JP4520378B2 - Mobile printer - Google Patents

Description

    The present invention relates to a mobile printer having a peeling function, and more particularly to a mobile printer that can detect the presence or absence of paper without being affected by external light.

A bar code printer having a peeling issue mode function is known. With this release issue mode function, after printing on the label affixed to the mount, the label is peeled off by the release mechanism so that the label remains slightly on the mount, the transport of the mount is stopped, and the operator takes the label And printing on the next label. Whether or not the operator has taken the label has been determined based on a signal from a transmission type sensor that detects the presence or absence of the label provided in the vicinity of the label outlet.
Japanese Examined Patent Publication No. 7-12704

  However, the conventional transmission type sensor has a problem that the presence or absence of the label cannot be accurately detected because disturbance light easily enters the light receiving sensor.

  An object of the present invention is to provide a mobile printer that can accurately detect the presence or absence of a label without being affected by ambient light.

The mobile printer according to the first aspect of the invention is configured to perform printing on the label on the mount by the printing unit while the mount on which the label is affixed is conveyed by the conveying unit, and where the printed label is adhered to the mount. A light-emitting element that is peeled off by a peeling member so that only a part thereof remains and the label in the peeled state can be taken out, is provided on the take-out side of the label, and emits light toward the peeling portion of the label, and A reflective sensor having a light receiving element for receiving reflected light from the peeled portion of the label; and a measuring means for intermittently lighting the light emitting element and measuring the light receiving level U of the light receiving element at the time of lighting. The counting means for counting the number of received light levels U smaller than the threshold value among the respective received light levels U measured by the measuring means, and the count number of the counting means is a predetermined number or more In this case, there is no label determination means for determining that the peeled label is lost, and when the label absence determination means determines that no label is present, the control means for causing the printing means to print the next label, Is provided.

According to the present invention, it is possible to provide a mobile printer capable of accurately detecting the presence or absence of label without being affected by disturbance light.

  Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a system configuration diagram of a portable printer that performs printing with a thermal head. In FIG. 1, reference numeral 11 denotes a CPU (central processing unit) that controls the portable printer in an integrated manner. After printing with the thermal head 19 on the label 22 affixed to the mount 21 to the system bus 11 a from the CPU 11, the label 22 is conveyed to a position where it is peeled and issued, and the label 22 is removed by the reflective sensor 18. If it is determined that the control has been performed, a ROM (Read Only Memory) 12 in which various control programs such as a peeling issue for printing on the next label 22 are stored, and a RAM (Random Access Memory) 13 in which a work area is provided are stored. , A switch 14, an LED 15 for displaying an operation mode, a head control circuit 16, a motor driver 17, and a reflective sensor 18 provided on the back side of the mount 21 as shown in FIG. 4 for detecting the presence or absence of a label. .

  The head control circuit 16 controls the thermal head 19 and the motor driver 17 drives a motor 20 that transports a mount 21 described later. A platen roller 51 described later is rotationally controlled by the motor 20. The motor driver 27, the motor 30, the platen roller 51, etc. constitute a conveying means.

As shown in FIG. 2, labels 22 are pasted on the surface of the mount 31 at predetermined intervals.

Next, the electric circuit of the reflective sensor 18 will be described with reference to FIG. In FIG. 3, reference numeral 31 denotes an oscillation circuit that outputs a pulse voltage. The output of the oscillation circuit 31 is connected to the base of the switching transistor Q11. The emitter of the transistor Q11 is grounded, and its collector is connected to the power supply via the resistor r11 and the light emitting LED 32. The light emitted from the light emitting LED 32 is received by the light receiving transistor Q12 which is a light receiving sensor. Since the oscillation circuit 31 outputs a pulse voltage, the output of the light emitting LED 32 is in a pulse form as shown in FIGS. 8 (A), (C), (E), and (G). The collector of the transistor Q12 is supplied with power, and the emitter is grounded via a resistor r12. The non-ground side terminal of the resistor r12 is input to the A / D converter 33.

  Next, the attachment position of the reflective sensor 18 will be described with reference to FIGS. Printing is performed by the thermal head 19 on the label 22 affixed on the mount 21 conveyed between the thermal head 19 and the platen 41. Then, after the label 22 is peeled off by the peeling plate 42 so that only a part of the label 22 is pasted on the mount 21, the transport of the mount 21 is carried until the label 22 is taken by the operator. Stopped.

  Whether or not the label 22 has been removed by the operator is detected by the reflective sensor 18 including the light emitting LED 32 and the light receiving transistor Q12. That is, when the label 22 is not taken and the state is as shown in FIG. 5, the light emitted from the light emitting LED 32 is reflected by the label 22 and reaches the light receiving transistor Q12. This is detected, for example, by receiving the pulsed light emitted from the light emitting LED 32 by the light receiving transistor Q12 without being affected by disturbance light as shown in FIG. 8D.

On the other hand, when the label 22 is taken, the light emitted from the light emitting LED 32 does not reach the light receiving transistor Q12 . In this way, if no light is detected by the light receiving transistor Q12, it is determined that the label 22 has been taken. This is performed, for example, by detecting that the pulsed light emitted from the light emitting LED 32 does not reach the light receiving transistor Q12 without being affected by disturbance light as shown in FIG. 8B.

  FIG. 4 is a view of FIG. 5 viewed from the label take-out direction.

  Next, the operation of the reflective sensor 18 will be described with reference to the flowchart of FIG. First, the measurement times n and m are initialized (step S1). That is, the number of measurements n and m is both “1”. Here, the measurement number n indicates the number of times the light reception level received by the light receiving transistor Q12 is measured when the light emitting LED 32 is turned on. The measurement number m indicates the number of times the light reception level received by the light receiving transistor Q12 is measured when the light emitting LED 32 is turned off.

Next, when the light emitting LED 32 is turned on, the light receiving level received by the light receiving transistor Q12 is measured, and the light receiving level V (n) converted into digital data by the A / D converter 33 , that is, U (1) is stored in the RAM 13. Store (step S2).

  Next, when the light emitting LED 32 is turned off, the light receiving level received by the light receiving transistor Q12 is measured, and the light receiving level V (m) converted into digital data by the A / D converter 32, that is, V (1) is stored in the RAM 13. Store (step S3).

Further, when the light emitting LED 32 is turned off, the light receiving level received by the light receiving transistor Q12 is measured, and the light receiving level V (m + 1) converted into digital data by the A / D converter 33 , that is, V (2) is stored in the RAM 13. (Step S4).

  In this way, the light receiving level when the light emitting LED 32 is turned on is sampled once, and the light receiving level when the light emitting LED 32 is turned off is sampled only twice. That is, the light reception level when the light emitting LED 32 is turned on as shown in a of FIG. 8 is sampled once, and the light reception level when the light emitting LED 32 is turned off is sampled twice as shown in b and c.

  Then, the number of measurements is incremented by “+1” (step S5). That is, n = n + 1 and m = m + 1.

  Then, it is determined whether the number of measurements is 5 (step S6). When the processes of steps S2 to S5 are performed five times, n becomes “6”, and therefore the determination of step S6 determines whether or not n = 6 (step S6).

  If “NO” is determined in the determination in step S6, the processes in steps S2 to S5 are performed again. Then, one light reception level U (2) when the light emitting LED 32 is turned on and two light reception levels V (3) and V (4) when the light emitting LED 32 is turned off are sampled.

  In this way, the process is repeated, and five light reception levels U (1) to U (5) when the light emitting LED 32 is turned on, and ten light reception levels V (1) to V (V) when the light emitting LED 32 is turned off. (10) is determined.

  If “YES” is determined in the determination in step S6, the processes in and after step S7 are performed.

  First, the lower limit determination counter C is initialized (C = 0) (step S7). Next, the light reception level U (1) of n = 1 is set for each of the minimum value, the maximum value, and the determination value of the measured value when the light emitting LED 32 is turned on (step S8).

  Then, it is determined whether determination value <threshold value (step S9). That is, it is determined whether U (1) <threshold. Here, when the light emitting LED 32 is turned on, the light is reflected by the label 22 and received by the light receiving transistor Q12. The threshold value is set to a value slightly smaller than the light receiving level reflected by the label 22 and received by the light receiving transistor Q12. That is, when there is a label 22, U (1)> threshold, and when there is no label 22, U (1) <threshold.

  If “YES” is determined in the determination in step S9, the lower limit determination counter C is “+1” (step S10).

  Then, it is determined whether minimum value> light reception level U (n + 1) [that is, U (2)] (step S11).

  If it is determined “YES” in step S11, the light reception level U (2) is set to the minimum value (step S12). That is, the minimum value is updated.

  Subsequently, it is determined whether or not the maximum value <light reception level U (n + 1) [that is, U (2)] (step S13).

  If “YES” is determined in the determination in step S13, the light reception level U (2) is set to the maximum value (step S14).

  In this manner, the minimum value and the maximum value are updated with respect to the light reception level U (n + 1) by the processes in steps S9 to S14.

  Next, it is determined whether or not the light reception level U (n + 1) [that is, U (2)] <threshold value (step S15). If “YES” is determined in the determination in step S15, the lower limit determination counter C is “+1” (step S16).

  On the other hand, if “NO” is determined in the determination in step S15, the lower limit determination counter C is initialized, that is, cleared to 0 (step S17).

  Then, it is determined whether or not the processing for the five measurements has been completed (step S18). If “NO” is determined in the determination in step S18, the processes after step S11 described above are repeatedly performed.

  When the processes for the light reception levels U (1) to U (5) are completed, “YES” is determined in the step S18, and the process proceeds to the processes after the step S19.

  First, an average value of the light receiving levels obtained by removing the maximum value and the minimum value from the light receiving levels U (1) to U (5) is calculated (step S19). This average value is defined as a light reception level Uave at the time of light emission.

  Next, the light reception level V (1) of m = 1 is set for each of the minimum value, maximum value, and determination value of the light reception level when the light emitting LED 32 is turned off (step S20).

  Then, it is determined whether or not minimum value> light reception level V (n + 1) [that is, V (2)] (step S21).

  If it is determined "YES" in step S21, the light reception level V (2) is set to the minimum value (step S22). That is, the minimum value is updated.

  Subsequently, it is determined whether or not the maximum value <light reception level V (n + 1) [that is, V (2)] (step S23).

  If “YES” is determined in the determination in step S23, the light reception level V (2) is set to the maximum value (step S24).

  In this manner, the minimum value and the maximum value are updated with respect to the light reception level V (m + 1) by the processing in steps S21 to S24.

  Next, it is determined whether or not the processing for 10 measurements has been completed (step S25). If “NO” is determined in the determination in step S25, the processes in and after step S21 described above are repeatedly performed.

  When the processes for the light reception levels V (1) to V (10) are completed, “YES” is determined in the step S25, and the process proceeds to the processes after the step S26.

  First, the average value of the received light levels is calculated by removing the maximum value and the minimum value from the received light levels V (1) to V (10) (step S26). This average value is set as the light reception level Vave when the light is turned off.

  Then, it is determined whether the light reception levels U (1) to U (5) at the time of lighting are equal to or less than a threshold value (step S27). That is, it is determined whether the lower limit determination counter> 2. Here, as described above, when the light reception levels U (1) to U (5) at the time of lighting are equal to or less than the threshold value, the lower limit determination counter is incremented by “+1” in the process of step S10 or S16. “Lower limit determination counter> 2” means that the light reception level when lighting three times or more out of the five measurements is smaller than the threshold value.

  If “YES” is determined in the determination in step S27, it is determined that there is no paper, that is, the label 22 (step S28).

  On the other hand, if it is determined as “NO” in the determination in step S27, that is, if it is determined that the light reception level at the time of lighting 2 times or less is smaller than the threshold value among the five measurements, the light reception level at lighting (Uave) <It is determined whether the light reception level (Vave) when the light is off (first determination means) (step S28).

  If “NO” is determined in the determination in step S28, that is, if it is determined that Uave ≧ Vave, it is determined whether the difference Uave−Vave ≧ constant value α is satisfied (step S29).

  If “YES” is determined in the determination in step S29, it is determined that the paper, that is, the label 22 is present (second determination means) (step S30).

  On the other hand, if “YES” is determined in step S28 or “NO” is determined in step S29, it is determined to be due to the influence of ambient light (third determining means) (step S31). ).

In this way, it is possible to determine that there is no label due to the influence of disturbance even when disturbance light is received by the light receiving transistor Q12 as indicated by x even though the label 22 is not present.

  Further, when the label 22 is present, it can be determined that there is a label even when disturbance light is received as indicated by y while the light emitting LED 32 is not lit due to the influence of disturbance light.

  In the above-described embodiment, the light reception level when the light emitting LED 32 is turned on is sampled once, and the light reception level when the light emitting LED 32 is turned off is sampled twice. However, the present invention is not limited to this.

  The present invention is not limited to the above-described embodiment, and various modifications and applications are naturally possible within the scope of the gist of the present invention.

1 is a block diagram showing a system configuration of a portable printer according to an embodiment of the present invention. The figure which shows the mount to which the label which concerns on the same embodiment was stuck. The circuit diagram of the principal part of the reflection type sensor which concerns on the same embodiment. The figure which shows the installation position of the reflection type sensor. The figure which shows the peeling mechanism of the portable printer. A part of flowchart for demonstrating operation | movement of the embodiment. A part of flowchart for demonstrating operation | movement of the embodiment. 6 is a timing chart for explaining the operation of the embodiment.

Explanation of symbols

  11 ... CPU, 12 ... ROM, 13 ... RAM, 19 ... thermal head, 18 ... reflection type sensor.

Claims (2)

While the mount with the label attached is transported by the transport means, the label on the mount is printed by the printing means, and the printed label is peeled off with a peeling member so that only a part of the label is stuck on the mount. , In the mobile printer that can take out the peeled label ,
A reflective sensor provided on the take-out side of the label, and having a light emitting element that emits light toward a peeling portion of the label and a light receiving element for receiving reflected light from the peeling portion of the label ;
Measuring means for intermittently lighting the light emitting element and measuring the light receiving level U of the light receiving element at the time of lighting;
Counting means for counting the number of light receiving levels U smaller than a threshold value among the respective light receiving levels U measured by the measuring means;
No label determination means for determining that the peeled label is no longer present when the count number of the counting means is a predetermined number or more;
A control unit that causes the printing unit to print a next label when it is determined that there is no label by the label absence determination unit;
Mobile printer, characterized in that it comprises a. The measuring means turns on the light emitting element intermittently, measures the light receiving level U of the light receiving element at the time of lighting, and measures the light receiving level V of the light receiving element at the time of non-lighting,
Calculating means for calculating an average value Uave of each light receiving level U measured by the measuring means and an average value Vave of each light receiving level U;
The count number of the counting means is not less than a predetermined number, the average value Uave calculated by the calculating means is not less than the calculated average value Vave, and the difference between the average value Uave and the average value Vave is not less than a certain value. In the case of, the label presence determination means for determining that the peeled label is present,
When the count number of the counting means is a predetermined number or more and the average value Uave calculated by the calculating means is equal to or more than the average value Vave calculated, or the difference between the average value Uave and the average value Vave is a constant value Disturbance light determination means for determining that there is an influence of disturbance light in the case of less than,
Further comprising
The mobile printer according to claim 1.

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