer stirring and conveying member closest to the developer carrying member may be disposed below the other developer stirring and conveying members in the direction of gravity.

この場合は、複数の現像剤撹拌搬送部材のうち、現像剤担持体に最近接する現像剤撹拌搬送部材は、他の現像剤撹拌搬送部材より重力方向下方に配置されているので、他の現像剤撹拌搬送部材から現像剤担持体に最近接する現像剤撹拌搬送部材への二成分現像剤の流れが促進され、最近接する現像剤撹拌搬送部材回りの二成分現像剤が仕切板を経由して流動することによる現像剤量の低下を抑制することができ、これにより現像剤担持体への二成分現像剤供給量を安定的に維持することができる。   In this case, among the plurality of developer agitating / conveying members, the developer agitating / conveying member closest to the developer carrying member is disposed below the other developer agitating / conveying members in the direction of gravity. The flow of the two-component developer from the agitating / conveying member to the developer agitating / conveying member closest to the developer carrying member is promoted, and the two-component developer around the closest agitating / conveying member flows through the partition plate. Accordingly, it is possible to suppress a decrease in the developer amount, thereby stably maintaining the two-component developer supply amount to the developer carrier.

以上において、前記現像剤仕切部材は、現像剤担持体に対して所定の距離を隔てて近接している、その一端側が他端側に比べ重力方向上部に位置してなる構成であってもよい。   In the above, the developer partitioning member may be close to the developer carrying member with a predetermined distance, and one end side thereof may be positioned above the other end side in the gravity direction. .

また、本発明の画像形成装置は、上記現像装置を備えることを特徴とする。   An image forming apparatus according to the present invention includes the developing device.

本発明によれば、二成分現像剤を用い自律的にトナーを取り込み、現像剤のトナー濃度を一定に保つ自律トナー濃度制御現像方式の現像装置において、全面ハーフトーン画像等の高密度画像を連続形成した場合でも、軸方向循環流と断面方向循環流とのバランスを保つと共に、軸方向循環流の分断を抑制し、これにより現像装置の軸方向におけるトナー濃度差の発生を抑制して、画像かぶりや画像濃度ムラの少ない良質な画像を得ることができる。   According to the present invention, in a developing device of an autonomous toner density control development system that autonomously takes in toner using a two-component developer and keeps the toner density of the developer constant, a high-density image such as an entire halftone image is continuously displayed. Even when formed, the balance between the axial circulation flow and the cross-sectional circulation flow is maintained, and the division of the axial circulation flow is suppressed, thereby suppressing the occurrence of a toner density difference in the axial direction of the developing device. A high-quality image with little fogging and image density unevenness can be obtained.

<実施の形態1> <Embodiment 1>

以下に、本発明に係る実施の形態を図面を参照して説明する。   Embodiments according to the present invention will be described below with reference to the drawings.

まず、本発明の実施の形態1に係る現像装置を含む画像形成装置の概略構成について、図1を参照して説明する。   First, a schematic configuration of an image forming apparatus including a developing device according to Embodiment 1 of the present invention will be described with reference to FIG.

図1に示されるように、本発明に係る現像装置が適用される画像形成装置10は、一様帯電後に像光を照射することにより表面に静電電位の差による潜像が形成される感光体ドラム21を備えており、この周囲に、感光体ドラム21の表面を一様に帯電させる帯電装置22と、感光体ドラム21に像光を照射して表面に潜像を形成する露光装置23と、感光体ドラム21上の潜像にトナーを選択的に転移させてトナー像を形成する現像装置24と、感光体ドラム21と対向し、被記録媒体28を挟んで感光体ドラム21との間に転写バイアス電界を生成する転写ロール26と、トナー像の転写後に感光体ドラム21に残留するトナーを除去するクリーニング装置29とが設けられている。そして、感光体ドラム21と転写ロール26との対向部(ニップ部)の上流側から被記録媒体28を供給するようになっており、下流側には被記録媒体28上に転写された未定着トナー像を加熱溶融し被記録媒体28に圧着する定着装置50が設けられている。ここで、感光体ドラム21は、矢印方向に回転する金属製ドラムの表面に有機感光材料、アモルファスセレン系感光材料、アモルファスシリコン系感光材料等からなる感光体層を形成したものを用いることができる。また、帯電装置22は、ステンレススチール、アルミニウム等の導電性を有する金属のロールに高抵抗材料のコーティングを施したものであり、感光体ドラム21に当接され、従動回転するようになっている。そして、所定の電圧が印加されることにより、該ロールと感光体ドラム21との接触部近傍における微小間隙内で継続的な放電を生じ、感光体ドラム21の表面をほぼ一様に帯電するものである。露光装置23は、レーザ書込み装置やLEDアレイを有し、画像信号に基づいて点滅するレーザ光を発生し、これをポリゴンミラーによって感光体ドラム21の主走査方向にスキャンするものであり、これにより感光体ドラム21の表面に静電潜像を形成する。この静電潜像は、光の当たった部分の感光体ドラム21の表面電位が低下し、光の当たっていない高電位部分とのコントラストによる電位画像として形成される。また、現像装置24は、ハウジング31内に着色粒子であるトナー及び磁性キャリアからなる二成分現像剤を収容し、現像剤担持体32に二成分現像剤を担持させ、この現像剤担持体32にバイアス電源25からの現像バイアスを印加することで、現像剤担持体32を静電潜像の高電位部と低電位部との中間電位に保持し、静電潜像の画像部を帯電されたトナーにて現像するようにしたものである。さらに、転写装置26は、例えば感光体ドラム21に接触配置される転写ロールにて構成され、バイアス電源27によって感光体ドラム21上のトナー像が引き付けられる方向の転写バイアスが印加されることで、感光体ドラム21上のトナー像を被記録媒体28に転与させるようにしたものである。また、感光体ドラム21上に残留したトナーは、例えばドクターブレード式のクリーニング装置29によって除去される。   As shown in FIG. 1, the image forming apparatus 10 to which the developing device according to the present invention is applied is a photosensitive device in which a latent image is formed on the surface by a difference in electrostatic potential by irradiating image light after uniform charging. A charging device 22 for uniformly charging the surface of the photosensitive drum 21 and an exposure device 23 for irradiating the photosensitive drum 21 with image light to form a latent image on the surface are provided around the photosensitive drum 21. A developing device 24 that selectively transfers toner to a latent image on the photosensitive drum 21 to form a toner image, and the photosensitive drum 21 that faces the photosensitive drum 21 and sandwiches the recording medium 28. A transfer roll 26 for generating a transfer bias electric field and a cleaning device 29 for removing toner remaining on the photosensitive drum 21 after the transfer of the toner image are provided. The recording medium 28 is supplied from the upstream side of the facing portion (nip portion) between the photosensitive drum 21 and the transfer roll 26, and the unfixed image transferred onto the recording medium 28 is downstream. A fixing device 50 is provided that heats and melts the toner image and presses the toner image onto the recording medium 28. Here, the photosensitive drum 21 can be formed by forming a photosensitive layer made of an organic photosensitive material, an amorphous selenium photosensitive material, an amorphous silicon photosensitive material, or the like on the surface of a metal drum rotating in the direction of the arrow. . In addition, the charging device 22 is formed by coating a metal roll having conductivity such as stainless steel or aluminum with a coating of a high-resistance material, and is in contact with the photosensitive drum 21 so as to be driven to rotate. . When a predetermined voltage is applied, a continuous discharge is generated in a minute gap near the contact portion between the roll and the photosensitive drum 21, and the surface of the photosensitive drum 21 is charged almost uniformly. It is. The exposure device 23 has a laser writing device and an LED array, generates a flashing laser beam based on an image signal, and scans this in the main scanning direction of the photosensitive drum 21 by a polygon mirror. An electrostatic latent image is formed on the surface of the photosensitive drum 21. This electrostatic latent image is formed as a potential image by contrast with a high potential portion not exposed to light because the surface potential of the photosensitive drum 21 in the portion exposed to light is lowered. The developing device 24 accommodates a two-component developer composed of toner and magnetic carriers as colored particles in a housing 31, and supports the two-component developer on the developer carrier 32. By applying a developing bias from the bias power source 25, the developer carrier 32 is held at an intermediate potential between the high potential portion and the low potential portion of the electrostatic latent image, and the image portion of the electrostatic latent image is charged. The toner is developed with toner. Further, the transfer device 26 is constituted by, for example, a transfer roll disposed in contact with the photoconductive drum 21, and a transfer bias in a direction in which the toner image on the photoconductive drum 21 is attracted by the bias power source 27 is applied. The toner image on the photosensitive drum 21 is transferred to the recording medium 28. The toner remaining on the photosensitive drum 21 is removed by, for example, a doctor blade type cleaning device 29.

また、定着装置50は、例えばヒートロール方式であり、加熱ロール51と加圧ロール52とを有し、この加熱ロール51と加庄ロール52との間に被記録媒体28を通過させることによりトナー像を被記録媒体28に定着するようになっている。   Further, the fixing device 50 is, for example, a heat roll type, and includes a heating roll 51 and a pressure roll 52, and the recording medium 28 is passed between the heating roll 51 and the pressure roll 52, thereby toner. The image is fixed on the recording medium 28.

次に、本実施の形態に係る現像装置の詳細について、図2〜図6を参照して説明する。図2は本実施の形態に係る現像装置24を示す平面図であり、簡単化のためせき止め部41を取り外した状態で示している。また、図3は、図2のX−X線に沿った断面図であり、図4は、図2のY−Y線に沿った断面図である。また、図5は現像剤撹拌搬送部材の構成を示す図であり、図6は本実施の形態における現像剤撹拌搬送部材間の突起部の形状を示す図である。   Next, details of the developing device according to the present embodiment will be described with reference to FIGS. FIG. 2 is a plan view showing the developing device 24 according to the present embodiment, and shows a state in which the damming portion 41 is removed for simplification. 3 is a cross-sectional view taken along line XX in FIG. 2, and FIG. 4 is a cross-sectional view taken along line YY in FIG. FIG. 5 is a diagram showing the configuration of the developer agitating / conveying member, and FIG. 6 is a diagram showing the shape of the protrusion between the developer agitating / conveying members in the present embodiment.

まず、実施の形態1に係る現像装置24の概略構成について、図3及び図4を参照して説明する。   First, a schematic configuration of the developing device 24 according to the first embodiment will be described with reference to FIGS. 3 and 4.

図3に示されるように、現像装置24は、感光体ドラム21に向かって開口するハウジング31を有し、このハウジング31の開口に面して現像剤担持体32が配設され、ハウジング31のうち、現像剤担持体32に隣接した部位には収容された二成分現像剤Gを撹拌搬送する複数の現像剤撹拌搬送部材36a,36bを有する現像剤収容部33と、現像剤担持体32に隣接し、現像剤収容部33に対して現像剤担持体32の現像剤搬送方向下流側に設けられる現像剤退避部34と、現像剤収容部33を介して現像剤担持体32に連通し、トナーT及び現像剤退避部34から流出した二成分現像剤Gを収容するトナー収容部35とが形成されている。また、トナー収容部35には、トナーT及び現像剤退避部34から流出する二成分現像剤Gをトナー収容部35の底壁面に沿って掃き出すように撹拌搬送するトナー撹拌搬送部材351が設けられている。さらに、図4に最も良く示されるように、現像剤収容部33とトナー収容部35とは、軸方向端部において、両者間の二成分現像剤Gの流通が不能となるように、壁面40により互いに遮蔽されている。   As shown in FIG. 3, the developing device 24 includes a housing 31 that opens toward the photosensitive drum 21, and a developer carrier 32 is disposed facing the opening of the housing 31. Among them, a developer accommodating portion 33 having a plurality of developer agitating and conveying members 36 a and 36 b for agitating and conveying the two-component developer G accommodated in a portion adjacent to the developer bearing member 32, and the developer bearing member 32. Adjacent to the developer container 33 and communicated with the developer carrier 32 via the developer container 33 and a developer retracting part 34 provided downstream of the developer carrier 32 in the developer transport direction, A toner storage portion 35 that stores the toner T and the two-component developer G that has flowed out of the developer retracting portion 34 is formed. In addition, the toner container 35 is provided with a toner agitating and conveying member 351 that agitates and conveys the toner T and the two-component developer G flowing out from the developer retracting part 34 along the bottom wall surface of the toner accommodating part 35. ing. Further, as best shown in FIG. 4, the developer container 33 and the toner container 35 have a wall surface 40 at the axial end so that the two-component developer G cannot flow between them. Are shielded from each other.

なお、本実施の形態において、二成分現像剤Gは、トナーTと磁性キャリアからなる現像剤であり、トナーTは、例えば非磁性トナーを用いるが、磁性キャリアと磁気特性が異なるものであれば、磁性トナーを用いても差し支えない。   In the present embodiment, the two-component developer G is a developer composed of toner T and a magnetic carrier, and the toner T uses, for example, a non-magnetic toner. Magnetic toner may be used.

また、現像剤担持体32は、反時計回りに回転する回転スリーブ321と、この回転スリーブの内部に固定的に配設された磁極ロール322とを備えている。そして、この磁極ロール322は、例えば7極の磁極(S1〜S3,N1〜N4)にて構成されている。   The developer carrier 32 includes a rotating sleeve 321 that rotates counterclockwise, and a magnetic pole roll 322 that is fixedly disposed inside the rotating sleeve. And this magnetic pole roll 322 is comprised by the magnetic pole (S1-S3, N1-N4) of 7 poles, for example.

さらに、搬送磁極(N2)と現像磁極(S1)との間に、現像剤担持体32と対向するようにせき止め部41が配設されている。このせき止め部41は、現像剤担持体32と同程度の幅を有し、一端をハウジング31により支持され、先端部を数十μm〜数百μm程度の間隙で現像剤担持体32に近接させている。そして、例えば、せき止め部41と現像剤担持体32の磁極とにより、トナー濃度に応じて二成分現像剤Gを現像剤収容部33又は現像剤退避部に分離する現像剤分離手段が構成されている。なお、本実施の形態では、せき止め部41に多くの二成分現像剤Gを供給するために、後述する現像剤仕切部材39と現像剤担持体32との間隙は、せき止め部41と現像剤担持体32との間隙よりも広く設定されている。   Further, a damming portion 41 is disposed between the transport magnetic pole (N2) and the developing magnetic pole (S1) so as to face the developer carrier 32. The damming portion 41 has the same width as the developer carrier 32, one end is supported by the housing 31, and the tip is brought close to the developer carrier 32 with a gap of about several tens to several hundreds of μm. ing. For example, a developer separating unit that separates the two-component developer G into the developer accommodating portion 33 or the developer retracting portion according to the toner density is configured by the damming portion 41 and the magnetic pole of the developer carrier 32. Yes. In this embodiment, since a large amount of the two-component developer G is supplied to the damming portion 41, the gap between the developer partition member 39 and the developer carrying member 32, which will be described later, is separated from the damming portion 41 and the developer carrying member. It is set wider than the gap with the body 32.

また、現像剤収容部33と、現像剤退避部34との間には、両者を仕切っている現像剤仕切部材39が配設されている。   Further, a developer partition member 39 that partitions both of the developer container 33 and the developer retracting section 34 is disposed.

この現像剤仕切部材39は、現像剤担持体32と同程度の軸方向の幅で形成され、現像剤担持体32側が上方で、その反対側が下方となるように斜め下方に向かって傾斜配置(本実施の形態においては、水平方向に対して略30°)されたベースプレート39aと、このベースプレート39aの下端から連接し、より急な傾斜角度(水平方向に対して略45°)で斜め下方に傾斜配置されたベースプレート39bとを備えている。このベースプレート39a及び39bの傾斜部長さは傾斜部上を流れる二成分現像剤Gが現像剤収容部33に流れ込むような長さに設定されている。   The developer partition member 39 is formed with an axial width of the same level as the developer carrier 32, and is inclined obliquely downward so that the developer carrier 32 side is the upper side and the opposite side is the lower side ( In the present embodiment, the base plate 39a that is approximately 30 ° with respect to the horizontal direction is connected to the lower end of the base plate 39a and obliquely downward at a steep inclination angle (approximately 45 ° with respect to the horizontal direction). And an inclined base plate 39b. The lengths of the inclined portions of the base plates 39a and 39b are set such that the two-component developer G flowing on the inclined portions flows into the developer containing portion 33.

このように、せき止め部41に近接し、せき止め部41から傾斜部上への二成分現像剤Gの押し出し圧力が作用し易いベースプレート39aを緩やかな傾斜にして、この押し出し圧力が作用し難いベースプレート39bをより急な傾斜にすることにより、仕切部材39上に流出した二成分現像剤Gを第二の現像剤撹拌部材側に円滑に流動させることができる。   In this way, the base plate 39a, which is close to the damming portion 41 and is susceptible to the pushing pressure of the two-component developer G from the damming portion 41 onto the inclined portion, is gently inclined to make the pushing pressure pressure difficult to act on. By making the slope more steep, the two-component developer G that has flowed out onto the partition member 39 can smoothly flow toward the second developer stirring member.

そして、ベースプレート39aのうち、現像剤担持体32側に位置する上端部39dは、現像剤担持体32内の搬送磁極(N1)の直上、あるいは搬送磁極(N1)から現像剤搬送方向上流側(時計回り方向側)において、現像剤担持体32の表面と数百μm〜数mmの位置で対向配置されている。   In the base plate 39a, the upper end portion 39d located on the developer carrier 32 side is directly above the transport magnetic pole (N1) in the developer carrier 32 or upstream from the transport magnetic pole (N1) in the developer transport direction ( In the clockwise direction), the surface of the developer carrying member 32 is opposed to the surface at several hundred μm to several mm.

また、上端部39dの反対側であるベースプレート39bの下端部39eには、図2及び図3に示されるように、トナー収容部35側の側面の軸方向中央部の略1/3の領域10Bにおいて、トナー収容部35と現像剤収容部33とを連通させると共に、トナー収容部35からのトナーを巻き込みながら現像剤収容部33へのトナー供給を可能とするトナー供給路37に連通しているトナー供給口37aが形成されている。一方、下端部39eの軸方向両端部の略1/3ずつの領域10A,10Cにおいては、図2及び図4に示されるように、トナー収容部35と現像剤収容部33とを遮蔽する壁面40との間に所定の離隔(約3mm〜6mm)が設定されており、この離隔により仕切部材39上に流出した二成分現像剤Gがトナー収容部35内のトナーを取り込まずに、仕切部材39の傾斜面に沿って現像剤収容部33に直接流入するように構成されている。また、下端部39eの下面においては、第二の現像剤撹拌搬送部材36bの外周面に倣って、この外周面と対向している対向面が、撹拌搬送部材36bの外周面と約1.5mm〜2mmの距離を隔てて形成されている。   Further, as shown in FIGS. 2 and 3, the lower end 39e of the base plate 39b opposite to the upper end 39d has a region 10B that is approximately 1/3 of the axial central portion of the side surface on the toner storage unit 35 side. The toner container 35 and the developer container 33 are communicated with each other, and the toner container 35 and the developer container 33 are communicated with a toner supply path 37 that enables toner supply to the developer container 33 while the toner from the toner container 35 is involved. A toner supply port 37a is formed. On the other hand, in the regions 10A and 10C, which are approximately 1/3 of both axial ends of the lower end 39e, as shown in FIGS. 2 and 4, the wall surface that shields the toner container 35 and the developer container 33. A predetermined distance (about 3 mm to 6 mm) is set between the two-component developer G and the two-component developer G that has flowed out onto the partition member 39 due to the separation, and the toner in the toner storage unit 35 is not taken in. It is configured to flow directly into the developer accommodating portion 33 along the inclined surface 39. Further, on the lower surface of the lower end portion 39e, the opposing surface facing the outer peripheral surface is approximately 1.5 mm from the outer peripheral surface of the stirring and conveying member 36b, following the outer peripheral surface of the second developer stirring and conveying member 36b. It is formed with a distance of ˜2 mm.

このようにトナー供給路37の開口37aを仕切部材39の下端39eの軸方向略中央部のみに設け、端部領域においては、現像剤収容部33とトナー収容部35とを隔壁40で遮蔽することにより、二成分現像剤Gの片寄りによる影響を減少させることができる。さらに、二成分現像剤Gの仕切部材39上の傾斜板フローを軸方向全域に亘って一様に流動させることができ、これにより、現像剤担持体32上の現像剤量(MOS:Mass on Sleeve)を一定に維持し、傾斜板フローの変動に伴うMOSの変動による軸方向の画像濃度ムラを防止することができる。   As described above, the opening 37a of the toner supply path 37 is provided only in the substantially central portion in the axial direction of the lower end 39e of the partition member 39, and the developer containing portion 33 and the toner containing portion 35 are shielded by the partition wall 40 in the end region. As a result, the influence of the deviation of the two-component developer G can be reduced. Further, the inclined plate flow of the two-component developer G on the partition member 39 can be made to uniformly flow over the entire axial direction, whereby the amount of developer (MOS: Mass on) on the developer carrier 32 can be increased. (Sleeve) can be maintained constant, and unevenness of the image density in the axial direction due to the fluctuation of the MOS accompanying the fluctuation of the inclined plate flow can be prevented.

また、現像剤収容部33は二成分現像剤Gが収容されるスペースを有し、現像剤収容部33内のうち現像剤担持体32に近接した位置に第一の現像剤撹拌搬送部材36a(以下、サプライオーガーともいう)が配設され、この第一の現像剤撹拌搬送部材36aと現像剤担持体32の反対側に隣接し、その回転中心が第一の現像剤撹拌搬送部材36aの回転中心よりも重力方向上方(本実施の形態においては、オーガーシャフト径の略1/2の高さ分上方)に位置し、かつ、第一の現像剤撹拌搬送部材36aと略平行に配置された第二の現像剤撹拌搬送部材36b(以下、アドミックスオーガーともいう)が配設されている。そして、これらの第一及び第二の現像剤撹拌搬送部材36a,36bは、略同一の外径を有し、互いに逆方向に回転(例えば36aが反時計回り、36bが時計回り)するように構成されており、これにより、現像装置24の軸方向端部から端部へと現像剤が往復循環するような流れと、第一及び第二の現像剤撹拌搬送部材36a,36bのそれぞれの現像剤が互いに入れ替わるような流れとが形成可能となっている。   The developer accommodating portion 33 has a space for accommodating the two-component developer G, and the first developer agitating / conveying member 36a (in the developer accommodating portion 33 is located near the developer carrying member 32). (Hereinafter also referred to as a supply auger), which is adjacent to the opposite side of the first developer agitating / conveying member 36a and the developer carrier 32, and whose rotation center is the rotation of the first developer agitating / conveying member 36a. It is located above the center in the gravitational direction (in this embodiment, approximately half the height of the auger shaft diameter) and is disposed substantially parallel to the first developer agitating / conveying member 36a. A second developer agitating / conveying member 36b (hereinafter also referred to as an admix auger) is provided. The first and second developer agitating / conveying members 36a and 36b have substantially the same outer diameter and rotate in opposite directions (for example, 36a is counterclockwise and 36b is clockwise). Thus, the developer reciprocally circulates from the axial end to the end of the developing device 24, and the development of the first and second developer agitating / conveying members 36a and 36b. It is possible to form a flow in which the agents are replaced with each other.

ここで、各現像剤撹拌搬送部材36a,36bは、図5に示されるようなシャフト部36sと、このシャフト部36sの表面にらせん状に形成された羽部36tとを有する、いわゆるスパイラル状のオーガーで構成されている。このようなスパイラル状のオーガーを現像剤撹拌搬送部材として用いることにより、現像剤の周方向の撹拌と軸方向の搬送とをより効率的に行うことができる。   Here, each developer agitating and conveying member 36a, 36b has a so-called spiral shape having a shaft portion 36s as shown in FIG. 5 and a wing portion 36t formed in a spiral shape on the surface of the shaft portion 36s. Consists of auger. By using such a spiral auger as a developer stirring and conveying member, it is possible to more efficiently perform circumferential stirring and axial conveyance of the developer.

さらに、現像剤収容部33の底部形状は、現像剤担持体32、現像剤撹拌搬送部材36a,36bに沿った湾曲形状に形成されている。そして、現像剤担持体32とサプライオーガー36aとの間には所定間隔の現像剤搬送路が確保されていると共に、サプライオーガー36aとアドミックスオーガー36bとの中間には、それぞれの現像剤撹拌搬送部材36a,36bにより撹拌搬送される二成分現像剤Gが互いに入れ替わり可能なような連通路を形成しつつ、軸方向への搬送を可能とする軸方向の所定の領域に延在している突起部Wが形成されている。   Further, the bottom shape of the developer accommodating portion 33 is formed in a curved shape along the developer carrier 32 and the developer agitating / conveying members 36a and 36b. A developer conveyance path having a predetermined interval is secured between the developer carrier 32 and the supply auger 36a, and each developer agitation and conveyance is provided between the supply auger 36a and the admix auger 36b. Protrusions extending in a predetermined axial region that can be transported in the axial direction while forming a communication path that allows the two-component developer G that is stirred and transported by the members 36a and 36b to be interchanged. A portion W is formed.

この突起部Wは、具体的には、図2〜図4に示されるように、二成分現像剤Gの端部折り返し領域Reを除いた領域において軸方向に山形に延在し、その頂部Waは仕切部材39の下端面との間に所定の間隙を有し、現像剤撹拌搬送部材36a,36bの両者を完全には隔てないように形成されている。   Specifically, as shown in FIGS. 2 to 4, the protrusion W extends in a mountain shape in the axial direction in the region excluding the end turn region Re of the two-component developer G, and the top portion Wa. Has a predetermined gap between the lower end surface of the partition member 39 and is formed so as not to completely separate both the developer agitating and conveying members 36a and 36b.

そして、図6(c)〜(e)に最も良く示されるように、この突起部Wの頂部Waの高さは、現像剤担持体32に近接しているサプライオーガー36aの搬送方向に沿って、その高さが漸増するように形成されている。すなわち、突起部Wの頂部Waと仕切部材39の下端面との間隙は、サプライオーガー36aの搬送方向下流側にいくほど、狭くなるように設定されている。   As best shown in FIGS. 6C to 6E, the height of the top portion Wa of the projection W is along the conveying direction of the supply auger 36a adjacent to the developer carrier 32. The height is gradually increased. That is, the gap between the top portion Wa of the protrusion W and the lower end surface of the partition member 39 is set to be narrower toward the downstream side in the transport direction of the supply auger 36a.

ここで、本実施形態においては、現像剤撹拌搬送部材として、2個の撹拌搬送部材36a,36bを用いているが、配設数については2個に限定されるものではなく、外径についても必ずしも同一である必要はない。   Here, in this embodiment, the two agitating / conveying members 36a and 36b are used as the developer agitating / conveying member, but the number of arrangements is not limited to two, and the outer diameter is also limited. It is not necessarily the same.

また、トナー収容部にはトナー供給路37に対応したトナー撹拌搬送部材であるアジテータ351が収容されている。すなわち、このアジテータ351は、図2に示されるように、領域10Bに対応する軸方向中央部の略1/3の領域においては、トナー及び/又は高濃度現像剤(以下、トナー等ともいう)をトナー供給路37側に搬送する搬送羽根351aが支持部材351cに取り付けられている。一方、領域10A,10Cに対応する中央部1/3以外の端部領域においては、トナー収容部35のトナー等を中央部1/3の領域に集めるような羽根が軸線に対して傾斜して折り曲げた形状の掻き寄せフィン351bとして支持部材351cに取り付けられている。なお、この端部領域の羽根は、掻き寄せフィンの代わりにコイルオーガー形状であっても差し支えない。   In addition, an agitator 351 that is a toner stirring and conveying member corresponding to the toner supply path 37 is accommodated in the toner accommodating portion. That is, as shown in FIG. 2, the agitator 351 has toner and / or a high-concentration developer (hereinafter also referred to as toner) in a region that is approximately 1/3 of the central portion in the axial direction corresponding to the region 10B. A transport blade 351a that transports the toner toward the toner supply path 37 is attached to the support member 351c. On the other hand, in the end regions other than the central portion 1/3 corresponding to the regions 10A and 10C, the blades that collect the toner and the like of the toner storage portion 35 in the central portion 1/3 are inclined with respect to the axis. A bent-up scraping fin 351b is attached to the support member 351c. Note that the blades in this end region may have a coil auger shape instead of the scraping fins.

このようにトナー収容部35内のトナー等が、トナー供給口37aの幅に対応する軸方向の領域10Bに集約するように形成されているので、十分に撹拌混合されたトナー等を所定のトナー供給路37へ速やかに供給することができる。   As described above, the toner in the toner storage unit 35 is formed so as to be concentrated in the axial region 10B corresponding to the width of the toner supply port 37a. The supply path 37 can be quickly supplied.

また、トナー供給路37を形成しているトナー収容部35側の壁面40には、図3に示されるように、中央領域10Bに平坦な頂部を有する規制部40aが形成されており、これにより、トナーあるいは高濃度現像剤が現像剤収容部33側に過剰に押し込まれないように、この規制部40aにてトナー供給路37の上部に一旦トナーを溜める構造となっている。   Further, as shown in FIG. 3, a regulating portion 40a having a flat top portion is formed in the central region 10B on the wall surface 40 on the toner containing portion 35 side forming the toner supply path 37. In order to prevent excessive toner or high-concentration developer from being pushed into the developer containing portion 33 side, the restricting portion 40a temporarily accumulates toner on the upper portion of the toner supply path 37.

次に、本実施の形態に係る現像装置24の作動の概要について、図2を参照して説明する。   Next, an outline of the operation of the developing device 24 according to the present embodiment will be described with reference to FIG.

図2において、現像剤収容部33における二成分現像剤Gは、現像剤撹拌搬送部材36により撹拌され、現像剤担持体32内の汲み取り磁極(N3)によって捕獲される。この後、捕獲された二成分現像剤Gは、汲み取り磁極(N3)及び搬送磁極(S3)の磁気吸引力と現像剤担持体32表面との摩擦力により、現像剤担持体32(回転スリーブ321)の回転方向に搬送される。この搬送された二成分現像剤Gは、現像剤分離手段の一部を構成するせき止め部41の近傍に到達すると、トリミング磁極として作用する搬送磁極(N1)により穂立ちを形成する。さらに、この二成分現像剤Gの穂立ちは、せき止め部41にて規制されることにより、現像剤層として現像剤担持体32上に形成され、この現像剤層は、現像領域に搬送される。そしてさらに、現像領域に搬送された二成分現像剤Gの現像剤層は、現像磁極(S1)の磁気吸引力により磁気ブラシを形成し、この磁気ブラシを形成する二成分現像剤GにおけるトナーTは、感光体ドラム21と現像剤担持体32との間に形成される現像電界によって、感光体ドラム21上の静電潜像を可視像化する。   In FIG. 2, the two-component developer G in the developer accommodating portion 33 is agitated by the developer agitating / conveying member 36 and captured by the scooping magnetic pole (N 3) in the developer carrier 32. After that, the captured two-component developer G is separated from the developer carrier 32 (rotating sleeve 321) by the magnetic attraction force of the drawing magnetic pole (N3) and the transport magnetic pole (S3) and the frictional force between the surface of the developer carrier 32. ) In the rotation direction. When the transported two-component developer G reaches the vicinity of the damming portion 41 constituting a part of the developer separating means, the transported magnetic pole (N1) acting as a trimming magnetic pole forms a spike. Further, the rising of the two-component developer G is regulated by the damming portion 41, so that the developer layer is formed on the developer carrier 32, and this developer layer is conveyed to the development area. . Further, the developer layer of the two-component developer G transported to the development area forms a magnetic brush by the magnetic attraction force of the developing magnetic pole (S1), and the toner T in the two-component developer G that forms this magnetic brush. Makes the electrostatic latent image on the photosensitive drum 21 visible by a developing electric field formed between the photosensitive drum 21 and the developer carrier 32.

そして、上述のように構成された現像装置24において、例えば、トナー濃度が低い二成分現像剤Gの場合は、相対的に単位体積当たりの磁性キャリア密度が大きいので、見掛けの透磁率が上昇し、現像剤担持体32に対して現像剤単位体積あたりの磁気吸引力が大きくなる。このため現像剤担持体32との摩擦力が大きくなり、搬送力が大きくなるため、現像剤担持体32により、せき止め部41まで確実に搬送され、せき止め部41のせき止め力に打ち勝って、せき止め部41近傍に滞留している滞留現像剤を押し出す。この押し出された滞留現像剤は、落下現像剤となって現像剤仕切部材39上に落下し、現像剤退避部34を経て、その後、現像剤収容部33又はトナー収容部35へ流れ込む。   In the developing device 24 configured as described above, for example, in the case of the two-component developer G having a low toner concentration, the apparent permeability increases because the magnetic carrier density per unit volume is relatively large. The magnetic attractive force per developer unit volume with respect to the developer carrier 32 is increased. For this reason, since the frictional force with the developer carrier 32 is increased and the conveying force is increased, the developer carrier 32 is surely conveyed to the damming portion 41 and overcomes the damming force of the damming portion 41. The staying developer staying in the vicinity of 41 is pushed out. The pushed-out staying developer becomes a falling developer and falls onto the developer partition member 39, passes through the developer retracting portion 34, and then flows into the developer accommodating portion 33 or the toner accommodating portion 35.

このように、トナー濃度の低い二成分現像剤Gが現像剤退避部34に導かれた場合、現像剤収容部33内にはその分だけスペースが作られ、その結果、トナー収容部35から現像剤収容部33に至るまでのトナー供給路37にあった二成分現像剤Gは、現像剤撹拌搬送部材36の搬送力と二成分現像剤Gの自重により、上記スペースに速やかに引き込まれ、トナー供給路37付近の二成分現像剤Gが流動する。これにより、トナー供給路37は、トナー収容部35からのトナーT及び非常に高いトナー濃度の二成分現像剤Gを受け入れ、このトナーT及び非常に高いトナー濃度の二成分現像剤Gは、トナー供給路37を経て現像剤収容部33へと速やかに供給される。ここで、非常に高いトナー濃度の二成分現像剤Gとは、現像剤退避部34からトナー収容部35に流出した二成分現像剤が該トナー収容部35内のトナーと撹拌混合され、磁性キャリアに対するトナー比率が非常に高い二成分現像剤のことである。   As described above, when the two-component developer G having a low toner concentration is led to the developer retracting portion 34, a space is made in the developer accommodating portion 33, and as a result, development from the toner accommodating portion 35 is performed. The two-component developer G that has been in the toner supply path 37 up to the agent container 33 is quickly drawn into the space by the conveying force of the developer agitating / conveying member 36 and the weight of the two-component developer G. The two-component developer G in the vicinity of the supply path 37 flows. As a result, the toner supply path 37 receives the toner T and the two-component developer G having a very high toner density from the toner container 35, and the toner T and the two-component developer G having a very high toner density are supplied to the toner supply path 37. The toner is quickly supplied to the developer accommodating portion 33 through the supply path 37. Here, the two-component developer G having a very high toner concentration means that the two-component developer that has flowed out of the developer retracting portion 34 into the toner accommodating portion 35 is agitated and mixed with the toner in the toner accommodating portion 35, and the magnetic carrier. Is a two-component developer having a very high toner ratio.

一方、トナー濃度が高い二成分現像剤Gの場合は、相対的に単位体積当たりの磁性キャリア密度が小さいので、見掛けの透磁率が低下し、現像剤担持体32に対して現像剤単位体積あたりの磁気吸引力が小さくなる。このため現像剤担持体32による搬送力が小さくなるため、現像剤担持体32上の二成分現像剤Gの多くは、現像剤担持体32の回転方向に対して現像剤仕切部材39の先端よりも上流側の位置で落下してしまう。この結果、二成分現像剤Gは、せき止め部41近傍に滞留している滞留現像剤を押し出すことなく、現像剤仕切部材39の上端部39dより上流側の位置で落下し、直接現像剤収容部33へ戻る。このとき、トナー濃度が低い場合と異なり、現像剤収容部33内にスペースが作られず、トナー供給路37付近の二成分現像剤Gは流動しないので、二成分現像剤Gによりトナー供給路37がふさがれている状態となり、トナー収容部35からトナーT及び非常に高いトナー濃度の二成分現像剤Gは供給されない。   On the other hand, in the case of the two-component developer G having a high toner concentration, since the magnetic carrier density per unit volume is relatively small, the apparent magnetic permeability is reduced, and the developer carrier 32 has a unit density per unit volume. The magnetic attraction force becomes smaller. For this reason, since the conveying force by the developer carrier 32 is reduced, most of the two-component developer G on the developer carrier 32 is more than the tip of the developer partition member 39 with respect to the rotation direction of the developer carrier 32. Will fall at the upstream position. As a result, the two-component developer G falls at a position upstream from the upper end portion 39d of the developer partition member 39 without pushing out the staying developer staying in the vicinity of the damming portion 41, and directly the developer accommodating portion. Return to 33. At this time, unlike the case where the toner density is low, no space is created in the developer accommodating portion 33 and the two-component developer G in the vicinity of the toner supply path 37 does not flow. The toner T and the two-component developer G having a very high toner density are not supplied from the toner container 35.

以上のように、本実施の形態に係るトナー補給メカニズムは、トナー濃度に応じた二成分現像剤Gの流動性変化、嵩変化に加えて磁気吸引力の変化を利用したものであり、トナー濃度が低い二成分現像剤Gに対してはトナー補給が行われ、トナー濃度が高い二成分現像剤Gに対してはトナー補給が行われない構成になっている。   As described above, the toner replenishment mechanism according to the present embodiment uses the change in magnetic attraction force in addition to the change in fluidity and bulk of the two-component developer G in accordance with the toner concentration. The toner is supplied to the two-component developer G having a low toner density, and the toner is not supplied to the two-component developer G having a high toner concentration.

このように構成した現像装置24においては、現像剤収容部33内に、トナー収容部35内のトナーT及び非常に高い濃度の二成分現像剤Gをすばやく取り込むことができるので、高密度画像の連続出力に対応することができると共に、現像剤に対するストレスが軽減され、現像剤の長寿命化、低ランニングコスト化を実現することができる。   In the developing device 24 configured as described above, the toner T and the two-component developer G having a very high density in the toner container 35 can be quickly taken into the developer container 33, so that a high-density image can be obtained. In addition to being able to cope with continuous output, the stress on the developer is reduced, and the life of the developer can be extended and the running cost can be reduced.

また、現像剤収容部33とトナー収容部35の軸方向端部は、両者における二成分現像剤Gの流通を防止するように壁面40により互いに遮蔽されていると共に、現像剤退避部34に分離された二成分現像剤Gは、仕切部材39の下端部39eの略中央部に設けられたトナー供給口37aを介して、トナー収容部35内のトナーを取り込み及びながら現像剤収容部33に供給されるように構成されているので、現像装置24が軸方向に傾斜して配置された場合でも、傾斜配置に伴う現像剤収容部33側からトナー収容部35側への現像剤の逆流や、トナー収容部35側から現像剤収容部33側への過剰なトナーの流入を防止すると共に、傾斜に伴うトナー供給路37の軸方向両端部における現像剤の高低差が低減される。これにより、軸方向の傾斜配置に伴う軸方向のトナー濃度差の発生を抑制し、画像かぶりや画像濃度ムラの少ない良質な画像が得られる現像装置を提供することができる。   Further, the axial ends of the developer accommodating portion 33 and the toner accommodating portion 35 are shielded from each other by the wall surface 40 so as to prevent the two-component developer G from flowing therethrough and separated into the developer retracting portion 34. The two-component developer G thus supplied is supplied to the developer accommodating portion 33 while taking in the toner in the toner accommodating portion 35 through the toner supply port 37a provided at the substantially central portion of the lower end portion 39e of the partition member 39. Therefore, even when the developing device 24 is inclined in the axial direction, the developer backflow from the developer containing portion 33 side to the toner containing portion 35 side accompanying the inclined arrangement, In addition to preventing an excessive inflow of toner from the toner container 35 side to the developer container 33 side, a difference in height of the developer at both axial ends of the toner supply path 37 due to the inclination is reduced. Accordingly, it is possible to provide a developing device that suppresses the occurrence of an axial toner density difference due to the axially inclined arrangement and obtains a high-quality image with little image fog and image density unevenness.

さらに、トナー取り込み可能なトナー供給口37aの軸方向幅以外の端部領域においては、現像剤仕切部材39上に導入された二成分現像剤が、トナー収容部35からのトナーを取り込まずに現像剤収容部33に流入し、仕切部材39上の二成分現像剤Gの傾斜板フローが幅方向全域に亘って均一に存在するように構成しているので、仕切部材39上を流れる現像剤フローの流下スピードが現像剤担持体32の軸方向で一様となり、仕切部材39上の傾斜板フローの不均一に基づく、現像剤担持体32上の部分的な層形成量変動が発生せず、一様なプリント濃度を得ることができる。   Further, in the end region other than the axial width of the toner supply port 37a capable of taking in the toner, the two-component developer introduced onto the developer partition member 39 is developed without taking in the toner from the toner containing portion 35. Since the inclined plate flow of the two-component developer G on the partition member 39 flows uniformly into the entire width direction, the developer flow flowing on the partition member 39 flows into the agent storage portion 33. The flow speed of the developer is uniform in the axial direction of the developer carrier 32, and the partial layer formation amount variation on the developer carrier 32 based on the unevenness of the inclined plate flow on the partition member 39 does not occur. A uniform print density can be obtained.

ところで、上述の複数のオーガー36a,36bのうち、現像剤担持体32に近接したサプライオーガー36aは、例えば、図7に例示されるように、図中右方向に二成分現像剤Gを搬送し、遠い側のアドミックスオーガー36bは、図中左側に二成分現像剤Gを搬送することにより、軸方向のトナー濃度ムラを解消する役割を果たす。また、現像剤収容部33内のトナー濃度が低下した際には、仕切部材39の回りを循環するフロー(以下、断面方向フローと称する)を発生させ、トナー収容部35からのトナーを取り込む役割を果たす。   By the way, of the plurality of augers 36a and 36b described above, the supply auger 36a adjacent to the developer carrier 32 conveys the two-component developer G in the right direction in the figure as exemplified in FIG. The far-side admix auger 36b serves to eliminate the uneven toner density in the axial direction by conveying the two-component developer G to the left side in the drawing. Further, when the toner concentration in the developer accommodating portion 33 decreases, a flow that circulates around the partition member 39 (hereinafter referred to as a cross-sectional flow) is generated, and the toner from the toner accommodating portion 35 is taken in. Fulfill.

そして、このような2種類のフローが同時に発生する搬送方式において、特有の、軸方向のトナー濃度差の発生という現象が生じることが判明した。   It has been found that in the transport method in which the two types of flows occur simultaneously, a phenomenon of occurrence of a unique toner density difference in the axial direction occurs.

以下、この現象について図8及び図15に示される比較構成例に基づく現像装置を参照して説明する。ここで、図8及び図15に示される比較構成例に係る現像装置は、サプライオーガー136aとアドミックスオーガー136bとが略水平に配置され、かつ、サプライオーガー136aとアドミックスオーガー136bとの間に形成された突起部Wの頂部Waの高さが軸方向に一定に形成されたものである。   Hereinafter, this phenomenon will be described with reference to a developing device based on the comparative configuration example shown in FIGS. Here, in the developing device according to the comparative configuration example shown in FIG. 8 and FIG. 15, the supply auger 136a and the admix auger 136b are arranged substantially horizontally, and the supply auger 136a and the admix auger 136b are interposed between them. The height of the top portion Wa of the formed protrusion W is formed constant in the axial direction.

この比較構成例における二成分現像剤Gの流れは、図8に示されるように、軸方向10Bの幅領域においては、仕切部材139上をフローする二成分現像剤Gが、トナー収容部135からのトナーを取り込みながら、再び現像剤収容部133内のアドミックスオーガー136bへ流入する。そして、このアドミックスオーガー136bに流入したトナー又は高濃度現像剤の一部は、突起部Wを超えてサプライオーガー136a側へ流出すると共に、残りの現像剤は、アドミックスオーガー136bにより図中左方向へ搬送され、現像剤端部折り返し部Reにて、折り返されてサプライオーガー136aにより図中右方向に搬送される。ここで、サプライオーガー136aは、現像剤担持体132に現像剤を供給しつつ、現像剤を軸方向右側に搬送する役割を持つので、現像剤担持体132上の現像剤が現像に寄与してトナーが消費されると、現像剤担持体132上の現像剤トナー濃度はサプライオーガー136aの搬送方向上流から下流(図中左から右)に行くに従って、その濃度が低下していく傾向がある。   As shown in FIG. 8, the flow of the two-component developer G in this comparative configuration example causes the two-component developer G flowing on the partition member 139 to flow from the toner containing portion 135 in the width region in the axial direction 10B. The toner again flows into the admix auger 136b in the developer accommodating portion 133 while taking in the toner. A part of the toner or high-density developer that has flowed into the admix auger 136b flows over the protrusion W to the supply auger 136a side, and the remaining developer is left in the figure by the admix auger 136b. In the direction, the sheet is folded at the developer end folding section Re and conveyed rightward in the drawing by the supply auger 136a. Here, the supply auger 136a has a role of transporting the developer to the right in the axial direction while supplying the developer to the developer carrier 132, so that the developer on the developer carrier 132 contributes to the development. When the toner is consumed, the developer toner density on the developer carrier 132 tends to decrease as it goes from upstream to downstream (left to right in the figure) in the conveyance direction of the supply auger 136a.

一方、断面方向フロー量は、前述の作動原理に基づいて、トナー濃度が低下していくサプライオーガー136aの下流側に行くに従って増加していく傾向がある。なお、図中10Bの幅領域においては、断面方向フローがトナー収容部135からのトナーを取り込みながら断面方向をフローしているので、現像剤担持体132上のトナー濃度の低下は抑制され、10Aと10Bの幅領域においては、両者のトナー濃度差は、それほど顕著には発生しない。   On the other hand, the flow amount in the cross-sectional direction tends to increase toward the downstream side of the supply auger 136a where the toner concentration decreases based on the above-described operating principle. Note that, in the width region of 10B in the figure, the flow in the cross-sectional direction flows in the cross-sectional direction while taking in the toner from the toner container 135, so that a decrease in the toner density on the developer carrier 132 is suppressed. In the width region of 10 and 10B, the toner density difference between the two is not so noticeable.

しかしながら、10Cの幅領域では、図8に示されるようなフローRが発生するため、10A,10B領域と10C領域とでは、軸方向循環流の分断現象が起きてしまう。このフローRは、以下のようなメカニズムに従って発生するものである。(1)アドミックスオーガー136b側の10B,10C領域の境界位置近傍では、仕切部材139上の傾斜板フロー及びこれに伴うトナー収容部135からのトナーの取り込みにより、現像剤の嵩が高い状態にある。従って、アドミックスオーガー136bにより、10C領域から10B領域に搬送されるべき現像剤は、境界位置近傍の嵩が高い現像剤に妨げられ、10C領域内でサプライオーガー136a側にUターンしてしまう。(2)一方、サプライオーガー136a側の10B領域から10C領域への現像剤搬送量は、10B領域で発生している断面方向フローにより、10C領域への軸方向搬送量が減少し、10C領域を満たすほど十分な現像剤が供給されていない。以上、(1),(2)により、10C領域内で独立した軸方向循環流が形成される。   However, since the flow R as shown in FIG. 8 occurs in the 10C width region, the axial circulation flow is divided in the 10A, 10B region and the 10C region. This flow R is generated according to the following mechanism. (1) In the vicinity of the boundary position between the 10B and 10C regions on the side of the admix auger 136b, the developer is bulky due to the inclined plate flow on the partition member 139 and the accompanying toner intake from the toner container 135. is there. Therefore, the developer to be transported from the 10C region to the 10B region by the admix auger 136b is hindered by the bulky developer in the vicinity of the boundary position, and makes a U-turn toward the supply auger 136a in the 10C region. (2) On the other hand, the developer transport amount from the 10B region on the supply auger 136a side to the 10C region is reduced in the axial transport amount to the 10C region due to the cross-sectional flow generated in the 10B region. There is not enough developer to fill. As described above, independent axial circulation flows are formed in the 10C region by (1) and (2).

このため、10C領域ではトナー収容部135からのトナーの取り込みがない状態で現像によりトナーが消費されるため、この領域におけるトナー濃度が部分的に低下し、プリント濃度の軸方向ムラが発生してしまう。   For this reason, in the 10C region, toner is consumed by development in a state where no toner is taken in from the toner storage unit 135, so that the toner concentration in this region is partially reduced, and print density axial unevenness occurs. End up.

そこで、本実施の形態に係る現像装置24においては、サプライオーガー36aとアドミックスオーガー36bとの間に形成された突起部Wの頂部Waの高さを、前述したように、サプライオーガー36aの搬送方向に沿って漸増させることにより、次のようにして軸方向のトナー濃度のムラの発生を抑制することができる。   Therefore, in the developing device 24 according to the present embodiment, the height of the top portion Wa of the projection W formed between the supply auger 36a and the admix auger 36b is set to the conveyance of the supply auger 36a as described above. By gradually increasing along the direction, the occurrence of uneven toner density in the axial direction can be suppressed as follows.

図9(a)に示されるように、一般に、オーガーは、螺旋部(羽根部)36tの傾斜面を現像剤が重力にしたがって滑り落ちることで軸方向の搬送力を得ている。そして、その搬送量はオーガーを取り囲む壁の形状や壁とオーガーの距離により大きく変化する。例えば、図9(b)に示されるように、壁がオーガーのシャフト36sの軸線高さの場合では軸線高さより高い位置の螺旋部上の現像剤は半径方向(断面方向)に逃げてしまい軸方向の搬送に寄与しない。従って、図9(c)に示されるように、壁の高さがオーガー径の頂上高さに近づくほどオーガーの軸方向の搬送性が向上する。本実施の形態では図6に示されるように2つの攪拌搬送部材36a,36bの間に位置する突起部Wの頂部Waの高さがサプライオーガー36aの搬送方向に沿って漸増しているために、サプライオーガー36aの搬送方向下流側に行くほど、現像剤の軸方向搬送量が増加する。一方、断面方向フロー量はトナー消費に伴ってサプライオーガー36aの搬送方向下流側で増大し、軸方向循環流量とのバランスを崩していたが、このように突起部Wの高さをサプライオーガー36aの搬送方向に沿って漸増するように形成することにより、断面方向循環流量と軸方向循環流量とのバランスを保つと共に、前述した軸方向循環流が分断されるという現象を防ぐことができる。   As shown in FIG. 9A, in general, the auger obtains the conveying force in the axial direction by the developer sliding down on the inclined surface of the spiral portion (blade portion) 36t according to gravity. The transport amount greatly varies depending on the shape of the wall surrounding the auger and the distance between the wall and the auger. For example, as shown in FIG. 9B, when the wall is the axial height of the auger shaft 36s, the developer on the spiral portion at a position higher than the axial height escapes in the radial direction (cross-sectional direction). Does not contribute to direction transport. Therefore, as shown in FIG. 9C, the auger axial transportability is improved as the wall height approaches the top height of the auger diameter. In the present embodiment, as shown in FIG. 6, the height of the top Wa of the protrusion W located between the two agitating and conveying members 36a and 36b gradually increases along the conveying direction of the supply auger 36a. The developer transport amount in the axial direction increases as the supply auger 36a moves downstream in the transport direction. On the other hand, the flow amount in the cross-sectional direction increased on the downstream side in the transport direction of the supply auger 36a as the toner was consumed, and the balance with the axial circulation flow rate was lost. Thus, the height of the protrusion W is reduced to the supply auger 36a. By forming so as to increase gradually along the conveying direction, it is possible to maintain the balance between the cross-sectional direction circulation flow rate and the axial direction circulation flow rate, and to prevent the above-described phenomenon that the axial direction circulation flow is divided.

また、本実施の形態のように、仕切部材39上の傾斜板フローが軸方向に一様に存在する場合、サプライオーガー36aからの現像剤が仕切部材39上を経由してアドミックスオーガー36b側に流動するため、サプライオーガー36a側の現像剤量はアドミックスオーガー36b側の現像剤量に比較して少なくなる傾向をもつが、本実施の形態では、さらに、サプライオーガー36aをアドミックスオーガー36bに比し、重力方向下方に配置しているので、アドミックスオーガー36bからサプライオーガー36aへの現像剤の流れが促進され、サプライオーガー36a回りの現像剤が仕切部材39を経由して流動することによる現像剤量の低下や、これに伴う搬送方向下流側端部へのトナー補給の遅れを防ぎ、安定した搬送性能を維持することができる。また、現像剤担持体32への現像剤供給量を安定的に維持できオーガーマークの発生を防止することができる。
<実施の形態2>
Further, as in the present embodiment, when the inclined plate flow on the partition member 39 is uniformly present in the axial direction, the developer from the supply auger 36a passes through the partition member 39 and is on the side of the admix auger 36b. Therefore, the amount of developer on the supply auger 36a side tends to be smaller than the amount of developer on the admix auger 36b side. However, in this embodiment, the supply auger 36a is further replaced with the admix auger 36b. The flow of the developer from the admix auger 36 b to the supply auger 36 a is promoted, and the developer around the supply auger 36 a flows via the partition member 39. Maintains stable transport performance by preventing the decrease in developer amount due to toner and the delay in toner replenishment to the downstream end in the transport direction. Rukoto can. In addition, the developer supply amount to the developer carrier 32 can be stably maintained, and auger marks can be prevented from being generated.
<Embodiment 2>

次に本発明の実施の形態2に係る現像装置について、図10を参照して説明する。図9は本実施の形態に係る現像装置24Aを示す正面図である。   Next, a developing device according to Embodiment 2 of the present invention will be described with reference to FIG. FIG. 9 is a front view showing the developing device 24A according to the present embodiment.

本実施の形態に係る現像装置24Aは、先の実施の形態に係る突起部Wを変更し、現像剤撹拌搬送部材36a,36b間に複数の連通区間を設けるように構成したものであり、先の実施の形態と同様な部材には、同様な符号を付し、その説明は省略する。また、本実施の形態に係る現像装置が適用可能な画像形成装置も先の実施の形態と同様であるので、その説明は省略する。   The developing device 24A according to the present embodiment is configured to change the protrusion W according to the previous embodiment and to provide a plurality of communication sections between the developer stirring and conveying members 36a and 36b. The same reference numerals are given to the same members as those in the embodiment, and the description thereof is omitted. An image forming apparatus to which the developing device according to this embodiment can be applied is also the same as that of the previous embodiment, and a description thereof will be omitted.

図10に示されるように、本実施の形態に係る現像装置24Aは、サプライオーガー36aとアドミックスオーガー36bとの間の所定の領域において、部分隔壁PWが形成されている。この部分隔壁PWは、具体的には、サプライオーガー36aとアドミックスオーガー36bとの間の二成分現像剤Gの断面方向の流動を可能とするように、現像剤収容部32の底部から突出し、その頂部高さがアドミックスオーガー36bの回転軸高さと略同等の高さに形成された突起部Dと、この突起部Dの延在領域の複数箇所において、サプライオーガー36aとアドミックスオーガー36bとの間の二成分現像剤Gの断面方向の流動を不能とするように、現像剤収容部32の底部から突出し、仕切部材39の下端面と連接している規制部K1〜K3とにより構成されている。さらに、規制部K1〜K3により、サプライオーガー36a、アドミックスオーガー36b間が、複数の連通区間A1〜A3に画成されていると共に、この連通区間A1〜A3は、サプライオーガー36aの搬送方向下流側に行くに従って狭くなるように、規制部K1〜K3が配置されている。すなわち、連通区間A1〜A3の軸方向の幅は、A1>A2>A3となるように形成されている。   As shown in FIG. 10, in the developing device 24A according to the present embodiment, a partial partition wall PW is formed in a predetermined region between the supply auger 36a and the admix auger 36b. Specifically, the partial partition wall PW protrudes from the bottom of the developer accommodating portion 32 so as to allow the two-component developer G to flow between the supply auger 36a and the admix auger 36b in the cross-sectional direction, The protrusion D is formed so that its top height is substantially the same as the rotation axis height of the admix auger 36b, and the supply auger 36a and the admix auger 36b In order to disable the flow of the two-component developer G in the cross-sectional direction between the two, the regulating portions K1 to K3 projecting from the bottom of the developer accommodating portion 32 and connected to the lower end surface of the partition member 39 are configured. ing. Further, the regulation sections K1 to K3 define a plurality of communication sections A1 to A3 between the supply auger 36a and the admix auger 36b, and these communication sections A1 to A3 are downstream in the transport direction of the supply auger 36a. The restricting portions K1 to K3 are arranged so as to narrow toward the side. That is, the axial widths of the communication sections A1 to A3 are formed such that A1> A2> A3.

さらに、規制部K1〜K3のうち、少なくとも1つの規制部(図中では、K2)については、トナー供給口37aのサプライオーガー36aの搬送方向下流側の端部37rに対応する領域に配置されている。より具体的には、この規制部K2は、トナー供給口37aの下流側端部37rに対応する領域を10mm〜20mm塞ぐように配置されている。   Further, at least one of the regulating portions K1 to K3 (K2 in the drawing) is arranged in a region corresponding to the end portion 37r of the toner supply port 37a on the downstream side in the transport direction of the supply auger 36a. Yes. More specifically, the restricting portion K2 is disposed so as to block an area corresponding to the downstream end portion 37r of the toner supply port 37a by 10 mm to 20 mm.

このように突起部Dと規制部K1〜K3とにより、サプライオーガー36aの搬送方向下流側に行くに従って狭くなる連通区間A1〜A3を形成した本実施の形態2に係る現像装置24Aについても、先の実施の形態と同様な効果を得ることができる。   As described above, the developing device 24A according to the second embodiment in which the protruding sections D and the regulating sections K1 to K3 form the communication sections A1 to A3 that become narrower toward the downstream side in the transport direction of the supply auger 36a. The same effect as in the embodiment can be obtained.

また、規制部K2が、トナー供給口37aのサプライオーガー36aの搬送方向下流側端部37rに対応する領域に、アドミックスオーガー36bからサプライオーガー36aへの現像剤の断面方向の流れを遮蔽するように配置されているので、前述した軸方向の循環流を分断するような断面方向フローR(図8参照)をより確実に遮断することができ、軸方向循環流と断面方向循環流とのバランスが崩れて軸方向のトナー濃度が不均一となる現象を防止することができる。これにより、軸方向のトナー濃度の安定化を実現し、軸方向の濃度ムラの少ない画像を得ることができる。   Further, the restricting portion K2 shields the flow of the developer in the cross-sectional direction from the admix auger 36b to the supply auger 36a in the region corresponding to the downstream end portion 37r of the supply auger 36a of the toner supply port 37a. Therefore, the cross-sectional flow R (see FIG. 8) that divides the axial circulation flow described above can be more reliably interrupted, and the balance between the axial circulation flow and the cross-sectional circulation flow is ensured. It is possible to prevent a phenomenon in which the toner density in the axial direction is not uniform due to collapse. Thereby, stabilization of the toner density in the axial direction can be realized, and an image with little density unevenness in the axial direction can be obtained.

次に、本実施の形態に係る現像装置24,24Aについて、性能検証した結果を実施例として以下に示す。   Next, results of performance verification of the developing devices 24 and 24A according to the present embodiment will be shown as examples below.

まず、本実施例において用いた現像装置の具体的仕様について、図3を参照して説明する。   First, specific specifications of the developing device used in this embodiment will be described with reference to FIG.

図3において、現像剤担持体32の磁極ロール322(Al製で、表面粗さRz=20μm)はφ16mmとし、7極の磁極を配置し、回転数は406rpmに設定して、図11に示されるような着磁パターンを有するものを用いた。   In FIG. 3, the magnetic pole roll 322 (made of Al, surface roughness Rz = 20 μm) of the developer carrier 32 is φ16 mm, seven magnetic poles are arranged, and the rotation speed is set to 406 rpm, as shown in FIG. The one having such a magnetized pattern was used.

また、サプライオーガー36a、アドミックスオーガー36bは、共に、外径φ10mm、シャフト径5mm、ピッチ14mmのものを用い、回転数は460rpmとした。   Further, the supply auger 36a and the admix auger 36b were both those having an outer diameter of 10 mm, a shaft diameter of 5 mm, and a pitch of 14 mm, and the rotation speed was 460 rpm.

アジテータ351は、両端のフィン部及び中央のシート部ともに、厚さ0.1mmのPETフィルムを用い、回転数は20rpmとした。   As the agitator 351, a PET film having a thickness of 0.1 mm was used for both the fin portions at both ends and the central sheet portion, and the number of rotations was 20 rpm.

せき止め部(層規制部材)41は、厚さ1.5mmのSUS製とし、規制後の単位面積重量が35mg/cm2となるように現像剤担持体32とのギャップを0.3mmに設定した。 The damming portion (layer regulating member) 41 is made of SUS having a thickness of 1.5 mm, and the gap with the developer carrier 32 is set to 0.3 mm so that the unit area weight after regulation is 35 mg / cm 2 . .

トナーは磁性粉20%含有の体積平均粒径6.5μmのポリエステル系トナーを用いた。キャリアは体積平均粒径50μmのフェライト系キャリアを用いた。現像剤量は200gとした。   As the toner, a polyester toner containing 20% magnetic powder and having a volume average particle size of 6.5 μm was used. As the carrier, a ferrite carrier having a volume average particle diameter of 50 μm was used. The developer amount was 200 g.

また、現像領域における感光体ドラム21と現像剤担持体32との距離(DRS)は0.3mmとし、現像極設定角度(MSA)は3°、帯電電位(Vh)は−550V、潜像電位(VL)は−100V〜―120V、現像バイアス(DC)は−440Vに設定し、中央部のトナー供給口37aの軸方向幅は92mmとした。
<検証評価1>
Further, the distance (DRS) between the photosensitive drum 21 and the developer carrier 32 in the development area is 0.3 mm, the development pole setting angle (MSA) is 3 °, the charging potential (Vh) is −550 V, and the latent image potential. (VL) was set to −100 V to −120 V, the developing bias (DC) was set to −440 V, and the axial width of the toner supply port 37a at the center was set to 92 mm.
<Verification evaluation 1>

以上の条件で、まず、実施の形態1に係る現像装置24に基づき、トナーの取り込み性能について性能検証を行った。検証結果を図12に示す。   Under the above conditions, first, based on the developing device 24 according to the first embodiment, performance verification was performed on toner uptake performance. The verification result is shown in FIG.

図12に示されるように、現像装置24の軸方向における駆動部側(駆動機構が取り付けられている側)、中央部、反駆動部側ともに、現像装置24駆動後、速やかに、所定の飽和トナー濃度の濃度(約10%)に収束し、その後、安定してこの飽和トナー濃度を維持していることが理解される。   As shown in FIG. 12, the drive unit side (side on which the drive mechanism is attached), the central portion, and the counter drive unit side in the axial direction of the developing device 24 are promptly driven to a predetermined saturation after the developing device 24 is driven. It is understood that the toner concentration converges to the toner concentration (about 10%) and thereafter the saturated toner concentration is stably maintained.

これは、本実施の形態のように現像装置を構成した場合には、現像剤の軸方向循環流と断面方向循環流とのバランスを損なうことなく、安定してトナーを取り込むことができると共に、軸方向でのトナー濃度が均一に安定していることを示すものである。なお、実施の形態2に係る現像装置24Aについても、同様な検証結果が得られた。
<検証評価2>
This is because, when the developing device is configured as in the present embodiment, the toner can be stably taken in without losing the balance between the axial circulation flow and the cross-sectional circulation flow of the developer, This shows that the toner concentration in the axial direction is uniformly stable. Similar verification results were obtained for the developing device 24A according to the second embodiment.
<Verification evaluation 2>

次に、比較構成例に係る現像装置100と、実施の形態1に係る現像装置24とを用い、それぞれ、A4ベタ画像を連続5枚形成した後に、Cin33%(画像電子データ上における全ドット数に対する黒ドット数の割合が33%)のハーフトーン画像を作成し、軸方向におけるプリント濃度の分布を測定して比較評価を行った。測定結果を図13に示す。   Next, using the developing device 100 according to the comparative configuration example and the developing device 24 according to the first embodiment, respectively, after continuously forming five A4 solid images, Cin 33% (the total number of dots on the image electronic data) A halftone image having a black dot ratio of 33%) was created, and the print density distribution in the axial direction was measured for comparative evaluation. The measurement results are shown in FIG.

図13に示されるように、比較構成例に係る現像装置100においては、軸方向端部において、ハーフトーン濃度が低下し、濃度差が最大0.1程度発生しているのに対し、実施の形態1に係る現像装置24においては、軸方のハーフトーン濃度がほぼ均一であり、濃度差は最大0.02程度であることがわかる。なお、実施の形態2に係る現像装置24Aについても、同様な検証結果が得られた。
<検証評価3>
As shown in FIG. 13, in the developing device 100 according to the comparative configuration example, the halftone density is reduced at the end portion in the axial direction, and the density difference is about 0.1 at the maximum. In the developing device 24 according to aspect 1, it can be seen that the axial halftone density is substantially uniform and the density difference is about 0.02 at the maximum. Similar verification results were obtained for the developing device 24A according to the second embodiment.
<Verification evaluation 3>

次に、A4ベタ画像を連続5枚形成した後の軸方向トナー濃度分布について、比較構成例に係る現像装置100、実施の形態1に係る現像装置24及び実施の形態2に係る現像装置24Aのそれぞれについて、測定を行った。測定結果を図14に示す。   Next, regarding the axial toner density distribution after five continuous A4 solid images are formed, the developing device 100 according to the comparative configuration example, the developing device 24 according to the first embodiment, and the developing device 24A according to the second embodiment. Measurements were made for each. The measurement results are shown in FIG.

図14より理解されるように、比較構成例に係る現像装置100においては、反駆動部側でトナー濃度が低下していることが分かる。これは、現像装置100においては、反駆動部側が、サプライオーガー36aの搬送方向下流側に位置し、前述したような軸方向循環流の分断現象により、搬送方向下流側の領域に対応するトナー濃度が低下したものと考えられる。   As can be understood from FIG. 14, in the developing device 100 according to the comparative configuration example, it can be seen that the toner density is decreased on the side opposite to the driving unit. This is because, in the developing device 100, the non-driving unit side is located downstream in the transport direction of the supply auger 36a, and the toner density corresponding to the downstream region in the transport direction is caused by the phenomenon of the axial circulation flow as described above. Is thought to have been reduced.

これに対して、実施の形態1及び実施の形態2に係る現像装置24,24Aのいずれにおいても、比較構成例において見られたような、サプライオーガー36aの搬送方向下流側でのトナー濃度の低下は見られず、いずれの実施の形態に係る現像装置においても、軸方向循環流の分断現象が改善され、軸方向に安定したトナー濃度を維持していることが分かる。   On the other hand, in both of the developing devices 24 and 24A according to the first and second embodiments, the toner concentration decreases on the downstream side in the transport direction of the supply auger 36a as seen in the comparative configuration example. It can be seen that, in any of the developing devices according to any of the embodiments, the phenomenon of the axial circulation flow is improved and a stable toner density is maintained in the axial direction.

このように、本実施の形態に係る現像装置24,24Aによれば、軸方向循環流と断面方向循環流とが併存する場合でも、安定して軸方向のトナー濃度を維持することができ、軸方向のトナー濃度ムラによる形成画像の品質低下を防止することができる。   Thus, according to the developing devices 24 and 24A according to the present embodiment, the axial toner density can be stably maintained even when the axial circulation flow and the cross-sectional circulation flow coexist. It is possible to prevent deterioration in the quality of the formed image due to uneven toner density in the axial direction.

本発明に係る画像形成装置の概略構成を示す構成図である。1 is a configuration diagram showing a schematic configuration of an image forming apparatus according to the present invention. 本発明の実施の形態1に係る現像装置を示す平面図である。It is a top view which shows the developing device which concerns on Embodiment 1 of this invention. 図2のX−X線に沿った断面図である。It is sectional drawing along the XX line of FIG. 図2のY−Y線に沿った断面図である。It is sectional drawing along the YY line of FIG. 現像剤撹拌搬送部材の構成を示す概略構成図である。It is a schematic block diagram which shows the structure of a developing agent stirring conveyance member. 本発明の実施の形態1に係る現像装置を示す図であり、(a)は正面図、(b)は側面図、(c)〜(e)は、軸方向における各断面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows the image development apparatus which concerns on Embodiment 1 of this invention, (a) is a front view, (b) is a side view, (c)-(e) is each sectional drawing in an axial direction. 二成分現像剤の軸方向循環フローと断面方向循環フローの状況を説明する図である。It is a figure explaining the condition of the axial direction circulation flow and cross-sectional direction circulation flow of a two-component developer. 軸方向循環流の分断現象を説明する図である。It is a figure explaining the division phenomenon of an axial circulation flow. 現像剤撹拌搬送部材による現像剤の搬送状況を説明する図であり、(a)は搬送状況を示す模式図、(b),(c)は現像剤撹拌搬送部材と壁との関係を説明する模式図である。It is a figure explaining the conveyance condition of the developer by a developer stirring conveyance member, (a) is a schematic diagram which shows a conveyance condition, (b), (c) demonstrates the relationship between a developer stirring conveyance member and a wall. It is a schematic diagram. 実施の形態2に係る現像装置の構成を示す図であり、(a)は正面図、(b)は側面図である。FIG. 4 is a diagram illustrating a configuration of a developing device according to a second embodiment, where (a) is a front view and (b) is a side view. 実施例で用いた現像装置の7極磁極ロールの着磁パターンを示す図である。It is a figure which shows the magnetization pattern of the 7 pole magnetic pole roll of the image development apparatus used in the Example. 実施の形態1に係る現像装置のトナー取り込み特性を示す図である。FIG. 4 is a diagram illustrating toner uptake characteristics of the developing device according to the first embodiment. 比較構成例及び実施の形態1に係る現像装置を用いて、べた画像連続5枚形成後にハーフトーン画像を形成した際の、各現像装置における軸方向のプリント濃度の測定結果を示す図である。It is a figure which shows the measurement result of the print density of the axial direction in each developing device at the time of forming a halftone image after forming 5 continuous images using the developing device according to the comparative configuration example and the first embodiment. 比較構成例、実施の形態1及び2に係る現像装置を用いて、べた画像連続5枚形成後の各現像装置における軸方向のトナー濃度分布の測定結果を示す図である。FIG. 10 is a diagram illustrating measurement results of toner density distribution in the axial direction in each developing device after forming five continuous images using the developing device according to the comparative configuration example and the first and second embodiments. 比較構成例に係る現像装置の構成を示す概略構成図である。It is a schematic block diagram which shows the structure of the developing device which concerns on the comparative structural example.

符号の説明Explanation of symbols

10:画像形成装置、21:感光体ドラム、22:帯電装置、23:露光装置、24,24A:現像装置、25:バイアス電源、26:転写装置、27:バイアス電源、28:被記録媒体、29、クリーニング装置、31:ハウジング、32:現像剤担持体、33:現像剤収容部、34:現像剤退避部、35:トナー収容部、36a:サプライオーガー、36b:アドミックスオーガー、36s:シャフト部、36t:羽部、37:トナー供給路、37a:トナー供給口、39:現像剤仕切部材、39a,39b:ベースプレート、39d:上端部、39e:下端部、40:壁面、40a:規制部、41:せき止め部、50:定着装置、51:加熱ロール、52:加圧ロール100:現像装置、132:現像剤担持体、133:現像剤収容部、134:現像剤退避部、135:トナー収容部、136:現像剤撹拌搬送部材、137:トナー補給路、139:現像剤仕切部材、321:回転スリーブ、322:磁極ロール、351:アジテータ、351:トナー撹拌搬送部材、351a:搬送羽根、351b:フィン、351c:支持部材、A1,A2,A3:連通区間、D:突起部、K1,K2,K3:規制部、PW:部分隔壁、R:断面方向フロー、Re:折り返し領域、W:突起部、Wa:頂部   10: image forming device, 21: photosensitive drum, 22: charging device, 23: exposure device, 24, 24A: developing device, 25: bias power source, 26: transfer device, 27: bias power source, 28: recording medium, 29, cleaning device, 31: housing, 32: developer carrier, 33: developer accommodating portion, 34: developer retracting portion, 35: toner accommodating portion, 36a: supply auger, 36b: admix auger, 36s: shaft Part, 36t: wing part, 37: toner supply path, 37a: toner supply port, 39: developer partition member, 39a, 39b: base plate, 39d: upper end part, 39e: lower end part, 40: wall surface, 40a: regulating part 41: Damping part, 50: Fixing device, 51: Heating roll, 52: Pressure roll 100: Developing device, 132: Developer carrier, 133: Developer container 134: developer retracting part, 135: toner accommodating part, 136: developer stirring and conveying member, 137: toner supply path, 139: developer partitioning member, 321: rotating sleeve, 322: magnetic pole roll, 351: agitator, 351: Toner agitating and conveying member, 351a: conveying blade, 351b: fin, 351c: support member, A1, A2, A3: communicating section, D: protrusion, K1, K2, K3: regulating section, PW: partial partition, R: cross section Directional flow, Re: folding region, W: protrusion, Wa: top

Claims (6)

二成分現像剤を磁力により担持搬送する現像剤担持体と、現像剤担持体に隣接して二成分現像剤を収容する現像剤収容部と、現像剤収容部を介して現像剤担持体と連通して設けられトナーを供給可能に収容するトナー収容部と、現像剤収容部に隣接し現像剤収容部と連通する現像剤退避部と、現像剤収容部及び現像剤退避部に対して現像剤担持体の現像剤搬送方向下流側に設けられ、現像剤担持体により担持搬送される二成分現像剤の一部を余剰現像剤としてせき止め、トナー濃度に応じて現像剤収容部又は現像剤退避部に余剰現像剤を分離する現像剤分離手段と、現像剤分離手段により分離された前記余剰現像剤を現像剤収容部又は現像剤退避部に導入すると共に互いを仕切る現像剤仕切部材と、現像剤収容部内に設けられた複数の現像剤撹拌搬送部材とを有し、現像剤収容部のトナー濃度に応じて、現像剤退避部に導入された二成分現像剤が前記現像剤仕切部材の軸方向の略中央部に設けられた、現像剤収容部と連通しているトナー供給口を介して、トナー収容部から補給されたトナーを取り込みながら現像剤収容部に流入する現像装置において、
前記複数の現像剤撹拌搬送部材は、軸方向に沿った軸方向循環流が生じるようにその搬送方向が設定されていると共に、前記現像剤仕切部材は、現像剤収容部、現像剤担持体を経由して現像剤仕切部材回りに循環し、かつ、前記軸方向循環流と直交する断面方向循環流が生じるように配設されており、さらに、
前記複数の現像剤撹拌搬送部材の間には、前記断面方向循環流の一部を構成する現像剤撹拌搬送部材間の二成分現像剤の断面方向の流動を可能とする、軸方向に沿って形成された突起部を備え、該突起部の高さは、前記現像剤担持体に最近接する現像剤撹拌搬送部材の搬送方向に沿って漸増していることを特徴とする現像装置。
A developer carrier that carries and transports the two-component developer by magnetic force, a developer container that contains the two-component developer adjacent to the developer carrier, and a developer carrier that communicates with the developer carrier via the developer container. A toner accommodating portion that accommodates toner so as to be supplied, a developer retracting portion that is adjacent to the developer accommodating portion and communicates with the developer accommodating portion, and a developer with respect to the developer accommodating portion and the developer retracting portion A part of the two-component developer that is provided on the downstream side in the developer conveying direction of the carrier and is carried and carried by the developer carrier is blocked as an excess developer, and a developer storage unit or a developer retracting unit depending on the toner concentration A developer separating means for separating the excess developer, a developer partitioning member for introducing the surplus developer separated by the developer separating means into the developer accommodating section or the developer retracting section and partitioning the developer from each other, and a developer A plurality of developers provided in the container And a拌搬feed member, according to the toner density of the developer accommodating portion, a two-component developer introduced into the developer saving unit is provided at a substantially central portion in the axial direction of the developer partition member, developing In the developing device that flows into the developer accommodating portion while taking in the toner replenished from the toner accommodating portion via the toner supply port communicating with the agent accommodating portion,
The plurality of developer agitating / conveying members are set in a conveying direction so as to generate an axial circulation flow along the axial direction, and the developer partitioning member includes a developer accommodating portion and a developer carrying member. Is circulated around the developer partitioning member , and is arranged so as to generate a cross-sectional circulation flow orthogonal to the axial circulation flow.
Between the plurality of developer agitating and conveying members, along the axial direction, which allows the two-component developer to flow in the cross-sectional direction between the developer agitating and conveying members constituting a part of the circulating flow in the cross-sectional direction. A developing device comprising: a formed projecting portion, wherein the height of the projecting portion is gradually increased along a transport direction of a developer agitating and transporting member closest to the developer carrying member.
二成分現像剤を磁力により担持搬送する現像剤担持体と、現像剤担持体に隣接して二成分現像剤を収容する現像剤収容部と、現像剤収容部を介して現像剤担持体と連通して設けられトナーを供給可能に収容するトナー収容部と、現像剤収容部に隣接し現像剤収容部と連通する現像剤退避部と、現像剤収容部及び現像剤退避部に対して現像剤担持体の現像剤搬送方向下流側に設けられ、現像剤担持体により担持搬送される二成分現像剤の一部を余剰現像剤としてせき止め、トナー濃度に応じて現像剤収容部又は現像剤退避部に余剰現像剤を分離する現像剤分離手段と、現像剤分離手段により分離された前記余剰現像剤を現像剤収容部又は現像剤退避部に導入すると共に互いを仕切る現像剤仕切部材と、現像剤収容部内に設けられた複数の現像剤撹拌搬送部材とを有し、現像剤収容部のトナー濃度に応じて、現像剤退避部に導入された二成分現像剤が前記現像剤仕切部材の軸方向の略中央部に設けられた、現像剤収容部と連通しているトナー供給口を介して、トナー収容部から補給されたトナーを取り込みながら現像剤収容部に流入する現像装置において、
前記複数の現像剤撹拌搬送部材は、軸方向に沿った軸方向循環流が生じるようにその搬送方向が設定されていると共に、前記現像剤仕切部材は、現像剤収容部、現像剤担持体を経由して現像剤仕切部材回りに循環し、かつ、前記軸方向循環流と直交する断面方向循環流が生じるように配設されており、さらに、
前記複数の現像剤撹拌搬送部材の間には、現像剤撹拌搬送部材間の二成分現像剤の断面方向の流動を不能とする、軸方向の複数箇所に設けられた遮蔽壁と、この複数の遮蔽壁間において、前記断面方向循環流の一部を構成する現像剤撹拌搬送部材間の二成分現像剤の断面方向の流動を可能とする、軸方向に沿って設けられた複数の連通区間とが形成され、該連通区間の軸方向の長さは、前記現像剤担持体に最近接する現像剤撹拌搬送部材の搬送方向に沿って減少していることを特徴とする現像装置。
A developer carrier that carries and transports the two-component developer by magnetic force, a developer container that contains the two-component developer adjacent to the developer carrier, and a developer carrier that communicates with the developer carrier via the developer container. A toner accommodating portion that accommodates toner so as to be supplied, a developer retracting portion that is adjacent to the developer accommodating portion and communicates with the developer accommodating portion, and a developer with respect to the developer accommodating portion and the developer retracting portion A part of the two-component developer that is provided on the downstream side in the developer conveying direction of the carrier and is carried and carried by the developer carrier is blocked as an excess developer, and a developer storage unit or a developer retracting unit depending on the toner concentration A developer separating means for separating the excess developer, a developer partitioning member for introducing the surplus developer separated by the developer separating means into the developer accommodating section or the developer retracting section and partitioning the developer from each other, and a developer A plurality of developers provided in the container And a拌搬feed member, according to the toner density of the developer accommodating portion, a two-component developer introduced into the developer saving unit is provided at a substantially central portion in the axial direction of the developer partition member, developing In the developing device that flows into the developer accommodating portion while taking in the toner replenished from the toner accommodating portion via the toner supply port communicating with the agent accommodating portion,
The plurality of developer agitating / conveying members are set in a conveying direction so as to generate an axial circulation flow along the axial direction, and the developer partitioning member includes a developer accommodating portion and a developer carrying member. Is circulated around the developer partitioning member , and is arranged so as to generate a cross-sectional circulation flow orthogonal to the axial circulation flow.
Between the plurality of developer agitating / conveying members, shielding walls provided at a plurality of positions in the axial direction that disable flow of the two-component developer between the developer agitating / conveying members in the cross-sectional direction, and the plurality of the developer agitating / conveying members. A plurality of communication sections provided along the axial direction that allow the two-component developer to flow in the cross-sectional direction between the developer stirring and conveying members constituting a part of the circulating flow in the cross-sectional direction between the shielding walls. And the length in the axial direction of the communication section decreases along the transport direction of the developer agitation transport member that is closest to the developer carrier.
前記複数の遮蔽壁のうち少なくとも一つは、前記トナー供給口の前記搬送方向下流側端部に対応する領域に配置されていることを特徴とする請求項2に記載の現像装置。   The developing device according to claim 2, wherein at least one of the plurality of shielding walls is disposed in a region corresponding to a downstream end portion of the toner supply port in the transport direction. 前記複数の現像剤撹拌搬送部材のうち、現像剤担持体に最近接する現像剤撹拌搬送部材は、他の現像剤撹拌搬送部材より重力方向下方に配置されていることを特徴とする請求項1ないし3のいずれかに記載の現像装置。   2. The developer agitating and conveying member closest to the developer carrying member among the plurality of developer agitating and conveying members is disposed below the other developer agitating and conveying members in the direction of gravity. The developing device according to claim 3. 前記現像剤仕切部材は、現像剤担持体に対して所定の距離を隔てて近接している、その一端側が他端側に比べ重力方向上部に位置してなる構成であることを特徴とする請求項1ないし4のいずれかに記載の現像装置。   The developer partitioning member is close to the developer carrying member with a predetermined distance, and has one end side positioned on the upper part in the gravitational direction as compared with the other end side. Item 5. The developing device according to any one of Items 1 to 4. 請求項1ないし5のいずれかに記載の現像装置を備えることを特徴とする画像形成装置。   An image forming apparatus comprising the developing device according to claim 1.
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