JP4522522B2 - Sockeye and its manufacturing method - Google Patents
Sockeye and its manufacturing method Download PDFInfo
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- JP4522522B2 JP4522522B2 JP2000020324A JP2000020324A JP4522522B2 JP 4522522 B2 JP4522522 B2 JP 4522522B2 JP 2000020324 A JP2000020324 A JP 2000020324A JP 2000020324 A JP2000020324 A JP 2000020324A JP 4522522 B2 JP4522522 B2 JP 4522522B2
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【0001】
【発明の属する技術分野】
本発明は、コレステロール低下作用物質であるモナコリンKを多く含む紅麹の製造法に関する。
【0002】
【従来の技術】
紅麹は穀類にモナスカス属の菌株を繁殖させた麹で、中国、台湾などでは紅酒、老酒、紅乳腐などの醸造原料として利用されている。また、紅麹は消化を助け、血行を良くする漢方生薬としても古くから用いられている。
かかる紅麹のある種の菌がコレステロール低下物質であるモナコリンKを生産することが知られ(特公昭59−25599号公報)、また、紅麹自体にもコレステロール低下作用があることが示されている。(特公昭60−44914号公報)
かかる知見より、紅麹の作用は主にモナコリンKによると考えられるが、菌の繁殖が盛んとなる製麹条件(例えば、培養温度30〜40°C、培養水分率40〜60%)で製造してもモナコリンKの含量は多くなく、従って、通常の食品として紅麹を摂取しても血中のコレステロールの明らかな低下は期待できない。
【0003】
【発明が解決しようとする課題】
本発明はかかる点、従来の紅麹に比べてモナコリンKの含量の多い製造法、およびこれによって得られた紅麹を提供するものである。
【0004】
【課題を解決するための手段】
しかるに、本発明は、
項1 製麹初期において、任意の2日間以上を水分率30〜45%にすること、製麹後期において、任意の3日間以上を培養温度27°C以下とすること、全製麹期間を5日間以上とすることを特徴とする紅麹の製造法。
項2 麹原料として米、麦、粟、コウリャン、ソバ、トウモロコシ、大豆、小豆などの各種穀類、またこれの混合物を用いることを特徴とする項1記載の紅麹の製造法。
項3 胚芽を含有した製麹原料である項2記載の紅麹の製造法。
項4 大豆を製麹原料とする項3記載の紅麹の製造法。
項5 全製麹期間を20日以上とする項1記載の紅麹の製造法。
項6 モナコリンKの含量が200〜1500mg/100gである紅麹。
に特徴を有するものである。
【0005】
【発明の実施の形態】
本発明で採用できる製麹方法は本来の麹製造法である固体培養法である。
従って、本発明における麹原料は、紅麹菌が繁殖できるものであればいずれでもよく、例えば、米、麦、粟、コウリャン、ソバ、トウモロコシ、大豆、小豆などの各種穀類や、またそれらを割砕、脱脂、エクストルーダー処理等の加工を施したものを用いることができ、さらにはこれら原料の混合物や金属塩・ビタミン類を添加したものを用いることができる。
特に、かかる原料において、胚芽を含むものが好ましく、例えば、煎り小麦、大豆等が例示できる。
かかる胚芽はそれ自体が製麹原料であっても、或いは、原料に含まれていても、更には別に添加したものであっても何れでもよく、その含有率は2〜100%の範囲にあり、その率が高いほど好ましい。
【0006】
本発明において用いられる紅麹の菌株は、モナスカス属でモナコリンK生産能力があるものであればいかなるものも使用できる。具体的には、モナスカス・ピローサス(Monascus pilosus)IFO4520、IFO4480、モナスカス・プビゲレス(Monascus pubigerus)IFO4521、モナスカス・パープレウス(Monascus purpureus)ATCC16385、モナスカス・エスピー(Monascus sp.)ATCC16370、これらの変異株が例示できる。
【0007】
本発明の紅麹を得るための製麹期間(培養日数)は5日間以上で、製麹初期、即ち、菌が原料に繁殖するまでの期間の内、少なくとも任意の2日間以上を水分率30〜45%、望ましくは36〜41%に維持する必要がある。
即ち、水分率を30〜45%とする期間が2日間未満であると、モナコリンKの産生量は低くなる。また、かかる期間における水分率が30%未満であると菌の繁殖が著しく悪く、また45%を越えるとモナコリンKの含量が少ない紅麹となる。なお、ここでいう水分率とは赤外線ランプ加熱乾燥法による値であり、また、任意の2日間以上とは、植菌直後であっても、植菌後数日経過した後であってもよく、また、それが連続的であっても断続的であってもよい。
【0008】
培養温度は、菌が原料に繁殖するまでの期間(製麹初期)は20〜40°Cであるが、それ以降の培養期間(製麹後期)のうち少なくとも任意の3日間以上を27°C以下、望ましくは20〜26°Cとする。この間における培養温度が27°Cを越えると菌の繁殖は良いが、モナコリンKの生産性は著しく低下するため好ましくない。
なお、前記の条件を保つ3日間以上とは、必ずしも連続3日間以上である必要はなく、断続的に3日以上であってもよい。また、それが製麹後期の初期の段階であっても、中〜後期の段階であってもそれは任意である。
【0009】
前記した条件下における培養総日数は、少なくとも5日間以上、好ましくは20日以上とする。即ち、かかる日数が多くなるに従ってモナコリンKの含量は多くなる傾向にあるが、管理面、生産性、コスト等を考慮し、適宜の日数を選択すればよい。
【0010】
斯くして得られる本発明の紅麹は、モナコリンKを大量に含む麹として、本来の用途である味噌等の醸造食品の原料として、また、菌および酵素の失活物、乾燥物、乾燥粉砕物、抽出エキス、抽出エキス濃縮物、抽出エキス粉末などのごとき加工物として各種食品、ドリンク等に適量添加し、或いは、そのままサプリメント等として用い、モナコリンKの作用を発現させる新規な健康食品、食材とすることができる。
以下、具体的に本発明の実施例をあげて説明するが、本発明はこれらに限定されない。
【0011】
【実施例1】
(培養温度について)
水を添加し、水分率を37%に調整した割砕大豆を121°C、20分間蒸煮滅菌し、これにモナスカス・ピローサスIFO4520菌を無菌的に植菌した後、温度35°Cで3日間培養し、さらに23°Cで18日間、計21日間静置培養した。なお、この間の水分率は45%以下であった。
得られた紅麹は110°C、20分間の熱処理により菌および酵素を失活させた後、通風乾燥機で水分率が10%以下になるまで乾燥し、粉砕機にて粉末化した。
なお、モナコリンKの定量は、前記の紅麹粉末に10倍量の60%エタノールを加え、攪拌しながら30分間抽出し、その抽出液を高速液体クロマトグラィーにかけて行った。
その結果、本実施例によって得られた紅麹のモナコリンK含量は、対照区が17mg/100gであるのに対し、284mg/100gで、対照区の約17倍という高い値を示した。
なお、モナコリンKは酸型とラクトン型の2種類があるが、上記の値は両方合わせたものである。また、対照区は温度35°Cで3日間培養後、30°Cで18日間静置培養した他は全て本発明と同一条件で培養したものである。
【0012】
【実施例2】
(培養日数について)
次の2種の原料に水を添加し水分率36%に調整し、各原料を4本の200ml容三角フラスコに34gづつ入れ、121℃20分間蒸煮滅菌した。
(1) 焙煎米胚芽
(2) 生米胚芽
これらにモナスカス・ピローサスIFO4520を無菌的に植菌した後、温度30℃で4日間、さらに23℃で31日間、計35日間好気的に培養した。なお、培養3日目に無菌水を2ml添加し、水分率を約38%に調整した以外、培養期間中補水は行なわなかった。
培養14日、21日、28日、35日目に各三角フラスコを1本ずつ出麹し、モナコリンK含量を測定した。その結果を図1に示すが、培養日数が20日を越える長期培養においてもモナコリンKの含量は増え続け、特に、焙煎米胚芽を原料にした場合、培養35日で1140mg/100gという大量のモナコリンKを含む紅麹が得られた。
なお、モナコリンKを測定するためのサンプル調整、測定は実施例1と同じとした。
【0013】
【実施例3】
(水分率について)
精白米を12時間浸漬した後、30分間水切りし、それに焙煎米胚芽粉末を乾燥重量%で9%になるように添加し、121°C、20分間蒸煮滅菌した。これにモナスカス・ピローサスIFO4520菌を無菌的に植菌し、植菌時および培養期間中時折水を加えて水分率を培養4日までほぼ35%、5日以降をほぼ40%になるように調整しながら19日間培養し、これを対照区とした。一方、高水分区として植菌より17日間は対照区と同じ条件とし、18日以降は適宜水を加え、水分率をほぼ50%として培養した。なお、詳細な水分率は図2に示す通りである。培養温度は対照区、高水分区共に4日までは35°C、それ以降は23°Cとした。
以上によって得られた紅麹のモナコリンK含量は、対照区が325mg/100g,であるに対し、高水分区が336mg/100gで両区に差はなかった。
なお、モナコリンKを測定するためのサンプル調整、測定は実施例1と同じとした。
【0014】
【発明の効果】
本発明により、コレステロール低下作用のあるモナコリンKを多く含む紅麹が得られる。
【図面の簡単な説明】
【図1】実施例2における培養日数とモナコリンKの産生量の関係を示した図。
【図2】実施例3における経時的水分率を示した図。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing red yeast rice rich in monacolin K, which is a cholesterol lowering agent.
[0002]
[Prior art]
Red rice cake is a rice cake made by breeding Monascus strains on cereals, and is used as a raw material for brewing red wine, old sake, and red milk tofu in China and Taiwan. Red yeast rice has long been used as a herbal medicine to help digestion and improve blood circulation.
It is known that certain strains of red yeast rice produce monacolin K, which is a cholesterol-lowering substance (Japanese Patent Publication No. 59-25599), and that red yeast rice itself has a cholesterol-lowering action. Yes. (Japanese Patent Publication No. 60-44914)
From this finding, it is considered that the action of red yeast rice is mainly due to monacholine K, but it is produced under the conditions for producing the fungus (for example, the culture temperature is 30 to 40 ° C. and the culture moisture content is 40 to 60%). Even so, the content of monacholine K is not high, and therefore, it is not possible to expect a clear decrease in blood cholesterol even when ingesting red yeast rice as a normal food.
[0003]
[Problems to be solved by the invention]
The present invention provides such a method, a production method in which the content of monacolin K is higher than that of conventional red yeast rice, and the red yeast rice obtained thereby.
[0004]
[Means for Solving the Problems]
However, the present invention
Item 1 In the initial stage of koji making, the moisture content is set to 30 to 45% for any two days or more, and in the latter stage of koji making, the cultivation temperature is set to a culture temperature of 27 ° C. or less for 5 days or more. A method for producing red yeast rice, characterized in that it is more than one day.
Item 2. The method for producing red yeast rice according to Item 1, wherein various cereals such as rice, wheat, rice bran, cucumber, buckwheat, corn, soybeans, and red beans, and a mixture thereof are used as the koji raw material.
Item 3. The method for producing red yeast rice according to Item 2, which is a raw material for making koji containing germs.
Item 4. A method for producing red yeast rice according to item 3, wherein soybean is used as a raw material for koji making.
Item 6. Red rice cake with a content of monacolin K of 200 to 1500 mg / 100 g.
It has the characteristics.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
The koji-making method that can be employed in the present invention is a solid culture method that is the original koji-making method.
Accordingly, the raw material for koji in the present invention may be any material as long as the koji mold can be propagated, for example, various cereals such as rice, wheat, rice bran, sorghum, buckwheat, corn, soybeans, red beans, and the like. Those subjected to processing such as degreasing and extruder treatment can be used, and further, a mixture of these raw materials and those added with metal salts and vitamins can be used.
In particular, among these raw materials, those containing germs are preferable, and examples thereof include roasted wheat and soybeans.
Such germ may be a raw material for koji itself, or may be contained in the raw material, or may be added separately, and its content is in the range of 2 to 100%. The higher the ratio, the better.
[0006]
Any strain of red yeast rice used in the present invention can be used as long as it is a genus Monascus and has the ability to produce monacolin K. Specifically, Monascus pilosus IFO4520, IFO4480, Monascus pubigerus IFO4521, Monascus purpureus ATCC16385, Monascus sp. ATCC16370, examples of these mutants it can.
[0007]
The koji making period (culture days) for obtaining the red koji of the present invention is 5 days or more, and the moisture content is 30% at least in the initial koji making period, that is, during the period until the bacteria are propagated as raw materials. It is necessary to keep it at ˜45%, preferably 36˜41%.
That is, the production amount of monacolin K is low when the period in which the moisture content is 30 to 45% is less than 2 days. In addition, when the moisture content in such a period is less than 30%, the reproduction of the bacteria is remarkably poor, and when it exceeds 45%, red spider mushroom with a low monacholine K content is obtained. In addition, the moisture content here is a value obtained by an infrared lamp heating drying method, and any two or more days may be immediately after inoculation or after several days have elapsed since inoculation. It can also be continuous or intermittent.
[0008]
The culture temperature is 20 to 40 ° C. during the period until the bacteria are propagated as the raw material (initial stage of iron making), but at least 3 days or more in the subsequent culture period (late stage of iron making) is 27 ° C. Hereinafter, it is desirably 20 to 26 ° C. If the culture temperature during this period exceeds 27 ° C., the fungus grows well, but the productivity of monacholine K is remarkably lowered, which is not preferable.
In addition, 3 days or more which maintain the said conditions does not necessarily need to be 3 consecutive days or more, and may be 3 days or more intermittently. Moreover, even if it is an early stage of the ironmaking late stage, it is arbitrary even if it is a middle to late stage.
[0009]
The total number of days of culture under the conditions described above is at least 5 days, preferably 20 days or more. That is, as the number of days increases, the content of monacolin K tends to increase, but an appropriate number of days may be selected in consideration of management, productivity, cost, and the like.
[0010]
The soybean koji of the present invention thus obtained is a koji containing a large amount of monacolin K, a raw material for brewed foods such as miso, which is the original use, and a fungus and enzyme inactivated product, a dried product, a dry pulverized product New health foods and foodstuffs that add monacholine K action by adding appropriate amounts to various foods, drinks, etc. as processed products such as foods, extract extracts, extract extract concentrates, extract extract powders, etc. It can be.
Examples of the present invention will be specifically described below, but the present invention is not limited thereto.
[0011]
[Example 1]
(About culture temperature)
After adding water and crushing and sterilizing the cracked soybean adjusted to a moisture content of 37% at 121 ° C for 20 minutes, and inoculating Monascus pirousus IFO4520 bacteria aseptically, this was followed by a temperature of 35 ° C for 3 days. The culture was further continued at 23 ° C for 18 days for a total of 21 days. The moisture content during this period was 45% or less.
The obtained red yeast rice was inactivated by heat treatment at 110 ° C. for 20 minutes, dried with an air dryer until the water content became 10% or less, and powdered with a pulverizer.
Monacholine K was quantified by adding 10 times the amount of 60% ethanol to the red yeast rice powder, extracting for 30 minutes with stirring, and subjecting the extract to high-performance liquid chromatography.
As a result, the Monacholine K content of the red yeast rice obtained by this example was 17 mg / 100 g in the control group, and was 284 mg / 100 g, which was about 17 times as high as that in the control group.
There are two types of monacolin K, acid type and lactone type, but the above values are combined. The control group was cultured under the same conditions as in the present invention except that the culture was cultured at a temperature of 35 ° C. for 3 days and then statically cultured at 30 ° C. for 18 days.
[0012]
[Example 2]
(About culture days)
Water was added to the following two raw materials to adjust the water content to 36%, 34 g of each raw material was placed in four 200 ml Erlenmeyer flasks, and sterilized by steaming at 121 ° C. for 20 minutes.
(1) Roasted rice germ
(2) Raw rice embryos These were inoculated with Monascus pilosus IFO4520 aseptically and then aerobically cultured for 35 days at a temperature of 30 ° C for 4 days and further at 23 ° C for 31 days. In addition, 2 ml of sterile water was added on the third day of culture, and the water content was adjusted to about 38%.
On the 14th, 21st, 28th, and 35th days of culture, each Erlenmeyer flask was put out one by one and the monacolin K content was measured. The results are shown in FIG. 1. As shown in FIG. 1, the content of monacolin K continues to increase even in the long-term culture that exceeds 20 days. In particular, when roasted rice germ is used as a raw material, a large amount of 1140 mg / 100 g is obtained in 35 days of culture. A red potato containing Monacolin K was obtained.
The sample adjustment and measurement for measuring monacolin K were the same as in Example 1.
[0013]
[Example 3]
(About moisture content)
The polished rice was soaked for 12 hours, drained for 30 minutes, roasted rice germ powder was added to 9% by dry weight, and sterilized by steaming at 121 ° C. for 20 minutes. Monascus pilosus IFO4520 was inoculated aseptically, and water was added occasionally at the time of inoculation and during the culture period to adjust the moisture content to approximately 35% until the 4th culture and approximately 40% after the 5th. While culturing for 19 days, this was used as a control group. On the other hand, as a high moisture condition, the conditions were the same as those of the control group for 17 days from the inoculation, and after 18 days, water was appropriately added, and the moisture content was approximately 50%. The detailed moisture content is as shown in FIG. The culture temperature was 35 ° C. for up to 4 days in both the control group and the high moisture group, and 23 ° C. thereafter.
The Monacholine K content of the red yeast rice obtained as described above was 325 mg / 100 g in the control group, whereas it was 336 mg / 100 g in the high moisture group, and there was no difference between the two groups.
The sample adjustment and measurement for measuring monacolin K were the same as in Example 1.
[0014]
【The invention's effect】
According to the present invention, a red yeast rice rich in monacholine K having a cholesterol lowering effect can be obtained.
[Brief description of the drawings]
1 is a graph showing the relationship between the number of days of culture and the production amount of monacolin K in Example 2. FIG.
2 is a graph showing the moisture content over time in Example 3. FIG.
Claims (4)
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JP2007267696A (en) * | 2006-03-31 | 2007-10-18 | Gunze Ltd | Roasted red rice yeast and method for producing the same |
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JP2011109943A (en) * | 2009-11-25 | 2011-06-09 | Gunze Ltd | Soybean monascus and method for producing the same |
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JP2000106835A (en) * | 1998-09-30 | 2000-04-18 | Gunze Ltd | Anka and its production |
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