JP4533857B2 - Countryside wharf manufacturing method - Google Patents

Description

  The present invention relates to a method of manufacturing a rural quay having a unique appearance such that the portions that appear to be exposed from the thin outer skin are naturally scattered.

  The countryside wharf has a distinctive appearance, in which spots that appear to be exposed from the thin hull are naturally scattered, unlike a simple steamed wharf that is obtained by wrapping and steaming a hull with a thin hull. ing. Such an appearance gives the impression that a snowstorm has scattered, so the quay in the country is also called a snowstorm pier.

  The countryside wharf has been conventionally manufactured manually by craftsmen. However, since the rural wharf is manufactured manually by a craftsman, mass production of the rural wharf is difficult by such a conventional method. Also, if you try to manufacture a rural wharf with a known production facility such as a normal steamed wharf, the unique appearance of the rural wharf will inevitably collapse, and a number of holes are artificially formed, and the reeds are exposed from those holes. It became an appearance, and it was difficult to make it unique to the countryside.

  In Patent Document 1, the steamed confectionery dough is heated by rapid heating until it reaches 80 ° C. to 90 ° C., and is heated at a constant rate between 10 minutes and 20 minutes after brewing to reach 95 ° C. to 98 ° C. A process for producing a steamed confectionery characterized by two-stage steam heating is described. However, even if such a manufacturing device is used, a unique appearance like a rural wharf cannot be obtained unless a hole is made in the fabric, and even a unique like a rural wharf manufactured manually by a craftsman. It could not be a wharf with the appearance of.

There are also some rural piers and snowstorm piers that are thought to have been produced at the factory, but these rural piers and snowstorm piers are both exposed from the thin outer skin. There is no unique appearance like a rural wharf manufactured by a craftsman's manual work, such as the places that can be seen naturally, and an artificial appearance that seems to have intentionally made holes in the fabric during the manufacturing process In addition, on the side surface, there were no places where the wrinkles appeared to be exposed from the thin outer skin, which was not always satisfactory.
JP-A-4-281746

  The present invention has a peculiar appearance such that a portion where the encased cocoon is exposed from a thin outer skin is naturally scattered like a rural quay manufactured by manual work of a conventional craftsman. An object of the present invention is to provide a method of manufacturing a rural pier that can be manufactured industrially.

  As a result of intensive studies to achieve the above-mentioned object, the present inventors have formed a cocoon to produce a candy ball, battering this candy ball, then using a bleeder, and then subjecting it to a steaming process. By the way, the countryside which has the peculiar appearance that the place where the included cocoon is exposed from the thin outer skin is naturally scattered like the rural pier manufactured by the manual work of the conventional craftsman The present inventors have found that a wharf can be manufactured and have further studied and completed the present invention.

That is, the present invention
[1] A method for manufacturing a rural quay characterized in that a candy is formed by molding a candy, battering this candy, then using a bleeder and then subjecting to a steaming process,
[2] Molding a candy to make a candy ball, and then subjecting this candy ball to primary blending using a bleeder, followed by battering, secondary bleedering using a bleeder, and then subjected to a steaming process. A method of manufacturing a rural wharf characterized by
[3] The production method according to the above [1] or [2], wherein the bleeder contains one or more components selected from the group consisting of flour, starch and sugar.
[4] The production method according to any one of [1] to [3], wherein the cocoon is a crushed cake.
[5] The manufacturing method according to any one of [1] to [4], wherein the battering and the bleeding are performed by using a machine including the buttering machine and the bleeding machine, and [6] the [1] ] A rural pier manufactured by the method according to any one of [5] to [5]
About.

  According to the manufacturing method of the present invention, a unique appearance such that the portions where the encased cocoons are exposed from the thin outer skin are naturally scattered like a rural quay manufactured by manual work of a conventional craftsman. It is possible to manufacture a rural wharf having an industrial advantage.

  The method for manufacturing a rural quay according to the present invention is to mold a cocoon to produce a candy ball (a candy ball production process), and after battering the candy ball (battering process), it is then subjected to a bleeder using a bleeder (a bleeder) Ring process), and then subjected to a steaming process.

  The koji used in the present invention is not particularly limited, and examples thereof include known koji such as mash, koji koji, white koji, vegetable and fruit koji (for example, koji pumpkin, sweet potato, chestnut, banana koji). However, mash is particularly preferable.

(Kadama making process)
The cocoon is subjected to a jasper production process. The jasper production process is a process of molding a jade to produce a jasper, and the molding means used in this process may be a known means. Further, the shape of the jasper is not particularly limited as long as the object of the present invention is not impaired. The weight of the jasper is not particularly limited as long as it does not hinder the object of the present invention, but it is preferably 5 to 200 g, more preferably 10 to 100 g, and most preferably 10 to 50 g.

(Battering process)
The jasper is subjected to a battering process. Battering is performed by putting batter liquid on the jasper and then draining the liquid to provide a thin liquid layer on the surface of the jasper. The batter liquid is not particularly limited as long as it does not hinder the object of the present invention, but it is important that the batter liquid has a certain viscosity and has a starchy substance. The viscosity of the batter liquid measured using a B-type rotational viscometer at a measurement temperature of 10 ° C. and measurement conditions of a No. 3 rotor is usually 100 to 10000 cp, preferably 500 to 5000 cp. The composition of the batter liquid is not particularly limited as long as it has a starchy substance. For example, starchy materials such as flour (e.g. wheat flour), starch and yam powder, sugars, skim milk powder, proteins (e.g. vegetable) Protein, egg powder, etc.), thickeners, swelling agents, pH adjusters, emulsifiers and oils and fats can be prepared by adding water and mixing. In addition, it is preferable that the water content of a batter liquid is 100 weight%-1000 weight%, and each composition component ratio in a batter liquid is set suitably considering the viscosity etc. of a batter liquid.

(Breddering process)
The battered jasper is subjected to a blending process. Such a bleedering is performed using a bleeder on the battered jasper. Examples of the blender include a blender including one or more components selected from the group consisting of flour, starch, and sugar.

The flour is not particularly limited, and examples thereof include thin wheat flour, strong wheat flour, durum semolina, rye flour, corn flour, rice flour, oat flour, buckwheat flour, and barley flour.
The starch is not particularly limited, and examples thereof include raw starch and modified starch. Examples of the modified starch include hydroxypropylated starch and acetylated starch. The type of the starch is not particularly limited, and examples thereof include tapioca starch, corn starch, waxy corn starch, sweet potato starch, potato starch, sago starch, and rice starch.
Although it does not specifically limit as said saccharide, For example, a monosaccharide, various oligosaccharides, dextrin, starch degradation product, reduced starch degradation product, etc. are mentioned.

In addition to the flour, starch and saccharide, the bleeder is blended with various additives such as egg white powder, yam powder, skim milk powder, expanding agent, thickening polysaccharide, and pH adjuster. Also good. Such a blending ratio is not particularly limited as long as the object of the present invention is not impaired, and can be appropriately set.
Moreover, various buns can be manufactured by adding various seasoning powders etc. to the said blender. Suitable examples of the seasoning powder include sake lees powder, miso powder, matcha powder, coffee powder, cocoa powder, vegetable and fruit powder, and the like. In addition, for example, when sake lees powder is added as the seasoning powder, sake buns can be produced, and when miso powder is added, miso buns can be produced.

(Steaming process)
The blended jasper obtained in the blending process is subjected to a steaming process. The countryside wharf of the present invention can be manufactured by the steaming process. The steaming temperature is the temperature in the steamer cabinet, and is usually 60 ° C to 150 ° C, preferably 90 ° C to 105 ° C. Although the steaming time is appropriately changed depending on the weight of the jasper, etc., it cannot be generally specified, but is usually 1 minute to 1 hour. For example, if the jasper is 20 g, 2 to 12 minutes are preferable, and 5 to 9 Minutes are more preferred, with 6-8 minutes being most preferred. Moreover, if the jasper is 40 g, 5 to 15 minutes are preferable, 8 to 12 minutes are more preferable, and 9 to 11 minutes are most preferable.

  In addition, the rural wharf obtained through the above-described candy making process, battering process, bleedering process and steaming process is covered with a thin skin, and the enclosed cocoons are exposed from the thin outer skin. However, when the skin is thickened, it is preferable to perform a blending process before the buttering process. That is, when the skin is thickened, it is preferable to manufacture the rural pier through the jasper production process, the primary blendering process, the battering process, the secondary blendering process, and the steaming process. By manufacturing the rural pier in this way, it is possible to obtain a thick-skinned rural quay with the feature that the encased cocoons are naturally scattered where the exposed cocoon is exposed from the thin outer skin. . Note that the primary blending process and the secondary blending process can be performed in the same manner as the above-described blending process. Moreover, the composition of the blender of a primary blender process and the blender of a secondary blender process may be the same, and may differ.

  FIG. 1 shows a flowchart of each process of the present invention. (A) in FIG. 1 is a flowchart in the case of manufacturing a thin-skin countryside wharf, which is subjected to a molding process to produce a jasper, and then the jasper is sequentially processed by a battering process, a blending process, It has been shown to make a rural pier by subjecting it to a steaming process. (B) in FIG. 1 is a flow chart in the case of manufacturing a thick-skinned rural quay, where the cocoons are subjected to a molding process to produce the cocoons, and then the cocoons are sequentially added to the primary blendering process, It has been shown to make a rural wharf by subjecting it to a ring process, a secondary blender process and a steaming process.

  The countryside wharf thus obtained has a unique appearance in which the parts that appear to be exposed from the thin outer skin are naturally scattered.

  Moreover, the said battering process and bleedering process can be implemented using the machine provided with the battering machine and the bleedering machine. The machine described above may be a machine that applies a known powder or granule. Examples of such a known machine include an automatic breading machine and a ganache manufacturing machine. Specific examples of the automatic breading machine include a buttering machine and a blendering made by Sun Plant Kogyo Co., Ltd. Automatic high-speed bread crumb machine equipped with a machine. By carrying out the battering process and the blending process of the present invention using such a known machine, it is possible to easily carry out mass production and automatic production of rural wharves.

Hereinafter, preferred embodiments of the battering process and the blending process using a machine including the battering machine and the blendering machine will be described with reference to the drawings.
FIG. 2 shows an example where the machine is an automatic breading machine. This automatic breading machine includes a battering machine and a bleedering machine. A jade ball (20) obtained by molding a koji is introduced into a battering machine (13) of an automatic bread crumb machine. The battering machine (13) includes a charging conveyor (1), a batter replenishing tank (2), and a power chamber (18). The batter (20) guided by the charging conveyor (1) is replaced with a batter liquid replenishing tank. It is comprised so that it can be immersed in the batter liquid (15) supplied from (2). The jasper (20) led to the battering machine (13) by the introduction conveyor (1) is immersed in the batter liquid (15), and then the soaked balls soaked in the batter liquid are guided to the blender machine by the conveyor. However, the excess batter liquid adhering to the jasper is blown off by wind by a blower (blower) (not shown), and the batter liquid adheres thinly and uniformly to the jasper. The battered jasper (21) is introduced into the bleedering machine (14) by the work conveyor. The bleeder machine (14) includes an unnecessary bleeder blower fan (3), an elevator (4), an upper bleeder feeder (5), an upper bleeder adjustment damper (6), an upper bleeder receive tank (7), and a lower bleeder. Grasshopper introduced from a buttering machine (13), comprising a return roller (8), a transverse feed screw (9), a pressure feed device (11), a conveyor lift-up handle (12) and an outlet sub-conveyor (10) It is comprised so that the ringed jasper (21) can be bleedered. The buttered jasper (21) guided to the bleedering machine (14) by the work conveyor is bleedered by the bleedering machine. The braided jasper (22) is led to the outlet sub-conveyor (10) of the blender machine (14) and then subjected to a steaming process.

Example 1
The candy was molded into candy balls according to a conventional method to obtain 20 gram candy balls and 40 gram candy balls. Further, by mixing the materials shown in Table 1 below and further adding water appropriately, a batter solution of 4300 cp of viscosity (measured at a measurement temperature of 10 ° C. and measurement conditions of a No. 3 rotor using a B-type rotational viscometer) is produced. did. The water addition rate was 250%. The batter liquid was thinly and evenly adhered by immersing the jade ball in the batter liquid and then blowing off the excess batter liquid with wind. Moreover, the material shown in following Table 2 was mixed and the blender was produced. The candy balls to which the batter was adhered were sprayed with a bleeder, and then the candy balls to which the bleeder was adhered were steamed using a steamer. The internal temperature of the steamer was set to be 90 to 105 ° C., and the steaming time was 7 minutes in the case of a 20 g jasper and 10 minutes in the case of a 40 g jasper. Each of the obtained rural wharfs had a unique appearance in which the contained gutters were naturally scattered where they were exposed from the thin hull.

(Test example)
The appearance photograph of the rural pier obtained in Example 1 is shown in FIG. In addition, in this FIG. 3, the appearance photograph of the countryside wharf produced by the conventional Japanese confectionery craftsman as the comparative example 1 is shown, and the countryside wharf which seems to be factory-produced using the conventional baling machine as the comparative example 2 is shown. An appearance photograph is also shown in FIG.
As can be seen from FIG. 3, the rural bun of Example 1 is a manufacturing method that can be mass-produced, but has the characteristics of a handmade manufacturing method made by a Japanese confectionery craftsman, that is, a thin, random, non-uniformly included bag Is exposed. Further, the rural pier of Comparative Example 1 has a feature that the cocoons are wrapped in a thin skin and the cocoons are exposed on the surface at random places. The rural wharf of Comparative Example 2 has a thick overall skin, uniform exposure of the encased straw, and an unnatural form as a whole. The comparison between Example 1 and Comparative Example 1 is common in that the wrinkles are wrapped in a thin skin and the wrinkles are exposed to the surface at random locations. However, as a whole, it can be seen that wrinkles are exposed more finely and unevenly.

  According to the present invention, it is possible to industrially provide a rural quay having a unique appearance such that spots that appear to be exposed from a thin hull are naturally scattered.

The flowchart of each process of this invention is shown. (A) is a flowchart in the case of manufacturing a thin-skinned rural quay, and (B) is a flowchart in the case of manufacturing a thick-skinned rural pier. It is a figure which represents typically the structure of the suitable automatic bread crumbing machine which can be used for implementation of the battering process and the blendering process of this invention. It is a figure showing the external appearance photograph of the rural pier of Example 1 and Comparative Examples 1-2 in a contrast form.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Input conveyor 2 Batter replenishment tank 3 Unnecessary bleeder blow-off fan 4 Elevator 5 Upper bleeder feeder 6 Upper bleeder adjustment damper 7 Upper bleeder receive tank 8 Lower bleeder return roller 9 Lateral feed screw 10 Outlet sub-conveyor 11 Device to press feed 12 Conveyor lift up handle 13 Battering machine 14 Breadering machine 15 Batter liquid 16 Breader 17 Power chamber 18 Power chamber 20 Jasper 21 Battered jasper 22 Bladder jasper

Claims (5)

A method of manufacturing a rural wharf, in which the cocoons are wrapped in a thin skin, and the cocoons are randomly and unevenly contained, and the cocoons are formed by molding the cocoons. A method of manufacturing a rural wharf, characterized in that after ringing, the blender is subjected to a blender process and then subjected to a steaming process. It is a method of manufacturing a rural wharf where the cocoons are wrapped in a thin skin, and the cocoons that are randomly and unevenly embedded are exposed . A method of manufacturing a rural quay characterized by performing primary blending using a blender, further battering, performing secondary blending using a blender, and then subjecting to a steaming process.   The manufacturing method according to claim 1 or 2, wherein the bleeder contains one or more components selected from the group consisting of flour, starch and sugars.   The method according to any one of claims 1 to 3, wherein the cocoon is crushed.   The manufacturing method according to any one of claims 1 to 4, wherein the battering and the bleedering are performed using a battering machine and a machine including the bleedering machine.