JP4547450B2 - Garlic Pills Health Supplement Production Device and Method Containing Sockeye and Egg Yolk (AssistanceFoodManufacturingUnitUstingGarlicBeadMixedGinsengandEggYolkManufacturingMethodTherof) - Google Patents
Garlic Pills Health Supplement Production Device and Method Containing Sockeye and Egg Yolk (AssistanceFoodManufacturingUnitUstingGarlicBeadMixedGinsengandEggYolkManufacturingMethodTherof) Download PDFInfo
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- JP4547450B2 JP4547450B2 JP2008261742A JP2008261742A JP4547450B2 JP 4547450 B2 JP4547450 B2 JP 4547450B2 JP 2008261742 A JP2008261742 A JP 2008261742A JP 2008261742 A JP2008261742 A JP 2008261742A JP 4547450 B2 JP4547450 B2 JP 4547450B2
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- Prior art keywords
- garlic
- vacuum drying
- egg yolk
- drying container
- red yeast
- Prior art date
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Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
- A23P10/25—Agglomeration or granulation by extrusion or by pressing, e.g. through small holes, through sieves or between surfaces
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/105—Plant extracts, their artificial duplicates or their derivatives
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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- A23V2250/00—Food ingredients
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2250/00—Food ingredients
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- A23V2250/212—Garlic
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2250/00—Food ingredients
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- A23V2250/21—Plant extracts
- A23V2250/2124—Ginseng
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2300/00—Processes
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Description
本発明は紅蔘及び卵黄が含有されたニンニク丸健康補助食品の製造装置及び方法に関するものにして、剥皮したニンニクを蒸熟し、真空状態でスチーム加熱して乾燥させ、急速冷却した後、潰して紅蔘抽出液と卵黄を混合及び熟成する過程と、丸状の健康補助食品に製造することを特徴とする紅蔘及び卵黄が含有されたニンニク丸健康補助食品の製造装置及び方法に関する。 The present invention relates to an apparatus and method for manufacturing garlic circle health supplements containing red yeast rice and egg yolk, and the peeled garlic is steamed, dried by steam heating in a vacuum state, rapidly cooled, and then crushed. The present invention relates to a process and a method of mixing and ripening red yeast rice extract and egg yolk, and an apparatus and method for producing a garlic circle health supplement containing red yeast rice and egg yolk.
紅蔘の重要成分としては、白蔘のように胚糖体(glycosides)、人蔘香成分(Panacen)、ポリアセチレン系化合物、含窒素成分、フラボノイド、ビタミン(B群)、微量元素、酵素、抗酸化物質と有機酸及びアミノ酸等が含まれている。紅蔘は中枢神経系に対して鎮静作用と興奮作用があり、循環系に作用して高血圧や動脈硬化の予防効果がある。その上、造血作用と血糖値を低下させ、肝臓を保護し、内分泌系に作用して性行動や生殖効果に間接的に有効に作用し、抗炎及び抗腫瘍作用があり、放射線に対する防禦効果、皮膚を保護し、柔らかくする作用のあることが知られている。さらに、紅蔘の効果の内、重要なことはアダプトゲン(adaptogen:適応素)効果にして、周りの環境から来る各種有害作用である涙病、各種ストレス等に対して防禦能力を増加させ、生体がより容易に適応するようにする能力のあることが科学的に立証されている。 The important components of red yeast rice are glycosides, panaxen, polyacetylene compounds, nitrogen-containing components, flavonoids, vitamins (group B), trace elements, enzymes, anti-tumor Contains oxidizing substances, organic acids and amino acids. Scarlet has sedative and excitatory effects on the central nervous system and acts on the circulatory system to prevent hypertension and arteriosclerosis. In addition, it reduces hematopoiesis and blood sugar levels, protects the liver, acts on the endocrine system, indirectly acts on sexual behavior and reproductive effects, has anti-inflammatory and anti-tumor effects, and an anti-radiation effect on radiation It is known to protect and soften the skin. In addition, among the effects of red yeast rice, the most important thing is to make it an adaptogen (adaptogen) effect, which increases the ability of the body to protect against tears, various stresses and other harmful effects that come from the surrounding environment. Has been scientifically proven to be capable of adapting more easily.
ニンニクは臭みを除いては100種の利点があるとして一害百利と称されるものにして、ニンニクの薬理作用には限りがない。疲労回復や風邪のような簡単な疾病から高血圧、心臓病等の成人病、さらに、癌予防に至るまでその卓越な効能により、古くから薬として多く利用され、今までも最高の健康食品として称えられている。さらに、ニンニクの独特な香りを発する成分は、硫黄含有化合物であって代表的なものがアリシンである。これはニンニク内のアリン(alliine)が、同時に共存する酵素アリナーゼ(alliinase)により生成されるものにして、これはペニシリンより一層強力な殺菌、抗菌力があって風邪や食中毒、皮膚病等各種細菌性疾病に効果があり、ニンニクのアリシンはビタミンB1と結合すると、アリチアミン(allithiamine)となるものの、これはビタミンB1とは別に、体内で分解されず貯蔵され吸収力が高まるので新陳代謝をスムーズにし、体力を増進させる等の優れた強壮作用をする。さらに、ニンニクのアリシンは還元作用により“ジアリルジスルファイト”に変化するものの、これは腸系統の癌発生を抑えてくれる。食事の度毎にニンニクを1〜2粒ずつ食することにより、胃癌と結腸癌を予防することができるとの研究発表もあった。 Garlic has 100 benefits, except for odor, and is referred to as a harmless one, and the pharmacological action of garlic is unlimited. It has been widely used as a medicine for a long time and has been praised as the best health food ever since its excellent effects ranging from simple diseases such as fatigue recovery and colds to adult diseases such as hypertension and heart disease, as well as cancer prevention. It has been. Furthermore, a component that emits a unique scent of garlic is a sulfur-containing compound, and a typical one is allicin. This is because allinin in garlic is produced by the enzyme coexisting allininase, which has more powerful sterilization and antibacterial activity than penicillin and has various bacteria such as colds, food poisoning and skin diseases. Although it is effective against sexually transmitted diseases, allicin from garlic binds to vitamin B1 to form allithiamine, but apart from vitamin B1, it is stored without being broken down in the body, increasing absorption and smoothing metabolism. Has an excellent tonic effect, such as improving physical strength. In addition, allicin in garlic is converted to “diallyl disulfite” by reduction, but this suppresses the development of cancer in the intestinal system. There was also a research announcement that gastric cancer and colon cancer can be prevented by eating one or two garlic at each meal.
ニンニクに含まれている“活性化アリル”成分は血液により循環しながら、細胞に活力を与え性腺を刺戟して性ホルモンの分泌を促進することにより、性機能を強化するばかりでなく、不感症とインポテンツを治療する効果がある。
卵黄は、66%以上が脂質からなり、脂質の30%以上が燐脂質で構成されている。このような卵黄の燐脂質の中にはレシチンの化学名とも言えるホスファチジルコリン(phosphatidyl choline)の含量が69%以上で大部分を占め、ホスファチジルコリンの主要資源とも言える。燐脂質は生体内細胞膜の構成成分にして、人体病理及び生理学で極めて重要な役割をする。レシチンは細胞機能の仲裁者役割としてホルモン、成長因子、神経伝達物質等の作用に影響を及ぼす一方、コリンの供給源であり、癌予防に重要な役割をする。さらに、レシチンは血中コレステロールの量を低下させ、コレステロールによる血管の閉塞を防止するものとして知られている。卵黄レシチンは利用度が極めて多様で医薬品、化粧品用及び食品用として多く使用される。食品としては、主に乳化剤として用いられ、脂肪酸含量が母乳の脂肪酸構成と類似することから、乳児用調剤粉乳にエッセンス油(essence oil)としても用いられる。レシチンは生理的機能性、強力な乳化力、皮膚に対する浸透性及び貯蔵安定性が高く動脈硬化治療剤、静脈脂肪乳化剤等の医薬用にも多く利用され、最近日本ではアルツハイマー型老人性痴呆治療剤としての効果も確認されている。特に、動物性卵黄レシチンはレドレシチン等の植物性レシチンに比べて、熱とpHの変化に安定的である為、応用に適したものとして知られている。最近、食品、製薬及び生物工学産業界のレシチンに対する需要は速く増加しつつある。
“Activated allyl” component contained in garlic not only enhances sexual function by invigorating the blood, but also stimulates the sex glands by stimulating the cells and stimulating sex hormone secretion, as well as insensitivity And has the effect of treating impotence.
Egg yolk is composed of more than 66% lipids, and more than 30% of lipids are composed of phospholipids. Among these yolk phospholipids, the content of phosphatidyl choline, which is the chemical name of lecithin, accounts for the majority of the phosphatidyl choline, which is 69% or more. Phospholipid is a component of in vivo cell membranes and plays an extremely important role in human pathology and physiology. Lecithin influences the action of hormones, growth factors, neurotransmitters, etc. as a mediator role in cell function, while being a source of choline and plays an important role in cancer prevention. Furthermore, lecithin is known to reduce the amount of cholesterol in the blood and prevent blockage of blood vessels by cholesterol. Egg yolk lecithin is very widely used and widely used for pharmaceuticals, cosmetics and foods. As food, it is mainly used as an emulsifier, and its fatty acid content is similar to the fatty acid composition of breast milk, so it is also used as an essence oil in infant formula milk. Lecithin has high physiological function, strong emulsifying power, permeability to skin and storage stability, and is widely used for pharmaceuticals such as arteriosclerosis treatment agents and venous fat emulsifiers. Recently, Alzheimer type senile dementia treatment agent in Japan. The effect is also confirmed. In particular, animal egg yolk lecithin is known to be suitable for application because it is more stable to changes in heat and pH than plant lecithins such as ledricithin. Recently, the demand for lecithin in the food, pharmaceutical and biotech industries has been increasing rapidly.
上述した通り、ニンニク、紅蔘、卵黄等は既にその効果が広く認められ、各々又は混合されて健康補助食品の材料として広く利用されている。
日本特許第3527703号(特許文献1)“ニンニク卵黄の製造方法”は、剥皮洗滌したニンニクを造粒する造粒過程と;破砕する過程;混合してシートに製造して粉砕する過程からなるニンニク卵黄の製造方法に関するものにして、これはニンニクを加熱した後、破砕する過程を経ており、アリナイズの活性を消してニンニク独特の臭みを消すことができて食べ易い食品に製造することはできるものの、ニンニクの抗菌性、抗癌性、抗酸化性の根本はアリシンであるところ、アリシンの効能を未備に期待することができ、適切なニンニクの利用度とは見做せない問題点がある。
さらに、日本公開特許2003-153664号(特許文献2)“ニンニクの...”は蒸気で蒸したニンニクを破砕し、卵黄と撹拌して60-100℃で加熱、粉末状に製造した加工食品にして、これもまた先に言及した日本特許第3527703号(特許文献1)と同様にニンニクを先ず蒸した後、破砕していてニンニクのアリシン成分を十分に利用しきれなくなっている。
As described above, garlic, red yeast rice, egg yolk, and the like have already been widely recognized for their effects, and each or a mixture thereof is widely used as a material for health supplements.
Japanese Patent No. 3527703 (Patent Document 1) “Method of producing garlic egg yolk” is a granulation process of granulating peeled garlic; a process of crushing; a process of mixing and producing a sheet and crushing Although it is related to a method for producing egg yolk, it has undergone a process of crushing after heating garlic, although it can erase the unique smell of garlic by turning off the activity of alinize, but it can be produced as an easy-to-eat food The basic antibacterial, anticancer, and antioxidative properties of garlic are allicin. However, the efficacy of allicin can be expected to be inadequate, and there is a problem that cannot be considered as appropriate garlic utilization. .
Furthermore, Japanese Published Patent No. 2003-153664 (Patent Document 2) “Garlic ...” is a processed food produced by crushing steamed garlic, stirring it with egg yolk, heating it at 60-100 ° C, and producing it in powder form. In this way, garlic is first steamed and then crushed in the same manner as Japanese Patent No. 35277703 (Patent Document 1) mentioned above, and the allicin component of garlic cannot be fully utilized.
さらに、大韓民国登録特許第10-488199号(特許文献3)“紅蔘を利用した健康補助食品丸製造方法”は生人参を水、黒豆、生姜、ニンニク、麦飯石、蜂蜜の蒸気で生人参を蒸した後、乾燥する過程でなされる健康補助食品にして、これは生人参を紅蔘に製造する過程で黒豆、生姜、ニンニク、麦飯石、蜂蜜の成分を利用したものである。さらに、丸剤に製造する際、粉砕したニンニクを混合したものにしてニンニクの処理過程がない。 In addition, Korea Registered Patent No. 10-488199 (Patent Document 3) “Health Supplement Food Round Manufacturing Method Using Sockeye” uses raw ginseng with steam of water, black beans, ginger, garlic, barley stone and honey. It is a health supplement made in the process of steaming and drying, and it uses ingredients of black beans, ginger, garlic, barley stone, and honey in the process of producing ginseng into red yeast rice. Furthermore, when manufacturing into pills, there is no garlic treatment process by mixing pulverized garlic.
本発明は紅蔘、卵黄を含有するニンニク丸健康補助食品を製造するものにして、ニンニク丸を健康補助食品として製造はするものの、ニンニクのアリシン成分を十分に利用できるように加工し、同時にニンニクの固有臭みを最小限にして紅蔘と卵黄の健康上の利点を複合的に利用できるようにする健康補助食品を製造しようとする。
さらに、丸の形態に製造するにおいて、紅蔘の多糖類とサポニン、さらにニンニクの多糖類等により別途の蜂蜜、糯米等の成形補助剤等を添加しない紅蔘、卵黄を含有するニンニク丸健康補助食品を製造しようとする。
さらに、1個の容器内で材料の粉砕と混合及び熟成がなされるようにし、これを成形器に移して自動的に丸剤の製造過程が全てなされるように装置を構成することにその目的がある。
Although the present invention produces garlic maru health supplements containing red yeast rice and egg yolk and garlic maru is produced as a health supplement, it is processed so that allicin components of garlic can be fully utilized, and at the same time garlic Attempts to produce health supplements that minimize the inherent odor of so that the health benefits of red yeast and egg yolk can be combined.
Furthermore, in manufacturing in the form of a circle, garlic maru health supplements containing red potato, egg yolk, and other honey, non-molding additives such as glutinous rice with saccharin, garlic polysaccharide, etc. Try to produce food.
Further, the object is to configure the apparatus so that the material is pulverized, mixed and aged in one container, and transferred to a molding machine to automatically complete the pill manufacturing process. There is.
前記目的を達成する為の手段として、本発明は、上部に密閉用蓋が設けられ、内部に内容物を収め得る空間部が設けらた真空乾燥用容器と;前記真空乾燥用容器の上部一端には配管を介して連結され、真空乾燥用容器の内部空気を吸込み真空化する為のコンプレッサと;前記真空乾燥用容器の下部一端に配管を介して連結され、真空乾燥用容器内部にスチーム熱を供給するスチーム熱供給手段と;前記真空乾燥用容器の内部底面に設けられ、真空乾燥用容器内部に投入される内容物を破砕又は粉砕して混合する為のミキシング手段と;前記真空乾燥用容器上部に連結配管を介して連結され、真空乾燥用容器内部へ紅蔘液を供給する為の紅蔘液供給容器と、真空乾燥用容器内部へ卵黄を供給する為の卵黄供給容器と;前記真空乾燥用容器内周縁に冷気供給管が設けられ、前記冷気供給管に冷気を供給する冷気供給手段と;前記真空乾燥用容器の下段に配管を介して連結され、真空乾燥用容器から混合物の供給を受け、捏ねたものを丸状に成形して切丸する油圧式押出成形器と;前記真空乾燥用容器の内部に設けられる第1温度センサー及び圧力センサーと;前記スチーム熱供給手段の内部に設けられる第2温度センサーと;前記温度センサー及び圧力センサーの結果と作動順に従ってコンプレッサと、スチーム熱供給手段と、冷気供給手段と、ミキシング手段と、紅蔘液供給配管連結弁と、卵黄供給配管連結弁及び油圧式押出成形器を総括制御する制御部を含めて構成したことが特徴である。 As a means for achieving the above object, the present invention provides a vacuum drying container provided with a sealing lid at the top and a space for accommodating contents therein; and one upper end of the vacuum drying container. And a compressor for sucking the inside air of the vacuum drying container and evacuating it; connected to the lower end of the vacuum drying container via a pipe and steam heat inside the vacuum drying container. Steam heat supply means for supplying the mixture; mixing means provided on the inner bottom surface of the vacuum drying container for crushing or pulverizing and mixing the contents charged into the vacuum drying container; and for the vacuum drying An egg yolk liquid supply container connected to the upper part of the container via a connecting pipe for supplying the red yeast liquid into the vacuum drying container; and an egg yolk supply container for supplying the egg yolk into the vacuum drying container; Inner peripheral edge of vacuum drying container A cold air supply means provided with a cold air supply pipe, for supplying cold air to the cold air supply pipe; connected to the lower stage of the vacuum drying container via a pipe, and supplied with the mixture from the vacuum drying container and kneaded A hydraulic extrusion molding machine for forming a round shape into a round shape; a first temperature sensor and a pressure sensor provided in the vacuum drying container; a second temperature sensor provided in the steam heat supply means And a compressor, steam heat supply means, cold air supply means, mixing means, red yeast liquid supply pipe connection valve, egg yolk supply pipe connection valve, and hydraulic extrusion according to the results and operating order of the temperature sensor and pressure sensor. It is characterized in that it is configured to include a control unit that comprehensively controls the molding machine.
さらに、前記制御部は、ニンニクが投入されると、大きい粒子にニンニクを破砕するようにミキシング手段を低速で駆動するプログラムコードと;指定された時間の間スチームを供給して蒸熟させる為にスチーム熱の供給手段を稼働するプログラムコードと;蒸熟が完了すれとスチーム熱を供給した状態でニンニクを真空乾燥させる為にコンプレッサを稼働するプログラムコードと;真空乾燥が完了すれば真空乾燥されたニンニクを急速冷却させる為に冷却装置を駆動するプログラムコードと;冷却が完了すればニンニクを細かく粉砕するようにミキシング手段を中速で駆動するプログラムコードと;ニンニクが粉砕されると紅蔘液と卵黄を真空乾燥用容器に投入する為に、紅蔘液供給配管連結弁及び卵黄供給配管連結弁を駆動させるプログラムコードと;ニンニクと紅蔘液と卵黄を混合する為に、ミキシング手段を高速で駆動させるプログラムコードと;混合されたニンニクと紅蔘液及び卵黄を一定時間熟成させるプログラムコード及び;丸状に製造する為に、油圧式押出成形器を駆動するプログラムコードを有することが特徴である。 Further, when the garlic is added, the control unit drives the mixing means at a low speed so as to crush the garlic into large particles; for supplying steam to steam for a specified time Program code for operating the steam heat supply means; Program code for operating the compressor to vacuum dry garlic with steam heat supplied when steaming is completed; and vacuum dried when vacuum drying is completed Program code for driving the cooling device to rapidly cool the garlic; program code for driving the mixing means at medium speed so that the garlic is finely pulverized when cooling is completed; A program that drives the red yeast liquid supply pipe connection valve and the egg yolk supply pipe connection valve to put the egg yolk into the vacuum drying container. A program code for driving the mixing means at a high speed to mix garlic, red yeast liquid and egg yolk; and a program code for aging the mixed garlic, red yeast liquid and egg yolk for a certain time; In order to do so, it is characterized by having a program code for driving the hydraulic extruder.
さらに、収穫したニンニクの皮を剥いた後、異物質を取り除いて水で2〜3回洗滌するニンニク洗滌工程と;洗滌されたニンニクをミキシング手段を利用して太い粒度で切断する破砕工程と;切断されたニンニクの酵素を不活性化させる為にスチームを供給して110 乃至120℃で5〜10分間蒸熟させる蒸熟工程と;110乃至120℃で30分間スチーム熱を供給すると共に、真空圧を供給して真空乾燥させる真空乾燥工程と;110乃至120℃で加熱乾燥したニンニクを15乃至20℃まで強制的に急速冷却させる冷却工程と;冷却が完了したニンニクを、ミキシング手段を利用して150〜200メッシュ(mesh)に微細に粉砕する粉砕工程と;粉砕されたニンニク55〜65重量%に紅蔘液10〜20重量%及び卵黄20〜30重量%を添加して混合する混合工程と;混合が完了した材料を8〜10時間熟成させる熟成工程と;前記熟成工程と;前記熟成工程を経た捏ねたものを油圧式押出成形器で一定した径の押出孔を通過するように成形し、切丸機で5〜6mmの径になる丸状に切丸する成形及び切丸工程でなされることが特徴である。 Furthermore, after peeling the harvested garlic, the garlic washing step of removing foreign substances and washing with water 2-3 times; the crushing step of cutting the washed garlic into a large particle size using a mixing means; Steaming to inactivate the cleaved garlic enzyme and steaming at 110-120 ° C. for 5-10 minutes; supplying steam heat at 110-120 ° C. for 30 minutes, and vacuum A vacuum drying process in which pressure is supplied and vacuum dried; a cooling process in which garlic heated and dried at 110 to 120 ° C. is forcibly rapidly cooled to 15 to 20 ° C .; and garlic that has been cooled is mixed using a mixing means. Pulverizing step to finely pulverize to 150-200 mesh (mesh); 55-65% by weight of pulverized garlic; A mixing step of adding and mixing; an aging step of aging the mixed material for 8 to 10 hours; a ripening step; and a kneaded product that has undergone the aging step in a fixed size with a hydraulic extruder It is characterized in that it is formed by a molding and rounding process in which it is molded so as to pass through the extrusion hole and rounded into a diameter of 5 to 6 mm by a rounding machine.
さらに、前記破砕工程と蒸熟工程間で破砕されたニンニクを10分間そのままにして、酵素の作用によるアリシンへの転換を容易にする休止時間をさらに有することが特徴である。 Furthermore, the garlic crushed between the crushing step and the steaming step is left as it is for 10 minutes, and further has a resting time for facilitating the conversion to allicin by the action of the enzyme.
前記のように組成された本発明は、世界的に広く知られたニンニクと紅蔘及び卵黄の効能を複合させ、心血管疾患の予防は勿論腸機能を向上させ、従来の製品等がエキスや粉末等でなされ、服用が不便な点を勘案して丸状に形成して服用が容易で、さらに服用者の新陳代謝及び血液循環を促進させ、常時健康を維持できるようになされた効果を有する。
さらに、1個の装置を介してニンニクと紅蔘及び卵黄の混合と、粉砕及び熟成が可能であることから、製造作業が簡便になる効果がある。
さらに、一連の自動工程により順次的に製造作業がなされるので、少数の人力で大量の健康食品を生産できる効果がある。
The composition of the present invention as described above combines the effects of garlic, soy sauce and egg yolk, which are widely known in the world, to improve intestinal function as well as to prevent cardiovascular disease, Taking into account inconvenient points, it is made of powder and is formed into a round shape so that it can be easily taken. Further, it promotes metabolism and blood circulation of the user, and can maintain the health at all times.
Furthermore, since garlic, red yeast rice, and egg yolk can be mixed, pulverized and matured through a single device, there is an effect that the manufacturing operation is simplified.
Furthermore, since manufacturing operations are sequentially performed by a series of automatic processes, a large amount of health food can be produced with a small number of human powers.
以下、本発明の好ましい実施例を添付された図面等を参照して詳細に説明する。先ず、各図面の構成要素等に参照符号を付加するにおいて、同一な構成要素等に対しては例え他の図面上に表示されても、可能な限り同一な符号を有するようにしていることに留意すべきである。さらに、下記にて本発明を説明するにおいて、関連した公知機能又は構成に対する具体的な説明が本発明の要旨を不要に損うと判断される場合には詳細な説明を省略する。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. First, reference numerals are added to components in each drawing so that the same components have the same reference numerals as much as possible even if they are displayed on other drawings. It should be noted. Further, in the following description of the present invention, detailed description will be omitted if it is determined that a specific description of a related known function or configuration unnecessarily impairs the gist of the present invention.
図1はニンニクと紅蔘及び卵黄が含有された健康補助食品丸剤製造装置構成図である。
図2はニンニクと紅蔘及び卵黄が含まれた健康補助食品丸剤製造方法のフローチャートにして、図示した通り、本発明は大別して真空乾燥用容器(100)と、コンプレッサ(200)と、スチーム熱供給手段(300)と、冷気供給手段(400)と、ミキシング手段(500)と、紅蔘液供給容器(600)と、卵黄供給容器(700)と、油圧式押出成形器(900)と、各種弁とセンサ及び制御部(1000)からなる。
FIG. 1 is a configuration diagram of a health supplement pill manufacturing apparatus containing garlic, red yeast rice, and egg yolk.
FIG. 2 is a flowchart of a method for producing a health supplement pill containing garlic, red yeast rice, and egg yolk. As illustrated, the present invention is roughly divided into a vacuum drying container (100), a compressor (200), and a steam. A heat supply means (300), a cold air supply means (400), a mixing means (500), a red yeast liquid supply container (600), an egg yolk supply container (700), and a hydraulic extruder (900) , Consisting of various valves, sensors and control unit (1000).
前記真空乾燥用容器(100)は、円筒状又は多角形筒でなされ、上部に密閉用蓋(110)を設け、ニンニクを投入した後、蓋を閉めて容器が密閉されるようにする。よって、真空乾燥用容器(100)の上部一端には配管を介してコンプレッサ(200)が設置され、前記コンプレッサ(200)を駆動することにより、真空乾燥用容器(100)に必要な真空を連続的に作れる。 The vacuum drying container (100) is formed in a cylindrical shape or a polygonal cylinder, and is provided with a sealing lid (110) at the top, and after the garlic is charged, the lid is closed to seal the container. Therefore, a compressor (200) is installed at one upper end of the vacuum drying container (100) via a pipe, and the vacuum required for the vacuum drying container (100) is continuously generated by driving the compressor (200). Can be made.
前記真空乾燥用容器(100)の下部一端には、スチーム熱を供給する為の配管及びスチーム用提供手段(300)が付加設置され、スチーム熱供給手段(300)においては、必要な熱の蒸気を生産して配管を介して真空乾燥用容器に高熱のスチームを投入する。
この際、高熱のスチーム熱が投入され蒸熟した後、コンプレッサ(200)を駆動して4mmHg-0.2mmHg程度の真空度を維持するようになり、スチームを強制的に外部に排出し、真空乾燥用容器(100)に投入されるスチームがニンニクに速い速度で満遍なく接触しながら外部に排出される。これによりスチームに含まれたスチーム熱がニンニクに供給されると共に、スチームが外部に速い速度で除去されることにより、真空乾燥用容器内部に存在するニンニクの水分が除去されながら極めて速い速度で乾燥がなされる。
A pipe for supplying steam heat and a steam providing means (300) are additionally installed at one lower end of the vacuum drying container (100). In the steam heat supply means (300), steam of necessary heat is provided. The high temperature steam is put into the vacuum drying vessel through the pipe.
At this time, after steaming with high-temperature steam, the compressor (200) is driven to maintain a vacuum level of about 4mmHg-0.2mmHg. Steam is forcibly discharged to the outside and vacuum dried. Steam discharged into the container (100) is discharged to the outside while uniformly contacting the garlic at a high speed. As a result, the steam heat contained in the steam is supplied to the garlic, and the steam is removed to the outside at a high speed, so that the garlic moisture present inside the vacuum drying vessel is removed and dried at an extremely high speed. Is made.
ミキシング手段(500)は真空乾燥用容器の底面に設けられるものであり、下部に設置されるモータ(510)の回転力により、回転しながらニンニクを破砕して粉砕し、さらにニンニクと卵黄及び紅蔘液を混合する際、駆動され材料等がスムーズに混合されるようにする。前記にてニンニクを破砕する際には比較的低速でミキシング手段を駆動させ、ニンニクを粉砕する時には中速でミキシング手段を駆動し、ニンニクを他の材料等と混合する際には、比較的高速でミキシング手段を駆動させ、ミキシング手段の駆動速度を調節してニンニクの粉砕程度を調節するようにし、よって、ミキシング手段を高速回転させ、他の材料等とのスムーズな混合がなされるようにする。 The mixing means (500) is provided on the bottom surface of the vacuum drying container, and the garlic is crushed and crushed while rotating by the rotational force of the motor (510) installed in the lower part. When mixing the liquid smoke, it is driven so that the materials are mixed smoothly. When crushing garlic, the mixing means is driven at a relatively low speed. When crushing garlic, the mixing means is driven at a medium speed, and when mixing garlic with other materials, the speed is relatively high. The mixing means is driven and the driving speed of the mixing means is adjusted to adjust the degree of garlic crushing, so that the mixing means is rotated at a high speed so that smooth mixing with other materials is performed. .
さらに、真空乾燥用容器(100)の上部には、紅蔘液供給容器(600)と卵黄供給容器(700)が設けられ、前記紅蔘液供給容器(600)の供給配管と卵黄供給容器(700)の供給配管が真空乾燥用容器(100)に連結設置され、それぞれ連結弁が設けられていて、前記連結弁を制御して投入量と時期が決定され、供給配管を介して予め指定された量の紅蔘液と卵黄が真空乾燥用容器(100)内部に投入され、既に投入されたニンニクと混合されるようにする。
さらに、真空乾燥用容器(100)の一端には、冷気供給手段(400)が連結され、容器内部に存在する冷媒管(410)に冷気を伝達して真空乾燥用容器(100)の内部が熱交換され、一定温度範囲内に急速冷却されるようにする。勿論、配管と弁が設けられていて、前記弁により冷気供給時間及び開閉可否を決定するようになる。
真空乾燥用容器(100)を介してニンニクと紅蔘及び卵黄が混合熟成完了すると、配管を介して油圧式押出成形器(900)に伝達され、形成及び伝達工程を介して丸状に製作が完了される。
Furthermore, a red yeast liquid supply container (600) and an egg yolk supply container (700) are provided in the upper part of the vacuum drying container (100). The supply pipe and egg yolk supply container (600) of the red yeast liquid supply container (600) are provided. 700) is connected to the vacuum drying vessel (100), and each is provided with a connecting valve. The connecting valve is controlled to determine the input amount and timing, and is specified in advance via the supplying pipe. A sufficient amount of red yeast liquid and egg yolk are put into the vacuum drying container (100) and mixed with garlic that has already been put.
Furthermore, a cold air supply means (400) is connected to one end of the vacuum drying container (100), and the cold air is transmitted to the refrigerant pipe (410) existing inside the container, so that the inside of the vacuum drying container (100) is Heat exchange is performed so that it is rapidly cooled within a certain temperature range. Of course, pipes and valves are provided, and the cool air supply time and open / close availability are determined by the valves.
When mixing and ripening of garlic, red yeast rice and egg yolk is completed through the vacuum drying container (100), it is transmitted to the hydraulic extruder (900) through the pipe, and manufactured in a round shape through the formation and transmission process. Completed.
さらに、真空乾燥用容器(100)内部に第1温度センサー(810)及び圧力センサー(820)が設置され、スチーム熱供給手段(300)に第2温度センサー(830)が設置され、前記第1及び第2第1温度センサー(810,830)と圧力センサー(820)は、制御部(1000)と連結され前記温度に伴う制御が可能にする。
従って、制御部(1000)はコンプレッサ(200)とスチーム熱提供手段(300)及び弁(310)と、冷気供給手段(400)と、ミキシング手段用モータ(510)と、紅蔘液供給配管連結弁(610)と、卵黄供給配管連結弁(710)及び油圧式押出成形器弁(810)と連結されていて、温度条件及び工程順序により、自動的にニンニクを蒸熟と乾燥及び粉砕を進行し、さらに、紅蔘と卵黄を混合させ満遍なく混ぜた後、油圧式押出成形器弁(810)を解放して油圧式押出成形器(900)に投入して成形及び伝達工程に進入するようにする。
Furthermore, a first temperature sensor (810) and a pressure sensor (820) are installed inside the vacuum drying container (100), and a second temperature sensor (830) is installed in the steam heat supply means (300), In addition, the second first temperature sensor (810, 830) and the pressure sensor (820) are connected to the controller (1000) to enable control according to the temperature.
Accordingly, the control unit (1000) is connected to the compressor (200), the steam heat providing means (300) and the valve (310), the cold air supply means (400), the mixing means motor (510), and the red pepper liquid supply pipe connection. It is connected to the valve (610), the egg yolk supply pipe connection valve (710) and the hydraulic extruder valve (810), and the garlic is automatically steamed, dried and crushed according to the temperature conditions and process sequence. In addition, after the bean paste and egg yolk are mixed and mixed evenly, the hydraulic extruder valve (810) is released and put into the hydraulic extruder (900) to enter the molding and transmission process. To do.
以下にて、本発明の動作を察すれば下記の通りである。
先ず、ニンニクを洗滌後、真空乾燥用容器(100)に投入し、ミキシング手段を利用して太い粒度に破砕する。この際、粒度はニンニクの細胞が破壊されるようにし、細胞内に含まれているアリナーズの活性を誘導してアリンがアリシンに転換されるようにする為である。この際、ミキシング手段は比較的低速で運行してニンニクが太い粒度で破砕されるようにする。前記にて破砕されるニンニクの粒度を限定するのではなく、太い粒度で破砕することで足りる。破砕されたニンニクは10分間休止時間を設け、酵素の作用によるアリシンへの転換を容易にする。
以降、スチーム熱供給手段(300)により、110乃至120℃でスチーム熱を加熱して真空乾燥用容器(100)にスチームを提供し、5〜10分間ニンニクを蒸熟させる。スチーム熱供給手段(300)には第2温度センサー(830)が装着されていることから、制御部(1000)でこれを把握して弁(310)を解放し、必要な温度だけ加熱されたスチームを真空乾燥用容器に投入することができる。
Hereinafter, the operation of the present invention will be described as follows.
First, garlic is washed, put into a vacuum drying container (100), and crushed into a large particle size by using a mixing means. At this time, the particle size is such that the cells of garlic are destroyed and the activity of Ariners contained in the cells is induced so that allin is converted to allicin. At this time, the mixing means operates at a relatively low speed so that the garlic is crushed with a large particle size. It is not necessary to limit the particle size of the garlic to be crushed as described above, but it is sufficient to crush it with a large particle size. The crushed garlic has a 10 minute rest period to facilitate conversion to allicin by the action of the enzyme.
Thereafter, the steam heat is supplied to the vacuum drying container (100) by heating the steam heat at 110 to 120 ° C. by the steam heat supply means (300), and the garlic is steamed for 5 to 10 minutes. Since the second temperature sensor (830) is attached to the steam heat supply means (300), the control unit (1000) grasps this, releases the valve (310), and is heated to a necessary temperature. Steam can be charged into a vacuum drying vessel.
以降、乾燥工程を進行する際、スチームを供給する時間は30分が好ましく、30分以下では乾燥が不十分となり、30分を超過すると乾燥し過ぎて細かい粉砕工程でニンニクの粉砕が難しくなる。従って、本発明では110乃至120℃にスチーム熱を30分間供給してニンニクを加熱乾燥させる。
この際、乾燥工程で発生する蒸気はコンプレッサ(200)を作動させ、強制的に排気させることにより、速い乾燥がなされるようにする。つまり、制御部(1000)がコンプレッサ(200)を作動させ、真空乾燥用容器を真空状態に維持させ速やかな乾燥がなされるようにするのである。
Thereafter, when the drying process proceeds, the time for supplying steam is preferably 30 minutes, and when it is 30 minutes or less, the drying is insufficient, and when it exceeds 30 minutes, the drying is excessive and the pulverization of garlic becomes difficult in a fine grinding process. Accordingly, in the present invention, steam heat is supplied to 110 to 120 ° C. for 30 minutes to heat and dry the garlic.
At this time, the steam generated in the drying process operates the compressor (200) and is forced to exhaust, thereby allowing fast drying. That is, the control unit (1000) operates the compressor (200) to maintain the vacuum drying container in a vacuum state so that quick drying can be performed.
スチーム熱を必要な時間だけ供給すれば、弁(310)を閉鎖してスチーム熱の供給を遮断して冷気供給手段(400)を作動させ、真空乾燥用容器(100)の内部に装着された冷媒管(410)に沿って、冷媒が移動するようにして真空乾燥用容器(100)内で乾燥が完了したニンニクを急速冷却させる。前記にて蒸熟及び乾燥されたニンニクを急速冷却させる理由は、高熱が維持されるとニンニクの有効成分が破壊されるからである。従って、本発明ではスチーム熱供給が完了すると直ちに乾燥されたニンニクを冷却させ、ニンニクの有効成分が破壊されるのを防げる。
前記にて、ニンニクが冷却されるとミキサ用モータ(510)を稼働してミキシング手段(500)が回転するようにすることにより、真空乾燥用容器(100)に存在するニンニクを均一に粉砕させる。
When the steam heat is supplied for a necessary time, the valve (310) is closed to shut off the supply of the steam heat, the cold air supply means (400) is operated, and the steam heat supply means (400) is installed inside the vacuum drying container (100). As the refrigerant moves along the refrigerant pipe (410), the garlic that has been dried in the vacuum drying container (100) is rapidly cooled. The reason why the steamed and dried garlic is rapidly cooled is that the active ingredient of garlic is destroyed when high heat is maintained. Therefore, in the present invention, as soon as the steam heat supply is completed, the dried garlic is cooled, and the active ingredient of garlic can be prevented from being destroyed.
When the garlic is cooled, the mixer motor (510) is operated to rotate the mixing means (500), so that the garlic present in the vacuum drying container (100) is uniformly crushed. .
以降、ニンニクの粉砕が完了するとミキシング手段(500)の動作を中断させ、紅蔘液と卵黄に連結された供給配管連結弁(610,710)をオープンさせ、紅蔘液と卵黄が真空乾燥用容器(100)に投入されるようにする。
前記真空乾燥用容器(100)に紅蔘液及び卵黄が投入されると、ニンニクと混合されるようにする為、再度ミキシング手段(500)を回転させる。この際、ミキシング手段(500)を比較的高速で回転させ、紅蔘液と卵黄及びニンニクが均一に混合されるようにする。
すると、紅蔘液と卵黄及びニンニクが均一に混合され、以降、一定時間熟成させ、弁(910)を解放して油圧式押出成形器(900)に移動させ、油圧式押出成形器を利用して丸状に製造する。
Thereafter, when pulverization of garlic is completed, the operation of the mixing means (500) is interrupted, the supply pipe connection valves (610, 710) connected to the red yeast liquid and the yolk are opened, and the red yeast liquid and the yolk are used for vacuum drying. The container (100) is charged.
When the red bean liquid and egg yolk are put into the vacuum drying container (100), the mixing means (500) is rotated again to be mixed with garlic. At this time, the mixing means (500) is rotated at a relatively high speed so that the red bean juice, egg yolk and garlic are uniformly mixed.
Then, the red bean juice, egg yolk and garlic are mixed uniformly, and then ripened for a certain period of time, the valve (910) is released and moved to the hydraulic extruder (900), and the hydraulic extruder is used. In a round shape.
本発明の加工工程を図2を介して整理すれば下記の通りである。
(第1工程):ニンニクの洗滌工程と破砕工程
収穫したニンニクの皮を剥いた後、異物質を除去して水で2〜3回洗滌後、ミキシング手段を利用して太い粒度で破砕し10分間放置する。
The processing steps of the present invention can be summarized as follows with reference to FIG.
(First step): Garlic washing step and crushing step After peeling the harvested garlic skin, remove foreign substances, wash with water 2-3 times, crush to a large particle size using mixing means 10 Leave for a minute.
(第2工程):ニンニク特有の臭みを消す為に蒸熟後乾燥させる工程
ニンニクより発生する特有のニンニクの臭みを除去しながら味を向上させる為に、110〜乃至120℃のスチームで5〜10分間蒸熟させ、以降、真空状態でスチームでニンニクを加熱すると共に、水分を取り除き急速に乾燥させる。
この際、乾燥の為の加熱温度は110〜乃至120℃であり、加熱時間は30分間が適切である。乾燥し過ぎるとニンニクの粘性物質が乾燥され丸状に形成の際、粉末同士の粘度が落ちて成形が困難となる。
前記120℃を超えるとニンニクが焦げてニンニクの臭みが発生して不適で、110℃以下では加熱時間が多くかかることは勿論、ニンニク固有の臭みを消すことができない。
110〜120℃で処理することにより、ニンニクの臭みを効率的に消すことができ、乾燥時間を長引かずに熱によるニンニク成分の破壊を最小化できる。
従って、本発明では110乃至120℃の真空状態でスチーム熱をニンニクに供給して30分間乾燥させた。
(2nd process): The process of drying after ripening in order to eliminate the smell peculiar to garlic. In order to improve the taste while removing the smell of peculiar garlic generated from garlic, it is 5 to 5 with steam at 110 to 120 ° C. Steam for 10 minutes, then heat the garlic with steam under vacuum, remove moisture and dry quickly.
At this time, the heating temperature for drying is 110 to 120 ° C., and the heating time is suitably 30 minutes. If dried too much, the garlic viscous material is dried and formed into a round shape, so that the viscosity of the powder drops and molding becomes difficult.
If the temperature exceeds 120 ° C., the garlic burns and the garlic odor is generated, which is unsuitable. If the temperature is 110 ° C. or less, the heating time is long, and the garlic-specific odor cannot be eliminated.
By treating at 110 to 120 ° C., the garlic odor can be effectively eliminated, and the destruction of garlic components due to heat can be minimized without prolonging the drying time.
Therefore, in the present invention, steam heat was supplied to the garlic in a vacuum state of 110 to 120 ° C. and dried for 30 minutes.
(第3工程):冷却工程
110乃至120℃で加熱乾燥されたニンニクを15〜20℃まで強制的に急速冷却させる。
第2工程の熱処理後、自然冷却するとニンニクの臭みを取り除けないことは勿論、表面部分に白い粉の糖類が付着して製造工程が不便であることは勿論、丸状への成形が容易でない。
従って、熱処理した後のニンニクを急速冷却することにより、取り扱いが容易であることは勿論ニンニク固有の臭みを無くすことができる。
(3rd process): Cooling process The garlic heat-dried at 110-120 degreeC is forcedly cooled rapidly to 15-20 degreeC.
After the heat treatment in the second step, the garlic odor cannot be removed by natural cooling. Of course, white powder saccharides adhere to the surface portion and the production process is inconvenient, and it is not easy to form a round shape.
Therefore, by rapidly cooling the garlic after the heat treatment, it is easy to handle and the odor inherent to garlic can be eliminated.
(第4工程):粉砕工程
冷却が完了されたニンニクをミキシング手段を利用して粉砕する。150〜200メッシュに粉砕して丸状の成形が容易にする。
(第5工程):混合工程
粉砕したニンニク55〜65重量%に紅蔘液10〜20重量%及び卵黄20〜30重量%を添加して混合する。
ニンニクの含量を55重量%未満で混合すると、相対的に紅蔘液と卵黄の混合比が増加するものの、これは混合物の物性が薄く切丸工程が不可であることは勿論、ニンニクの効能を奏するには不十分である。逆に、65重量%以上混合すると混合物の物性がこってりして不適である。
紅蔘液の混合量を10〜20重量%混合した理由も亦前述した通りである。
既に周知の通り、卵黄が体内高密度脂蛋白(HDL)を高めて低密度脂蛋白(LDL)を低めてはくれるものの、卵黄も亦その成分が燐脂質である為、摂取し過ぎると体内コレステロール値を、かえって高めるので30重量%を超過混合することは不適である。さらに、10重量%未満で混合することは卵黄の成分を利用するにおいて不十分な量である。
従って、本発明では粉砕されたニンニク55〜65重量% に紅蔘液20〜20重量%及び卵黄20〜30重量%を混合して切丸工程が容易になされるようにし、栄養が一様に分布されたニンニク丸を提供できるようにする。
(Fourth step): Crushing step The garlic that has been cooled is pulverized using mixing means. Crush to 150-200 mesh to facilitate round molding.
(Fifth Step): Mixing Step Add 10-20% by weight of red bean solution and 20-30% by weight of egg yolk to 55-65% by weight of crushed garlic and mix.
When the garlic content is mixed at less than 55% by weight, the mixing ratio of the red bean juice and egg yolk increases relatively. However, the physical properties of the mixture are so thin that the cutting process is not possible. It is not enough to play. On the other hand, if 65% by weight or more is mixed, the physical properties of the mixture will be unsatisfactory.
The reason why the mixed amount of red yeast rice liquid is 10 to 20% by weight is also as described above.
As already known, egg yolk increases high-density lipoprotein (HDL) in the body and lowers low-density lipoprotein (LDL), but egg yolk is also a component of phospholipids. It is unsuitable to mix more than 30% by weight because the value is rather increased. Furthermore, mixing at less than 10% by weight is an insufficient amount to utilize the egg yolk component.
Therefore, in the present invention, 55 to 65% by weight of pulverized garlic is mixed with 20 to 20% by weight of red bean juice and 20 to 30% by weight of egg yolk so that the rounding process is facilitated, and the nutrition is uniform. Be able to provide distributed garlic circles.
(第6工程):熟成工程
混合が完了すると8〜10時間熟成過程を経る。
8〜10時間熟成過程を介して、卵黄の乳化作用による紅蔘とニンニクの脂質成分等がよく融化することができ、ニンニクのアリシン等が卵黄のビタミンBと結合して体内吸収が容易な形態に転換する。つまり、アリシンが安定した形態のアリルチアミンに転換されることである。さらに、ニンニクの臭みをさらに効果的に取り除くことができる。
(第7工程):成形及び切丸工程
前記工程で熟成が完了して混合された捏ねた物を油圧式押出成形器で一定した径の押出孔を通過するように成形し、切丸機で5〜6mmの径の丸状に切丸する。
以下、実施例により、本発明をより具体的に説明する。これら実施例はただ本発明を説明する為のものであって、本発明の要旨により本発明の範囲がこれら実施例に限定されないことは、当業界で通常の知識を有する者において明らかなことである。
(6th process): Aging process When mixing is completed, it passes through an aging process for 8 to 10 hours.
Through the aging process for 8 to 10 hours, the lipid components of garlic and garlic due to the emulsifying effect of egg yolk can be melted well, and allicin of garlic binds with vitamin B of egg yolk and is easily absorbed in the body Convert to That is, allicin is converted to a stable form of allyl thiamine. Furthermore, the garlic odor can be more effectively removed.
(Seventh step): Molding and rounding step The kneaded product after completion of ripening in the above step is shaped by a hydraulic extrusion molding machine so as to pass through an extrusion hole of a constant diameter, and with a rounding machine Cut into a round shape with a diameter of 5 to 6 mm.
Hereinafter, the present invention will be described more specifically by way of examples. These examples are only for explaining the present invention, and it is obvious to those skilled in the art that the scope of the present invention is not limited to these examples by the gist of the present invention. is there.
(第1工程):ニンニクの洗滌工程及び破砕過程
収穫したニンニクの皮を剥いて異物質を除去し、水で3回洗滌後、太い粒度で破砕して10分間放置した。
(第2工程):ニンニク特有の臭みをなくす為に蒸熟させ以後乾燥させる工程
洗滌されたニンニクに10分間120℃のスチームを提供して蒸熟した後、真空状態で120℃のスチームを30分間提供して急速乾燥した。
(第3工程):;冷却過程
110〜120℃に加熱乾燥されたニンニクを20℃に急速冷却させた。
(第4工程):;粉砕工程
冷却が完了したニンニクを粉砕機を利用して200メッシュの粉末にした。
(第5工程):;混合工程
粉砕したニンニク60重量%に紅蔘液20重量%及び卵黄20重量%を添加して混合した。
(第6工程):熟成過程
混合が完了すれば10時間熟成過程を経た。
(第7工程):成形及び切丸工程
前記工程で熟成が完了し混合された捏ね物を油圧式押出成形器で一定した径の押出孔を通過するように成形し、切丸機で5〜6mm径の丸状に切丸する。
(First step): Garlic washing step and crushing process The harvested garlic was peeled to remove foreign substances, washed three times with water, then crushed with a large particle size and left for 10 minutes.
(Second step): Steaming to remove odors peculiar to garlic and then drying The steamed garlic is steamed for 10 minutes at 120 ° C and then steamed at 120 ° C for 30 minutes under vacuum. Served for quick drying for a minute.
(3rd process) :; Cooling process The garlic heat-dried at 110-120 degreeC was rapidly cooled at 20 degreeC.
(4th process) :; Crushing process The garlic which cooling completed was made into the powder of 200 mesh using the grinder.
(Fifth Step) :; Mixing Step To 60% by weight of pulverized garlic, 20% by weight of red yeast rice liquid and 20% by weight of egg yolk were added and mixed.
(Sixth step): Aging process When the mixing was completed, an aging process was performed for 10 hours.
(Seventh step): Molding and rounding step The kneaded product which has been matured in the above step is mixed with a hydraulic extrusion molding machine so as to pass through an extrusion hole having a constant diameter. Cut into a 6 mm round shape.
(第1工程):ニンニクの洗滌工程及び破砕工程
収穫したニンニクの皮を剥いて異物質を除去し、水で2回洗滌後、太い粒子に破砕して10分間放置した。
(第2工程):ニンニク特有の臭みを消す為に蒸熟して乾燥させる工程
洗滌したニンニクに10分間120℃のスチームを提供して蒸熟した後、真空状態で120℃のスチームを30分間提供して急速乾燥した。
(第3工程):冷却過程
第2工程を経た加熱乾燥されたニンニクを15℃まで強制冷却させた。
(第4工程):粉砕工程
冷却が完了されたニンニクを粉砕機に入れて150メッシュの粉末に製造した。
(第5工程):混合工程
粉砕したニンニク55重量%に紅蔘液20重量%及び卵黄25重量%を添加して混合させた。
(第6工程):熟成過程
混合が完了すれば9時間熟成過程を経た。
(第7工程):成形及び切丸工程
前記工程で熟成が完了した混合捏ね物を油圧式押出成形器で、一定した径の押出孔を通過するように成形し、切丸機で5〜6mm径の丸状に切丸した。
(First Step): Garlic washing step and crushing step The garlic was peeled off to remove foreign substances, washed twice with water, crushed into thick particles and left for 10 minutes.
(Second step): Steaming and drying to remove the odors peculiar to garlic Serving steamed garlic for 10 minutes at 120 ° C and steaming, then providing 120 ° C for 30 minutes under vacuum And dried quickly.
(Third Step): Cooling Process The heat-dried garlic that had passed through the second step was forcibly cooled to 15 ° C.
(Fourth Step): Crushing Step The garlic that had been cooled was put into a pulverizer to produce 150 mesh powder.
(Fifth step): mixing step 20% by weight of red yeast rice liquor and 25% by weight of egg yolk were added to 55% by weight of pulverized garlic and mixed.
(Sixth step): Aging process When mixing was completed, a aging process was performed for 9 hours.
(Seventh step): Molding and rounding step The mixed kneaded material that has been aged in the above step is molded with a hydraulic extrusion molding machine so as to pass through an extrusion hole of a constant diameter, and is rounded by a rounding machine with 5-6 mm. Cut into a round shape.
(比較例1)
実施例1と同一に実施したものの、ただ、第2工程(乾燥工程)で40分間真空乾燥した。その結果、ニンニクの粘性物質が乾燥され、ニンニク表面部に白い粉が生じ丸剤に成形の際、粉末同士の粘度が落ちて成形が困難であった。
(比較例2)
実施例1と同一に実施したものの、ただ、第2工程(乾燥工程)で、真空乾燥温度を130℃で処理した。その結果、ニンニクが焦げて悪臭が発生して不適であった。
(Comparative Example 1)
Although the same as in Example 1, it was vacuum dried for 40 minutes in the second step (drying step). As a result, the viscous material of garlic was dried, white powder was formed on the surface of the garlic, and when forming into a pill, the viscosity of the powders dropped and it was difficult to form.
(Comparative Example 2)
Although the same operation as in Example 1 was performed, the vacuum drying temperature was 130 ° C. in the second step (drying step). As a result, garlic burned and a bad odor was generated, which was inappropriate.
(比較例3)
実施例1と同一に実施したものの、ただ、第2工程(乾燥工程)で、真空乾燥温度を100℃で処理した。その結果、完成したニンニク丸からニンニクの臭みが多く発生して不適であった。
(比較例4)
実施例1と同一に実施したものの、ただ、第5工程(材料混合工程)で、ニンニクの含量が50重量%混合したものの、これは相対的に紅蔘液と卵黄の混合比が増加し、混合物の物性が薄くなり切丸工程ができない短所が発生した。
(Comparative Example 3)
Although the same operation as in Example 1 was performed, the vacuum drying temperature was 100 ° C. in the second step (drying step). As a result, many garlic odors were generated from the finished garlic circle, which was inappropriate.
(Comparative Example 4)
Although it was carried out in the same way as in Example 1, the garlic content was mixed at 50% by weight in the fifth step (material mixing step). The physical properties of the mixture became thin, and there was a disadvantage that the rounding process could not be performed.
(比較例5)
実施例1と同一に実施したものの、ただ、第5工程(材料混合工程)で、ニンニクの含量が70重量%以上混合したものの、これは混合物の物性がこってりして切丸工程に不適であった。
本発明の組成物は治療目的で発明されたものではなく、根気よく服用することにより身体の活力を増進させ、健康で活気溢れる生活を営むことができ、健康に役立つようにした健康補助食品組成物であり、二日酔い解消効果があり、疲労回復と、特に胃腸及び腸を保護する機能をするものにして、健康な人が持続的に1日に2回3〜5粒ずつを服用すると、疲労回復と共に健康を維持できるようにしたものである。
特に、本発明のニンニクと紅蔘及び卵黄のそれぞれの効能は学界と一般人に広く知られたものであってこれを複合させ、より向上した効能を発揮して身体各器官を活性化するように組成されたものである。
従って、例え本発明が言及した好ましい実施例と関連して説明はされるものの、本発明の要旨と範囲から逸脱することなく、他の多様な修正及び変形が可能であろう。従って、添付した請求範囲は本発明の真の範囲内に属するそのような修正及び変形を含むことであろうと思われる。
(Comparative Example 5)
Although the same operation as in Example 1 was carried out, however, the garlic content was mixed in the fifth step (material mixing step) at 70% by weight or more, but this was not suitable for the rounding step due to the physical properties of the mixture. It was.
The composition of the present invention is not invented for therapeutic purposes, and can be used to improve health of the body by taking patiently and can lead a healthy and vibrant life. It is a thing, has a hangover-relieving effect, has a function to recover from fatigue, and particularly protects the gastrointestinal and intestines, and if a healthy person continuously takes 3 to 5 capsules twice a day, fatigue It is designed to maintain health with recovery.
In particular, the effects of garlic, red yeast rice, and egg yolk according to the present invention are well known to academia and the general public, and are combined so that more effective effects can be exhibited to activate each organ of the body. It is a composition.
Thus, although described in connection with the preferred embodiment to which this invention refers, various other modifications and variations may be made without departing from the spirit and scope of the invention. Accordingly, the appended claims will include such modifications and variations as fall within the true scope of the invention.
100:真空乾燥用容器 200:コンプレッサ
300:スチーム熱供給手段 400:冷気供給手段
500:ミキシング手段 600:紅蔘液供給容器
700:卵黄供給容器 810:第1温度センサー
820:圧力センサー 830:第2温度センサー
900:油圧式押出成形器 1000:制御部
100: Vacuum drying container 200: Compressor 300: Steam heat supply means 400: Cold air supply means 500: Mixing means 600: Sockeye liquid supply container 700: Egg yolk supply container 810: First temperature sensor 820: Pressure sensor 830: Second Temperature sensor 900: Hydraulic extruder 1000: Control unit
Claims (4)
前記真空乾燥用容器の上部一端に配管を介して連結され、真空乾燥用容器の内部空気を吸込み、真空にさせる為のコンプレッサ(200)と;
前記真空乾燥用容器の下部一端に配管を介して連結され、真空乾燥用容器内部にスチーム熱を供給するスチーム熱供給手段(300)と;
前記真空乾燥用容器内周縁に冷気供給管が設置され、前記冷気供給管に冷気を供給する冷気供給手段(400)と;
前記真空乾燥用容器内部底面に設けられ、真空乾燥用容器内部に投入される内容物を破砕若しくは、粉砕又は混合する為のミキシング手段(500)と;
前記真空乾燥用容器の上部に連結配管を介して連結され、真空乾燥用容器内部へ紅蔘液を供給する為の紅蔘液供給容器(600)と;真空乾燥用容器内部へ卵黄を供給する為の卵黄供給容器(700)と;
前記真空乾燥用容器の下段に配管を介して連結され、真空乾燥用容器から混合物の供給を受け、捏ね物を丸状に成形して切丸する油圧式押出成形器(900)と;
前記真空乾燥用容器の内部に設置される第1温度センサー(810)、及び圧力センサー(820)と;
前記スチーム熱供給手段の内部に設置される第2温度センサー(830)と;
前記温度センサー及び圧力センサーの結果と、作動順に応じてコンプレッサと、スチーム熱供給手段と、冷気供給手段と、ミキシング手段と、紅蔘液供給配管連結弁と、卵黄供給配管連結弁及び油圧式押出成形器を総括制御する制御部(1000)を含めて構成することを特徴とする、紅蔘及び卵黄が含有されたニンニク丸健康補助食品の製造装置。 A vacuum drying container (100) provided with a sealing lid at the top and provided with a space for storing the contents therein;
A compressor (200) connected to an upper end of the vacuum drying container via a pipe and sucking the air inside the vacuum drying container to make it vacuum;
Steam heat supply means (300) connected to a lower end of the vacuum drying container via a pipe and supplying steam heat into the vacuum drying container;
A cold air supply pipe (400) provided with a cold air supply pipe at the inner peripheral edge of the vacuum drying container, and supplying cold air to the cold air supply pipe;
Mixing means (500) provided on the inner bottom surface of the vacuum drying container for crushing, pulverizing, or mixing the contents charged into the vacuum drying container;
Connected to the upper part of the vacuum drying container through a connecting pipe, the red yeast liquid supply container (600) for supplying the red yeast liquid into the vacuum drying container; and supplies the egg yolk into the vacuum drying container An egg yolk supply container (700) for;
A hydraulic extruder (900) connected to the lower stage of the vacuum drying container via a pipe, supplied with the mixture from the vacuum drying container, and formed into a round shape by cutting the kneaded material;
A first temperature sensor (810) and a pressure sensor (820) installed inside the vacuum drying container;
A second temperature sensor (830) installed inside the steam heat supply means;
Compressor, steam heat supply means, cold air supply means, mixing means, red yeast liquid supply pipe connection valve, egg yolk supply pipe connection valve and hydraulic extrusion according to the results of the temperature sensor and pressure sensor, and the order of operation An apparatus for producing a garlic circle health supplement containing red yeast rice and egg yolk, comprising a control unit (1000) for overall control of the molding machine.
ニンニクが投入されると太い粒子にニンニクを破砕するようにミキシング手段を低速で駆動するプロクラムコードと;
指定された時間の間スチームを供給して蒸熟させる為に、スチーム熱提供手段を駆動するプロクラムコードと;
蒸熟が完了するとスチーム熱を供給した状態でニンニクを真空乾燥させる為に、コンプレッサを稼働するプロクラムコードと;
真空乾燥が完了すると真空乾燥されたニンニクを冷却させる為に、冷却装置を駆動するプロクラムコードと;
冷却が完了するとニンニクを細かく粉砕するように、ミキシング手段を中速で駆動するプロクラムコードと;
ニンニクが粉砕されると紅蔘液と卵黄を真空乾燥用容器に投入させる為に、紅蔘液供給配管連結弁及び卵黄供給配管連結弁を駆動させるプロクラムコードと;
ニンニクと紅蔘及び卵黄を混合させる為にミキシング手段を高速で駆動させるプロクラムコードと;
混合されたニンニクと紅蔘及び卵黄を一定時間熟成させるプロクラムコード及び;
丸状に製造する為に、油圧式押出成形器を駆動するプロクラムコードを有することを特徴とする、請求項1に記載の紅蔘及び卵黄が含有されたニンニク丸健康補助食品の製造装置。 The control unit (1000)
A proclam cord that drives the mixing means at a low speed so as to crush the garlic into thick particles when garlic is added;
A program code that drives the steam heat delivery means to supply and steam the steam for a specified time;
A proclam cord that runs a compressor to vacuum dry the garlic with steam heat when steaming is complete;
A program code that drives a cooling device to cool the vacuum-dried garlic when vacuum drying is completed;
A proclam cord that drives the mixing means at medium speed so that the garlic is finely crushed when cooling is completed;
A proclam cord for driving the red yeast liquid supply pipe connection valve and the egg yolk supply pipe connection valve in order to put the red yeast liquid and egg yolk into the vacuum drying container when the garlic is crushed;
A program code that drives the mixing means at high speed to mix garlic with red yeast rice and egg yolk;
A proclam cord for aging the mixed garlic, red yeast rice and egg yolk for a certain period of time;
The apparatus for producing a garlic pill health supplement containing red yeast rice and egg yolk according to claim 1, characterized in that it has a procrum cord for driving a hydraulic extruder for manufacturing in a round shape.
洗滌したニンニクをミキシング手段を利用して太い粒度で切断する破砕工程と;
切断されたニンニクの酵素を不活性化させる為に、スチームを提供して110乃至120℃で5〜10分間蒸熟させる蒸熟工程と;
110乃至120℃で30分間スチーム熱を供給すると共に、真空圧を供給して真空乾燥させる真空乾燥工程と;
110乃至120℃で加熱乾燥されたニンニクを15〜20℃まで強制的に急速冷却させる冷却工程と;
冷却が完了されたニンニクをミキシング手段を利用して150〜200メッシュで細かく粉砕する粉砕工程と;
粉砕されたニンニク55〜65重量%に紅蔘液10〜20重量%及び卵黄20〜30重量%を添加して混合させる混合工程と;
混合が完了した材料を8〜10時間熟成させる熟成工程と;
前記熟成工程を経た捏ねた物を油圧式押出成形器で一定した径の押出孔を通過するように成形し、切丸機で5〜6mmの径になる丸状に切丸する成形及び切丸工程でなされることを特徴とする紅蔘及び卵黄が含有されたニンニクの健康補助食品の製造方法。 A garlic washing process in which the harvested garlic is peeled to remove foreign substances and washed with water 2-3 times;
Crushing step of cutting the washed garlic into thick particles using a mixing means;
A steaming process in which steam is provided and steamed at 110-120 ° C. for 5-10 minutes to inactivate the cleaved garlic enzyme;
A vacuum drying step of supplying steam heat at 110 to 120 ° C. for 30 minutes and supplying a vacuum pressure to vacuum dry;
A cooling step of forcibly and rapidly cooling garlic heat-dried at 110 to 120 ° C. to 15 to 20 ° C .;
A pulverization step of finely pulverizing the cooled garlic with 150 to 200 mesh using a mixing means;
A mixing step of adding 55 to 65% by weight of pulverized garlic and adding 10 to 20% by weight of red bean juice and 20 to 30% by weight of egg yolk;
An aging step of aging the mixed material for 8-10 hours;
The kneaded product that has undergone the aging process is molded so as to pass through an extrusion hole having a constant diameter with a hydraulic extruder, and is molded into a round shape having a diameter of 5 to 6 mm with a rounding machine A method for producing a dietary supplement of garlic containing eggplant and egg yolk, characterized in that the process is performed in a process.
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JP3527703B2 (en) * | 2000-11-21 | 2004-05-17 | 青森県 | How to make garlic egg yolk |
JP2003206238A (en) * | 2001-11-06 | 2003-07-22 | Rohto Pharmaceut Co Ltd | Medicinal composition |
JP2003153664A (en) * | 2001-11-19 | 2003-05-27 | Matsumoto Keien:Kk | Garlic yolk processed food and method for producing the same |
KR100488199B1 (en) * | 2002-06-27 | 2005-05-10 | 이민희 | A manufacture method of pills including red ginseng |
JP2005027534A (en) * | 2003-07-09 | 2005-02-03 | Shimon:Kk | Health food |
JP2005211058A (en) * | 2004-01-27 | 2005-08-11 | Mitsuhiro Kiyama | Method for producing powder of garlic and yolk |
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JP2010057472A (en) | 2010-03-18 |
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