JP4535964B2 - Drilling bit - Google Patents

Drilling bit Download PDF

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JP4535964B2
JP4535964B2 JP2005229206A JP2005229206A JP4535964B2 JP 4535964 B2 JP4535964 B2 JP 4535964B2 JP 2005229206 A JP2005229206 A JP 2005229206A JP 2005229206 A JP2005229206 A JP 2005229206A JP 4535964 B2 JP4535964 B2 JP 4535964B2
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drilling
bit
welding material
hard
tip
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JP2007046077A (en
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徳雄 多喜
宣彦 今枝
眞佐留 今
宣栄 阿比留
啓雄 畝
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Nippon Steel Corp
Tokuden Co Ltd Kyoto
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Nippon Steel Corp
Tokuden Co Ltd Kyoto
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Description

本発明は、製鋼用転炉の出湯孔スリーブの穿孔に使用される穿孔用ビットに関するものである。   The present invention relates to a drill bit used for drilling a tapping hole sleeve of a steelmaking converter.

製鋼用の転炉の出湯孔には耐火れんが製の出湯孔スリーブが設けられているが、出湯を繰り返すと出鋼流による摩耗や溶損により次第にスリーブ内径が拡大し、適正な出湯が行えなくなる。このため数百チャージ毎に出湯孔スリーブを解体し、新品と交換する必要がある。この作業は図1に示されるように解体機1のロッド2の先端に穿孔用ビット3を取り付け、回転させつつ出湯孔スリーブ4を穿孔する方法で行われる。穿孔時の出湯孔スリーブ4の温度は一般に、500〜1000℃の高温である。   The tapping hole of the converter for steel making is provided with a tapping sleeve made of refractory bricks. If repeated tapping, the inner diameter of the sleeve will gradually increase due to wear and melting caused by the tapping steel flow, making it impossible to perform proper tapping. . For this reason, it is necessary to disassemble the tapping sleeve every several hundred charges and replace it with a new one. As shown in FIG. 1, this operation is performed by attaching a drill bit 3 to the tip of the rod 2 of the dismantling machine 1 and drilling the tap hole sleeve 4 while rotating. The temperature of the tapping hole sleeve 4 at the time of drilling is generally a high temperature of 500 to 1000 ° C.

このための穿孔用ビット3としては、ビット本体の穿孔面に超硬合金よりなる多数の超硬チップをロウ付けした構造のものが用いられている。しかしこのような穿孔用ビット3は、建設あるいは鉱山掘削用の削岩機に用いられている技術の転用であり、500〜1000℃の高温領域における使用についての十分な配慮はなされておらず、超硬チップが脱落することがあった。   For this purpose, a drilling bit 3 having a structure in which a number of cemented carbide tips made of cemented carbide are brazed onto the drilled surface of the bit body is used. However, such a drilling bit 3 is a diversion of a technique used in a rock drill for construction or mine excavation, and is not sufficiently considered for use in a high temperature region of 500 to 1000 ° C. Carbide tips sometimes dropped out.

なお特許文献1に示されるように、ビット本体に水または空気の噴出孔を形成し、ビット本体を冷却するようにした熱間穿孔用ビットも提案されているが、超硬チップの局部的な酸化摩耗や溶損を効果的に防止することはできず、やはり超硬チップが早期に脱落することがあり、一度脱落した超硬チップはロウ付けしてもビット本体への埋め込みがゆるくなり、再び脱落し易いために完全な修復は困難であり、ビット本体ごと新品と交換せざるを得なかった。   As shown in Patent Document 1, a hot drilling bit in which a water or air ejection hole is formed in the bit body and the bit body is cooled has also been proposed. Oxidation wear and erosion can not be effectively prevented, and the carbide tip may fall off early, and once the carbide tip is dropped, it will be loosely embedded in the bit body, Since it is easy to drop out again, complete repair is difficult, and the entire bit body must be replaced with a new one.

このように従来は高価な熱間穿孔用ビットを頻繁に交換しなければならず、コストアップ要因となっていた。また超硬チップの脱落を防止するために熱間穿孔用ビットの回転数を落とすなど負荷を軽減すると、出湯孔スリーブの穿孔作業に長い時間を要し、転炉の稼働率の低下を招くという問題があった。
実開平6−47348号公報(請求項2、図6)
Thus, conventionally, expensive hot drilling bits have to be frequently replaced, which has been a cost-up factor. Also, if the load is reduced, such as by reducing the number of rotations of the hot drilling bit in order to prevent the carbide tip from falling off, it will take a long time to drill the tap hole sleeve, leading to a reduction in the operating rate of the converter. There was a problem.
Japanese Utility Model Publication No. 6-47348 (Claim 2, FIG. 6)

従って本発明の目的は、構造的に硬化に肉盛溶接とすることにより、摩耗した場合にも容易に修復することができ、転炉の出湯孔スリーブの穿孔を能率的に行うことができる耐用性に優れた熱間穿孔用ビットを提供することである。   Therefore, the object of the present invention is to improve the durability by making it possible to easily repair even when worn by making build-up welding for hardening, and to efficiently perforate the tapping sleeve of the converter. It is to provide a hot drilling bit having excellent properties.

上記の課題を解決するためになされた本発明の熱間穿孔用ビットは、転炉の出湯孔スリーブの穿孔に使用されるビット本体のテーパ状の前面および外周面の穿孔面に、硬質肉盛溶接材からなるチップを形成したことを特徴とするものである。なお、硬質肉盛溶接材が、800℃における硬度が200HV以上の金属であることが好ましく、特にステライトまたは耐熱鋼系であることが好ましい。また硬質肉盛溶接材からなるチップの占める面積を、ビット本体の穿孔面の10〜50%とすることが好ましい。 The hot drilling bit of the present invention made to solve the above-mentioned problems is a hard cladding on the tapered front surface and the outer peripheral surface of the bit body used for drilling the tapping sleeve of the converter. A chip made of a welding material is formed. The hard build-up welding material is preferably a metal having a hardness at 800 ° C. of 200 HV or higher, and particularly preferably a stellite or a heat-resistant steel system. Moreover, it is preferable that the area which the chip | tip which consists of hard build-up welding materials occupies 10 to 50% of the drilling surface of a bit main body.

本発明の熱間穿孔用ビットは、ビット本体の穿孔面に硬質肉盛溶接材からなるチップを形成したものであるから、工具鋼からなるビット本体との溶融溶接であるため接合力が強いうえ、チップが摩耗した場合には肉盛溶接を行うことによって容易に補修することができる。このため、出湯孔スリーブを能率よく穿孔することが可能となる。なお本発明は、従来の超硬合金よりなる超硬チップが脱落した場合に、その部分を硬質肉盛溶接材からなるチップに形成する方法で実施することもでき、補修技術としても有効である。 Since the hot drilling bit of the present invention is formed by forming a chip made of hard build-up welding material on the drilling surface of the bit body, the welding force is strong because it is a fusion welding with the bit body made of tool steel. If the tip is worn, it can be easily repaired by overlay welding. For this reason, it is possible to efficiently perforate the tapping hole sleeve. The present invention can also be carried out by a method in which when a conventional cemented carbide chip made of a cemented carbide is dropped, the portion is formed into a chip made of hard overlay welding material, which is also effective as a repair technique. .

以下に本発明の好ましい実施形態を示す。
図2と図3は本発明の熱間穿孔用ビットの実施形態を示すものであり、10は解体機1のロッド2の先端に装着されるシャンク、11はシャンク10の先端に形成されたビット本体であり、この実施形態では外径が520mmの大型ドリルビットである。ビット本体11は図2の断面では傘状、図3の正面図では放射溝12により区画された8弁の花弁状である。ビット本体11のテーパ状の前面および外周面は穿孔面13、14となっており、これらの穿孔面13、14には多数のチップ15が肉盛溶接により形成されている。
Preferred embodiments of the present invention are shown below.
2 and 3 show an embodiment of a hot drilling bit according to the present invention, wherein 10 is a shank attached to the tip of the rod 2 of the dismantling machine 1, and 11 is a bit formed at the tip of the shank 10. This is a main body, and in this embodiment, a large drill bit having an outer diameter of 520 mm. The bit body 11 has an umbrella shape in the cross section of FIG. 2 and a petal shape of eight valves partitioned by the radiation groove 12 in the front view of FIG. The tapered front surface and outer peripheral surface of the bit body 11 are perforated surfaces 13 and 14, and a large number of tips 15 are formed on these perforated surfaces 13 and 14 by overlay welding.

チップ15の肉盛溶接は、硬質肉盛溶接材を用いて行われる。硬質肉盛溶接材としては800℃における硬度が200HV以上の金属が好ましい。800℃は出湯孔スリーブを熱間穿孔する場合の代表的な使用温度であり、この温度における硬度がこれよりも低いと耐火れんが製の出湯孔スリーブ4を穿孔した場合の損耗が早く、十分な寿命が得られないので好ましくない。このような熱間硬度を持つ硬質肉盛溶接材としては、ステライトまたは耐熱鋼系が代表的なものである。ステライトはCo−Cr−W系の合金であり、800℃において450HV以上の硬度を持つ。 The build-up welding of the tip 15 is performed using a hard build-up welding material. As the hard overlay welding material, a metal having a hardness at 800 ° C. of 200 HV or more is preferable. 800 ° C. is a typical temperature for hot drilling of the tap hole sleeve, and if the hardness at this temperature is lower than this, the wear of the tap hole sleeve 4 made of refractory bricks is fast and sufficient. This is not preferable because a lifetime cannot be obtained. Typical examples of the hard overlay welding material having such hot hardness are stellite and heat-resistant steel. Stellite is a Co—Cr—W alloy and has a hardness of 450 HV or higher at 800 ° C.

本発明においてチップ15の形状は特に限定されるものではないが、従来の超硬チップと同様にビット本体11から突出した頭部がドーム状であり、円柱状の下半部をビット本体11の孔16に支持させた形状が好ましい。切削は突出した頭部の部分で行われ、切削粉はチップ15の隙間から排出される。このため切削性能と切削粉の排出性の観点から、硬質肉盛溶接材からなるチップ15の占める面積を、ビット本体11の穿孔面13、14の10〜50%とすることが好ましい。10%未満では十分な穿孔速度を得ることができず、50%を越えると切削粉による目詰まりが発生してやはり穿孔速度が低下することとなる。   In the present invention, the shape of the chip 15 is not particularly limited, but the head protruding from the bit body 11 has a dome shape like the conventional carbide chip, and the lower half of the columnar shape is formed on the bit body 11. A shape supported by the holes 16 is preferable. Cutting is performed at the protruding head portion, and the cutting powder is discharged from the gap between the chips 15. For this reason, it is preferable that the area which the chip | tip 15 consisting of a hard build-up welding material occupies is 10 to 50% of the drilling surfaces 13 and 14 of the bit main body 11 from a viewpoint of cutting performance and the discharge | emission property of cutting powder. If it is less than 10%, a sufficient drilling speed cannot be obtained, and if it exceeds 50%, clogging with cutting powder occurs and the drilling speed is also lowered.

このように本発明の熱間穿孔用ビットは、ビット本体11の穿孔面に硬質肉盛溶接材からなるチップ15を肉盛溶接により形成したものであり、最初から全てのチップ15を硬質肉盛溶接材からなる構造としても、あるいはビット本体11から従来の超硬チップが脱落した際に、その部分を硬質肉盛溶接材からなるチップ15で補修することにより、超硬チップとチップ15とが入り混じった構造としてもよい。何れの場合にも肉盛溶接によって容易にチップ15を形成することが可能である。 Hot boring bit of the present invention as described above, the chip 15 made of a hard overlay welding material perforated surface of the bit body 11 is made by forming a build-up welding, all chips 15 rigid cladding initially Even if the structure is made of a welding material, or when the conventional carbide tip is dropped from the bit body 11, the portion is repaired with the tip 15 made of a hard overlay welding material, so that the carbide tip and the tip 15 can be repaired. It may be a mixed structure. In either case, the tip 15 can be easily formed by overlay welding.

しかも硬質肉盛溶接材からなるチップ15自体は従来の超硬チップの脱落しない場合と同等の耐用性を備えており、チップ部分の再生が容易であるからビット本体11は半永久的に使用することができ、大幅なコストダウンが可能となる。   In addition, the tip 15 itself made of hard build-up welding material has the same durability as the case where the conventional carbide tip does not fall off and the tip portion can be easily regenerated, so the bit body 11 should be used semipermanently. It is possible to reduce the cost significantly.

図2に示したビット本体の穿孔面に、下記の表1に示す4種類の材質からなるチップを溶接あるいは肉盛溶接により固定して穿孔用ビットを作成し、転炉の出湯孔スリーブの穿孔に使用した場合の耐用性とコストの評価を行った。表中に示すとおり、実施例の穿孔用ビットが耐用性とコストの両面で優れた特性を示すことが判る。   Drilling bits are made on the drilling surface of the bit body shown in FIG. 2 by fixing the tips made of the four types of materials shown in Table 1 below by welding or overlay welding, and drilling the tapping sleeve sleeve of the converter Evaluation of durability and cost when used in As shown in the table, it can be seen that the drilling bit of the example exhibits excellent characteristics in both durability and cost.

Figure 0004535964
Figure 0004535964

出湯孔スリーブの穿孔作業の説明図である。It is explanatory drawing of the drilling operation | work of the tapping hole sleeve. 穿孔用ビットの断面図である。It is sectional drawing of the bit for punching. 本発明の穿孔用ビットの正面図である。It is a front view of the bit for punching of this invention. チップ部分の拡大図である。It is an enlarged view of a chip part.

符号の説明Explanation of symbols

1 解体機
2 ロッド
3 穿孔用ビット
4 出湯孔スリーブ
10 シャンク
11 ビット本体
12 放射溝
13 穿孔面
14 穿孔面
15 チップ
DESCRIPTION OF SYMBOLS 1 Dismantling machine 2 Rod 3 Bit for drilling 4 Hot spring hole sleeve 10 Shank 11 Bit body 12 Radiation groove 13 Perforated surface 14 Perforated surface 15 Tip

Claims (4)

転炉の出湯孔スリーブの穿孔に使用されるビット本体のテーパ状の前面および外周面の穿孔面に、硬質肉盛溶接材からなるチップを形成したことを特徴とする穿孔用ビット。 A drill bit characterized in that a tip made of a hard welding material is formed on a tapered front surface and an outer peripheral surface of a bit body used for drilling a tapping sleeve of a converter. 硬質肉盛溶接材が、800℃における硬度が200HV以上の金属であることを特徴とする請求項1記載の穿孔用ビット。   The drill bit according to claim 1, wherein the hard build-up welding material is a metal having a hardness at 800 ° C. of 200 HV or more. 硬質肉盛溶接材が、ステライトまたは耐熱鋼系であることを特徴とする請求項2記載の穿孔用ビット。   3. The drill bit according to claim 2, wherein the hard build-up welding material is stellite or heat-resistant steel. 硬質肉盛溶接材からなるチップの占める面積を、ビット本体の穿孔面の10〜50%としたことを特徴とする請求項1記載の穿孔用ビット。   2. The drilling bit according to claim 1, wherein an area occupied by the chip made of the hard overlay welding material is 10 to 50% of the drilling surface of the bit body.
JP2005229206A 2005-08-08 2005-08-08 Drilling bit Active JP4535964B2 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0460533U (en) * 1990-09-28 1992-05-25
JPH0647348U (en) * 1991-09-18 1994-06-28 日本鋼管株式会社 Converter tap hole sleeve changer

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58151407A (en) * 1982-03-03 1983-09-08 Kawasaki Steel Corp Bit for spot facing for tap hole of blast furnace
JPH07258710A (en) * 1994-03-23 1995-10-09 Nippon Steel Corp Bit for opening iron tapping hole
JP2939430B2 (en) * 1995-08-15 1999-08-25 ヤマモトロックマシン株式会社 Excavation body for refractories
JPH09196572A (en) * 1996-01-18 1997-07-31 Kameyama:Kk Method for forming tapered through-pass hole in wall and device for forming tapered through-pass hole in wall

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0460533U (en) * 1990-09-28 1992-05-25
JPH0647348U (en) * 1991-09-18 1994-06-28 日本鋼管株式会社 Converter tap hole sleeve changer

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