JP4526089B2 - Valve structure and soft expansion product to which the valve structure is applied - Google Patents

Valve structure and soft expansion product to which the valve structure is applied Download PDF

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JP4526089B2
JP4526089B2 JP2007035040A JP2007035040A JP4526089B2 JP 4526089 B2 JP4526089 B2 JP 4526089B2 JP 2007035040 A JP2007035040 A JP 2007035040A JP 2007035040 A JP2007035040 A JP 2007035040A JP 4526089 B2 JP4526089 B2 JP 4526089B2
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valve
soft
valve structure
internal space
peripheral surface
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JP2008196664A (en
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三郎 尾櫃
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株式会社オビツ製作所
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K15/00Check valves
    • F16K15/20Check valves specially designed for inflatable bodies, e.g. tyres
    • F16K15/202Check valves specially designed for inflatable bodies, e.g. tyres and with flexible valve member

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Check Valves (AREA)
  • Actuator (AREA)
  • Toys (AREA)
  • Lift Valve (AREA)

Description

本発明は、軟質膨張物に備えられて該軟質膨張物に気体を注入排出する軟質材料で成形された弁構造に関する。   The present invention relates to a valve structure formed of a soft material that is provided in a soft expanded material and injects and discharges gas into the soft expanded material.

例えば従来から、軟質材料で形成された軟質膨張物には、空気などの気体を、軟質膨張物本体の内部空間に注入あるいは内部空間から排出するための軟質材からなる弁構造が備えられている。
このような弁構造として、例えば、一端側に着脱可能な栓部材を備えた両端開放の筒状体で、その他端側を軟質膨張物本体に溶着してその本体の内部空間と筒状体内を連通させて備え、筒状体の内部には逆止弁を内在した構造のものが知られている。(例えば特許文献1の符号42参照)。ところが、このような弁構造は、軟質膨張物本体の外側から溶着されていることから、弁構造が軟質膨張物本体の外側にヘソ状に突出するので、軟質膨張物の美観を損ねるだけでなく、軟質膨張物を使用中において、弁構造に強い外力が働くと弁構造の溶着が外れて軟質膨張物の内側空間の気密が保てなくなる虞があった。
For example, conventionally, a soft expanded material made of a soft material has been provided with a valve structure made of a soft material for injecting a gas such as air into or out of the internal space of the soft expanded material body. .
As such a valve structure, for example, a cylindrical body having both ends open and provided with a plug member that can be attached and detached at one end side, and the other end side is welded to the soft expanded body, so that the internal space of the main body and the cylindrical body are sealed. There is known a structure in which a check valve is provided inside the cylindrical body. (See, for example, reference 42 in Patent Document 1). However, since such a valve structure is welded from the outside of the soft expanded body , the valve structure protrudes in the form of a ridge on the outside of the soft expanded body. When a soft expansion product is used, if a strong external force is applied to the valve structure, there is a possibility that the valve structure is detached and the inner space of the soft expansion product cannot be kept airtight.

そこで、軟質膨張物の内部空間に収容した弁構造が特許文献2に開示されている。このような弁構造は、軟質材料で扁平に潰れるチューブ状に形成され、該チューブの一方の開放端が、軟質膨張物の穴部の内側に固定されている。この場合には、軟質膨張物の内部空間に空気が充填されている場合には、その内気圧によって、チューブの他方の開放端が扁平に潰れることで互いに密着して弁構造を構成し、軟質膨張物の内部空間の気密が保たれている。
さらに、軟質膨張物の内部空間と外部とが連通した状態として空気を注入排出する場合には、軟質膨張物の外部からチューブの密着部分に棒状体を差込んで、該棒状体の厚みでチューブの密着部分に隙間を作る。
Therefore, Patent Document 2 discloses a valve structure housed in the internal space of the soft expanded material. Such a valve structure is formed in a tube shape that is flattened with a soft material, and one open end of the tube is fixed inside the hole of the soft expansion material. In this case, when the internal space of the soft expanded material is filled with air, the other open end of the tube is flattened by the internal atmospheric pressure, thereby forming a valve structure in close contact with each other. The internal space of the inflated material is kept airtight.
Further, when air is injected and discharged in a state where the internal space of the soft expanded material and the outside communicate with each other, a rod-shaped body is inserted from the outside of the soft expanded material into the close contact portion of the tube, and the tube has the thickness of the rod-shaped body. Make a gap in the close contact area.

ところが、チューブの密着部分に棒状体が差し込まれて直接触れることにより、チューブの密着部分の可撓性が損なわれ、チューブには棒状体の変形痕が残って密着不能となり、軟質膨張物の内側空間の気密性が損なわれるという問題があった。
登実3072193号公報 実開昭57−126298号公報
However, when the rod-shaped body is inserted into and directly touches the close-contact portion of the tube, the flexibility of the close-contact portion of the tube is lost, and the deformation mark of the rod-like body remains on the tube, making it impossible to adhere to the tube. There was a problem that the airtightness of the space was impaired.
No. 3072193 Japanese Utility Model Publication No. 57-126298

本発明の目的は、軟質膨張物の内部空間に備えられて該軟質膨張物の内側空間の気密を保つとともに、弁部に触れることなく気体の注入排出が可能な弁構造およびその弁構造を適用した軟質膨張物を提供することである。   An object of the present invention is to apply a valve structure that is provided in an internal space of a soft expanded material, keeps the air tightness of the inner space of the soft expanded material, and can inject and discharge gas without touching a valve portion, and the valve structure Is to provide a soft expanded material.

上記課題を達成するために本発明がなした技術的手段は、所定の内部空間を有する軟質膨張物本体に固着して該軟質膨張物本体とともに軟質膨張物を構成し、該軟質膨張物本体の内部空間に弁部を内装して該内部空間の気密を保つとともに、気体の注入排出が可能な弁構造であって、一端が所定の厚みで閉塞され、他端が開放された筒状の弁本体と、該弁本体の外周面の他端側に配され、軟質膨張物本体と固着する固着部と、該一端の閉塞部分の厚みを一端の外面から弁本体の内部空間側の内面にわたって切り込み、該切り込みの一方の対向面を弁本体の長さ方向に移動可能に形成した弁部と、切り込みの一方側に内部空間に向けて突出した隆起部を備え、該隆起部が弁本体の長さ方向に押されることによって、弁部の切り込みの密着した一方の対向面が移動して閉塞部分の外面側空間と弁本体の内部空間が連通することを特徴とした弁構造としたことである。その弁本体の隆起部よりも他端側の内周面には、該内周面から内部空間へと膨出した突起部を備えている場合もあり、切り込みは、一端の外面の外周側から弁本体の内部空間側の内面の中心側に向けて斜めに切り込まれていてもよい。 The technical means made by the present invention in order to achieve the above-mentioned object is to fix the soft expanded body together with the soft expanded body by adhering to the soft expanded body having a predetermined internal space. A valve structure in which an internal space is provided with a valve portion to keep the internal space airtight and gas can be injected and discharged, and one end is closed at a predetermined thickness and the other end is opened. a body, disposed on the other end side of the outer peripheral surface of the valve body, and a fixing unit for fixing with the flexible expansion material body, over the inner surface of the inner space side of the valve body and the thickness of the occluded segment of said one end from the outer surface of one end cuts, and the valve portion movably formed in the longitudinal direction of the valve body to one of the opposing surfaces of the incision, the raised portion protruding toward the inner space side one of said cuts, the raised portion is a valve By pressing in the length direction of the main body, close contact of the cut of the valve part Outer surface side space and the valve interior space of the main body of one of the opposing surfaces moves occlusion of is that was the valve structure, wherein the communicating. The inner peripheral surface on the other end side of the bulging portion of the valve body may be provided with a protrusion bulging from the inner peripheral surface to the inner space, and the notch is formed from the outer peripheral side of the outer surface of one end. You may cut diagonally toward the center side of the inner surface by the side of the internal space of a valve main body.

また、所定の内部空間を有する軟質膨張物本体に固着して該軟質膨張物本体とともに軟質膨張物を構成し、該軟質膨張物本体の内部空間に弁部を内装して該内部空間の気密を保つとともに、気体の注入排出が可能な弁構造であって、一端が所定の厚みで閉塞され、他端が開放された筒状の弁本体と、該弁本体の外周面の他端側に配され、軟質膨張物本体と固着する固着部と、該一端の閉塞部分の厚みを一端の外面から弁本体の内部空間側の内面にわたって切り込み、該切り込みの一対の対向面が弁本体の長さ方向と直交する方向に移動可能に形成した弁部と、該内部空間の内周面から内部空間へと膨出した突起部を備え、該突起部が外周面方向に押されることによって、弁部の切り込みの密着した一対の対向面が移動して閉塞部分の外面側空間と弁本体の内部空間が連通することを特徴とした弁構造としても良い。 In addition, the soft expanded body is fixed to a soft expanded body having a predetermined internal space to form a soft expanded body together with the soft expanded body, and a valve portion is provided in the internal space of the soft expanded body to make the internal space airtight. The valve structure is capable of injecting and discharging gas, and has a cylindrical valve body with one end closed at a predetermined thickness and the other end opened, and the other end side of the outer peripheral surface of the valve body. is a fixing portion for fixing with the flexible expansion material body, cuts across the inner surface of the inner space side of the valve body and the thickness of the occluded segment of said one end from the outer surface of one end, a pair of opposing surfaces of said notches of said valve body lengths A valve portion formed so as to be movable in a direction perpendicular to the vertical direction, and a protrusion bulging from the inner peripheral surface of the inner space to the inner space, and the protrusion is pushed toward the outer peripheral surface, thereby The outer surface of the closed part is moved by a pair of opposed surfaces with close incisions It may be the valve structure, characterized in that the interior space of the space and the valve body are communicated.

上記弁構造の突起部は、内部空間の内周面の周方向に所定の間隔で複数備えられている場合もあり、内部空間の内周面の周方向に連続して備えられている場合もある。さらに、固着部は、軟質膨張物本体に弁構造を係止する鍔部を、該固着部の外周縁から延出して、弁本体の外周面の周方向に連続して備えていても良い。また、固着部は、軟質膨張物本体に弁構造を係止する係止部を、弁本体の他端から一端方向に所定の間隔を有するとともに弁本体の外周面から延出し、弁本体の外周面の周方向に連続して備えていても良い。
さらに、軟質膨張物本体は、内外面を貫通した穴部を有し、該穴部に上述した弁構造の固着部を嵌合したことを特徴とする軟質膨張物としても良い。その軟質膨張物本体は、回転成形により一体に形成されていても良い。
A plurality of protrusions of the valve structure may be provided at a predetermined interval in the circumferential direction of the inner circumferential surface of the internal space, or may be continuously provided in the circumferential direction of the inner circumferential surface of the inner space. is there. Furthermore, the adhering part may be provided with a flange part that locks the valve structure on the soft expanded article main body, extending from the outer peripheral edge of the adhering part and continuously in the circumferential direction of the outer peripheral surface of the valve main body. In addition, the fixing portion has a locking portion for locking the valve structure to the soft expanded body, has a predetermined interval from the other end of the valve body in one end direction, and extends from the outer peripheral surface of the valve body. You may provide continuously in the circumferential direction of the surface.
Further, the soft expanded body may be a soft expanded body characterized by having a hole portion penetrating the inner and outer surfaces and fitting the fixing portion of the valve structure described above into the hole portion. The soft expanded body may be integrally formed by rotational molding.

本発明によれば、軟質膨張物の内部空間に備えられて該軟質膨張物の内側空間の気密を保つとともに、弁部に触れることなく気体の注入排出が可能な弁構造およびその弁構造を適用した軟質膨張物を提供することができるようになった。   According to the present invention, a valve structure that is provided in the internal space of the soft expanded material to keep the air tightness of the inner space of the soft expanded material and can inject and discharge gas without touching the valve portion, and the valve structure are applied. It has become possible to provide a soft expanded material.

以下、本発明の一実施の形態に係る弁構造について、添付図面に基づいて説明する。
なお、図1は、軟質膨張物本体24に備えた実施例1による弁構造10の形状を示し、(a)はその側面図であり、(b)は弁構造10と軟質膨張物本体24の一部の断面図であり、(c)は弁構造10を一端側から見た図である。また、図2は、軟質膨張物本体24に備えた実施例1による弁構造10の弁本体11にノズル40を挿入した状態を示し、(a)はノズル40挿入時の断面図であり、(b)はノズル40が案内される状態を示す断面図であり、(c)は弁構造10が開弁した状態を示す断面図である。
また、図3は、軟質膨張物本体24に備えた実施例2による弁構造10の形状を示し、(a)はその側面図であり、(b)は弁構造10と軟質膨張物本体24の一部の断面図であり、(c)は弁構造10を一端側から見た図である。また、図4は、軟質膨張物本体24に備えた実施例2による弁構造10の弁部14が開弁した状態を示し、(a)は弁構造と軟質膨張物本体24の一部の断面図であり、(b)は弁構造を一端側から見た図であり、(c)は(a)のA−A線による断面図である。
さらに、図5は弁構造10と軟質膨張物本体24の他の嵌合形態を示す断面図であり、図6は弁構造の筒部の他の形態を示す断面図であり、図7は突起部の他の形態を示す説明図であり、図8は弁構造10と軟質膨張物本体24との関係を示す斜視図であり、図9は軟質膨張物20の使用形態の一例を示した斜視図である。
また、本発明に係る弁構造10によって軟質膨張物20に注入排出される空気は、大気はもとより、広く気体全般を含む概念である。例えば、ヘリウム等のガスであっても本発明の範囲内である。
Hereinafter, a valve structure according to an embodiment of the present invention will be described with reference to the accompanying drawings.
FIG. 1 shows the shape of the valve structure 10 according to the first embodiment provided in the soft expanded body 24, (a) is a side view thereof, and (b) is a view of the valve structure 10 and the soft expanded body 24. (C) is the figure which looked at the valve structure 10 from the one end side. FIG. 2 shows a state in which the nozzle 40 is inserted into the valve body 11 of the valve structure 10 according to the first embodiment provided in the soft expanded body 24, and (a) is a cross-sectional view when the nozzle 40 is inserted. b) is a sectional view showing a state in which the nozzle 40 is guided, and (c) is a sectional view showing a state in which the valve structure 10 is opened.
3 shows the shape of the valve structure 10 according to the second embodiment provided in the soft expanded body 24, (a) is a side view thereof, and (b) is a view of the valve structure 10 and the soft expanded body 24. (C) is the figure which looked at the valve structure 10 from the one end side. FIG. 4 shows a state in which the valve portion 14 of the valve structure 10 according to the second embodiment provided in the soft expanded body 24 is opened. FIG. 4A is a partial cross section of the valve structure and the soft expanded body 24. It is a figure, (b) is the figure which looked at the valve structure from the one end side, (c) is sectional drawing by the AA line of (a).
5 is a cross-sectional view showing another form of fitting of the valve structure 10 and the soft expanded body 24, FIG. 6 is a cross-sectional view showing another form of the tubular portion of the valve structure, and FIG. FIG. 8 is a perspective view showing a relationship between the valve structure 10 and the soft expanded body 24, and FIG. 9 is a perspective view showing an example of a usage form of the soft expanded body 20. FIG.
In addition, the air that is injected into and discharged from the soft expanded material 20 by the valve structure 10 according to the present invention is a concept that includes not only the atmosphere but also a wide range of gases. For example, a gas such as helium is within the scope of the present invention.

本実施例による弁構造10は、軟質材料、例えばシリコン等の樹脂材料やゴム材料をインジェクション成形で略円筒状に形成され、図8に示すような、例えば回転成形で成形された略直方体の軟質膨張物本体24(図中破線参照)の穴部21に嵌め合わされて使用されるものである。
その弁構造10の形状は、図1に示すように、円筒状に形成された弁本体11と、弁本体11を軟質膨張物本体24に係止する固着部Fと、軟質膨張物20に空気を注入排出するとともに気密を保持する弁部14と、その弁部14の合わせ面を開閉するための隆起部12cと、該隆起部12cにノズル40の先端部40aを案内する突起部30とを備えている。またそれらの構成に加えて、本実施例では、固着部Fには鍔部15と係止部16を備えている。
The valve structure 10 according to the present embodiment is formed of a soft material, for example, a resin material such as silicon or a rubber material in a substantially cylindrical shape by injection molding, and is a substantially rectangular parallelepiped soft material that is formed by, for example, rotational molding as shown in FIG. It is used by being fitted into the hole 21 of the inflatable body 24 (see the broken line in the figure).
As shown in FIG. 1, the shape of the valve structure 10 includes a valve body 11 formed in a cylindrical shape, a fixing portion F that locks the valve body 11 to the soft expanded body 24, and air to the soft expanded body 20. A valve portion 14 that injects and discharges gas and maintains airtightness, a raised portion 12c for opening and closing a mating surface of the valve portion 14, and a protruding portion 30 that guides the tip portion 40a of the nozzle 40 to the raised portion 12c. I have. In addition to these configurations, in the present embodiment, the fixing portion F includes a flange portion 15 and a locking portion 16.

前記円筒状に形成された弁本体11の一端12は所定の厚みDをもって閉塞され、他端13は開放されている。従って、弁本体11には、他端13が開放された内部空間Sが形成されている。
なお弁本体11の筒形状として、本実施形態では断面形状が円形の円筒形状に形成されているが、筒の断面形状は円形に限定されるものではなく、例えば楕円形状や四角形であっても良い。
One end 12 of the cylindrical valve body 11 is closed with a predetermined thickness D, and the other end 13 is opened. Therefore, the valve body 11 has an internal space S in which the other end 13 is opened.
In this embodiment, the cylindrical shape of the valve body 11 is a circular cylindrical cross section. However, the cylindrical cross sectional shape is not limited to a circular shape, and may be an elliptical shape or a rectangular shape, for example. good.

また、固着部Fは、弁本体11の外周面の他端13側に備えられている。さらに、本実施例では、固着部Fとして、鍔部15と係止部16を備えている。
前記鍔部15は、弁本体11の他端13の外周縁13aから、該弁本体11に直交する外向きに延出するとともに、周方向に連続した円環状に形成されている。前記係止部16は、弁本体11の他端13から一端12の方向に所定の間隔Pを有した外周面11aに備えられている。その係止部16は、該外周面11aから、該弁本体11に直交する外向きに前記鍔部15よりも小径に延出するとともに、周方向に連続した円環状に形成されている。
Further, the fixing portion F is provided on the other end 13 side of the outer peripheral surface of the valve body 11. Further, in the present embodiment, the fixing portion F includes a flange portion 15 and a locking portion 16.
The flange portion 15 extends outwardly from the outer peripheral edge 13a of the other end 13 of the valve body 11 outwardly perpendicular to the valve body 11, and is formed in an annular shape that is continuous in the circumferential direction. The locking portion 16 is provided on the outer peripheral surface 11 a having a predetermined interval P in the direction from the other end 13 to the one end 12 of the valve body 11. The locking portion 16 extends from the outer peripheral surface 11a outward in a direction perpendicular to the valve body 11 to have a smaller diameter than the flange portion 15, and is formed in an annular shape that is continuous in the circumferential direction.

図1(b)に示すように、軟質膨張物本体24の穴部21には周溝22が形成されており、該周溝22に前記鍔部15が嵌まり合うことにより、弁構造10が穴部21に固着されて係止される。この場合には、後述する弁部14が軟質膨張物20に内装された状態となる。
さらに、周溝22の軟質膨張物20内面側は穴部21の中心方向に向けて突出した顎部23を形成している。
顎部23は、その内径面が、筒状に形成された弁本体11の外周面の径よりも僅かに小径の空間を形成するように突出するとともに、前記所定の間隔Pと同じ厚みを有している。従って、軟質膨張物本体24の顎部23と弁本体11の外周面とが密着して緊迫力が作用するとともに、鍔部15と係止部16に顎部23が挟み込まれるように密着することにより、弁構造10が穴部21の所定位置に強固に係止される。
As shown in FIG. 1B, a circumferential groove 22 is formed in the hole portion 21 of the soft expanded body 24, and the flange portion 15 is fitted in the circumferential groove 22, whereby the valve structure 10 is formed. The hole 21 is fixed and locked. In this case, the valve part 14 to be described later is housed in the soft expanded material 20.
Furthermore, the inner surface side of the soft groove 20 of the circumferential groove 22 forms a jaw portion 23 that protrudes toward the center of the hole portion 21.
The jaw portion 23 protrudes so as to form a space whose inner diameter surface is slightly smaller than the diameter of the outer peripheral surface of the tubular valve body 11 and has the same thickness as the predetermined interval P. is doing. Therefore, the jaw part 23 of the soft expansion body 24 and the outer peripheral surface of the valve body 11 are in close contact with each other, and a tight force is applied, and the jaw part 23 is in close contact with the hook part 15 and the locking part 16. Thus, the valve structure 10 is firmly locked at a predetermined position of the hole 21.

なお、本実例では、固着部Fとして鍔部15と係止部16を備えたが、弁本体11が軟質膨張物本体24の所定位置に係止固定される限りにおいて、固着部Fは鍔部15と係止部16を備えない場合もある。その場合には、軟質膨張物本体24の穴部21を弁本体11の外周面の径よりも僅かに小径に形成するとともに、該穴部21の厚みは、弁本体11と穴部21の接触面積を大きくなるように、十分な厚みで形成されることが好ましい。これにより、固着部Fと穴部21とが広い面積で密着するとともに、固着部Fに穴部21の緊迫力が作用して、弁構造10が穴部21の所定位置に強固に係止される。   In this example, the flange portion 15 and the locking portion 16 are provided as the fixing portion F. However, as long as the valve body 11 is locked and fixed at a predetermined position of the soft expanded body 24, the fixing portion F is the hook portion. 15 and the locking part 16 may not be provided. In that case, the hole 21 of the soft expanded body 24 is formed to have a diameter slightly smaller than the diameter of the outer peripheral surface of the valve body 11, and the thickness of the hole 21 is the contact between the valve body 11 and the hole 21. It is preferably formed with a sufficient thickness so as to increase the area. As a result, the fixing portion F and the hole portion 21 are in close contact with each other over a wide area, and the tightening force of the hole portion 21 acts on the fixing portion F so that the valve structure 10 is firmly locked at a predetermined position of the hole portion 21. The

弁部14は前記弁本体11の一端12に形成されている。具体的には、前記一端12の閉塞部分の厚みDが一端12の外面12aから内部空間S側の内面12bにわたって切り込まれている。なお、切り込みは、本実施例では、弁本体11の一端12の外面12aの外周側から、弁本体11の内部空間Sの中心側に向けて斜めに切り込まれて形成されている(図1(b)および図1(c)参照)。
また、該切り込みによって形成された一対の対向面14a,14bは隙間無く密着(閉弁状態)することにより軟質膨張物20内部の気密を保持するとともに、切り込みによって形成された一対の対向面14a,14bのうち、切り込みの傾斜面の外面12a側となる一方の対向面14aが弁本体の長さ方向(図中上下方向)に移動(開弁状態)することにより、弁本体11の内部空間Sと一端12の外面側の空間が連通する。
The valve portion 14 is formed at one end 12 of the valve body 11. Specifically, the thickness D of the closed portion of the one end 12 is cut from the outer surface 12a of the one end 12 to the inner surface 12b on the inner space S side. In this embodiment, the cut is formed by cutting obliquely from the outer peripheral side of the outer surface 12a of the one end 12 of the valve body 11 toward the center of the internal space S of the valve body 11 (FIG. 1). (See (b) and FIG. 1 (c)).
In addition, the pair of facing surfaces 14a and 14b formed by the incision keeps the airtightness inside the soft expanded material 20 by closely contacting (valve closed) without any gap, and the pair of facing surfaces 14a and 14b formed by the incision. 14 b, the one opposing surface 14 a on the outer surface 12 a side of the inclined surface of the cut moves in the length direction (vertical direction in the drawing) of the valve body (the valve open state), whereby the internal space S of the valve body 11. And the space on the outer surface side of the one end 12 communicate with each other.

突起部30は、後述する弁本体11の隆起部12cよりも他端13側の内周面に備えられ、その内周面から内部空間Sへと膨出して形成されている。本実施例では、切り込みの一方側(移動する対向面14a側)の内周面の周方向に3つの突起部30a,30b,30cが備えられ、切り込みの他方側(対向面14b側)の内周面に1つの突起部30dが備えられている。なお、4つの突起部30a,30b,30c,30dは互いに周方向に略90度の間隔で配されている。
なお、突起部30a,30b,30c,30dは、本実施例では断面四角形に形成されるとともに、その上端側には、内部空間Sに向けた面取りが施されている。
The protrusion 30 is provided on the inner peripheral surface on the other end 13 side of the raised portion 12c of the valve body 11 to be described later, and is formed to bulge from the inner peripheral surface to the internal space S. In the present embodiment, three protrusions 30a, 30b, 30c are provided in the circumferential direction of the inner peripheral surface of one side of the cut (on the side of the moving opposing surface 14a), and the inner side of the other side of the cut (on the side of the opposing surface 14b). One protrusion 30d is provided on the peripheral surface. The four protrusions 30a, 30b, 30c, and 30d are arranged at an interval of approximately 90 degrees in the circumferential direction.
Note that the protrusions 30a, 30b, 30c, and 30d are formed in a quadrangular cross section in this embodiment, and chamfered toward the internal space S on the upper end side.

これら4つの突起部30a,30b,30c,30dは、後述するノズル40の先端部40aを所定位置に案内するガイドとして作用する。本実施例では、前記所定位置としてノズル40の先端部40aを各突起部30a,30b,30c,30dの内周方向端部で内部空間Sの略中心軸上に案内するように配列している。また、ノズル40の先端部40aは、上記面取りによって突起部30a,30b,30c,30dに引っ掛かることなく円滑に案内される。
なお、突起部30(30a,30b,30c,30d)は、弁構造10を成形する際の金型に所定の突起を設けることによって形成することができる。
本実施例では、突起部30a,30b,30c,30dを断面四角形状に形成したが、これに限定されることなく、他の形状であっても良い。例えば、内部空間Sの周面から半楕円形に膨出して形成されていても良い。
These four protrusions 30a, 30b, 30c, and 30d act as a guide for guiding a tip 40a of a nozzle 40 described later to a predetermined position. In the present embodiment, the tip 40a of the nozzle 40 is arranged as the predetermined position so as to be guided on the substantially central axis of the internal space S at the inner circumferential end of each projection 30a, 30b, 30c, 30d. . Further, the tip 40a of the nozzle 40 is smoothly guided by the chamfering without being caught by the protrusions 30a, 30b, 30c, and 30d.
In addition, the protrusion part 30 (30a, 30b, 30c, 30d) can be formed by providing a predetermined | prescribed protrusion in the metal mold | die at the time of shape | molding the valve structure 10. FIG.
In this embodiment, the protrusions 30a, 30b, 30c, and 30d are formed in a quadrangular cross section, but the present invention is not limited to this, and may have other shapes. For example, it may be formed to bulge out from the peripheral surface of the internal space S into a semi-elliptical shape.

隆起部12cは、前記切り込みの一方側(移動する対向面14a側)の内面12bから内部空間Sに向けて所定長さで隆起して形成されている。本実施例では、前記突起部30aと対向面14aとの間に、平面視該対向面14aと並行に弁本体11の内周面に架け渡されて形成されている(図1(c)参照)。なお、隆起部12cの両端部の上面と突起部30b,30cの下端とが連続して形成されている。   The raised portion 12c is formed to protrude from the inner surface 12b on one side (the moving facing surface 14a side) of the cut toward the internal space S with a predetermined length. In the present embodiment, the protrusion 30a and the facing surface 14a are formed so as to span the inner peripheral surface of the valve body 11 in parallel with the facing surface 14a in plan view (see FIG. 1C). ). In addition, the upper surface of the both ends of the protruding part 12c and the lower end of the projection parts 30b and 30c are formed continuously.

このように形成した弁構造10は、軟質膨張物20に空気が充填されている場合には、その気圧によって、切り込み部(弁部14)を閉じる(対向面14a,14b同士が重なり合う)方向に押圧され、切り込み部(弁部14)の対向面14a,14bが隙間無く密着して軟質膨張物20の内側空間Rの気密を保つことができる。
また、軟質膨張物20に空気を注入排出する場合には、ノズル40を弁本体11の開放された他端13から弁本体11の内部空間Sに向けて挿入する(図2(a)参照)。なお、本実施例では、ノズル40は、その軸芯線に沿ってノズル穴40bを備えるとともに、ノズル40の先端部40aは先細り形状に形成されている。
ノズル40の先端部40aが突起部30a,30b,30c,30dに当接するまで挿入されると、ノズル40の先端部40aは突起部30a,30b,30c,30dに案内されて、ノズル40の先端部40aの位置が内部空間Sの中心寄りに修正される(図2(b)参照)。
In the valve structure 10 formed in this way, when the soft expansion material 20 is filled with air, the cut portion (valve portion 14) is closed by the atmospheric pressure (the opposing surfaces 14a and 14b overlap each other). The opposed surfaces 14a and 14b of the cut portion (valve portion 14) are in close contact with each other without any gaps, and the inner space R of the soft expanded material 20 can be kept airtight.
Further, when air is injected into and discharged from the soft expansion material 20, the nozzle 40 is inserted from the open other end 13 of the valve body 11 toward the internal space S of the valve body 11 (see FIG. 2A). . In the present embodiment, the nozzle 40 is provided with a nozzle hole 40b along its axis, and the tip end portion 40a of the nozzle 40 is formed in a tapered shape.
When the tip 40a of the nozzle 40 is inserted until it abuts against the protrusions 30a, 30b, 30c, 30d, the tip 40a of the nozzle 40 is guided by the protrusions 30a, 30b, 30c, 30d, and the tip of the nozzle 40 is inserted. The position of the portion 40a is corrected closer to the center of the internal space S (see FIG. 2B).

さらに、ノズル40を挿入していくと、ノズル40のノズル穴40bの外周側が隆起部12cに当接する。このとき、ノズル40の先端部40aは、突起部30a,30b,30c,30dによって案内されているので、隆起部12cのない領域(図2(b)符号S1参照)に嵌まり込んで隆起部12cに当接しなくなってしまう状態や、隆起部12cにノズル穴40bが塞がれるように当接してしまう状態となることが回避される。   Further, when the nozzle 40 is inserted, the outer peripheral side of the nozzle hole 40b of the nozzle 40 comes into contact with the raised portion 12c. At this time, since the tip 40a of the nozzle 40 is guided by the protrusions 30a, 30b, 30c, and 30d, the nozzle 40 fits into a region where there is no ridge 12c (see S1 in FIG. 2 (b)). It is possible to avoid a state in which the nozzle hole 40b is not in contact with the crest 12c or a state in which the nozzle hole 40b is in contact with the raised portion 12c.

このように、前記突起部30(30a,30b,30c,30d)と隆起部12cとの配置関係は、突起部30がノズル40の先端部40aを案内した結果、ノズル40の先端部40aが隆起部12cと確実に当接し、なおかつ、該隆起部12cでノズル40のノズル穴40bが塞がれることのないように配されていることを要する。本実施例では、ノズル40の先端部40aを弁本体11の内部領域Sの略中心軸上に案内するように隆起部12cを備えるとともに、隆起部12cを弁本体11の内部領域Sの略中心軸上からずれるように配している。   As described above, the projecting portion 30 (30a, 30b, 30c, 30d) and the raised portion 12c are arranged so that the tip portion 40a of the nozzle 40 is raised as a result of the projection portion 30 guiding the tip portion 40a of the nozzle 40. It is necessary that the nozzle hole 40b of the nozzle 40 is disposed so as to be surely in contact with the portion 12c and not to be blocked by the raised portion 12c. In the present embodiment, the ridge portion 12 c is provided so as to guide the tip end portion 40 a of the nozzle 40 on the substantially central axis of the internal region S of the valve body 11, and the bulge portion 12 c is substantially the center of the internal region S of the valve body 11. Arranged so as to be off-axis.

この場合において、さらにノズル40を押し込むと、ノズル40の先端部40aが、隆起部12cを弁本体11の長さ方向に押し出すように作用する。
隆起部12cを弁本体11の長さ方向に押し出そうとする力によって、隆起部12c側の弁本体11の側面部分12dが弁本体11の長さ方向に伸長させられて、隆起部12cと一体に形成された弁本体11の一端12が弁本体11の長さ方向に押し出される。
このとき、弁部14の対向面14aが弁本体の長さ方向に移動する。これにより、弁部14の対向面14aの対向面14bと密着した関係(閉弁状態)が解かれて、対向面14a,14b間に隙間が生じることで、弁本体11の閉塞した一端12の外面12aと内部空間Sが連通して開弁状態となる(図2(c)参照)。
In this case, when the nozzle 40 is further pushed in, the tip end portion 40 a of the nozzle 40 acts to push the raised portion 12 c in the length direction of the valve body 11.
By the force of pushing the raised portion 12c in the length direction of the valve body 11, the side surface portion 12d of the valve body 11 on the raised portion 12c side is extended in the length direction of the valve body 11, and the raised portion 12c and One end 12 of the valve body 11 formed integrally is pushed out in the length direction of the valve body 11.
At this time, the opposing surface 14a of the valve part 14 moves in the length direction of the valve body. As a result, the relationship (closed state) in close contact with the facing surface 14b of the facing surface 14a of the valve portion 14 is released, and a gap is created between the facing surfaces 14a and 14b, so that the closed end 12 of the valve body 11 is closed. The outer surface 12a and the internal space S communicate with each other to open the valve (see FIG. 2C).

弁部14を開弁させた状態において、ノズル40の先端部40aは隆起部12cを介して弁部14の対向面14a,14b間を開けているので、弁部14の対向面14a,14bには異物(例えばノズル40の先端部40a)が触れることがない。
従って、弁部14の対向面14a,14bが荒れたり変形したりすることがないので、弁部14を閉弁させた状態では、長期間にわたって、弁部14の対向面14aの対向面14bとの良好な密着状態を得ることができる。
In the state where the valve portion 14 is opened, the tip portion 40a of the nozzle 40 opens between the opposed surfaces 14a and 14b of the valve portion 14 via the raised portion 12c. Is not touched by foreign matter (for example, the tip 40a of the nozzle 40).
Therefore, since the opposing surfaces 14a and 14b of the valve portion 14 are not roughened or deformed, in a state where the valve portion 14 is closed, the opposing surface 14b of the opposing surface 14a of the valve portion 14 and Can be obtained.

また、ノズル40の先端部40aは先細り形状に形成されているので、弁本体11の他端13側では、ノズル40の先細りに縮径されていない周面が、内部空間Sの他端13の開口を塞ぐように他端13の縁部と密着する。
これにより、ノズル40と他端13との密着部で軟質膨張物20の内部空間Rと外部との気密が保たれるので、前記ノズル40のノズル穴40bに送気することにより、軟質膨張物20に空気が充填される。
In addition, since the tip 40 a of the nozzle 40 is formed in a tapered shape, on the other end 13 side of the valve body 11, the peripheral surface that is not reduced in diameter by the taper of the nozzle 40 is formed on the other end 13 of the internal space S. It closely adheres to the edge of the other end 13 so as to close the opening.
Thereby, since the airtightness between the inner space R and the outside of the soft expanded material 20 is maintained at the contact portion between the nozzle 40 and the other end 13, the soft expanded material is supplied by supplying air to the nozzle hole 40 b of the nozzle 40. 20 is filled with air.

なお、本実施例では、先端部40aが先細り形状をしたノズル40を採用したが、ノズル40の形状はこれに限定されず、先端部40aが隆起部12cを押し出すことが可能であれば他の形状であっても良い。例えば、ノズル40は先端部40aが段差をもって縮径され、ノズル40の縮径されていない周面と弁本体11の他端13側とが密着しても良い。あるいは、ノズル40は、先端部40aを含めて一定の径で形成されていても良い。この場合には、弁本体11の他端13側にノズル40との径差を埋める密着部材(例えば、リング状の薄膜など)を備えれば良い。
また、軟質膨張物20に空気を充填する方法として、前記ノズル40に代えて、図示しない中実な棒状体を使用しても良い。この場合には、弁本体11に棒状体を差し込んで、隆起部12cを押し出すことで弁部14を開弁するとともに、弁本体11の他端13側の開口を覆うように送風パイプを被せて空気を送り込んでも良い。
In the present embodiment, the nozzle 40 having a tapered tip 40a is employed. However, the shape of the nozzle 40 is not limited to this, and other nozzles can be used as long as the tip 40a can push out the raised portion 12c. It may be a shape. For example, the tip 40a of the nozzle 40 may be reduced in diameter with a step, and the peripheral surface of the nozzle 40 that is not reduced in diameter may be in close contact with the other end 13 side of the valve body 11. Or the nozzle 40 may be formed with the fixed diameter including the front-end | tip part 40a. In this case, a close contact member (for example, a ring-shaped thin film) that fills the diameter difference with the nozzle 40 may be provided on the other end 13 side of the valve body 11.
Further, as a method for filling the soft expanded material 20 with air, a solid rod-like body (not shown) may be used instead of the nozzle 40. In this case, a rod-like body is inserted into the valve body 11 and the valve portion 14 is opened by pushing out the raised portion 12c, and a blower pipe is covered so as to cover the opening on the other end 13 side of the valve body 11. Air may be sent in.

軟質膨張物20に充填されていた空気を排気する場合には、ノズル40のノズル穴40bを大気に開放すれば良い。また、ノズル40を用いない場合には、図示しない棒状体を差し込んで隆起部12cを押し込んで弁部14を開弁することによっても、弁本体11の一端12a側と内部空間Sとが連通した状態となり、軟質膨張物20に充填された空気の排気が可能となる。   When the air filled in the soft expanded material 20 is exhausted, the nozzle hole 40b of the nozzle 40 may be opened to the atmosphere. Further, when the nozzle 40 is not used, the one end 12a side of the valve main body 11 and the internal space S communicate with each other by inserting a rod-shaped body (not shown) and pushing the raised portion 12c to open the valve portion 14. Thus, the air filled in the soft expanded material 20 can be exhausted.

本実施例による弁構造10は、弁本体11の外形形状において、上記実施例1で説明した弁構造10の外形形状と同一であり、その弁部14と弁部14を開閉弁する構造に特徴を有する。従って、以下はその特徴部分を中心に説明し、弁本体11の外形形状に関する説明を省略する。
弁構造10の内側形状は、図3(a)および図3(b)に示すように、円筒状に形成された弁本体11と、軟質膨張物20に空気を注入排出するとともに気密を保持する弁部14と、その弁部14の拡開作用をする突起部30を備えている。
The valve structure 10 according to the present embodiment is the same in the outer shape of the valve body 11 as the outer shape of the valve structure 10 described in the first embodiment, and is characterized by a structure that opens and closes the valve portion 14 and the valve portion 14. Have Therefore, the following description will be focused on the characteristic portion, and description regarding the outer shape of the valve body 11 will be omitted.
As shown in FIGS. 3 (a) and 3 (b), the inner shape of the valve structure 10 injects and discharges air to and from the valve body 11 formed in a cylindrical shape and the soft expansion material 20 and maintains airtightness. The valve part 14 and the protrusion part 30 which performs the expansion | deployment effect | action of the valve part 14 are provided.

前記円筒状に形成された弁本体11の一端12は所定の厚みDをもって閉塞され、他端13は開放されている。従って、弁本体11には、他端13が開放された内部空間Sが形成されている。また、その内部空間Sの一端12側は先細りに形成されている。
なお弁本体11の筒形状として、本実施例では断面形状が円形の円筒形状に形成されているが、筒の断面形状は円形に限定されるものではなく、例えば楕円形状や四角形であっても良い。
One end 12 of the cylindrical valve body 11 is closed with a predetermined thickness D, and the other end 13 is opened. Therefore, the valve body 11 has an internal space S in which the other end 13 is opened. Further, one end 12 side of the internal space S is tapered.
In this embodiment, the cylindrical shape of the valve body 11 is a cylindrical shape with a circular cross section. However, the cross sectional shape of the cylinder is not limited to a circular shape. For example, an elliptical shape or a rectangular shape may be used. good.

さらに、弁部14は前記弁本体11の一端12に形成されている。具体的には、前記一端12の閉塞部分の厚みDが一端12の外面12aから内部空間S側の内面12bにわたって切り込まれている。
また、該切り込みは、図3(c)に示すように、弁本体11の一端12の端面を横切って切り込まれている。このように切り込まれることによって、一端12の切り込み部分(弁部14)が、筒状の弁本体11の長さ方向(図中上下方向)と直交する方向に離間するように移動可能となっている。なお、切り込み部(弁部14)の対向面14a,14bは閉弁時(非拡開時)には隙間無く密着している。
Further, the valve portion 14 is formed at one end 12 of the valve body 11. Specifically, the thickness D of the closed portion of the one end 12 is cut from the outer surface 12a of the one end 12 to the inner surface 12b on the inner space S side.
Further, as shown in FIG. 3C, the cut is cut across the end face of the one end 12 of the valve body 11. By being cut in this way, the cut portion (valve portion 14) of the one end 12 can be moved so as to be separated in a direction perpendicular to the length direction (vertical direction in the figure) of the tubular valve body 11. ing. The opposed surfaces 14a and 14b of the cut portion (valve portion 14) are in close contact with each other when the valve is closed (when not expanded).

またさらに、突起部30は、弁本体11の内部空間Sに備えられ、その内周面から内部空間Sへと半楕円形状に膨出して形成されている。その突起部30は、内部空間Sの内周面の周方向に所定の間隔で複数備えられており、本実施形態では一例として4つの突起部30a,30b,30c,30dを備えている。なお、突起部30は、弁構造10を成形する際の金型に所定の突起を設けることによって形成することができる。
本実施例では、突起部30a,30b,30c,30dを半楕円形状に膨出して形成したが、これに限定されることなく、他の形状であっても良い。例えば、断面四角形状に形成されていても良い。
Furthermore, the protrusion 30 is provided in the internal space S of the valve body 11 and is formed to bulge out in a semi-elliptical shape from the inner peripheral surface thereof to the internal space S. A plurality of the protrusions 30 are provided at a predetermined interval in the circumferential direction of the inner peripheral surface of the internal space S. In the present embodiment, four protrusions 30a, 30b, 30c, and 30d are provided as an example. In addition, the protrusion part 30 can be formed by providing a predetermined | prescribed protrusion in the metal mold | die at the time of shape | molding the valve structure 10. FIG.
In this embodiment, the protrusions 30a, 30b, 30c, and 30d are formed to bulge into a semi-elliptical shape, but the present invention is not limited to this, and other shapes may be used. For example, it may be formed in a quadrangular cross section.

このように形成した弁構造10は、軟質膨張物20に空気が充填されている場合には、その気圧によって、対向面14a,14b(弁部14)を閉じる方向に押圧され、弁部14の対向面14a,14bが隙間無く密着して軟質膨張物20の内側空間Rの気密を保つことができる。
また、軟質膨張物20に空気を注入排出する場合には、図4(a)に示すように、弁本体11の開放された他端13からノズル40を挿入する。なお、本実施例では、ノズル40の先端部40aは先細り形状に形成されている。
このとき、ノズル40の先端部40aが突起部30a,30b,30c,30dをそれぞれ外周面方向に押し出すことにより、該突起部30a,30bと一体に形成されている弁部14の対向面14aが外周面方向図中左側に押し出されるとともに、該突起部30c,30dと一体に形成されている弁部14の対向面14bが外周面方向図中右側に押し出される。これにより、対向面14a,14bの密着状態が解かれ、該対向面14a,14bが離間するように移動して開弁する。
When the soft expansion material 20 is filled with air, the valve structure 10 formed in this way is pressed in the direction of closing the opposing surfaces 14a and 14b (valve portion 14) by the atmospheric pressure, and the valve portion 14 The opposing surfaces 14a and 14b can be in close contact with each other without any gaps, and the air tightness of the inner space R of the soft expanded material 20 can be maintained.
In addition, when air is injected into and discharged from the soft expansion material 20, the nozzle 40 is inserted from the other open end 13 of the valve body 11, as shown in FIG. In the present embodiment, the tip 40a of the nozzle 40 is formed in a tapered shape.
At this time, the tip portion 40a of the nozzle 40 pushes the protrusions 30a, 30b, 30c, and 30d toward the outer peripheral surface, so that the opposing surface 14a of the valve portion 14 formed integrally with the protrusions 30a and 30b is formed. While being pushed out to the left in the outer peripheral view, the opposed surface 14b of the valve portion 14 formed integrally with the projections 30c and 30d is pushed out to the right in the outer peripheral view. Thereby, the contact state of the opposing surfaces 14a and 14b is released, and the opposing surfaces 14a and 14b are moved away from each other and opened.

このとき、図4(a)乃至図4(c)に示すように、切り込みの内部空間S側の内面12bが拡開方向(図中左右方向)に引っ張られることにより、前記先細りに形成された内部空間Sの該先細りの先端部(内部空間S側の内面12b)から一端12の外面12aにわたった切り込みが穴Hを形成する。この場合において、弁部14の対向面14a,14b間を通して弁本体11の一端12の外面側の空間とが穴Hによって連通する。
すなわち、穴Hの大きさは、切り込みの深さよって調節することができ、深く切り込む程、開弁時の穴Hの大きさが大きくなる。なお、この穴Hの大きさは、弁構造10が使用される軟質膨張物20のサイズや使用環境によって自由に設定されればよい。
At this time, as shown in FIGS. 4 (a) to 4 (c), the inner surface 12b on the inner space S side of the cut is pulled in the expanding direction (left-right direction in the figure), thereby forming the taper. A notch extending from the tapered front end portion (inner surface 12b on the inner space S side) of the inner space S to the outer surface 12a of the one end 12 forms a hole H. In this case, the hole H communicates with the space on the outer surface side of the one end 12 of the valve body 11 through the space between the opposing surfaces 14 a and 14 b of the valve portion 14.
That is, the size of the hole H can be adjusted by the depth of the cut, and the deeper the depth of the cut, the larger the size of the hole H when the valve is opened. It should be noted that the size of the hole H may be set freely depending on the size and usage environment of the soft expanded material 20 in which the valve structure 10 is used.

なお、弁部14を開弁させた状態において、ノズル40の先端部40aは突起部30a,30bを介して弁部14の対向面14a,14b間を開けているので、弁部14の対向面14a,14bには異物(例えばノズル40の先端部40a)が触れることがない。
従って、弁部14の対向面14a,14bが荒れたり変形したりすることがないので、弁部14を閉弁させた状態では、長期間にわたって、弁部14の対向面14aの対向面14bとの良好な密着状態を得ることができる。
In addition, in the state which opened the valve part 14, since the front-end | tip part 40a of the nozzle 40 has opened between the opposing surfaces 14a and 14b of the valve part 14 via protrusion part 30a, 30b, the opposing surface of the valve part 14 A foreign object (for example, the front end portion 40a of the nozzle 40) does not touch the 14a and 14b.
Therefore, since the opposing surfaces 14a and 14b of the valve portion 14 are not roughened or deformed, in a state where the valve portion 14 is closed, the opposing surface 14b of the opposing surface 14a of the valve portion 14 and Can be obtained.

また、上述した各実施例では、軟質膨張物本体24と弁本体11の嵌め合いにおいて、軟質膨張物本体24の穴部21の周溝22が弁本体11の鍔部15と嵌まり合うとともに、周溝22の軟質膨張物20内面方向に形成された顎部23が、弁本体11の鍔部15と係止部16とに挟み込まれる構成としたが、軟質膨張物本体24の穴部21は、図5に示すように、上記鍔部15と嵌まり合う周溝22に加えて、係止部16と嵌まり合う周溝25を備える構成としても良い。この場合には、弁本体11は軟質膨張物本体24の穴部21により強固に係止される。
また、本実施形態において、弁本体11を円筒状に形成しているが、一端12が所定の厚みDをもって閉塞され、他端13が開放されていれば他の形状であっても良い。例えば、図6に示すように、弁本体11の一端12側が先細りの形状に形成されていても良い。
Moreover, in each Example mentioned above, in the fitting of the soft expanded body 24 and the valve body 11, the circumferential groove 22 of the hole 21 of the soft expanded body 24 fits the flange 15 of the valve body 11, The jaw portion 23 formed in the circumferential groove 22 toward the inner surface of the soft expanded material 20 is sandwiched between the flange portion 15 and the locking portion 16 of the valve main body 11. As shown in FIG. 5, in addition to the circumferential groove 22 that fits with the flange portion 15, a circumferential groove 25 that fits with the locking portion 16 may be provided. In this case, the valve body 11 is firmly locked by the hole 21 of the soft expanded body 24.
In the present embodiment, the valve body 11 is formed in a cylindrical shape, but may have other shapes as long as one end 12 is closed with a predetermined thickness D and the other end 13 is opened. For example, as shown in FIG. 6, the one end 12 side of the valve body 11 may be formed in a tapered shape.

さらに、上述した各実施例による弁本体11の内部空間Sには、その内周面から内部空間Sへと膨出し、内部空間Sの内周面の周方向に4つの突起部30a,30b,30c,30dを備えているが、その突起部30a,30b,30c,30dは他の配列であっても良い。
例えば、2つの突起部30a,30bが対向して配されていても良いし(図7(a)参照)、3つの突起部30a,30b,30cが周方向に所定の間隔で配されていても良い(図7(b)参照)。あるいは、突起部30aがひとつだけ配されていても良いし(図7(c)参照)、または、突起部30は、内部空間Sの内周面の周方向に連続した円環状の突起部30aとして備えられていても良い(図7(d)参照)。
これらの配置であっても、ノズル40の先端部40aを突起部30で隆起部12cに案内して、弁部14を開弁することができる(実施例1参照)。またあるいは、ノズル40の先端部40aで突起部を外周方向に押し出して弁部14を開弁することができる(実施例2参照)。従って、本実施例による弁本体11はインジェクション成形だけでなく、ゾルスラッシュ成形(回転成形)によっても成形することができる。
Furthermore, in the internal space S of the valve body 11 according to each of the above-described embodiments, the protrusions 30 a, 30 b, and 4 project in the circumferential direction of the internal peripheral surface of the internal space S. Although 30c and 30d are provided, the protrusions 30a, 30b, 30c, and 30d may have other arrangements.
For example, the two protrusions 30a and 30b may be arranged to face each other (see FIG. 7A), and the three protrusions 30a, 30b and 30c are arranged at a predetermined interval in the circumferential direction. (See FIG. 7B). Alternatively, only one protrusion 30a may be provided (see FIG. 7C), or the protrusion 30 is an annular protrusion 30a that is continuous in the circumferential direction of the inner peripheral surface of the internal space S. (See FIG. 7D).
Even in these arrangements, the valve portion 14 can be opened by guiding the tip portion 40a of the nozzle 40 to the raised portion 12c by the protrusion 30 (see Example 1). Alternatively, the valve portion 14 can be opened by pushing the protruding portion in the outer circumferential direction with the tip portion 40a of the nozzle 40 (see Example 2). Therefore, the valve body 11 according to the present embodiment can be molded not only by injection molding but also by sol slush molding (rotational molding).

さらに、上述の各実施例の弁構造10によれば、弁構造10は、軟質膨張物本体24の穴部21に嵌め合わされて使用されているので、弁構造10が軟質膨張物本体24の外面に露出することが無く、軟質膨張物20の美観を損ねず、かつ、軟質膨張物20を使用中に強い外力が働いたとしても弁構造10が破損して軟質膨張物20の内側空間Rの気密が保てなくなるようなことも無くなった。   Further, according to the valve structure 10 of each of the embodiments described above, the valve structure 10 is used by being fitted into the hole 21 of the soft expanded body 24, so that the valve structure 10 is the outer surface of the soft expanded body 24. The valve structure 10 is broken and the inner space R of the soft expansion material 20 is damaged even if a strong external force is applied during use of the soft expansion material 20 without damaging the aesthetic appearance of the soft expansion material 20. There is no longer any loss of airtightness.

また、上述の各実施例では、略直方体に成形された軟質膨張物本体24に弁構造10が嵌め合わされた場合を説明したが、軟質膨張物本体24の形状は、前記略直方体に限られず、使用環境の要求に応じて自由に選択可能である。軟質膨張物本体24は、回転成形によって成形することができるので、例えば、図9に示すような片側の厚みが薄く形成された楔形状の軟質膨張物本体24であっても容易に成形可能である。   In each of the above-described embodiments, the case where the valve structure 10 is fitted to the soft expanded body 24 formed into a substantially rectangular parallelepiped has been described. However, the shape of the soft expanded body 24 is not limited to the substantially rectangular parallelepiped, It can be freely selected according to the requirements of the usage environment. Since the soft expanded body 24 can be formed by rotational molding, for example, even a wedge-shaped soft expanded body 24 having a thin thickness on one side as shown in FIG. 9 can be easily formed. is there.

図9に示すような楔形状の軟質膨張物本体24に弁構造10を嵌め合わせた軟質膨張物20は、特に寝たきりの人を介護する場合に需要が高く、その使用形態の一例を挙げれば、空気を抜いた軟質膨張物20を被介護者の体の下に差し入れた後に、弁構造10に送気して軟質膨張物20を膨張させることにより、被介護者の体を横向きに起こして、着衣の着替え等の介護をすることが可能となる。
これにより、従来、介護人が腕力で被介護者の体を起こしていた労力を軽減させるとともに、被介護者の体を広範囲で支えるので、被介護者の体の一部分に強い外力が作用することも無く、例えば床ずれを起こしている被介護者であっても苦痛を与えることが少なくなった。
The soft inflatable material 20 in which the valve structure 10 is fitted to the wedge-shaped soft inflatable material body 24 as shown in FIG. 9 is in high demand especially when caring for a bedridden person. After inserting the soft inflated material 20 that has been deflated under the body of the cared person, the soft inflated material 20 is inflated by sending air to the valve structure 10 to cause the body of the cared person to lie sideways, It is possible to provide care such as changing clothes.
This reduces the labor that the caregiver used to raise the cared person's body with his / her strength and supports the cared person's body over a wide area, so that a strong external force acts on a part of the cared person's body. For example, even a cared person who has caused bed slippage is less likely to suffer.

さらに、介護を終了する場合には、軟質膨張物本体24に嵌め合わせた弁構造10から容易かつ穏やかに排気させることが可能であるので、被介護者に苦痛を与えずに被介護者の体を介護前の位置に戻すことができる。
なお、上記使用形態の一例では、空気を抜いた軟質膨張物20を被介護者の体の下に差し入れた後に、弁構造10に送気して軟質膨張物20を膨張させているが、この使用形態に限らず、例えば、膨張させた軟質膨張物20を体の下に差し込んでクッションとして使用しても良い。
Furthermore, when ending care, it can be easily and gently exhausted from the valve structure 10 fitted to the soft inflatable body 24, so that the care recipient's body is not painful. Can be returned to the pre-care position.
In an example of the above-mentioned usage pattern, after the soft expanded material 20 that has been deflated is inserted under the body of the care recipient, the soft expanded material 20 is expanded by supplying air to the valve structure 10. For example, the expanded soft expanded material 20 may be inserted under the body and used as a cushion.

また、軟質膨張物20の他の使用形態として、例えば、干渉梱包材としての使用形態が挙げられる。軟質膨張物本体24は回転成形により一体に形成され、その形状の自由度が非常に高いことから、被梱包物の形状に合わせた干渉梱包材を成形することができる。
この場合には、被梱包物の梱包時には、弁構造10から空気を注入して軟質膨張物20を膨張させて干渉梱包材として使用する。また、梱包を解いた場合には、軟質膨張物20の内部空間Rの空気を弁構造10から排気して小さく畳むことができるので、保管場所のスペースを有効に利用することができる。さらに、小さく畳んだ軟質膨張物20は出荷元に返却され(リターナブル)、出荷元では返却された軟質膨張物20を再び膨張させて干渉梱包材として再使用(リユース)することができる。
Moreover, as another usage pattern of the soft expansion material 20, the usage pattern as an interference packing material is mentioned, for example. Since the soft expanded body 24 is integrally formed by rotational molding and has a very high degree of freedom in shape, an interference packing material that matches the shape of the packaged object can be formed.
In this case, when packing an object to be packed, air is injected from the valve structure 10 to expand the soft expanded material 20 and used as an interference packing material. Further, when the packaging is unpacked, the air in the internal space R of the soft inflatable product 20 can be exhausted from the valve structure 10 and folded down to a small size, so that the storage space can be used effectively. Furthermore, the soft expanded material 20 folded small is returned to the shipping source (returnable), and the returned soft expanding material 20 can be expanded again and reused (reused) as an interference packing material.

これにより、従来、解梱後は細かく分断して不燃ゴミとして廃棄されていた干渉梱包材に比べて、再使用することで資源を有効に活用することができるほか、不燃ゴミとすることもないので環境の保護にも役立つ。
また、弁構造10の弁部14は軟質膨張物本体24に内装された状態であるので、度重なる使用過程において、軟質膨張物20の表面が激しくこすれた場合であっても弁部14が破損して気密が漏れるようなこともなく、干渉梱包材としての用途を確保することができる。
さらに、弁部14に触れることなく弁部14を開弁したり閉弁したりすることが可能であるので、度重なる使用によって空気の注入排出が繰り返された場合であっても、弁部14の機能が低下することなく、軟質膨張物20の気密を保つことができる。
This makes it possible to use resources more effectively by re-use than interference packing materials that have been finely divided and discarded as non-combustible waste after unpacking. So it also helps protect the environment.
Further, since the valve portion 14 of the valve structure 10 is housed in the soft expanded body 24, the valve portion 14 is damaged even if the surface of the soft expanded material 20 is rubbed violently in repeated use processes. Thus, there is no leakage of airtightness, and the use as an interference packing material can be ensured.
Furthermore, since the valve part 14 can be opened and closed without touching the valve part 14, the valve part 14 can be used even when air is repeatedly injected and discharged due to repeated use. Thus, the airtightness of the soft expanded material 20 can be maintained without deteriorating the function of.

なお、軟質膨張物本体24が回転成形以外の成形方法により一体に形成されている場合であって、本発明による弁構造10を適用可能である。   In addition, it is a case where the soft expansion | swelling material main body 24 is integrally formed by shaping | molding methods other than rotation shaping | molding, Comprising: The valve structure 10 by this invention is applicable.

軟質膨張物本体に備えた実施例1による弁構造の形状を示し、(a)はその側面図であり、(b)は弁構造と軟質膨張物本体の一部の断面図であり、(c)は弁構造を一端側から見た図である。The shape of the valve structure by Example 1 with which the soft expansion body main body was equipped is shown, (a) is the side view, (b) is sectional drawing of a part of valve structure and a soft expansion body, (c ) Is a view of the valve structure as viewed from one end side. 軟質膨張物本体に備えた実施例1による弁構造10の弁本体11にノズル40を挿入した状態を示し、(a)はノズル40挿入時の断面図であり、(b)はノズル40が案内される状態を示す断面図であり、(c)は弁構造10が開弁舌状態を示す断面図である。The state which inserted the nozzle 40 in the valve main body 11 of the valve structure 10 by Example 1 with which the soft expansion body main body was equipped is shown, (a) is sectional drawing at the time of nozzle 40 insertion, (b) is the nozzle 40 guiding. (C) is sectional drawing in which the valve structure 10 shows a valve opening tongue state. 軟質膨張物本体に備えた実施例2による弁構造の形状を示し、(a)はその側面図であり、(b)は弁構造と軟質膨張物本体の一部の断面図であり、(c)は弁構造を一端側から見た図である。The shape of the valve structure by Example 2 with which the soft expansion body main body was equipped is shown, (a) is the side view, (b) is sectional drawing of a part of valve structure and a soft expansion body, (c ) Is a view of the valve structure as viewed from one end side. 軟質膨張物本体に備えた実施例2による弁構造の弁部が開弁した状態を示し、(a)は弁構造と軟質膨張物本体の一部の断面図であり、(b)は弁構造を一端側から見た図であり、(c)は(a)のA−A線による断面図である。The valve part of the valve structure by Example 2 with which the soft expansion body main body was equipped is shown in the valve open state, (a) is sectional drawing of a part of valve structure and a soft expansion body, (b) is a valve structure (C) is sectional drawing by the AA line of (a). 弁構造と軟質膨張物本体の他の嵌合形態を示す断面図である。It is sectional drawing which shows the other fitting form of a valve structure and a soft expansion | swelling material main body. 弁構造の筒部の他の形態を示す断面図である。It is sectional drawing which shows the other form of the cylinder part of a valve structure. 突起部の他の形態を示す説明図である。It is explanatory drawing which shows the other form of a projection part. 弁構造と軟質膨張物本体との関係を示す斜視図である。It is a perspective view which shows the relationship between a valve structure and a soft expansion | swelling material main body. 軟質膨張物の使用形態の一例を示した斜視図。The perspective view which showed an example of the usage form of a soft expansion thing.

符号の説明Explanation of symbols

10 弁構造
11 弁本体
12 一端
12a 一端の外面
13 他端
20 軟質膨張物
24 軟質膨張物本体
30 突起部
S 弁構造の内部空間
R 軟質膨張物の内側空間
DESCRIPTION OF SYMBOLS 10 Valve structure 11 Valve main body 12 One end 12a The outer surface 13 of one end The other end 20 Soft expanded material 24 Soft expanded material main body 30 Projection part S Internal space R of valve structure R Inside space of soft expanded material

Claims (10)

所定の内部空間を有する軟質膨張物本体に固着して該軟質膨張物本体とともに軟質膨張物を構成し、該軟質膨張物本体の内部空間に弁部を内装して該内部空間の気密を保つとともに、気体の注入排出が可能な弁構造であって、
一端が所定の厚みで閉塞され、他端が開放された筒状の弁本体と、
該弁本体の外周面の他端側に配され、軟質膨張物本体と固着する固着部と、
該一端の閉塞部分の厚みを一端の外面から弁本体の内部空間側の内面にわたって切り込み、該切り込みの一方の対向面を弁本体の長さ方向に移動可能に形成した弁部と、
切り込みの一方側に内部空間に向けて突出した隆起部を備え、
該隆起部が弁本体の長さ方向に押されることによって、弁部の切り込みの密着した一方の対向面が移動して閉塞部分の外面側空間と弁本体の内部空間が連通することを特徴とした弁構造。
The soft inflatable body having a predetermined internal space is fixed to the soft inflatable body to form a soft inflatable body, and a valve portion is provided in the internal space of the soft inflatable body to keep the internal space airtight. A valve structure capable of injecting and discharging gas,
A cylindrical valve body having one end closed at a predetermined thickness and the other end opened;
Disposed on the other end side of the outer peripheral surface of the valve body, and a fixing unit for fixing with the flexible expansion material body,
Cut across the inner surface of the inner space side of the valve body from the outer surface to the thickness of one end of the occluded segment of said one end, and a valve portion where the one of the opposing surfaces of the notch movably formed in the length direction of said valve body,
Includes a raised portion that protrudes toward the inner space on one side of the incision,
When the raised portion is pushed in the length direction of the valve body, the one facing surface where the notch of the valve portion is in close contact moves, and the outer surface side space of the closed portion and the inner space of the valve body communicate with each other. Valve structure.
弁本体の隆起部よりも他端側の内周面には、該内周面から内部空間へと膨出した突起部を備えていることを特徴とした請求項1に記載の弁構造。   2. The valve structure according to claim 1, wherein the inner peripheral surface on the other end side of the raised portion of the valve main body is provided with a protruding portion that bulges from the inner peripheral surface into the internal space. 切り込みは、一端の外面の外周側から弁本体の内部空間側の内面の中心側に向けて斜めに切り込まれていることを特徴とする請求項1または請求項2に記載の弁構造。   The valve structure according to claim 1 or 2, wherein the cut is obliquely cut from the outer peripheral side of the outer surface of one end toward the center side of the inner surface of the valve body on the inner space side. 所定の内部空間を有する軟質膨張物本体に固着して該軟質膨張物本体とともに軟質膨張物を構成し、該軟質膨張物本体の内部空間に弁部を内装して該内部空間の気密を保つとともに、気体の注入排出が可能な弁構造であって、
一端が所定の厚みで閉塞され、他端が開放された筒状の弁本体と、
該弁本体の外周面の他端側に配され、軟質膨張物本体と固着する固着部と、
該一端の閉塞部分の厚みを一端の外面から弁本体の内部空間側の内面にわたって切り込み、該切り込みの一対の対向面が弁本体の長さ方向と直交する方向に移動可能に形成した弁部と、
該内部空間の内周面から内部空間へと膨出した突起部を備え、
該突起部が外周面方向に押されることによって、弁部の切り込みの密着した一対の対向面が移動して閉塞部分の外面側空間と弁本体の内部空間が連通することを特徴とした弁構造。
The soft inflatable body having a predetermined internal space is fixed to the soft inflatable body to form a soft inflatable body, and a valve portion is provided in the internal space of the soft inflatable body to keep the internal space airtight. A valve structure capable of injecting and discharging gas,
A cylindrical valve body having one end closed at a predetermined thickness and the other end opened;
Disposed on the other end side of the outer peripheral surface of the valve body, and a fixing unit for fixing with the flexible expansion material body,
Cut across the inner surface of the inner space side of the valve body and the thickness of the occluded segment of said one end from the outer surface of the one end, the valve portion movably formed in a direction in which a pair of opposing surfaces of the notch is perpendicular to the longitudinal direction of the valve body When,
Providing a protrusion that bulges from the inner peripheral surface of the internal space to the internal space,
A valve structure characterized in that when the protrusions are pushed toward the outer peripheral surface, a pair of opposed surfaces in close contact with the cut of the valve portion are moved so that the outer surface side space of the closed portion and the inner space of the valve body communicate with each other. .
突起部は、内部空間の内周面の周方向に所定の間隔で複数備えられていることを特徴とした請求項2〜請求項4のいずれかに記載の弁構造。   The valve structure according to any one of claims 2 to 4, wherein a plurality of protrusions are provided at predetermined intervals in the circumferential direction of the inner peripheral surface of the internal space. 突起部は、内部空間の内周面の周方向に連続して備えられていることを特徴とした請求項2〜請求項4のいずれかに記載の弁構造。   The valve structure according to any one of claims 2 to 4, wherein the protrusion is provided continuously in the circumferential direction of the inner peripheral surface of the internal space. 固着部は、軟質膨張物本体に弁構造を係止する鍔部を、該固着部の外周縁から延出して、弁本体の外周面の周方向に連続して備えていることを特徴とした請求項1〜請求項6のいずれかに記載の弁構造。 The adhering portion is characterized in that a collar portion for locking the valve structure to the soft expanded body is provided from the outer peripheral edge of the adhering portion and continuously in the circumferential direction of the outer peripheral surface of the valve main body. The valve structure according to any one of claims 1 to 6. 固着部は、軟質膨張物本体に弁構造を係止する係止部を、弁本体の他端から一端方向に所定の間隔を有するとともに弁本体の外周面から延出し、弁本体の外周面の周方向に連続して備えていることを特徴とした請求項1〜請求項7のいずれかに記載の弁構造。 The fixing portion has a locking portion for locking the valve structure to the soft expanded body, has a predetermined interval from the other end of the valve body in one end direction, and extends from the outer peripheral surface of the valve main body. The valve structure according to any one of claims 1 to 7, wherein the valve structure is provided continuously in a circumferential direction. 軟質膨張物本体は、内外面を貫通した穴部を有し、該穴部に請求項1〜請求項8のいずれかに記載の固着部を嵌合したことを特徴とする軟質膨張物。 The soft expanded article has a hole portion penetrating the inner and outer surfaces, and the fixing portion according to any one of claims 1 to 8 is fitted into the hole portion. 軟質膨張物本体は、
回転成形により一体に形成されていることを特徴とする請求項9に記載の軟質膨張物。
Soft inflatable body is
The soft expanded product according to claim 9, wherein the soft expanded product is integrally formed by rotational molding.
JP2007035040A 2007-02-15 2007-02-15 Valve structure and soft expansion product to which the valve structure is applied Expired - Fee Related JP4526089B2 (en)

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PCT/JP2007/075039 WO2008099573A1 (en) 2007-02-15 2007-12-18 Valve structure and flexible inflatable member provided with the valve structure

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1878715A (en) * 1929-05-14 1932-09-20 Saul Siegfried Air valve for bladders and other inflatable hollow bodies
FR1095437A (en) * 1953-12-04 1955-06-02 Valve type rubber balloon
US2981276A (en) * 1956-06-28 1961-04-25 Renault Valve for chambers under pressure and especially for pneumatic tires
JPS49103621U (en) * 1972-12-26 1974-09-05
JPH0372193U (en) * 1989-11-16 1991-07-22
JPH0385682U (en) * 1989-12-20 1991-08-29
JPH1157072A (en) * 1997-08-13 1999-03-02 Nagase Kenkoo Kk Soft tennis ball and its manufacture

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3072193U (en) * 2000-03-31 2000-10-06 株式会社オビツ製作所 Interior protection case
JP3085682U (en) * 2001-10-29 2002-05-17 株式会社ナカジマコーポレーション Air injection valve

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1878715A (en) * 1929-05-14 1932-09-20 Saul Siegfried Air valve for bladders and other inflatable hollow bodies
FR1095437A (en) * 1953-12-04 1955-06-02 Valve type rubber balloon
US2981276A (en) * 1956-06-28 1961-04-25 Renault Valve for chambers under pressure and especially for pneumatic tires
JPS49103621U (en) * 1972-12-26 1974-09-05
JPH0372193U (en) * 1989-11-16 1991-07-22
JPH0385682U (en) * 1989-12-20 1991-08-29
JPH1157072A (en) * 1997-08-13 1999-03-02 Nagase Kenkoo Kk Soft tennis ball and its manufacture

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