JP4540406B2 - Multi-stage continuous carburizing and quenching furnace and continuous carburizing and quenching method - Google Patents

Multi-stage continuous carburizing and quenching furnace and continuous carburizing and quenching method Download PDF

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JP4540406B2
JP4540406B2 JP2004187556A JP2004187556A JP4540406B2 JP 4540406 B2 JP4540406 B2 JP 4540406B2 JP 2004187556 A JP2004187556 A JP 2004187556A JP 2004187556 A JP2004187556 A JP 2004187556A JP 4540406 B2 JP4540406 B2 JP 4540406B2
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昌平 新谷
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/02Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces
    • F27B9/021Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces having two or more parallel tracks
    • F27B9/025Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces having two or more parallel tracks having two or more superimposed tracks
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0062Heat-treating apparatus with a cooling or quenching zone
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/06Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
    • C23C8/08Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
    • C23C8/20Carburising
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/80After-treatment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0006Details, accessories not peculiar to any of the following furnaces
    • C21D9/0018Details, accessories not peculiar to any of the following furnaces for charging, discharging or manipulation of charge
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/005Furnaces in which the charge is moving up or down
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0056Furnaces through which the charge is moved in a horizontal straight path
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/38Arrangements of devices for charging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D2003/0034Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
    • F27D2003/0065Lifts, e.g. containing the bucket elevators

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Engineering & Computer Science (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
  • Tunnel Furnaces (AREA)

Description

本発明は、浸炭焼入れに使用する浸炭焼入れ炉及び浸炭焼入れ方法に関し、特に多段連続浸炭焼入れ炉及び連続浸炭焼入れ方法に関する。   The present invention relates to a carburizing and quenching furnace and a carburizing and quenching method used for carburizing and quenching, and more particularly to a multi-stage continuous carburizing and quenching furnace and a continuous carburizing and quenching method.

強靱性、耐摩耗性、疲労強度が要求される機械部品等の金属材料には、浸炭焼入れ処理が広く行われている。この浸炭焼入れ処理には、浸炭性ガスを用いたガス浸炭処理が広く用いられる。ガス浸炭処理は、被処理部材である金属材料を浸炭性ガス雰囲気中にて、高温に加熱することにより金属材料の表面に炭素を拡散浸入させる熱処理で、その後の焼入れ処理によって内部は靱性に富み、表面は硬く耐磨耗性が得られる。   Carburizing and quenching is widely performed on metal materials such as mechanical parts that require toughness, wear resistance, and fatigue strength. A gas carburizing process using a carburizing gas is widely used for the carburizing and quenching process. Gas carburizing is a heat treatment that diffuses and infiltrates carbon into the surface of a metal material by heating the metal material to be treated to a high temperature in a carburizing gas atmosphere, and the interior is rich in toughness by the subsequent quenching treatment. The surface is hard and wear resistant.

ここで、一般に金属材料を焼入れ媒体に浸漬する焼入れ処理は、金属材料を5分程度焼入れ媒体に浸漬することによって完全に焼入れ変態が完了し、焼入れサイクルに要する時間は10分程度であるが、浸炭サイクルには30分〜60分程度必要であることから、焼入れサイクルに要する時間と浸炭サイクルに要する時間とに大きな差があり、浸炭サイクルに従って連続浸炭焼き入れ処理全体のサイクルが設定され、各焼入れサイクル間に待機時間が配置されて効率的な連続浸炭焼入れ処理を困難にしている。   Here, in general, the quenching treatment in which the metal material is immersed in the quenching medium completes the quenching transformation by immersing the metal material in the quenching medium for about 5 minutes, and the time required for the quenching cycle is about 10 minutes. Since the carburizing cycle requires about 30 to 60 minutes, there is a large difference between the time required for the quenching cycle and the time required for the carburizing cycle, and the cycle of the entire continuous carburizing and quenching process is set according to the carburizing cycle. A waiting time is arranged between the quenching cycles, making efficient continuous carburizing and quenching difficult.

一方、こうした連続浸炭処理には、例えば炉内上流側に浸炭ゾーンが、また炉内下流側に拡散ゾーンが形成された長尺な連続浸炭炉を用い、金属材料を共通の搬送装置で搬送しつつ、浸炭ゾーンで金属材料の表面へ浸炭し、引き続き拡散ゾーンで金属材料内部へ炭素を拡散することが行われている。しかし、金属材料を共通の搬送装置で順次搬送しつつ浸炭及び炭素拡散するために、長尺な連続浸炭炉が必要になり、その連続浸炭炉を設置するために長尺な設置場所が必要になる。   On the other hand, for such continuous carburizing treatment, for example, a long continuous carburizing furnace in which a carburizing zone is formed on the upstream side of the furnace and a diffusion zone is formed on the downstream side of the furnace is used, and the metal material is transported by a common transporting device. However, carburizing zone is carburized to the surface of the metal material, and then carbon is diffused inside the metal material in the diffusion zone. However, a long continuous carburizing furnace is required to carburize and diffuse carbon while sequentially transporting metal materials with a common transport device, and a long installation place is required to install the continuous carburizing furnace. Become.

そこで、浸炭ゾーンにおいては単一の搬送装置により金属材料を順次搬送して浸炭し、拡散ゾーンでは浸炭ゾーンで浸炭された金属材料を複数の搬送装置に分散して搬送し、複数の搬送装置において並行して金属材料に炭素拡散することによって、拡散ゾーンを短くした連続浸炭炉が知られている(例えば、特許文献1参照)。   Therefore, in the carburizing zone, the metal material is sequentially conveyed and carburized by a single conveying device, and in the diffusion zone, the metal material carburized in the carburizing zone is distributed and conveyed to a plurality of conveying devices. A continuous carburizing furnace is known in which the diffusion zone is shortened by carbon diffusing into a metal material in parallel (see, for example, Patent Document 1).

また、金属材料を順次搬送する共通の搬送装置と、浸炭深さの深い金属材料の浸炭処理に合わせた浸炭ゾーンが形成された浸炭炉を有し、搬送装置で順次に金属材料を搬入しかつ浸炭深さの浅い金属材料が浸炭深さの深い金属材料の後に続くときには、浸炭処理に費やす時間の差分、前に有る金属材料との間隔を空けてから搬入し、浸炭深さの浅い金属材料が浸炭ゾーンを通過するときには前方の空きをつめるように移送させることにより各種異なる浸炭深さの金属材料を単一の浸炭炉で連続的に浸炭処理が行える連続浸炭炉が知られている(例えば、特許文献2参照)。   In addition, it has a common conveying device that sequentially conveys the metal material and a carburizing furnace in which a carburizing zone is formed in accordance with the carburizing treatment of the metal material having a deep carburizing depth. When a metal material with a shallow carburizing depth follows a metal material with a deep carburizing depth, the difference in time spent on the carburizing process, a distance from the previous metal material is carried in, and then the metal material with a shallow carburizing depth is used. There is known a continuous carburizing furnace in which various carburizing depths of metal materials can be continuously carburized in a single carburizing furnace by transferring them so as to fill the space ahead when passing through the carburizing zone (for example, , See Patent Document 2).

更に、図11に概要を示すように、金属材料を載置した熱処理パレット101を複数段積し、段積みされた複数の熱処理パレット101を同時に浸炭炉102の浸炭ゾーン103内をコンベヤ等の搬送装置106で搬送し、段積みされた複数の熱処理パレット101に載置されたそれぞれの金属材料を同時に浸炭及び炭素拡散し、かつ降温ゾーン105で徐冷した後、浸炭処理された金属材料が搭載された段積状態の複数の熱処理パレット101を同時に焼入れゾーン107において焼入れ媒体である油中に浸漬して油焼入れを施す多段連続浸炭炉も知られている。   Further, as schematically shown in FIG. 11, a plurality of heat treatment pallets 101 on which metal materials are placed are stacked, and the plurality of stacked heat treatment pallets 101 are simultaneously conveyed in the carburizing zone 103 of the carburizing furnace 102 by a conveyor or the like. Carburized and carbon diffused simultaneously with each metal material transported by the apparatus 106 and placed on the plurality of stacked heat treatment pallets 101, and gradually cooled in the temperature lowering zone 105, and then the carburized metal material is mounted. There is also known a multi-stage continuous carburizing furnace in which a plurality of heat-treated pallets 101 in a stacked state are simultaneously immersed in oil as a quenching medium in a quenching zone 107 and subjected to oil quenching.

特開平10−204607号公報Japanese Patent Laid-Open No. 10-204607 特開平2001−207253号公報JP-A-2001-207253

上記特許文献1に記載の連続浸炭炉によると、浸炭ゾーンにおいては単一の搬送装置により金属材料を順次搬送して浸炭し、拡散ゾーンでは浸炭された金属材料を複数の搬送装置に分散搬送して炭素拡散することによって連続浸炭炉を短くすることができる。   According to the continuous carburizing furnace described in Patent Document 1, the carburizing zone sequentially conveys and carburizes metal materials by a single conveying device, and the diffusion zone disperses and conveys the carburized metallic material to a plurality of conveying devices. The continuous carburizing furnace can be shortened by carbon diffusion.

しかし、拡散ゾーンにおいて複数の搬送装置を並列配置することから、拡散ゾーンの幅方向が長くなると共に、単一の搬送装置により順に金属材料を搬送して浸炭ゾーンによって浸炭することから、効率的な浸炭処理が得られず、生産性の低下が懸念される。   However, since the plurality of transfer devices are arranged in parallel in the diffusion zone, the width direction of the diffusion zone becomes long, and the metal material is sequentially transferred by the single transfer device and carburized by the carburizing zone, which is efficient. Carburizing treatment cannot be obtained, and there is a concern that productivity will decline.

一方、特許文献2に記載の連続浸炭炉によると、各種異なる浸炭深さの金属材料を単一の浸炭炉で連続的に浸炭処理が行える。しかし、単一の搬送装置により順に金属材料を搬送して浸炭することから、効率的な浸炭処理が得られず生産性の低下が懸念される。   On the other hand, according to the continuous carburizing furnace described in Patent Document 2, various carburizing depth metal materials can be continuously carburized in a single carburizing furnace. However, since a metal material is sequentially conveyed and carburized by a single conveying device, an efficient carburizing process cannot be obtained and there is a concern about a decrease in productivity.

一方、図11に示す多段連続浸炭炉によると、金属材料を載置した各熱処理パレット101を多段積みし、多段積みされた複数の熱処理パレット101を同時に連続浸炭炉102の浸炭ゾーン103内を搬送し、複数の熱処理パレット101に搭載された金属材料を同時に浸炭及び炭素拡散し、かつ多段積みされた複数の熱処理パレット101に搭載された金属材料を同時に焼入れゾーン107において焼入れ処理することによって効率的に浸炭焼入れ処理が行える。   On the other hand, according to the multi-stage continuous carburizing furnace shown in FIG. 11, each heat treatment pallet 101 on which a metal material is placed is stacked in multiple stages, and a plurality of the multi-stage heat treatment pallets 101 are simultaneously conveyed in the carburizing zone 103 of the continuous carburizing furnace 102. The metal materials mounted on the plurality of heat treatment pallets 101 are simultaneously carburized and carbon diffused, and the metal materials mounted on the plurality of heat treatment pallets 101 stacked in multiple stages are simultaneously quenched in the quenching zone 107. Carburizing and quenching can be performed.

しかし、段積みされた複数の熱処理パレット101に搭載されたそれぞれの金属材料を連続浸炭炉102の浸炭ゾーン103内で同時に浸炭することから、段積された熱処理パレット101によって浸炭ゾーン103内の浸炭性ガスの流れに影響を与えると共に、段積みされた各熱処理パレット101の位置、即ち各段によって浸炭性ガスの流れにバラツキが生じ、かつ浸炭性ガスの乱れに伴って浸炭温度にもバラツキが生じ、各段における熱処理パレット101に載置された金属材料の表面に入り込む炭素量にバラツキが生じて、安定した均一な浸炭処理が達成できない要因となる。   However, since the respective metal materials mounted on the plurality of stacked heat treatment pallets 101 are simultaneously carburized in the carburizing zone 103 of the continuous carburizing furnace 102, the carburizing in the carburizing zone 103 is performed by the stacked heat treating pallets 101. The flow of the carburizing gas is affected, and the position of each heat treatment pallet 101 stacked, that is, the flow of the carburizing gas varies depending on the stage, and the carburizing temperature also varies with the disturbance of the carburizing gas. As a result, the amount of carbon that enters the surface of the metal material placed on the heat treatment pallet 101 at each stage varies, which makes it impossible to achieve a stable and uniform carburizing process.

更に、焼入れゾーン107において、段積みされた各熱処理パレット101にそれぞれ載置された金属材料を、その段積み状態で油に浸漬して焼入することから、焼入れ時の油への投入タイミングが下段と上段の熱処理パレット101でズレが生じ、かつ種々の油の影響を受けて最下段の熱処理パレット101に搭載された金属材料とそれより上段の熱処理パレット101に搭載された金属材料との間に冷却差が発生して変態の進行に差が発生し、各金属材料相互間における焼入れに伴う変形にバラツキが発生して焼入れ処理された金属材料の寸法精度が不安定になることが懸念される。   Further, in the quenching zone 107, the metal materials respectively placed on the stacked heat treatment pallets 101 are immersed and hardened in oil in the stacked state. Deviation occurs in the lower and upper heat treatment pallets 101, and between the metal material loaded on the lower heat treatment pallet 101 and the metal material loaded on the upper heat treatment pallet 101 under the influence of various oils. There is a concern that a difference in cooling occurs due to a difference in the progress of the transformation, a variation occurs in the deformation caused by quenching between the metal materials, and the dimensional accuracy of the quenched metal material becomes unstable. The

従って、かかる点に鑑みなされた本発明の目的は、生産性に優れると共に、安定した均一な浸炭処理が得られ、かつ寸法精度が確保できる高品質の浸炭焼き入れが行える多段連続浸炭焼入れ炉及び連続浸炭焼入れ方法を提供することにある。   Accordingly, an object of the present invention made in view of the above points is to provide a multi-stage continuous carburizing and quenching furnace capable of performing high-quality carburizing and quenching capable of obtaining stable and uniform carburizing treatment and ensuring dimensional accuracy while being excellent in productivity. It is to provide a continuous carburizing and quenching method.

上記目的を達成する請求項1に記載の多段連続浸炭焼入れ炉の発明は、炉内の浸炭ゾーン、拡散ゾーン及び降温ゾーン内を順に搬送して金属材料表面への浸炭及び該金属材料内部への炭素拡散を行う浸炭処理と、該浸炭処理された金属材料を焼入れゾーン内において焼入れ媒体内に浸漬して焼入れする焼入れ処理とを連続して行う連続浸炭焼入れ炉において、炉内の上流側から下流側に連続して浸炭ゾーン、拡散ゾーン、降温ゾーンが順に配置され、かつ該炉内をそれぞれ浸炭ゾーンから降温ゾーンに亘って連続する多段の浸炭炉エリアに区分する複数の搬送装置を有する多段浸炭炉と、該多段浸炭炉の上流側に配置されて予め設定された浸炭炉エリア順に従って焼入れサイクルに相当する間隔で当該浸炭炉エリアの搬送装置の上流側に浸炭焼入れ処理すべき金属材料を搭載した熱処理パレットを順次投入するワーク投入装置と、上記多段浸炭炉の下流側に配置されて上記ワーク投入装置によって各浸炭炉ゾーンにそれぞれ投入されて搬送装置によって浸炭ゾーン及び拡散ゾーンを経て降温ゾーンに搬送されて浸炭処理された金属材料が搭載された熱処理パレットを、上記設定された浸炭炉エリア順に従って当該各浸炭炉エリアの降温ゾーンから順次連続する焼入れサイクルで焼入れ媒体内に浸漬して上記金属材料に焼入れ処理を行う焼入れゾーンと、を有することを特徴とする。   The invention of the multi-stage continuous carburizing and quenching furnace according to claim 1, which achieves the above object, sequentially conveys the carburizing zone, the diffusion zone, and the temperature-falling zone in the furnace to carburize the metal material surface and to the inside of the metal material. In a continuous carburizing and quenching furnace in which a carburizing process for carbon diffusion and a quenching process in which the carburized metal material is quenched in a quenching medium in a quenching zone are continuously performed from the upstream side in the furnace to the downstream side. A carburizing zone, a diffusion zone, and a temperature lowering zone are sequentially arranged on the side, and a multi-stage carburizing machine having a plurality of conveying devices that divide the furnace into multi-stage carburizing furnace areas that continue from the carburizing zone to the temperature lowering zone. Carburizing on the upstream side of the transfer device in the carburizing furnace area at an interval corresponding to the quenching cycle according to the order of the carburizing furnace area arranged in advance and arranged in the upstream side of the multi-stage carburizing furnace A workpiece charging device for sequentially charging a heat treatment pallet loaded with a metal material to be charged, and a carburizing zone disposed downstream of the multi-stage carburizing furnace and charged into each carburizing furnace zone by the workpiece charging device, respectively. In addition, the heat treatment pallet loaded with the carburized metal material transported to the cooling zone through the diffusion zone is quenched in a continuous quenching cycle from the cooling zone in each carburizing furnace area in accordance with the carburizing furnace area order set above. A quenching zone in which the metal material is quenched by being immersed in a medium.

請求項2に記載の発明は、請求項1の多段連続浸炭焼入れ炉において、上記各浸炭炉ゾーン間を区分する搬送装置は、各浸炭炉エリア相互間の気流の流通を許容することを特徴とする。   The invention according to claim 2 is characterized in that, in the multi-stage continuous carburizing and quenching furnace according to claim 1, the transfer device for partitioning between the carburizing furnace zones allows airflow between the carburizing furnace areas. To do.

請求項3に記載の発明は、請求項2の多段連続浸炭焼入れ炉において、上記搬送装置は、ローラコンベヤであることを特徴とする。   According to a third aspect of the present invention, in the multistage continuous carburizing and quenching furnace of the second aspect, the conveying device is a roller conveyor.

請求項4に記載の発明は、請求項1〜3のいずれかの多段連続浸炭焼入れ炉において、上記各浸炭炉エリアの上流端、浸炭ゾーンと拡散ゾーンとの間、拡散ゾーンと降温ゾーンとの間をそれぞれ区画しかつ上記金属材料を搭載した熱処理パレットの該部通過時には開放して熱処理パレットの移動を許容する複数の開閉区画手段を備えたことを特徴とする。   The invention according to claim 4 is the multi-stage continuous carburizing and quenching furnace according to any one of claims 1 to 3, wherein the upstream end of each carburizing furnace area, between the carburizing zone and the diffusion zone, and between the diffusion zone and the cooling zone. A plurality of open / close partition means are provided that allow the movement of the heat treatment pallet to be opened when the heat treatment pallet that is partitioned between each other and passes the portion of the heat treatment pallet loaded with the metal material.

請求項5に記載の発明は、請求項1〜4のいずれかの多段連続浸炭焼入れ炉において、上記焼入れゾーンには、上記多段浸炭炉の下流側に配置されて上記設定された浸炭炉エリア順に従って当該各浸炭炉エリアの降温ゾーンから搬入された浸炭処理された金属材料を搭載した熱処理パレットを焼入れ媒体に浸漬して金属材料を焼入れすると共に、焼入れ処理された金属材料を搭載した熱処理パレットを搬出する焼入れ用エレベータを備えたことを特徴とする。   The invention according to claim 5 is the multistage continuous carburizing and quenching furnace according to any one of claims 1 to 4, wherein the quenching zone is arranged downstream of the multistage carburizing furnace and arranged in the order of the carburizing furnace areas set. In accordance with the above, the heat treatment pallet loaded with the carburized metal material carried from the cooling zone of each carburizing furnace area is immersed in the quenching medium to quench the metal material, and the heat treatment pallet loaded with the quenched metal material is A quenching elevator for carrying out is provided.

上記目的を達成する請求項6に記載の連続浸炭焼入れ方法の発明は、炉内の浸炭ゾーン、拡散ゾーン及び降温ゾーン内を順に搬送して金属材料表面への浸炭及び該金属材料内部への炭素拡散を行う浸炭処理と、該浸炭処理された金属材料を焼入れ媒体内に浸漬する焼入れ処理とを連続して行う連続浸炭焼入れ方法において、炉内の上流側から下流側に連続して浸炭ゾーン、拡散ゾーン、降温ゾーンが順に配置され、かつ該炉内をそれぞれ浸炭ゾーンから降温ゾーンに亘って連続する多段の浸炭炉エリアに区分する複数の搬送装置を有する多段浸炭炉を備え、予め設定された浸炭炉エリア順に従って焼入れサイクルに相当する間隔で当該浸炭炉エリアの搬送装置上流側に浸炭焼入れ処理すべき金属材料を搭載した熱処理パレットを順次投入すると共に、各浸炭炉ゾーンにそれぞれ投入されて搬送装置によって浸炭ゾーン及び拡散ゾーンを経て降温ゾーンに搬送されて浸炭処理された金属材料が搭載された熱処理パレットを、上記設定された浸炭炉エリア順に従って当該各浸炭炉エリアの降温ゾーンから連続する焼入れサイクルで焼入れ媒体内に浸漬して上記金属材料を焼入れ処理することを特徴とする。   The invention of the continuous carburizing and quenching method according to claim 6, which achieves the above object, comprises sequentially carburizing a carburizing zone, a diffusion zone, and a cooling zone in a furnace to carburize the surface of the metal material and carbon into the metal material. In a continuous carburizing and quenching method in which a carburizing process for diffusion and a quenching process in which the carburized metal material is immersed in a quenching medium are continuously performed, a carburizing zone continuously from the upstream side to the downstream side in the furnace, A diffusion zone and a temperature lowering zone are arranged in order, and a multi-stage carburizing furnace having a plurality of transfer devices for dividing the inside of the furnace into a multi-stage carburizing furnace area continuous from the carburizing zone to the temperature lowering zone, respectively, is set in advance. In accordance with the order of carburizing furnace area, heat treatment pallets loaded with metal materials to be carburized and quenched are sequentially placed on the upstream side of the transfer device in the carburizing furnace area at intervals equivalent to the quenching cycle. In both cases, the heat treatment pallet loaded with each carburizing furnace zone is loaded into the carburizing furnace zone and loaded with the carburized metal material that has been transported to the cooling zone through the carburizing zone and the diffusion zone. The metal material is subjected to a quenching treatment by being immersed in a quenching medium in a quenching cycle continuous from a temperature lowering zone of each carburizing furnace area.

上記請求項1の発明によると、予め設定された浸炭炉エリア順に従って焼入れサイクルに相当する間隔で各浸炭エリア内に浸炭処理すべき金属材料が搭載された熱処理パレットを投入して各浸炭エリアのそれぞれの浸炭ゾーン及び拡散ゾーンにおいて並行して浸炭処理し、各降温ゾーンで徐冷した後に、上記設定された浸炭炉エリア順に従って各浸炭炉エリアの降温ゾーンから浸炭処理された金属材料を搭載した熱処理パレットを焼入れサイクルで焼入れ媒体内に浸漬して金属材料を焼入れ処理することから、中断することなく連続した焼入れサイクルで順次焼入れ処理することができ生産性に優れた浸炭焼入れ処理が得られる。   According to the first aspect of the present invention, a heat treatment pallet on which a metal material to be carburized is loaded in each carburizing area at intervals corresponding to a quenching cycle in accordance with a preset carburizing furnace area order, Carburizing treatment was performed in parallel in each carburizing zone and diffusion zone, and after gradually cooling in each cooling zone, the metal material carburized from the cooling zone in each carburizing furnace area was mounted according to the order of carburizing furnace area set above. Since the heat treatment pallet is immersed in the quenching medium in the quenching cycle to quench the metal material, the quenching process can be sequentially performed in a continuous quenching cycle without interruption, and a carburization quenching process with excellent productivity can be obtained.

更に、それぞれの搬送装置によって熱処理パレットを平積み状態で各浸炭エリアの浸炭ゾーン及び拡散ゾーン内に搬送することによって、各熱処理パレットに搭載された金属表面に入り込む炭素量及び炭素拡散にバラツキがなく良好な浸炭処理が並行して行える。また、各降温ゾーンで徐冷された金属材料が搭載された熱処理パレットをそれぞれ別個に焼入れ媒体内に浸漬することから、焼入れ媒体への投入タイミングが一定に確保でき、各金属材料の間に冷却差が生じることなく、各金属材料相互間における焼入れに伴う変形のバラツキが抑制されて処理後の金属材料の寸法精度が安定して高品質の浸炭焼き入れ処理が確保できる。また、各搬送装置によって区分した各浸炭エリアが多段状に配置されて、浸炭炉の幅方向の長さが抑制できてその設置場所の削減が期待できる。   Furthermore, by transferring the heat treatment pallet in the carburized zone and diffusion zone of each carburizing area in a flat state by the respective transfer devices, there is no variation in the carbon amount and carbon diffusion entering the metal surface mounted on each heat treatment pallet. Good carburizing treatment can be performed in parallel. In addition, the heat treatment pallet loaded with the metal material gradually cooled in each temperature drop zone is dipped in the quenching medium separately, so that the timing of charging into the quenching medium can be ensured, and cooling between the metal materials is possible. Without any difference, the variation in deformation caused by quenching between the metal materials is suppressed, the dimensional accuracy of the metal material after treatment is stabilized, and a high-quality carburizing quenching process can be ensured. Moreover, each carburizing area divided by each conveying device is arranged in a multi-stage shape, and the length in the width direction of the carburizing furnace can be suppressed, and a reduction in the installation location can be expected.

請求項2の発明によると、各浸炭炉エリアの浸炭ゾーン相互間における浸炭性ガスを含む気流の流れが各搬送装置に影響されることなく炉内の浸炭ゾーン内全体の温度や雰囲気が良好な状態に制御でき、かつ浸炭炉エリアの拡散ゾーン相互間における気流の流れが各搬送装置に影響されることなく炉内の拡散ゾーン内全体の温度や雰囲気も良好な状態に制御できる。   According to the invention of claim 2, the temperature and atmosphere of the entire carburizing zone in the furnace are good without the flow of the airflow containing the carburizing gas between the carburizing zones in each carburizing furnace area being affected by each conveying device. It is possible to control the air flow between the diffusion zones in the carburizing furnace area without being affected by each conveying device, and it is possible to control the temperature and atmosphere in the entire diffusion zone in the furnace to a good state.

請求項3の発明によると、既存のローラコンベヤによって請求項2の各浸炭炉エリア相互間の気流の流通を許容する搬送装置を容易に構成することができる。   According to invention of Claim 3, the conveying apparatus which accept | permits the distribution | circulation of the airflow between each carburizing furnace area of Claim 2 by the existing roller conveyor can be comprised easily.

請求項4の発明によると、各浸炭炉エリアの上流端、浸炭ゾーンと拡散ゾーンとの間、拡散ゾーンと降温ゾーンとの間を区画すると共に、金属材料を搭載した熱処理パレットの通過時に開放される開閉区画手段を備えることによって、効率的に炉内の各浸炭ゾーン及び各拡散ゾーンの温度や雰囲気を良好な状態に制御できる。   According to the invention of claim 4, the upstream end of each carburizing furnace area, between the carburizing zone and the diffusion zone, between the diffusion zone and the cooling zone, and opened when passing through a heat treatment pallet loaded with a metal material. By providing the open / close section means, the temperature and atmosphere of each carburizing zone and each diffusion zone in the furnace can be controlled efficiently.

請求項5の発明によると、焼入れゾーンに、多段浸炭炉の下流側に配置されて設定された浸炭炉エリア順に従って当該各浸炭炉エリアの降温ゾーンから搬入された浸炭処理済みの金属材料を搭載した熱処理パレットを焼入れ媒体に浸漬して金属材料を焼入れすると共に、焼入れ処理された金属材料を搭載した熱処理パレットを搬出する焼入れ用エレベータを備えることによって、容易に焼入れ処理を行うことができる。   According to the invention of claim 5, the carburized metal material carried from the cooling zone of each carburizing furnace area is installed in the quenching zone according to the carburizing furnace area order arranged and set downstream of the multi-stage carburizing furnace. The heat treatment pallet is immersed in a quenching medium to quench the metal material, and the quenching treatment can be easily performed by providing a quenching elevator for carrying out the heat treatment pallet on which the quenched metal material is mounted.

請求項6の発明によると、予め設定された浸炭炉エリア順に従って焼入れサイクルに相当する間隔で各浸炭エリア内に浸炭処理すべき金属材料が搭載された熱処理パレットを投入して各浸炭エリアのそれぞれの浸炭ゾーン及び拡散ゾーンにおいて並行して浸炭処理し、各降温ゾーンで徐冷した後に、上記予め設定された浸炭炉エリア順に従って各浸炭炉エリアの降温ゾーンからの熱処理パレットを焼入れサイクルで焼入れ媒体内に浸漬して金属材料を焼入れ処理することから、中断することなく連続した焼入れサイクルで順次焼入れ処理することができ生産性に優れた浸炭焼入れ処理ができる。   According to the invention of claim 6, a heat treatment pallet on which a metal material to be carburized is loaded in each carburizing area at an interval corresponding to a quenching cycle according to a preset carburizing furnace area order, Carburizing treatment is performed in parallel in the carburizing zone and the diffusion zone, and after gradually cooling in each cooling zone, the heat treatment pallet from the cooling zone in each carburizing furnace area is quenched in the quenching cycle in accordance with the preset carburizing furnace area order. Since the metal material is quenched by dipping inside, it can be sequentially quenched in a continuous quenching cycle without interruption, and carburizing and quenching with excellent productivity can be achieved.

以下、本発明による多段連続浸炭炉及びその連続浸炭方法の実施の形態を図1乃至図10を参照して説明する。   Hereinafter, an embodiment of a multistage continuous carburizing furnace and a continuous carburizing method according to the present invention will be described with reference to FIGS.

図1は本実施の形態に係る多段連続浸炭炉1の概要説明図である。10は多段浸炭炉であり、多段浸炭炉10は、炉内上流側に浸炭ゾーン11が配置され、浸炭ゾーン11の下流側に拡散ゾーン12及び降温ゾーン13が連続形成されている。   FIG. 1 is a schematic explanatory diagram of a multistage continuous carburizing furnace 1 according to the present embodiment. Reference numeral 10 denotes a multi-stage carburizing furnace. In the multi-stage carburizing furnace 10, a carburizing zone 11 is disposed on the upstream side in the furnace, and a diffusion zone 12 and a cooling zone 13 are continuously formed on the downstream side of the carburizing zone 11.

多段浸炭炉10の炉内底部に浸炭ゾーン11の上流端から拡散ゾーン12の下流端に連続して第1段搬送装置となる第1段搬送ローラコンベヤ14−1が配設されている。第1段搬送ローラコンベヤ14−1の上方に順に等間隔で第2段〜第4段の搬送装置となる第2段〜第4段の各搬送ローラコンベヤ14−2〜14−4が配設されている。これら各第1段〜第4段の各搬送ローラコンベヤ14−1〜14−4はそれぞれ独立して駆動される。   A first-stage transport roller conveyor 14-1 serving as a first-stage transport device is disposed at the bottom of the multi-stage carburizing furnace 10 continuously from the upstream end of the carburizing zone 11 to the downstream end of the diffusion zone 12. The second to fourth transport roller conveyors 14-2 to 14-4, which are the second to fourth transport devices, are sequentially arranged at equal intervals above the first transport roller conveyor 14-1. Has been. Each of the first-stage to fourth-stage transport roller conveyors 14-1 to 14-4 is driven independently.

これら第1段〜第4段の各搬送ローラコンベヤ14−1〜14−4によって浸炭ゾーン11内が下側から順に第1段〜第4段の各浸炭ゾーン11−1〜11−4に区分される。   The inside of the carburizing zone 11 is divided into the first to fourth carburizing zones 11-1 to 11-4 in order from the lower side by the first to fourth transport roller conveyors 14-1 to 14-4. Is done.

第1段浸炭ゾーン11−1には、上流側から下流側に順次第1搬送ローラコンベヤ14−1によって搬送される熱処理パレット50を第1停止位置11−1a〜第6停止位置11−1fの各停止位置に停止維持させるための図示しないストッパが設けられていると共に、第1停止位置11−1aにおける熱処理パレット50の有無を検知するパレット検知センサ11−1sが設けられている。   In the first stage carburizing zone 11-1, the heat treatment pallets 50 that are sequentially transported from the upstream side to the downstream side by the first transport roller conveyor 14-1 are placed at the first stop position 11-1a to the sixth stop position 11-1f. A stopper (not shown) for stopping and maintaining at each stop position is provided, and a pallet detection sensor 11-1s for detecting the presence or absence of the heat treatment pallet 50 at the first stop position 11-1a is provided.

同様に、第2段〜第4段の各浸炭ゾーン11−2〜11−4においてもそれぞれ、各第2段〜第4段の各搬送ローラコンベヤ14−2〜14−4によって搬送される熱処理パレット50を、第1停止位置11−2a、11−3a、11−4a〜第6停止位置11−2f、11−3f、11−4fの各停止位置に停止維持させる図示しないストッパが設けられていると共に、各第1停止位置11−2a〜11−4aにおける熱処理パレット50の有無を検知するパレット検知センサ11−2s〜11−4sが設けられている。   Similarly, in each of the carburizing zones 11-2 to 11-4 of the second stage to the fourth stage, the heat treatment conveyed by the conveying roller conveyors 14-2 to 14-4 of the second stage to the fourth stage, respectively. Stoppers (not shown) for stopping and maintaining the pallet 50 at the first stop positions 11-2a, 11-3a, 11-4a to the sixth stop positions 11-2f, 11-3f, 11-4f are provided. In addition, pallet detection sensors 11-2s to 11-4s for detecting the presence or absence of the heat treatment pallet 50 at the first stop positions 11-2a to 11-4a are provided.

拡散ゾーン12内は、浸炭ゾーン11と同様に、第1段〜第4段の各搬送ローラコンベヤ14−1〜14−4によって下側から順に第1段〜第4段の各拡散ゾーン12−1〜12−4に区分される。これらの第1段〜第4段の各搬送ローラコンベヤ14−1〜14−4は、既存の浸炭炉用のローラコンベヤによって構成され、互いに隙間を介して配設された複数のローラが回転駆動して、投入された金属部材を搭載した熱処理パレット50を搬送するものであって、各ローラ間を介して浸炭性ガス等の気流の流通が許容される。   In the diffusion zone 12, as in the case of the carburizing zone 11, the diffusion zones 12- in the first to fourth stages are sequentially arranged from the lower side by the conveying roller conveyors 14-1 to 14-4 in the first to fourth stages. 1-12-4. Each of the first to fourth transport roller conveyors 14-1 to 14-4 is constituted by an existing roller conveyor for a carburizing furnace, and a plurality of rollers disposed with a gap therebetween are rotationally driven. Thus, the heat treatment pallet 50 loaded with the loaded metal member is conveyed, and the flow of an air flow such as a carburizing gas is allowed between the rollers.

第1段拡散ゾーン12−1には、上流側から下流側に順次第1搬送ローラコンベヤ14−1によって搬送される熱処理パレット50を第1停止位置12−1a〜第3停止位置12−1cの各停止位置に停止維持させるストッパ(図示せず)が設けられている。同様に、第2段〜第4段の各拡散ゾーン12−2〜12−4においても、第2段〜第4段の各搬送ローラコンベヤ14−2〜14−4によって搬送される熱処理パレット50を第1停止位置12−2a、12−3a、12−4a〜第3停止位置12−2c、12−3c、12−4cの各停止位置に熱処理パレット50を停止維持させる図示しないストッパが設けられている。   In the first stage diffusion zone 12-1, the heat treatment pallet 50 sequentially conveyed from the upstream side to the downstream side by the first conveying roller conveyor 14-1 is placed at the first stop position 12-1a to the third stop position 12-1c. A stopper (not shown) for stopping and maintaining at each stop position is provided. Similarly, in each of the diffusion zones 12-2 to 12-4 of the second stage to the fourth stage, the heat treatment pallet 50 conveyed by the respective conveyance roller conveyors 14-2 to 14-4 of the second stage to the fourth stage. Stoppers (not shown) for stopping and maintaining the heat treatment pallet 50 at the respective stop positions of the first stop positions 12-2a, 12-3a, 12-4a to the third stop positions 12-2c, 12-3c, 12-4c are provided. ing.

更に、降温ゾーン13内には、第1段搬送ローラコンベヤ14−1の下流側に連続して第1段搬送ローラコンベヤ14−1と共に第1段搬送装置を構成する第1段搬出ローラコンベヤ15−1が配設されている。第1段搬出コンベヤ15−1の上方に順に等間隔で第2段〜第4段の各搬送装置を構成する第2段〜第4段の各搬出ローラコンベヤ15−2〜15−4がそれぞれ第2段〜第4段の各搬送ローラコンベヤ14−2〜14−4の下流側に連続して配設され、第1段〜第4段の各搬出ローラコンベヤ15−1〜15−4によって降温ゾーン13内が下側から順に第1段〜第4段の各降温ゾーン13−1〜13−4に区分される。これら各搬出ローラコンベヤ15−1〜15−4は独立して駆動される。   Further, in the temperature lowering zone 13, a first-stage unloading roller conveyor 15 that constitutes a first-stage conveying device together with the first-stage conveying roller conveyor 14-1 continuously downstream of the first-stage conveying roller conveyor 14-1. -1 is arranged. The second-stage to fourth-stage carry-out roller conveyors 15-2 to 15-4 constituting the second-stage to fourth-stage transport devices are sequentially arranged at equal intervals above the first-stage carry-out conveyor 15-1. It is continuously arranged on the downstream side of each of the second to fourth transport roller conveyors 14-2 to 14-4, and is carried by the first to fourth transport roller conveyors 15-1 to 15-4. The temperature decreasing zone 13 is divided into first to fourth temperature decreasing zones 13-1 to 13-4 in order from the lower side. Each of these carry-out roller conveyors 15-1 to 15-4 is driven independently.

第1段浸炭ゾーン11−1の入口となる上流端、第1段浸炭ゾーン11−1の下流端と第1段拡散ゾーン12−1の上流端との間、第1段拡散ゾーン12−1の下流端と第1段降温ゾーン13−1の上流端との間、第1段降温ゾーン13−1の下流端にはそれぞれを区画する開閉区画手段である扉16−1、17−1、18−1、19−1が開閉自在に設けられ、第1段浸炭ゾーン11−1、第1段拡散ゾーン12−1、第1段降温ゾーン13−1によって第1段浸炭炉エリアIが形成される。   An upstream end serving as an inlet of the first stage carburizing zone 11-1, a downstream end of the first stage carburizing zone 11-1 and an upstream end of the first stage diffusion zone 12-1, and a first stage diffusion zone 12-1. Between the downstream end of the first stage and the upstream end of the first stage cooling zone 13-1, and at the downstream end of the first stage cooling zone 13-1, doors 16-1, 17-1, 18-1 and 19-1 are provided to be openable and closable, and a first stage carburizing furnace area I is formed by the first stage carburizing zone 11-1, the first stage diffusion zone 12-1, and the first stage cooling zone 13-1. Is done.

同様に第2段浸炭ゾーン11−2の入口となる上流端、第2段浸炭ゾーン11−2と第2段拡散ゾーン12−2との間、第2段拡散ゾーン12−2と第2段降温ゾーン13−2との間、及び第2段降温ゾーン13−2の下流端にはそれぞれを区画する開閉区画手段である扉16−2、17−2、18−2、19−2が開閉自在に設けられ、第2段浸炭ゾーン11−2、第2段拡散ゾーン12−2、第2段降温ゾーン13−2によって第2段浸炭炉エリアIIが形成される。   Similarly, the upstream end serving as the inlet of the second stage carburizing zone 11-2, between the second stage carburizing zone 11-2 and the second stage diffusion zone 12-2, and the second stage diffusion zone 12-2 and the second stage. Doors 16-2, 17-2, 18-2, and 19-2, which are open / close partition means for partitioning each of the temperature-falling zone 13-2 and the downstream end of the second-stage cooling zone 13-2, are opened and closed. A second-stage carburizing furnace area II is formed by the second-stage carburizing zone 11-2, the second-stage diffusion zone 12-2, and the second-stage cooling temperature zone 13-2.

第3段浸炭ゾーン11−3の上流端、第3段浸炭ゾーン11−3と第3段拡散ゾーン12−3との間、第3段拡散ゾーン12−3と第3段降温ゾーン13−3との間、第3段降温ゾーン13−3の下流端に扉16−3、17−3、18−3、19−3が開閉自在に設けられ、第3段浸炭ゾーン11−3、第3段拡散ゾーン12−3、第3段降温ゾーン13−3によって第3段浸炭炉エリアIIIが形成される。同様に第4段浸炭ゾーン11−4の上流端、第4段浸炭ゾーン11−4と第4段拡散ゾーン12−4との間、第4段拡散ゾーン12−4と第4段降温ゾーン13−4との間、第4段降温ゾーン13−4の下流端には扉16−4、17−4、18−4、19−4が開閉自在に設けられ、第4段浸炭ゾーン11−4、第4段拡散ゾーン12−4、第4段降温ゾーン13−4によって第4段浸炭炉エリアIVが形成される。   The upstream end of the third stage carburizing zone 11-3, between the third stage carburizing zone 11-3 and the third stage diffusion zone 12-3, the third stage diffusion zone 12-3 and the third stage temperature decreasing zone 13-3 , Doors 16-3, 17-3, 18-3, 19-3 are provided at the downstream end of the third-stage cooling zone 13-3 so as to be openable and closable, and the third-stage carburizing zone 11-3, third A third stage carburizing furnace area III is formed by the stage diffusion zone 12-3 and the third stage cooling zone 13-3. Similarly, at the upstream end of the fourth stage carburizing zone 11-4, between the fourth stage carburizing zone 11-4 and the fourth stage diffusion zone 12-4, the fourth stage diffusion zone 12-4 and the fourth stage temperature lowering zone 13 -4, doors 16-4, 17-4, 18-4, 19-4 are provided at the downstream end of the fourth stage temperature drop zone 13-4 so as to be openable and closable. The fourth stage carburizing furnace area IV is formed by the fourth stage diffusion zone 12-4 and the fourth stage temperature lowering zone 13-4.

浸炭ゾーン11は、上流側の各扉16−1〜16−4を閉じると共に、下流側の各扉17−1〜17−4を閉じることによって拡散ゾーン12と区画され、かつ内部が互いの浸炭炉エリアIとII、IIとIII、IIIとIVとの間の気流の流れが確保できる第1段〜第4段の各搬送ローラコンベヤ14−1〜14−4によって第1段〜第4段の各浸炭ゾーン11−1〜11−4に区画される。   The carburizing zone 11 is partitioned from the diffusion zone 12 by closing the doors 16-1 to 16-4 on the upstream side and closing the doors 17-1 to 17-4 on the downstream side, and the insides are carburized from each other. The first to fourth stages are provided by the first to fourth transport roller conveyors 14-1 to 14-4 that can secure the airflow between the furnace areas I and II, II and III, and III and IV. Are carburized zones 11-1 to 11-4.

拡散ゾーン12においては、上流側の扉17−1〜17−4を閉じることによって浸炭ゾーン11と区画され、下流側の扉18−1〜18−4を閉じることによって降温ゾーン13と区画され、かつ第1段〜第4段の各搬送ローラコンベヤ14−1〜14−4によって第1段〜第4段の各拡散ゾーン12−1〜12−4に区画される。   In the diffusion zone 12, it is divided from the carburizing zone 11 by closing the doors 17-1 to 17-4 on the upstream side, and is divided from the temperature lowering zone 13 by closing the doors 18-1 to 18-4 on the downstream side. And it is divided into each diffusion zone 12-1 to 12-4 of the 1st stage-the 4th stage by each conveyance roller conveyor 14-1 to 14-4 of the 1st stage-the 4th stage.

第1段浸炭エリアI、第2段浸炭エリアII、第3段浸炭エリアIII及び第4段浸炭エリアIVが段積状に配置された多段浸炭炉10の下流側に浸炭処理された金属材料を焼入れ媒体である油中に投入して油焼き入れを施す焼入れゾーン21が配置されている。   A metal material that has been carburized on the downstream side of the multi-stage carburizing furnace 10 in which the first-stage carburizing area I, the second-stage carburizing area II, the third-stage carburizing area III, and the fourth-stage carburizing area IV are arranged in a stack. A quenching zone 21 is disposed in which oil quenching is performed by putting it in oil that is a quenching medium.

多段浸炭炉10の上流側に、搬入手段である搬入ローラコンベヤ29によって搬入される熱処理パレット50を第1段〜第4段の各浸炭ゾーン11−1〜11−4に投入するワーク投入手段である搬入用エレベータ25が配置されている。   Work input means for supplying the heat treatment pallet 50 carried by the carry-in roller conveyor 29, which is carry-in means, to the first to fourth carburization zones 11-1 to 11-4 on the upstream side of the multi-stage carburizing furnace 10. A certain carry-in elevator 25 is arranged.

一方、多段浸炭炉10の下流側に焼入れ用エレベータ27が配設されている。この焼入れ用エレベータ27によって、第1段〜第4段の各降温ゾーン13−1〜13−4の各第1段〜第4段の各搬出ローラコンベヤ15−1〜15−4によって搬出される熱処理パレット50を回収し、下降させて焼入れゾーン21の焼入れ媒体である油中に所定時間浸漬して金属材料に油焼入れを施す。また、焼入れ処理後、焼入れ用エレベータ27によって熱処理パレット50を上昇せしめ、搬出手段である搬出ローラコンベヤ30等によって多段連続浸炭炉1から搬出するように構成されている。   On the other hand, a quenching elevator 27 is disposed downstream of the multi-stage carburizing furnace 10. By this quenching elevator 27, the first to fourth stage temperature drop zones 13-1 to 13-4 are carried out by the first stage to fourth stage carry-out roller conveyors 15-1 to 15-4. The heat treatment pallet 50 is collected, lowered, and immersed in oil that is a quenching medium in the quenching zone 21 for a predetermined time to quench the metal material with oil. Further, after the quenching process, the heat treatment pallet 50 is raised by the quenching elevator 27, and is carried out from the multistage continuous carburizing furnace 1 by the carry-out roller conveyor 30 or the like as carry-out means.

次に、このように構成された多段連続浸炭炉1による浸炭処理方法を、図2乃至図10に示す工程説明図を参照して説明する。   Next, the carburizing method by the multistage continuous carburizing furnace 1 configured as described above will be described with reference to process explanatory diagrams shown in FIGS.

ここで、一般に浸炭処理された金属材料を焼入れ媒体に浸漬する焼入れは、金属材料を5分程度焼入れ媒体に浸漬することによって完全に焼入れ変態が完了し、その焼入れに要する作動時間は10分程度であることから、焼入れサイクルを10分に設定した場合を例に説明する。   Here, in general, the quenching in which the carburized metal material is immersed in the quenching medium completes the quenching transformation by immersing the metal material in the quenching medium for approximately 5 minutes, and the operation time required for the quenching is approximately 10 minutes. Therefore, a case where the quenching cycle is set to 10 minutes will be described as an example.

多段浸炭炉10の上流側の各扉16−1〜16−4、浸炭ゾーン11と拡散ゾーン12とを区画する扉17−1〜17−4、拡散ゾーン12と降温ゾーン13とを区画する各扉18−1〜18−4、及び多段浸炭炉10の下流側の各扉19−1〜19−4を閉じ、多段浸炭炉10内を浸炭ゾーン11と、拡散ゾーン12と、降温ゾーン13に区画する。   The doors 16-1 to 16-4 on the upstream side of the multi-stage carburizing furnace 10, the doors 17-1 to 17-4 that partition the carburizing zone 11 and the diffusion zone 12, and the partitions that separate the diffusion zone 12 and the cooling zone 13 The doors 18-1 to 18-4 and the doors 19-1 to 19-4 on the downstream side of the multi-stage carburizing furnace 10 are closed, and the inside of the multi-stage carburizing furnace 10 is changed to the carburizing zone 11, the diffusion zone 12, and the cooling zone 13. Partition.

上流側の入口が各扉16−1〜16−4によって閉じ、かつ下流側が扉17−1〜17−4によって閉じられた浸炭ゾーン11内に浸炭性ガスを供給して浸炭ゾーン11内全体に流通させ、かつ温度制御等により浸炭ゾーン11内の温度や雰囲気を予め設定された状態に制御する。この制御は、浸炭性ガスを含む気流の流れが確保できる第1段〜第4段の各搬送ローラコンベヤ14−1〜14−4によって第1段〜第4段の各浸炭ゾーン11−1〜11−4に区分することから、これら各搬送ローラコンベヤ14−1〜14−4の配置に影響されることなく第1段〜第4段の浸炭ゾーン11−1〜11−4に亘る浸炭ゾーン11内全体の温度や雰囲気をムラのない状態に、或いは温度や雰囲気のムラの発生が極めて抑制された良好な状態に制御することができる。   The carburizing gas is supplied into the carburizing zone 11 in which the upstream inlet is closed by the doors 16-1 to 16-4 and the downstream side is closed by the doors 17-1 to 17-4. The temperature and atmosphere in the carburizing zone 11 are controlled to be set in advance by temperature control or the like. This control is performed by the first to fourth carburizing zones 11-1 to 11 by the first to fourth transport roller conveyors 14-1 to 14-4 that can secure the flow of the airflow including the carburizing gas. Since it is divided into 11-4, the carburizing zone extending from the first stage to the fourth stage carburizing zone 11-1 to 11-4 without being affected by the arrangement of the transport roller conveyors 14-1 to 14-4. 11 can be controlled to have a uniform temperature and atmosphere, or to a good state in which the occurrence of uneven temperature and atmosphere is extremely suppressed.

同様に、上流側が閉じられた扉17−1〜17−4によって浸炭ゾーン11と区画され、下流側が閉じられた扉18−1〜18−4によって降温ゾーン13と区画された拡散ゾーン12内の温度や雰囲気を、予め設定された状態に制御する。この制御は、気流の流れが確保できる第1段〜第4段の各搬送ローラコンベヤ14−1〜14−4によって第1段〜第4段の各拡散ゾーン12−1〜12−4に区分することから、これら各搬送ローラコンベヤ14−1〜14−4の配置に影響されることなく第1段〜第4段の拡散ゾーン12−1〜12−4に亘る拡散ゾーン12内全体の温度や雰囲気をムラのない状態に、或いは温度や雰囲気のムラの発生が極めて抑制された良好な状態に制御することができる。   Similarly, in the diffusion zone 12 partitioned from the carburizing zone 11 by the doors 17-1 to 17-4 closed on the upstream side and separated from the cooling zone 13 by the doors 18-1 to 18-4 closed on the downstream side. The temperature and atmosphere are controlled to a preset state. This control is divided into the first to fourth diffusion zones 12-1 to 12-4 by the first to fourth transport roller conveyors 14-1 to 14-4 that can secure the airflow. Therefore, the entire temperature in the diffusion zone 12 over the first to fourth diffusion zones 12-1 to 12-4 is not affected by the arrangement of the transport roller conveyors 14-1 to 14-4. And the atmosphere can be controlled to be in a non-uniform state, or to be in a favorable state in which the occurrence of unevenness in temperature and atmosphere is extremely suppressed.

また、上流側が閉じられた扉18−1〜18−4によって拡散ゾーン12と区画され、下流側が扉19−1〜19−4によって閉じられた降温ゾーン13内の温度や雰囲気を、予め設定された降温に適した状態に制御する。この制御は気流の流れが確保できる第1段〜第4段の各搬出ローラコンベヤ15−1〜15−4によって第1段〜第4段の各降温ゾーン13−1〜13−4に区分することから、これら搬出ローラコンベヤ15−1〜15−4の配置に影響されることなく、第1段〜第4段の降温ゾーン13−1〜13−4に亘る降温ゾーン13内全体を良好な温度や雰囲気に制御することができる。   Further, the temperature and atmosphere in the temperature-falling zone 13 which is partitioned from the diffusion zone 12 by the doors 18-1 to 18-4 closed on the upstream side and closed by the doors 19-1 to 19-4 on the downstream side are set in advance. Control the temperature so that it is suitable for lowering the temperature. This control is divided into the first to fourth cooling zones 13-1 to 13-4 by the first to fourth carry-out roller conveyors 15-1 to 15-4 that can secure the flow of the airflow. Therefore, the entire inside of the temperature lowering zone 13 extending from the first to fourth temperature decreasing zones 13-1 to 13-4 is good without being affected by the arrangement of the carry-out roller conveyors 15-1 to 15-4. The temperature and atmosphere can be controlled.

多段浸炭炉10の浸炭ゾーン11、拡散ゾーン12及び降温ゾーン13の各ゾーンの温度や雰囲気を良好な状態に維持制御した状態で、予め設定された浸炭炉エリア順、例えば第1段浸炭炉エリアI、第2段浸炭炉エリアII、第3段浸炭炉エリアIII、第4段浸炭炉エリアIVの順に従って、第1段〜第4段の各浸炭ゾーン11−1〜11−4に浸炭処理すべき金属材料が搭載された熱処理パレット50が順次投入される。そして、金属材料が搭載された熱処理パレット50が第1段〜第4段毎に各浸炭炉エリアI〜IVを搬送される間に金属材料が浸炭処理され、浸炭炉エリア順に第1段〜第4段の降温ゾーン13−1〜13−4から順次搬出されて焼入れゾーン21において連続する焼入れサイクルで焼入れ処理される。   The carburizing zone 11, the diffusion zone 12 and the temperature lowering zone 13 of the multi-stage carburizing furnace 10 are maintained and controlled in a favorable state, and the carburizing furnace area order, for example, the first stage carburizing furnace area is maintained. Carburizing treatment is performed on each of the first to fourth carburizing zones 11-1 to 11-4 in the order of I, second carburizing furnace area II, third carburizing furnace area III, and fourth carburizing furnace area IV. The heat treatment pallet 50 on which the metal material to be mounted is loaded sequentially. Then, the metal material is carburized while the heat treatment pallet 50 loaded with the metal material is conveyed through the carburizing furnace areas I to IV for each of the first stage to the fourth stage, and the first stage to the first stage in the carburizing furnace area order. Quenching is carried out in a quenching cycle continuously carried out from the four stages of temperature lowering zones 13-1 to 13-4 and in the quenching zone 21.

この浸炭焼入れ処理について具体的に説明すると、先ず、パレット検知センサ11−1sによって熱処理パレット50が不在であることを検知すると、図2に示すように搬入ローラコンベヤ29によって搬入された浸炭処理すべき金属材料が搭載された熱処理パレット50を、搬入用エレベータ25によって扉16−1が開放された入口から第1段浸炭炉エリアIの第1段搬送ローラコンベヤ14−1上に投入し、そのパレット50をストッパによって第1停止位置11−1aに保持する。その後、扉16−1を閉じ、投入された熱処理パレット50に搭載された金属材料の浸炭が開始される。   The carburizing and quenching process will be specifically described. First, when the pallet detection sensor 11-1s detects that the heat treatment pallet 50 is absent, the carburizing process carried in by the carry-in roller conveyor 29 as shown in FIG. A heat treatment pallet 50 loaded with a metal material is placed on the first-stage transport roller conveyor 14-1 in the first-stage carburizing furnace area I from the entrance where the door 16-1 is opened by the carry-in elevator 25, and the pallet. 50 is held at the first stop position 11-1a by a stopper. Thereafter, the door 16-1 is closed, and the carburization of the metal material mounted on the heat treatment pallet 50 that has been charged is started.

この第1段浸炭ゾーン11−1の第1停止位置11−1aに熱処理パレット50が投入された後、焼入れサイクルに相当する10分経過後にパレット検知センサ11−2sによって第2段浸炭ゾーン11−2の第1停止位置11−2aに熱処理パレット50が不在であることを検知すると、次の浸炭処理すべき金属材料が搭載された熱処理パレット50を、搬入用エレベータ25によって扉16−2が開放された入口から第2段搬送ローラコンベヤ14−2上に投入し、第1停止位置11−2aに保持する。そして、扉16−2を閉じ、投入された金属材料の浸炭が開始される。   After the heat treatment pallet 50 is put into the first stop position 11-1a of the first stage carburizing zone 11-1, the second stage carburizing zone 11- is detected by the pallet detection sensor 11-2s after 10 minutes corresponding to the quenching cycle. When the heat treatment pallet 50 is detected to be absent at the second first stop position 11-2a, the door 16-2 is opened by the carry-in elevator 25 for the heat treatment pallet 50 loaded with the metal material to be carburized next. Then, it is put on the second-stage transport roller conveyor 14-2 from the entrance and is held at the first stop position 11-2a. Then, the door 16-2 is closed and carburization of the charged metal material is started.

同様に、第2段浸炭ゾーン11−2に熱処理パレット50が投入されてから10分経過後に、パレット検知センサ11−3sによって第3段浸炭ゾーン11−3の第1停止位置11−3aに熱処理パレット50が不在であることを検知すると、浸炭処理すべき金属材料が搭載された熱処理パレット50を搬入用エレベータ25によって第3段搬送ローラコンベヤ14−3上に投入し、その第1停止位置11−3aに保持する。更に、第3段浸炭ゾーン11−3に熱処理パレット50が投入されてから10分経過後に、パレット検知センサ11−4sによって第4段浸炭ゾーン11−4の第1停止位置11−4aに熱処理パレット50が不在であることを検知すると、浸炭処理すべき金属材料が搭載された熱処理パレット50を搬入用エレベータ25によって第4段搬送ローラコンベヤ14−4上に投入し、その第1停止位置11−4aに保持する。   Similarly, 10 minutes after the heat treatment pallet 50 is put into the second stage carburizing zone 11-2, heat treatment is performed at the first stop position 11-3a of the third stage carburizing zone 11-3 by the pallet detection sensor 11-3s. When it is detected that the pallet 50 is absent, the heat treatment pallet 50 loaded with the metal material to be carburized is loaded onto the third-stage transport roller conveyor 14-3 by the carry-in elevator 25, and the first stop position 11 thereof. -3a. Furthermore, 10 minutes after the heat treatment pallet 50 is put into the third stage carburization zone 11-3, the heat treatment pallet is moved to the first stop position 11-4a of the fourth stage carburization zone 11-4 by the pallet detection sensor 11-4s. When it is detected that 50 is absent, the heat treatment pallet 50 loaded with the metal material to be carburized is loaded onto the fourth-stage transport roller conveyor 14-4 by the carry-in elevator 25, and the first stop position 11- 4a.

第1段浸炭ゾーン11−1〜第4段浸炭ゾーン11−4の各第1停止位置11−1a〜11−4aに熱処理パレット50が順次投入されてから10分後、即ち第4段浸炭ゾーン11−4に熱処理パレット50が投入されてから10分経過後に、最初に投入された第1段浸炭炉エリアIの第1停止位置11−1aにおける熱処理パレット50の保持を解除し、この熱処理パレット50を第1段搬送ローラコンベヤ14−1によって第2停止位置11−1bに搬送し、第2停止位置11−1bに保持する。そして、パレット検知センサ11−1sが第1停止位置11−1aに熱処理パレット50が不在であることを検知すると、搬入用エレベータ25によって第1段搬送ローラコンベヤ14−1上に熱処理パレット50を投入し、第1停止位置11−1aに保持する。   10 minutes after the heat treatment pallets 50 are sequentially put into the first stop positions 11-1a to 11-4a of the first stage carburizing zone 11-1 to the fourth stage carburizing zone 11-4, that is, the fourth stage carburizing zone. After 10 minutes have passed since the heat treatment pallet 50 was charged in 11-4, the holding of the heat treatment pallet 50 at the first stop position 11-1a in the first stage carburizing furnace area I which was initially charged is released, and this heat treatment pallet 50 is transported to the second stop position 11-1b by the first-stage transport roller conveyor 14-1, and held at the second stop position 11-1b. When the pallet detection sensor 11-1s detects that the heat treatment pallet 50 is not present at the first stop position 11-1a, the carry-in elevator 25 puts the heat treatment pallet 50 on the first-stage transport roller conveyor 14-1. And it hold | maintains at the 1st stop position 11-1a.

第1段浸炭ゾーン11−1の第1停止位置11−1aに熱処理パレット50を投入した10分後に、第2段浸炭ゾーン11−2の第1停止位置11−2aに保持されている熱処理パレット50の保持を解除し、この熱処理パレット50を第2段搬送ローラコンベヤ14−2によって第2停止位置11−2bに搬送し、第2停止位置11−2bに保持する。パレット検知センサ11−2sが第1停止位置11−2aに熱処理パレット50が不在であることを検知すると、搬入用エレベータ25によって熱処理パレット50を第2段搬送ローラコンベヤ14−2上に投入し、第1停止位置11−2aに保持する。   The heat treatment pallet held at the first stop position 11-2a of the second stage carburizing zone 11-2 10 minutes after the heat treatment pallet 50 is put into the first stop position 11-1a of the first stage carburization zone 11-1. 50 is released, and the heat treatment pallet 50 is transported to the second stop position 11-2b by the second-stage transport roller conveyor 14-2 and held at the second stop position 11-2b. When the pallet detection sensor 11-2s detects that the heat treatment pallet 50 is absent at the first stop position 11-2a, the heat treatment pallet 50 is loaded onto the second-stage transport roller conveyor 14-2 by the loading elevator 25, Hold at the first stop position 11-2a.

第2段浸炭ゾーン11−2の第1停止位置11−2aに熱処理パレット50を投入した10分後に、第3段浸炭ゾーン11−3の第1停止位置11−3aに保持されている熱処理パレット50の保持を解除し、この熱処理パレット50を第3段搬送ローラコンベヤ14−3によって第2停止位置11−3bに搬送し、第2停止位置11−3bに保持する。パレット検知センサ11−3sが第1停止位置11−3aに熱処理パレット50が不在であることを検知すると、搬入用エレベータ25によって熱処理パレット50を第3段搬送ローラコンベヤ14−3上に投入し、第1停止位置11−3aに保持する。   10 minutes after putting the heat treatment pallet 50 into the first stop position 11-2a of the second stage carburization zone 11-2, the heat treatment pallet held at the first stop position 11-3a of the third stage carburization zone 11-3. 50 is released, and the heat treatment pallet 50 is transported to the second stop position 11-3b by the third-stage transport roller conveyor 14-3 and held at the second stop position 11-3b. When the pallet detection sensor 11-3s detects that the heat treatment pallet 50 is absent at the first stop position 11-3a, the heat treatment pallet 50 is loaded onto the third-stage transport roller conveyor 14-3 by the loading elevator 25, Hold at the first stop position 11-3a.

第3段浸炭ゾーン11−3の第1停止位置11−3aに熱処理パレット50を投入した10分後に、第4浸炭ゾーン11−4の第1停止位置11−4aに保持されている熱処理パレット50の保持を解除し、この熱処理パレット50を第4段搬送ローラコンベヤ14−4によって第2停止位置11−4bに搬送し、第2停止位置11−4bに保持する。そして、パレット検知センサ11−4sが第1停止位置11−4aに熱処理パレット50が不在であることを検知すると、搬入用エレベータ25によって熱処理パレット50を第4段搬送ローラコンベヤ14−4上に投入し、第1停止位置11−4aに保持する。   10 minutes after the heat treatment pallet 50 is put into the first stop position 11-3a of the third stage carburizing zone 11-3, the heat treatment pallet 50 held at the first stop position 11-4a of the fourth carburization zone 11-4. The heat treatment pallet 50 is transported to the second stop position 11-4b by the fourth-stage transport roller conveyor 14-4 and held at the second stop position 11-4b. When the pallet detection sensor 11-4s detects that the heat treatment pallet 50 is not present at the first stop position 11-4a, the carry-in elevator 25 puts the heat treatment pallet 50 onto the fourth-stage transport roller conveyor 14-4. And held at the first stop position 11-4a.

同様に、順次第1段〜第4段の各搬送ローラコンベヤ14−1〜14−4によって第1停止位置11−1a〜11−4aに投入された熱処理パレット50を間欠搬送しつつ、パレット検知センサ11−1s〜11−4sによって熱処理パレット50の有無を確認して浸炭炉エリア順に第1段〜第4段の各搬送ローラコンベヤ14−1〜14−4上に熱処理パレット50が繰り返し投入される。   Similarly, the pallet detection is performed while intermittently transporting the heat treatment pallet 50 put into the first stop positions 11-1a to 11-4a by the respective first to fourth transport roller conveyors 14-1 to 14-4. The presence or absence of the heat treatment pallet 50 is confirmed by the sensors 11-1s to 11-4s, and the heat treatment pallet 50 is repeatedly placed on the first to fourth transport roller conveyors 14-1 to 14-4 in the carburizing furnace area order. The

これにより、第1段搬送ローラコンベヤ14−1上に投入された熱処理パレット50は、第1段浸炭ゾーン11−1内の第1〜第6の停止位置11−1a〜11−1fの各停止位置に順次間欠搬送される。そして、この搬送間に第1段浸炭ゾーン11−1内で熱処理パレット50に搭載された金属材料が浸炭され、更に第1段拡散ゾーン12−1内の第1〜第3の停止位置12−1a〜12−1cを順次間欠移動して金属材料内に炭素拡散し、その後、第1段降温ゾーン13−1に搬送される。   Thereby, the heat treatment pallet 50 thrown on the 1st stage conveyance roller conveyor 14-1 stops each of the 1st-6th stop positions 11-1a-11-1f in the 1st stage carburizing zone 11-1. It is intermittently conveyed sequentially to the position. And during this conveyance, the metal material mounted on the heat treatment pallet 50 is carburized in the first stage carburizing zone 11-1, and further, the first to third stop positions 12- in the first stage diffusion zone 12-1. 1a to 12-1c are intermittently moved in order to diffuse carbon into the metal material, and then are conveyed to the first stage temperature drop zone 13-1.

ここで、第1段搬送ローラコンベヤ14−1によって熱処理パレット50は、第1浸炭ゾーン11−1内における第1〜第6の停止位置11−1a〜11−1fの各停止位置においてそれぞれ40分間停止保持され第1浸炭ゾーン11−1内において240分間の浸炭サイクルが確保できる。また、第1拡散ゾーン12−1内における第1〜第3の停止位置12−1a〜12−1fの各停止位置においてそれぞれ40分間停止保持され、第1拡散ゾーン12−1内において120分間の拡散サイクルが確保できる。なお、各扉16−1〜16−4,17−1〜17−4,18−1〜18−4,19−1〜19−4は熱処理パレット50の通過時のみ開放され、通常は閉じられている。   Here, the heat treatment pallet 50 is moved by the first-stage transport roller conveyor 14-1 for 40 minutes at each of the first to sixth stop positions 11-1a to 11-1f in the first carburizing zone 11-1. The carburization cycle of 240 minutes can be secured in the first carburizing zone 11-1 while being stopped. The first diffusion zone 12-1 is held for 40 minutes at each of the first to third stop positions 12-1a to 12-1f, and the first diffusion zone 12-1 is kept for 120 minutes. A diffusion cycle can be secured. The doors 16-1 to 16-4, 17-1 to 17-4, 18-1 to 18-4, 19-1 to 19-4 are opened only when passing through the heat treatment pallet 50, and are normally closed. ing.

同様に、第2段〜第4段の各搬送ローラコンベヤ14−2〜14−4上に投入された各熱処理パレット50は、それぞれ第2段〜第4段の浸炭ゾーン11−2〜11−4内の第1停止位置11−2a〜11−4aから第6停止位置11−2f〜11−4fまで各停止位置を順次間欠搬送される。そして、第2段〜第4段の各浸炭ゾーン11−2〜11−4内で浸炭され、更に第2段〜第4段の各拡散ゾーン12−2〜12−4内の各第1停止位置12−2a〜12−4aから第3停止位置12−2c〜11−4cの各停止位置を順次間欠搬送され、第2段〜第4段の各拡散ゾーン12−2〜12−4内で金属材料内に炭素拡散され、その後、第2段〜第4段の各降温ゾーン13−2〜13−4に、図3に示すように搬送される。   Similarly, the heat treatment pallets 50 put on the second to fourth transport roller conveyors 14-2 to 14-4 are respectively in the second to fourth carburizing zones 11-2 to 11-. 4 is intermittently conveyed sequentially from the first stop positions 11-2a to 11-4a to the sixth stop positions 11-2f to 11-4f. And it carburizes in each carburizing zone 11-2 to 11-4 of the 2nd stage-the 4th stage, and also each 1st stop in each diffusion zone 12-2-12-4 of the 2nd stage-the 4th stage. From the positions 12-2a to 12-4a, the stop positions of the third stop positions 12-2c to 11-4c are intermittently conveyed sequentially, and in the diffusion zones 12-2 to 12-4 of the second to fourth stages. Carbon is diffused into the metal material, and then conveyed to the temperature-lowering zones 13-2 to 13-4 in the second to fourth stages as shown in FIG.

ここで、各熱処理パレット50は、浸炭ゾーン11内においてそれぞれ240分の浸炭サイクルが確保でき、かつ拡散ゾーン12内において120分の拡散サイクルが確保できる。   Here, each heat treatment pallet 50 can secure a carburizing cycle of 240 minutes in the carburizing zone 11 and can secure a diffusion cycle of 120 minutes in the diffusion zone 12.

更に、第1段〜第4段の各拡散ゾーン12−1〜12−4側から、第1段〜第4段の各降温ゾーン13−1〜13−4に配置された第1段〜第4段の各搬出ローラコンベヤ15−1〜15−4に、第1段〜第4段の各浸炭ゾーン11−1〜11−4への熱処理パレット50の投入間隔、即ち焼入れサイクルに相応した10分間隔で浸炭炉エリア順に従って、浸炭及び拡散済みの金属材料が搭載された熱処理パレット50が順次間欠的に搬入される。   Further, the first to fourth stages disposed in the first to fourth cooling zones 13-1 to 13-4 from the first to fourth diffusion zones 12-1 to 12-4 side. The four-stage carry-out roller conveyors 15-1 to 15-4 have 10 intervals corresponding to the charging intervals of the heat treatment pallets 50 to the carburizing zones 11-1 to 11-4 of the first to fourth stages, that is, the quenching cycle. The heat treatment pallets 50 loaded with the carburized and diffused metal material are intermittently carried in sequentially in accordance with the carburizing furnace area order at minute intervals.

第1段降温ゾーン13−1において、第1段降温ゾーン13−1に搬入された熱処理パレット50に搭載された金属材料を40分間徐冷した後、図4に示すように第1段降温ゾーン13−1の位置まで上昇して待機している焼入れ用エレベータ27に、第1段降温ゾーン13−1内の熱処理パレット50が第1段搬出ローラコンベヤ15−1によって搬出される。熱処理パレット50を搭載した焼入れ用エレベータ27は、図5に示すように下降して焼入れゾーン21の焼入れ媒体である油中に熱処理パレット50を浸漬して金属材料に油焼入れをする。予め設定された浸漬時間が経過して金属材料の焼入変態が完了した後に、焼入れ用エレベータ27によって焼入れゾーン21から熱処理パレット50を上昇させて搬出ローラコンベヤ30に移載して搬出する。この焼入れサイクルが10分に設定されている。   In the first stage cooling zone 13-1, after the metal material mounted on the heat treatment pallet 50 carried into the first stage cooling zone 13-1 is gradually cooled for 40 minutes, as shown in FIG. The heat treatment pallet 50 in the first-stage cooling zone 13-1 is carried out by the first-stage carry-out roller conveyor 15-1 to the quenching elevator 27 that has risen to standby at the position 13-1. As shown in FIG. 5, the quenching elevator 27 equipped with the heat treatment pallet 50 descends and immerses the heat treatment pallet 50 in oil as a quenching medium in the quenching zone 21 to quench the metal material. After the preset immersion time has elapsed and the quenching transformation of the metal material is completed, the heat treatment pallet 50 is raised from the quenching zone 21 by the quenching elevator 27 and transferred to the carry-out roller conveyor 30 and carried out. This quenching cycle is set to 10 minutes.

この第1段降温ゾーン13−1から焼入れ用エレベータ27への熱処理パレット50の移載に連動、或いは移載後に、図6に示すように、第1段搬送ローラコンベヤ14−1によって第1段浸炭ゾーン11−1の第1〜第6の各停止位置11−1a〜11−1fに保持されていた各熱処理パレット50は、それぞれ隣接する第2停止位置11−1b〜第1段拡散ゾーン12−1の第1停止位置12−1aにそれぞれ順に搬送される。また、同様に、第1段拡散ゾーン12−1の第1〜第3の各停止位置12−1a〜12−1cに保持されていた各熱処理パレット50は、隣接する第2停止位置12−1b〜第1段降温ゾーン13−1にそれぞれ順に搬送される。しかる後、パレット検知センサ11−1sが第1停止位置11−1aに熱処理パレット50が不在であることを検知すると、金属材料が搭載された新たな熱処理パレット50を搬入用エレベータ25によって第1段搬送ローラコンベヤ14−1上に投入し、第1停止位置11−1aに保持する。   After the transfer of the heat treatment pallet 50 from the first-stage cooling zone 13-1 to the quenching elevator 27, or after the transfer, as shown in FIG. The heat treatment pallets 50 held at the first to sixth stop positions 11-1a to 11-1f of the carburizing zone 11-1 are respectively adjacent to the second stop positions 11-1b to the first stage diffusion zone 12. -1 to the first stop position 12-1a. Similarly, each heat treatment pallet 50 held in each of the first to third stop positions 12-1a to 12-1c of the first stage diffusion zone 12-1 is adjacent to the second stop position 12-1b. To the first stage temperature drop zone 13-1. After that, when the pallet detection sensor 11-1s detects that the heat treatment pallet 50 is absent at the first stop position 11-1a, the new heat treatment pallet 50 loaded with the metal material is moved to the first stage by the loading elevator 25. It is put on the transport roller conveyor 14-1 and held at the first stop position 11-1a.

次に、第2段降温ゾーン13−2において、熱処理パレット50に搭載された金属材料を徐冷した後、図7に示すように第2段降温ゾーン13−2の位置に待機する焼入れ用エレベータ27に、第2段降温ゾーン13−2内の熱処理パレット50を第2段搬出ローラコンベヤ15−2によって搬出する。熱処理パレット50を搭載した焼入れ用エレベータ27は、図8に示すように下降して焼入れゾーン21の油中に熱処理パレット50を浸漬して金属材料を油焼入れする。予め設定された浸漬時間の経過後に、焼入れ用エレベータ27によって焼入れゾーン21から熱処理パレット50を上昇させ、搬出ローラコンベヤ30に移載して搬出する。   Next, in the second stage cooling zone 13-2, after quenching the metal material mounted on the heat treatment pallet 50, as shown in FIG. 7, the quenching elevator waiting at the position of the second stage cooling zone 13-2. 27, the heat treatment pallet 50 in the second stage temperature drop zone 13-2 is carried out by the second stage carry-out roller conveyor 15-2. The quenching elevator 27 equipped with the heat treatment pallet 50 descends as shown in FIG. 8 and immerses the heat treatment pallet 50 in the oil in the quenching zone 21 to quench the metal material. After the elapse of a preset immersion time, the heat treatment pallet 50 is raised from the quenching zone 21 by the quenching elevator 27, transferred to the carry-out roller conveyor 30, and carried out.

このとき第2段降温ゾーン13−2から焼入れ用エレベータ27への熱処理パレット50の移載に連動、或いは移載後に、図8に示すように、第2段搬送ローラコンベヤ14−2によって第2段浸炭ゾーン11−2の第1〜第6の各停止位置11−2a〜11−2fに保持されていた各熱処理パレット50は、それぞれ隣接する第2停止位置11−2b〜第2段拡散ゾーン12−2の第1停止位置12−2aにそれぞれ順に搬送される。また、第2段拡散ゾーン12−2の第1〜第3の各停止位置12−2a〜12−2cに保持されていた各熱処理パレット50は、隣接する第2停止位置12−2b〜第2段降温ゾーン13−2にそれぞれ順に搬送される。しかる後、パレット検知センサ11−2sが第1停止位置11−2aに熱処理パレット50が不在であることを検知すると、金属材料が搭載された新たな熱処理パレット50を搬入用エレベータ25によって第2段搬送ローラコンベヤ14−2上に投入し、第1停止位置11−2aに保持する。   At this time, in conjunction with or after the transfer of the heat treatment pallet 50 from the second stage cooling zone 13-2 to the quenching elevator 27, as shown in FIG. The heat treatment pallets 50 held at the first to sixth stop positions 11-2a to 11-2f of the stage carburizing zone 11-2 are respectively adjacent to the second stop positions 11-2b to the second stage diffusion zone. Each of them is sequentially conveyed to the first stop position 12-2a of 12-2. Further, each heat treatment pallet 50 held at each of the first to third stop positions 12-2a to 12-2c of the second stage diffusion zone 12-2 is adjacent to the second stop positions 12-2b to 2nd. It is sequentially conveyed to the step-down temperature zone 13-2. Thereafter, when the pallet detection sensor 11-2s detects that the heat treatment pallet 50 is absent at the first stop position 11-2a, the new heat treatment pallet 50 loaded with the metal material is moved to the second stage by the loading elevator 25. It is put on the transport roller conveyor 14-2 and held at the first stop position 11-2a.

同様に引き続き、第3段降温ゾーン13−3において、熱処理パレット50に搭載された金属材料が徐冷した後、図9に示すように第3段降温ゾーン13−3の位置に待機する焼入れ用エレベータ27に、第3段降温ゾーン13−3内の熱処理パレット50を第2段搬出ローラコンベヤ15−3によって搬出する。その後、熱処理パレット50を搭載した焼入れ用エレベータ27が下降し、焼入れゾーン21の油中に熱処理パレット50を浸漬して金属材料を油焼入れする。予め設定された浸漬時間の経過後に焼入れ用エレベータ27によって焼入れゾーン21から熱処理パレット50を上昇させ、搬出ローラコンベヤ30に移載して搬出する。   Similarly, after the metal material mounted on the heat treatment pallet 50 is gradually cooled in the third stage cooling zone 13-3, as shown in FIG. 9, it is used for quenching waiting at the position of the third stage cooling zone 13-3. The heat treatment pallet 50 in the third stage temperature drop zone 13-3 is carried out to the elevator 27 by the second stage carry-out roller conveyor 15-3. Thereafter, the quenching elevator 27 on which the heat treatment pallet 50 is mounted descends, and the heat treatment pallet 50 is immersed in the oil in the quenching zone 21 to quench the metal material. After elapse of a preset dipping time, the heat treatment pallet 50 is raised from the quenching zone 21 by the quenching elevator 27, transferred to the carry-out roller conveyor 30, and carried out.

この第3段降温ゾーン13−3から焼入れ用エレベータ27への熱処理パレット50の移載に連動、或いは移載後に第3段搬送ローラコンベヤ14−3によって第3段浸炭ゾーン11−3の第1〜第6の各停止位置11−3a〜11−3f及び第3段拡散ゾーン12−3の第1〜第3の各停止位置12−3a〜12−3cに保持されていた各熱処理パレット50が、それぞれ隣接する第3段浸炭ゾーン11−3の第2停止位置11−3b〜第3段拡散ゾーン12−3の第3停止位置12−3c及び第3段降温ゾーン13−3に順に搬送される。しかる後、図10に示すようにパレット検知センサ11−3sが第1停止位置11−3aに熱処理パレット50が不在であることを検知すると、金属材料が搭載された新たな熱処理パレット50を搬入用エレベータ25によって第3段搬送ローラコンベヤ14−3上に投入し、第1停止位置11−3aに保持する。   The first stage of the third stage carburizing zone 11-3 is linked to the transfer of the heat treatment pallet 50 from the third stage temperature drop zone 13-3 to the quenching elevator 27 or after the transfer by the third stage transport roller conveyor 14-3. Each heat treatment pallet 50 held at each of the sixth stop positions 11-3a to 11-3f and the first to third stop positions 12-3a to 12-3c of the third stage diffusion zone 12-3 , The second stop position 11-3b of the third stage carburizing zone 11-3 adjacent to the third stop position 12-3c of the third stage diffusion zone 12-3 and the third stage temperature drop zone 13-3, respectively. The Thereafter, as shown in FIG. 10, when the pallet detection sensor 11-3s detects that the heat treatment pallet 50 is absent at the first stop position 11-3a, a new heat treatment pallet 50 loaded with a metal material is carried in. The elevator 25 puts it on the third stage transport roller conveyor 14-3 and holds it at the first stop position 11-3a.

引き続き、第4段降温ゾーン13−4において、熱処理パレット50に搭載された金属材料が徐冷した後、第4段降温ゾーン13−4の位置に待機する焼入れ用エレベータ25に、第4段降温ゾーン13−4内の熱処理パレット50を第4段搬出ローラコンベヤ15−4によって搬出する。そして、焼入れ用エレベータ27が下降して焼入れゾーン21の油中に熱処理パレット50を浸漬して金属材料を油焼入れし、予め設定された浸漬時間の経過後に焼入れ用エレベータ27によって焼入れゾーン21から熱処理パレット50を上昇させ、搬出ローラコンベヤ30に移載して搬出する。   Subsequently, after the metal material mounted on the heat treatment pallet 50 is gradually cooled in the fourth stage temperature drop zone 13-4, the fourth stage temperature drop is sent to the quenching elevator 25 waiting at the position of the fourth stage temperature drop zone 13-4. The heat treatment pallet 50 in the zone 13-4 is unloaded by the fourth-stage unloading roller conveyor 15-4. Then, the quenching elevator 27 descends and the heat treatment pallet 50 is immersed in the oil in the quenching zone 21 to quench the metal material, and after the preset soaking time has elapsed, the quenching elevator 27 performs heat treatment from the quenching zone 21. The pallet 50 is raised, transferred to the carry-out roller conveyor 30 and carried out.

この第4段降温ゾーン13−4から焼入れ用エレベータ27への熱処理パレット50の移載に連動、或いは移載後に第4段搬送ローラコンベヤ14−4によって第4段浸炭ゾーン11−4の第1〜第6の各停止位置11−4a〜11−4f及び第4段拡散ゾーン12−4の第1〜第3の各停止位置12−4a〜12−4cに保持されていた各熱処理パレット50が、それぞれ隣接する第4浸炭ゾーン11−4の第2停止位置11−4b〜第4段拡散ゾーン12−4の第3停止位置12−4c及び第4段降温ゾーン13−4に順に搬送される。しかる後、パレット検知センサ11−4sが第1停止位置11−4aに熱処理パレット50が不在であることを検知すると、金属材料が搭載された新たな熱処理パレット50を搬入用エレベータ25によって第4段搬送ローラコンベヤ14−4上に投入し、第1停止位置11−4aに保持する。   The first stage of the fourth stage carburizing zone 11-4 is linked to the transfer of the heat treatment pallet 50 from the fourth stage temperature drop zone 13-4 to the quenching elevator 27 or after the transfer by the fourth stage transport roller conveyor 14-4. The heat treatment pallets 50 held at the sixth stop positions 11-4a to 11-4f and the first to third stop positions 12-4a to 12-4c of the fourth stage diffusion zone 12-4 These are sequentially conveyed to the second stop position 11-4b of the adjacent fourth carburizing zone 11-4 to the third stop position 12-4c of the fourth stage diffusion zone 12-4 and the fourth stage temperature decreasing zone 13-4, respectively. . Thereafter, when the pallet detection sensor 11-4s detects that the heat treatment pallet 50 is absent at the first stop position 11-4a, the new heat treatment pallet 50 loaded with the metal material is moved to the fourth stage by the loading elevator 25. It is put on the transport roller conveyor 14-4 and held at the first stop position 11-4a.

このようして多段浸炭炉10の第1段〜第4段の各浸炭ゾーン11−1〜11−4に焼入れサイクルに応じた間隔で、順に浸炭炉エリア順に従って金属材料が搭載された熱処理パレット50を投入し、熱処理パレット50が第1段〜第4段の各浸炭ゾーン11−1〜11−4及び第1段〜第4段の拡散ゾーン12−1〜12−4内を移動する間に、浸炭及び炭素拡散が連続して行われ、順次第1段〜第4段の各降温ゾーン13−1〜13−4に搬送されて徐冷される。そして、第1段〜第4段の各降温ゾーン13−1〜13−4で徐冷された金属材料が搭載された熱処理パレット50を浸炭炉エリア順に従って順に焼入れ用エレベータ27によって焼入れゾーン21の油中に浸漬して金属材料に焼入れする一連の浸炭焼き入れ処理が連続的に行われる。   Thus, the heat treatment pallet in which the metal materials are sequentially mounted in the carburizing furnace area order in the carburizing zones 11-1 to 11-4 of the first stage to the fourth stage of the multi-stage carburizing furnace 10 at intervals according to the quenching cycle. 50, while the heat treatment pallet 50 moves in the carburizing zones 11-1 to 11-4 of the first to fourth stages and the diffusion zones 12-1 to 12-4 of the first to fourth stages. In addition, carburization and carbon diffusion are continuously performed, and are sequentially transported to the first to fourth cooling zones 13-1 to 13-4 and gradually cooled. Then, the heat treatment pallet 50 on which the metal material slowly cooled in each of the first to fourth temperature lowering zones 13-1 to 13-4 is mounted in the quenching zone 21 by the quenching elevator 27 in order according to the carburizing furnace area order. A series of carburizing and quenching processes in which the metal material is quenched by immersion in oil are continuously performed.

従って、このように構成された本実施の形態による連続浸炭炉10内の浸炭ゾーン11内及び拡散ゾーン12内を気流の流通が確保できる第1段〜第4段の各搬送ローラコンベヤ14−1〜14−4によって、第1段〜第4段の各浸炭ゾーン11−1〜11−4及び第1段〜第4段の各拡散ゾーン12−1〜12−4に区画することで、浸炭性ガスを含む気流の流れが第1段〜第4段の各搬送ローラコンベヤ14−1〜14−4に影響されることなく第1段〜第4段の各浸炭ゾーン11−1〜11−4に亘る浸炭ゾーン11内全体の温度や雰囲気が良好な状態に制御でき、同様に第1段〜第4段の各拡散ゾーン12−1〜12−4に亘る拡散ゾーン12内全体の温度や雰囲気を良好に制御できる。   Therefore, each of the first to fourth transport roller conveyors 14-1 capable of ensuring the flow of the airflow in the carburizing zone 11 and the diffusion zone 12 in the continuous carburizing furnace 10 according to the present embodiment configured as described above. Are divided into the carburizing zones 11-1 to 11-4 of the first stage to the fourth stage and the diffusion zones 12-1 to 12-4 of the first stage to the fourth stage. The first to fourth carburizing zones 11-1 to 11- are not affected by the first to fourth transport roller conveyors 14-1 to 14-4. The overall temperature and atmosphere in the carburizing zone 11 over 4 can be controlled to be in a good state. Similarly, the overall temperature in the diffusion zone 12 over the diffusion zones 12-1 to 12-4 in the first to fourth stages The atmosphere can be controlled well.

この良好な状態に保持された第1段〜第4段の浸炭ゾーン11−1〜11−4及び第1段〜第4段の拡散ゾーン12−1〜12−4内を、金属材料を搭載した熱処理パレット50が段積することなく1段ずつ平積み状態で第1段〜第4段の各搬送ローラコンベヤ14−1〜14−4により搬送することから、第1段〜第4段の各浸炭ゾーン11−1〜11−4内の浸炭性ガスの流れ及び浸炭温度等の雰囲気が一定に維持でき、第1段〜第4段の各浸炭ゾーン11−1〜11−4において各熱処理パレット50に搭載された金属表面に入り込む炭素量のバラツキが少なく、かつ第1段〜第4段の拡散ゾーン12−1〜12−4内の温度及び雰囲気が一定に維持されて、第1段〜第4段の拡散ゾーン12−1〜12−4において各熱処理パレット50に搭載された金属材料の内部への炭素拡散にもバラツキがなく良好な浸炭処理が並行して効率的に連続して得られる。   The first to fourth carburizing zones 11-1 to 11-4 and the first to fourth diffusion zones 12-1 to 12-4, which are maintained in a good state, are loaded with a metal material. Since the heat treatment pallets 50 are transported by the first to fourth transport roller conveyors 14-1 to 14-4 in a stacked state one by one without stacking, the first to fourth stages The atmosphere such as the flow of carburizing gas and the carburizing temperature in each carburizing zone 11-1 to 11-4 can be kept constant, and each heat treatment is performed in each carburizing zone 11-1 to 11-4 in the first to fourth stages. The variation in the amount of carbon entering the metal surface mounted on the pallet 50 is small, and the temperature and atmosphere in the first to fourth diffusion zones 12-1 to 12-4 are kept constant, so that the first stage ~ Each heat treatment pallet in the fourth stage diffusion zones 12-1 to 12-4 0 good carburizing no variation in the diffusion of carbon into the interior of the mounting metal material is obtained by efficiently continuously in parallel.

更に、第1段〜第4段の各降温ゾーン13−1〜13−4で徐冷された金属材料が搭載された熱処理パレット50を段積することなく単一の熱処理パレット50を油に投入して焼入れすることから、油中に投入するタイミングにズレが生じることなく各熱処理パレット50に載置された金属材料との間に冷却差が生じることがなくなり、焼入れ変態の進行に差がなく、各金属材料相互間における焼入れに伴う変形のバラツキが抑制されて処理後の金属材料の寸法精度が安定して高品質の浸炭焼き入れ処理が確保できる。   Furthermore, the single heat treatment pallet 50 is put into the oil without stacking the heat treatment pallets 50 loaded with the metal material gradually cooled in the first to fourth temperature drop zones 13-1 to 13-4. Thus, there is no difference in the cooling transformation between the metal materials placed on the respective heat treatment pallets 50 without any deviation in the timing of charging into the oil, and there is no difference in the progress of the quenching transformation. Further, variation in deformation caused by quenching between the metal materials is suppressed, the dimensional accuracy of the metal material after treatment is stabilized, and a high-quality carburizing quenching process can be ensured.

また、焼入れサイクルに相応する間隔で予め設定された浸炭炉エリア順に従って、順次第1段〜第4段の浸炭ゾーン11−1〜11−4及び第1段〜第4段の拡散ゾーン12−1〜12−4内に、金属材料を搭載した熱処理パレット50を投入し、第1段〜第4段の各浸炭ゾーン11−1〜11−4及び第1段〜第4段の拡散ゾーン12−1〜12−4において並行して浸炭処理し、第1段〜第4段の各降温ゾーン13−1〜13−4で徐冷した後に、中断することなく連続した焼入れサイクルで焼き入れ処理することができ、生産性に優れた浸炭焼入れ処理が得られる。   Further, according to the carburizing furnace area order set in advance at intervals corresponding to the quenching cycle, the first stage to the fourth stage carburizing zones 11-1 to 11-4 and the first stage to the fourth stage diffusion zone 12- 1 to 12-4, a heat treatment pallet 50 loaded with a metal material is charged, and the first to fourth carburizing zones 11-1 to 11-4 and the first to fourth diffusion zones 12 are placed. Carburizing process is performed in parallel in -1 to 12-4, and after quenching in each of the first to fourth cooling zones 13-1 to 13-4, quenching is performed in a continuous quenching cycle without interruption. And carburizing and quenching with excellent productivity can be obtained.

更に、連続浸炭炉10内の浸炭ゾーン11内及び拡散ゾーン12内を第1段〜第4段の各搬送ローラコンベヤ14−1〜14−4によって区画して第1段浸炭エリアI、第2段浸炭エリアII、第3段浸炭エリアIII、第4段浸炭エリアIVを多段状に形成し、連続浸炭炉10の上流側に搬入用エレベータ25し、下流側に焼入れ用エレベータ27を配置することにより、多段連続浸炭炉1の幅方向の長さが抑制できて、その設置場所の削減が期待できる。   Further, the carburizing zone 11 and the diffusion zone 12 in the continuous carburizing furnace 10 are partitioned by the first to fourth transport roller conveyors 14-1 to 14-4 and the first carburizing area I, second The stage carburizing area II, the third stage carburizing area III, and the fourth stage carburizing area IV are formed in a multi-stage shape, and the carry-in elevator 25 is disposed upstream of the continuous carburizing furnace 10 and the quenching elevator 27 is disposed downstream. Thereby, the length of the width direction of the multistage continuous carburizing furnace 1 can be suppressed, and reduction of the installation place can be expected.

なお、本発明は上記実施の形態に限定されることなく、発明の趣旨を逸脱しない範囲で種々変更可能である。例えば、上記実施の形態では予め設定された浸炭炉エリア順に従って第1段浸炭ゾーン11−1から第2段、第3段、第4段の浸炭ゾーン11−2、11−3、11−4の順で搬入用エレベータ25から熱処理パレット50を投入し、第1段降温ゾーン13−1から第2段、第3段、第4段の降温ゾーン13−2、13−3、13−4の順で熱処理パレット50を焼入れ用エレベータ27に搬出して、順次焼入れ処理を施したが、他の浸炭炉エリア順に従って上記第1段〜第4段浸炭ゾーン11−1〜11−4に熱処理パレット50を投入することもできる。この場合には第1段〜第4段の降温ゾーン13−1〜13−4から焼入れ用エレベータ27に搬出する順序も投入順序に相応して変更される。   In addition, this invention is not limited to the said embodiment, A various change is possible in the range which does not deviate from the meaning of invention. For example, in the above embodiment, the first-stage carburizing zone 11-1 to the second-stage, third-stage, and fourth-stage carburizing zones 11-2, 11-3, and 11-4 according to the preset carburizing furnace area order. In this order, the heat treatment pallet 50 is loaded from the carry-in elevator 25, and the first, second, third, and fourth temperature drop zones 13-2, 13-3, and 13-4 from the first temperature drop zone 13-1. The heat treatment pallet 50 was carried out in order to the quenching elevator 27 and subjected to quenching treatment in sequence, but the heat treatment pallet was placed in the first to fourth carburizing zones 11-1 to 11-4 according to the order of other carburizing furnace areas. 50 can also be input. In this case, the order of carrying out from the first to fourth temperature drop zones 13-1 to 13-4 to the quenching elevator 27 is also changed in accordance with the charging order.

また、上記実施の形態では、第1段〜第4段の搬送装置をローラコンベヤによって形成したが、タクトコンベヤ等の気流の通過が許容される他の種類の搬送装置によって形成することもできる。   Moreover, in the said embodiment, although the conveying apparatus of the 1st stage-the 4th stage was formed with the roller conveyor, it can also be formed with other types of conveying apparatuses which allow passage of airflows, such as a tact conveyor.

更に、上記実施の形態では第1段〜第4段の4段の浸炭エリアI〜IVを有する場合について説明したが、2段、3段或いは5段等の複数段の浸炭エリアによって形成することもできる。   Furthermore, in the above embodiment, the case where the first to fourth stages of the four-stage carburized areas I to IV have been described, but a plurality of stages of carburized areas such as two stages, three stages, or five stages are formed. You can also.

本発明に係る多段連続浸炭炉及び連続浸炭方法の実施の形態の概要を示す多段連続浸炭炉の概要説明図である。It is an outline explanatory view of a multi-stage continuous carburizing furnace which shows an outline of an embodiment of a multi-stage continuous carburizing furnace and a continuous carburizing method concerning the present invention. 多段連続浸炭炉による浸炭処理方法の工程説明図である。It is process explanatory drawing of the carburizing method by a multistage continuous carburizing furnace. 多段連続浸炭炉による浸炭処理方法の工程説明図である。It is process explanatory drawing of the carburizing method by a multistage continuous carburizing furnace. 多段連続浸炭炉による浸炭処理方法の工程説明図である。It is process explanatory drawing of the carburizing method by a multistage continuous carburizing furnace. 多段連続浸炭炉による浸炭処理方法の工程説明図である。It is process explanatory drawing of the carburizing method by a multistage continuous carburizing furnace. 多段連続浸炭炉による浸炭処理方法の工程説明図である。It is process explanatory drawing of the carburizing method by a multistage continuous carburizing furnace. 多段連続浸炭炉による浸炭処理方法の工程説明図である。It is process explanatory drawing of the carburizing method by a multistage continuous carburizing furnace. 多段連続浸炭炉による浸炭処理方法の工程説明図である。It is process explanatory drawing of the carburizing method by a multistage continuous carburizing furnace. 多段連続浸炭炉による浸炭処理方法の工程説明図である。It is process explanatory drawing of the carburizing method by a multistage continuous carburizing furnace. 多段連続浸炭炉による浸炭処理方法の工程説明図である。It is process explanatory drawing of the carburizing method by a multistage continuous carburizing furnace. 従来の多段連続浸炭炉の説明図である。It is explanatory drawing of the conventional multistage continuous carburizing furnace.

符号の説明Explanation of symbols

1 多段連続浸炭炉
10 多段浸炭炉
I 第1段浸炭炉エリア
II 第2段浸炭炉エリア
III 第3段浸炭炉エリア
IV 第4段浸炭炉エリア
11 浸炭ゾーン
11−1〜11−4 第1段〜第4段浸炭ゾーン
12 拡散ゾーン
12−1〜12−4 第1段〜第4段拡散ゾーン
13 降温ゾーン
13−1〜13−4 第1段〜第4段降温ゾーン
14−1〜14−4 第1段〜第4段搬送ローラコンベヤ(第1段〜第4段搬送装置)
15−1〜15−4 第1段〜第4段搬出ローラコンベヤ(第1段〜第4段搬送装置)
16−1〜19−4 扉(開閉区画手段)
21 焼入れゾーン
25 搬入用エレベータ(ワーク投入手段)
27 焼入れ用エレベータ
29 搬入ローラコンベヤ
30 搬出ローラコンベヤ
50 熱処理パレット
1 multi-stage continuous carburizing furnace 10 multi-stage carburizing furnace I first stage carburizing furnace area II second stage carburizing furnace area III third stage carburizing furnace area IV fourth stage carburizing furnace area 11 carburizing zones 11-1 to 11-4 first stage -4th stage carburizing zone 12 Diffusion zones 12-1-12-4 1st stage-4th stage diffusion zones 13 Temperature reduction zones 13-1-13-4 1st stage-4th stage temperature reduction zones 14-1-14- 4 1st to 4th transport roller conveyors (1st to 4th transport devices)
15-1 to 15-4 First-stage to fourth-stage carry-out roller conveyors (first-stage to fourth-stage conveyance devices)
16-1 to 19-4 Door (open / close partition means)
21 Quenching zone 25 Elevator for loading (work input means)
27 Elevator for quenching 29 Carry-in roller conveyor 30 Carry-out roller conveyor 50 Heat treatment pallet

Claims (6)

炉内の浸炭ゾーン、拡散ゾーン及び降温ゾーン内を順に搬送して金属材料表面への浸炭及び該金属材料内部への炭素拡散を行う浸炭処理と、該浸炭処理された金属材料を焼入れゾーン内において焼入れ媒体内に浸漬して焼入れする焼入れ処理とを連続して行う連続浸炭焼入れ炉において、
炉内の上流側から下流側に連続して浸炭ゾーン、拡散ゾーン、降温ゾーンが順に配置され、かつ該炉内をそれぞれ浸炭ゾーンから降温ゾーンに亘って連続する多段の浸炭炉エリアに区分する複数の搬送装置を有する多段浸炭炉と、
該多段浸炭炉の上流側に配置されて予め設定された浸炭炉エリア順に従って焼入れサイクルに相当する間隔で当該浸炭炉エリアの搬送装置の上流側に浸炭焼入れ処理すべき金属材料を搭載した熱処理パレットを順次投入するワーク投入装置と、
上記多段浸炭炉の下流側に配置されて上記ワーク投入装置によって各浸炭炉ゾーンにそれぞれ投入されて搬送装置によって浸炭ゾーン及び拡散ゾーンを経て降温ゾーンに搬送されて浸炭処理された金属材料が搭載された熱処理パレットを、上記設定された浸炭炉エリア順に従って当該各浸炭炉エリアの降温ゾーンから順次連続する焼入れサイクルで焼入れ媒体内に浸漬して上記金属材料に焼入れ処理を行う焼入れゾーンと、を有することを特徴とする多段連続浸炭焼入れ炉。
Carburizing treatment for carrying out carburizing to the surface of the metal material and carbon diffusion to the inside of the metal material by sequentially transporting in the carburizing zone, the diffusion zone and the cooling zone in the furnace, and the carburized metal material in the quenching zone In a continuous carburizing and quenching furnace that continuously performs a quenching process by immersing in a quenching medium and quenching,
A plurality of carburizing zones, diffusion zones, and temperature-lowering zones are arranged in order from the upstream side to the downstream side in the furnace, and the furnace is divided into multi-stage carburizing furnace areas that continue from the carburizing zone to the temperature-falling zone, respectively. A multi-stage carburizing furnace having a transfer device of
A heat treatment pallet mounted on the upstream side of the multi-stage carburizing furnace and mounted with a metal material to be carburized and quenched on the upstream side of the transfer device in the carburizing furnace area at an interval corresponding to a quenching cycle according to a predetermined carburizing furnace area order A workpiece input device that sequentially inputs
Mounted on the downstream side of the multi-stage carburizing furnace is loaded with a carburized metal material that is loaded into each carburizing furnace zone by the work feeding device and transported to the cooling zone through the carburizing zone and diffusion zone by the transporting device. A quenching zone in which the heat treatment pallet is immersed in a quenching medium in a sequential quenching cycle from the temperature lowering zone of each carburizing furnace area in accordance with the set carburizing furnace area order and quenching the metal material. A multi-stage continuous carburizing and quenching furnace.
上記各浸炭炉ゾーン間を区分する搬送装置は、各浸炭炉エリア相互間の気流の流通を許容することを特徴とする請求項1に記載の多段連続浸炭焼入れ炉。   The multistage continuous carburizing and quenching furnace according to claim 1, wherein the transfer device that divides the carburizing furnace zones allows airflow between the carburizing furnace areas. 上記搬送装置は、ローラコンベヤであることを特徴とする請求項2に記載の多段連続浸炭焼入れ炉。   The multistage continuous carburizing and quenching furnace according to claim 2, wherein the conveying device is a roller conveyor. 上記各浸炭炉エリアの上流端、浸炭ゾーンと拡散ゾーンとの間、拡散ゾーンと降温ゾーンとの間をそれぞれ区画しかつ上記金属材料を搭載した熱処理パレットの該部通過時には開放して熱処理パレットの移動を許容する複数の開閉区画手段を備えたことを特徴とする請求項1〜3のいずれか1項に記載の多段連続浸炭焼入れ炉。 The upstream end of each carburizing furnace area, between the carburizing zone and the diffusion zone, between the diffusion zone and the cooling zone, and opened when the heat treatment pallet loaded with the metal material passes through the part. multistage continuous carburizing and quenching furnace according to claim 1, characterized in that it comprises a plurality of closing partitioning means for allowing the movement. 上記焼入れゾーンには、
上記多段浸炭炉の下流側に配置されて上記設定された浸炭炉エリア順に従って当該各浸炭炉エリアの降温ゾーンから搬入された浸炭処理された金属材料を搭載した熱処理パレットを上記焼入れ媒体に浸漬して金属材料を焼入れすると共に、焼入れ処理された金属材料を搭載した熱処理パレットを搬出する焼入れ用エレベータを備えたことを特徴とする請求項1〜4のいずれか1項に記載の多段連続浸炭焼入れ炉。

In the quenching zone,
The heat treatment pallet is disposed on the downstream side equipped with carburized metallic material is carried from the temperature lowering zone of each of the carburizing furnace areas in accordance with the carburizing furnace areas order that is the setting of the multistage carburizing furnace and immersed in the quenching medium while quenching the metallic material Te, multistage continuous carburizing and quenching according to any one of claims 1 to 4, comprising the quenching elevator for unloading the heat treatment pallets equipped quenching treated metal material Furnace.

炉内の浸炭ゾーン、拡散ゾーン及び降温ゾーン内を順に搬送して金属材料表面への浸炭及び該金属材料内部への炭素拡散を行う浸炭処理と、該浸炭処理された金属材料を焼入れ媒体内に浸漬する焼入れ処理とを連続して行う連続浸炭焼入れ方法において、
炉内の上流側から下流側に連続して浸炭ゾーン、拡散ゾーン、降温ゾーンが順に配置され、かつ該炉内をそれぞれ浸炭ゾーンから降温ゾーンに亘って連続する多段の浸炭炉エリアに区分する複数の搬送装置を有する多段浸炭炉を備え、
予め設定された浸炭炉エリア順に従って焼入れサイクルに相当する間隔で当該浸炭炉エリアの搬送装置上流側に浸炭焼入れ処理すべき金属材料を搭載した熱処理パレットを順次投入すると共に、各浸炭炉ゾーンにそれぞれ投入されて搬送装置によって浸炭ゾーン及び拡散ゾーンを経て降温ゾーンに搬送されて浸炭処理された金属材料が搭載された熱処理パレットを、上記設定された浸炭炉エリア順に従って当該各浸炭炉エリアの降温ゾーンから連続する焼入れサイクルで焼入れ媒体内に浸漬して上記金属材料を焼入れ処理することを
特徴とする連続浸炭焼入れ方法。
Carburizing treatment for carrying out carburizing on the surface of the metal material and carbon diffusion into the inside of the metal material by sequentially transporting in the carburizing zone, diffusion zone and temperature lowering zone in the furnace, and the carburized metal material in the quenching medium In the continuous carburizing and quenching method in which the quenching treatment to be immersed is continuously performed,
A plurality of carburizing zones, diffusion zones, and temperature-lowering zones are arranged in order from the upstream side to the downstream side in the furnace, and the furnace is divided into multi-stage carburizing furnace areas that continue from the carburizing zone to the temperature-falling zone. A multi-stage carburizing furnace having a transfer device,
In accordance with a preset carburizing furnace area order, heat treatment pallets loaded with metal materials to be carburized and quenched are sequentially placed on the upstream side of the transfer device in the carburizing furnace area at intervals corresponding to the quenching cycle, and each carburizing furnace zone is individually loaded. The heat treatment pallet loaded with the metal material that has been charged and transferred to the temperature lowering zone through the carburizing zone and diffusion zone by the transfer device and loaded with the carburized metal is placed in the temperature lowering zone of each carburizing furnace area according to the carburizing furnace area order set above. A continuous carburizing and quenching method, wherein the metal material is immersed in a quenching medium in a continuous quenching cycle.
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