JP4508808B2 - Transport method and equipment for ultra-thin plastic bottle-type containers - Google Patents

Transport method and equipment for ultra-thin plastic bottle-type containers Download PDF

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JP4508808B2
JP4508808B2 JP2004287863A JP2004287863A JP4508808B2 JP 4508808 B2 JP4508808 B2 JP 4508808B2 JP 2004287863 A JP2004287863 A JP 2004287863A JP 2004287863 A JP2004287863 A JP 2004287863A JP 4508808 B2 JP4508808 B2 JP 4508808B2
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bottle
ultra
container
thin plastic
plastic bottle
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JP2006096411A (en
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貴之 砂川
伸治 嶋田
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Yoshino Kogyosho Co Ltd
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本発明は、飲料、洗剤、化粧品等の液状物等を収納する超薄肉プラスチック製ボトル型容器を輸送するための方法および輸送用具を提案するものである。   The present invention proposes a method and a transportation device for transporting an ultra-thin plastic bottle-type container that stores liquid materials such as beverages, detergents, and cosmetics.

現在、飲料、洗剤、化粧品等の液状物等の製品を収納する容器として、いわゆるペットボトル等のプラスチック製ボトル型容器が広く用いられている。   Currently, plastic bottle-type containers such as so-called PET bottles are widely used as containers for storing products such as liquids such as beverages, detergents, and cosmetics.

こうしたプラスチック製ボトル型容器として、容器を極く薄肉化した超薄肉プラスチック製ボトル容器が利用されつつある。この超薄肉プラスチック製ボトル型容器は、空の状態では容易につぶす、捻る等して容積を減少(減容)させることができるという特徴を有する。したがって、容器自体の輸送や廃棄の際にはかさばらないと言う利点があり、また省資源化の効果をも有する。   As such a plastic bottle-type container, an ultra-thin plastic bottle container in which the container is extremely thin is being used. This ultra-thin plastic bottle-type container has a feature that its volume can be reduced (volume reduction) by being easily crushed or twisted in an empty state. Therefore, there is an advantage that the container itself is not bulky when the container itself is transported or discarded, and there is also an effect of resource saving.

一方、この超薄肉プラスチック製ボトル型容器においては、容器に装着する、商品名等を印刷したラベルとして、プラスチック製フィルムを熱収縮させてボトル型容器に密着させるシュリンクラベル(熱収縮型ラベル)が用いられている。このシュリンクラベルの装着は、通常、ボトル型容器にラベルを被せ、ラベルを加熱・収縮させることにより行っている。   On the other hand, in this ultra-thin plastic bottle-type container, a shrink label (heat-shrink type label) that is attached to the container and has a product name printed on it and heat-shrinks the plastic film so as to adhere to the bottle-type container. Is used. The shrink label is usually attached by covering the bottle type container with the label and heating / shrinking the label.

ボトル型容器へのラベルの装着については、例えば特許文献1,2に開示されているものがある。しかしながら、これらはいずれも個々のボトルに独立したラベルを個別に装着するものであり、製造コストの削減や輸送の効率化のためには、上述したような超薄肉プラスチック製ボトル型容器および熱収縮型ラベルの特徴を利用した、より効率的な方策が望まれる。
特開2000-255530号公報 特開2000-289715号公報
For example, Patent Documents 1 and 2 disclose the mounting of a label on a bottle-type container. However, all of these are used to individually attach individual labels to individual bottles, and in order to reduce manufacturing costs and improve transportation efficiency, ultrathin plastic bottle-type containers such as those mentioned above and heat A more efficient strategy that utilizes the features of shrinkable labels is desired.
JP 2000-255530 A JP 2000-289715 A

本発明の目的は、上述したような超薄肉プラスチック製ボトル型容器および熱収縮型ラベルの特徴を利用して、このボトル型容器の輸送を効率的に行うことのできる、超薄肉プラスチック製ボトル型容器用の輸送方法および、この方法に用いる輸送用具を提案するものである。   An object of the present invention is to make use of the features of the ultra-thin plastic bottle-type container and the heat-shrinkable label as described above, and make it possible to efficiently transport the bottle-type container. The present invention proposes a transportation method for a bottle-type container and a transportation tool used in this method.

本発明による方法は、超薄肉プラスチック製ボトル型容器の輸送に際し、前記ボトル型容器の外径よりも大きい内径を有しかつ前記ボトル型容器に装着する熱収縮型ラベルとして利用可能な、前記ボトル型容器を一本収納する円筒状の収納部を多数連続して形成すると共に前記収納部毎に分離するための予定切断箇所を前記収納部間に設けた収納ケースに前記ボトル型容器を収納し、前記ボトル型容器を、これを収納した収納ケースと共に帯状に押しつぶしてその容積を減少させた状態一体的に輸送することを特徴とする。 The method according to the present invention has an inner diameter larger than the outer diameter of the bottle-type container when transporting an ultra-thin plastic bottle-type container , and can be used as a heat-shrinkable label attached to the bottle-type container . A plurality of cylindrical storage portions for storing one bottle-shaped container are continuously formed, and the bottle-shaped container is placed in a storage case provided with a predetermined cutting portion for separating each storage portion between the storage portions. The bottle-shaped container is housed and transported integrally with the housing case housing the container in a state where the container is crushed into a strip shape and its volume is reduced.

本発明による輸送方法は、超薄肉プラスチック製ボトル型容器を収納ケースに収納した後、この収納ケースごと帯状に押しつぶして減容して輸送する。そのため、広いスペースを取らずに一度に大量のボトル型容器を輸送することが可能となり、ボトル型容器の製造者から使用者(飲料メーカー等)への配送や、使用後の廃棄のための輸送が効率的に行うことができるようになると共に、コスト低減にも寄与できる。 In the transport method according to the present invention, an ultra-thin plastic bottle-type container is stored in a storage case, and then the entire storage case is crushed into a belt shape to reduce the volume for transport. Therefore, it is possible to transport a large amount of bottle-shaped containers at a time without taking up a large space. Delivery from bottle-type container manufacturers to users (beverage manufacturers, etc.) and transportation for disposal after use Can be efficiently performed and can contribute to cost reduction.

本発明による輸送方法においては、収納ケースごと帯状に押しつぶして減容させた超薄肉プラスチック製ボトル型容器を、柱状の支持体に巻きつけても良く、また折り畳んで箱型の梱包材に収容しても良い。それによってボトル型容器の効率的な輸送が行える。 In the transportation method according to the present invention, an ultra-thin plastic bottle-type container that has been crushed into a strip shape and reduced in volume along with the storage case may be wound around a columnar support, or folded and stored in a box-shaped packing material. You may do it. As a result, the bottle-shaped container can be efficiently transported.

また、本発明による輸送方法においては、収納ケースが、超薄肉プラスチック製ボトル型容器を輸送するためのケースとしてのみならず、このボトル型容器に装着する熱収縮型ラベルとしての機能をも有している。そのため、ボトル型容器およびラベルそれぞれを個別に収納するためのケースを必要とせず、両者を一度に輸送することができ、輸送の効率化とコスト削減を図ることが可能となる。さらに、熱収縮型ラベルとしては、ラベルの一単位、すなわち一本のボトル型容器に装着するラベルを多数連続的に設け、ボトル型容器への装着時に一単位毎に分離する構成としているため、効率的なラベル装着作業が行えるようになる。   Further, in the transportation method according to the present invention, the storage case has not only a case for transporting an ultra-thin plastic bottle-type container, but also a function as a heat-shrinkable label attached to the bottle-type container. is doing. Therefore, a case for individually storing the bottle-type container and the label is not required, and both can be transported at the same time, and transportation efficiency and cost reduction can be achieved. Furthermore, as the heat-shrinkable label, since a unit of the label, that is, a number of labels to be attached to one bottle-type container is continuously provided, and it is configured to be separated for each unit when attached to the bottle-type container, Efficient label mounting work can be performed.

本発明における超薄肉プラスチック製ボトル型容器としては、好ましくは単位容積当たりのプラスチック材料の使用量が0.004g/ml〜0.025g/mlであり、その材質としては、例えば高密度ポリエチレン、ポリエチレンテレフタレート、ポリエチレンナフタレート、ポリプロピレン等の熱可塑性樹脂からなることが望ましいが、本発明に係る超薄肉プラスチック製ボトル型容器においては、その成型に適した材料であれば、上記したものに限定されるものではない。   As the ultra-thin plastic bottle-type container in the present invention, the amount of the plastic material used per unit volume is preferably 0.004 g / ml to 0.025 g / ml. Examples of the material include high-density polyethylene and polyethylene terephthalate. It is desirable to be made of a thermoplastic resin such as polyethylene naphthalate or polypropylene. However, in the ultra-thin plastic bottle-type container according to the present invention, the material is limited to the above as long as it is a material suitable for the molding. It is not a thing.

以下、図面を参照して本発明の好適な実施形態について説明する。   Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.

図1および図2は、本発明による超薄肉プラスチック製ボトル型容器の輸送用具の一実施形態を示すものである。本輸送用具1は円筒状の収納部2を多数一列に並べた形状をなし、各収納部2の間には接続部3が設けられている。薄肉プラスチック製ボトル型容器4は、図1(a)および図2に示すように収納部2に収納される。   FIG. 1 and FIG. 2 show an embodiment of a transport device for an ultra-thin plastic bottle container according to the present invention. The present transporting device 1 has a shape in which a large number of cylindrical storage portions 2 are arranged in a line, and a connection portion 3 is provided between the storage portions 2. The thin plastic bottle container 4 is accommodated in the accommodating portion 2 as shown in FIGS.

本輸送用具1は、超薄肉プラスチック製ボトル型容器4に装着する熱収縮ラベル(シュリンクラベル)をも兼ねている。そのため図1(b)に拡大して示すように、接続部3にはミシン目5が設けられ、各収納部2毎に分離できるようになっている。   The transport device 1 also serves as a heat-shrink label (shrink label) attached to the ultra-thin plastic bottle container 4. Therefore, as shown in an enlarged view in FIG. 1 (b), the connecting portion 3 is provided with a perforation 5, which can be separated for each storage portion 2.

図3は、超薄肉プラスチック製ボトル型容器4を輸送用具1の収納部3に収納した状態で、器具ごと一対のローラ6によって押しつぶす状態を示すものである。ボトル型容器4を収納した本輸送用具1は、このように変形された後、後述するような形態で輸送される。   FIG. 3 shows a state in which the ultra-thin plastic bottle-type container 4 is crushed by a pair of rollers 6 together with the instrument in a state in which the container 4 is accommodated in the accommodating part 3 of the transporting device 1. The present transporting device 1 containing the bottle-type container 4 is transported in the form described later after being deformed in this way.

図4は、本輸送用具1の輸送時の一形態を示すものである。超薄肉プラスチック製ボトル型容器4を収納した本輸送用具1は、押しつぶされて変形された後(図3参照)、基台7上に設けた円柱状の支持体8の周りに弦巻状に巻きつけられる。超薄肉プラスチック製ボトル型容器4は、この状態でトラック、貨車等に積載されて輸送される。   FIG. 4 shows an embodiment of the present transport tool 1 during transport. The transport device 1 containing the ultra-thin plastic bottle-shaped container 4 is crushed and deformed (see FIG. 3), and then wound around a cylindrical support 8 provided on the base 7. Wrapped. In this state, the ultra-thin plastic bottle container 4 is loaded and transported on a truck, a freight car or the like.

なお、この輸送用具1の支持体8への巻きつけ方法としては、図4では一本の輸送用具1を弦巻状に巻きつけているが、この他、一本の支持体8に複数の輸送用具1を一本ずつ同心状(渦巻き状)に巻きつけたものを複数上下に重ねるようにしても良い。   In addition, as a method of winding the transporting device 1 around the support 8, a single transporting device 1 is wound in a string form in FIG. A plurality of tools 1 wound one by one concentrically (spirally) may be stacked one above the other.

一方、図5は、本輸送用具1の輸送時の他の形態を示すものである。収納した超薄肉プラスチック製ボトル型容器4と共に押しつぶされた本輸送用具1は、多重に折り畳まれて箱型の梱包材(例えば段ボール箱)9に収納され、その状態で輸送される。   On the other hand, FIG. 5 shows another form of the present transport tool 1 during transport. The transporting device 1 crushed together with the stored ultra-thin plastic bottle-type container 4 is folded in multiples, stored in a box-shaped packing material (for example, a cardboard box) 9, and transported in that state.

次に、本発明に係る輸送方法による超薄肉プラスチック製ボトル型容器の輸送手順を説明する。   Next, the transport procedure of the ultra-thin plastic bottle-type container by the transport method according to the present invention will be described.

まず、超薄肉プラスチック製ボトル型容器4を輸送用器具1の収納部2に収納し(図1および図2参照)、次いでローラ6によってボトル型容器4を輸送用器具1ごと押しつぶして減容させる(図3参照)。その後、例えば図4または図5に示すような形態で使用者(飲料メーカー等)へ輸送する。   First, the ultra-thin plastic bottle-type container 4 is stored in the storage part 2 of the transport instrument 1 (see FIGS. 1 and 2), and then the roller-type container 4 is crushed together with the transport instrument 1 by the roller 6 to reduce the volume. (See Fig. 3). Then, for example, it is transported to the user (beverage manufacturer, etc.) in the form shown in FIG. 4 or FIG.

その後、使用者は、配送された輸送用器具1を、接続部3に設けたミシン目5から収納部2をそれぞれ分離する。その後収納部2に収納された超薄肉プラスチック製ボトル型容器4を、その内部に空気等を導入することにより元の形状(製造直後の形状、あるいは内容物を充填した後の形状)に戻し、さらに収納部を加熱してボトル型容器4に密着させる。   Thereafter, the user separates the delivered transport instrument 1 from the perforation 5 provided in the connection part 3 and the storage part 2 respectively. After that, the ultra-thin plastic bottle container 4 stored in the storage unit 2 is returned to its original shape (the shape immediately after manufacturing or the shape after filling the contents) by introducing air or the like into the inside. Further, the storage portion is heated and brought into close contact with the bottle-type container 4.

以上説明したように、本発明においては、超薄肉プラスチック製ボトル型容器の輸送用具が、ボトル型容器を収納する収納部を多数連ねた形状をなし、これをボトル型容器ごと押しつぶして減容させることから、一度に大量のボトル型容器を輸送することが可能である。したがってボトル型容器の輸送の効率化とコスト削減を図ることができる。   As described above, in the present invention, the transport device for an ultra-thin plastic bottle-shaped container has a shape in which a large number of storage units for storing the bottle-shaped container are connected, and the volume is reduced by crushing this together with the bottle-shaped container. Therefore, it is possible to transport a large amount of bottle-type containers at a time. Therefore, it is possible to improve the efficiency of transporting the bottle-type container and reduce the cost.

また、本発明においては、超薄肉プラスチック製ボトル型容器の輸送用具が、単に輸送のためのケースとしてのみならず、このボトル型容器に装着する熱収縮型ラベルとしての機能をも兼ね備えていることから、ボトル型容器の輸送の効率化とコスト削減を図ることが可能であると共に、効率的なラベル装着作業を行うことができるようになる。   In the present invention, the transport device for the ultra-thin plastic bottle-type container not only serves as a case for transport but also functions as a heat-shrinkable label attached to the bottle-type container. As a result, it is possible to improve the efficiency of transporting the bottle-type container and reduce the cost, and it is possible to perform an efficient label mounting operation.

本発明による輸送用具の外観を示す図である。It is a figure which shows the external appearance of the transport equipment by this invention. 図1の輸送用具に超薄肉プラスチック製ボトル型容器を収納した状態を示す図である。It is a figure which shows the state which accommodated the bottle type container made from an ultra-thin plastic in the transport tool of FIG. 図2の輸送用具をローラによって押しつぶしている状態を示す図である。It is a figure which shows the state which is crushing the transport tool of FIG. 2 with the roller. 図1〜図3に示す輸送用具の輸送時の一形態を示す図である。It is a figure which shows one form at the time of transport of the transport tool shown in FIGS. 図1〜図3に示す輸送用具の輸送時の他の形態を示す図である。It is a figure which shows the other form at the time of the transport of the transport tool shown in FIGS.

符号の説明Explanation of symbols

1 輸送用具
2 収納部
3 接続部
4 超薄肉プラスチック製ボトル型容器
5 ミシン目
6 ローラ
7 基台
8 支持体
9 箱型の梱包材
1 Transport equipment
2 Storage section
3 Connection
4 Ultra-thin plastic bottle type container
5 perforations
6 Roller
7 base
8 Support
9 Box-shaped packing material

Claims (5)

超薄肉プラスチック製ボトル型容器の輸送に際し、
前記ボトル型容器の外径よりも大きい内径を有しかつ前記ボトル型容器に装着する熱収縮型ラベルとして利用可能な、前記ボトル型容器を一本収納する円筒状の収納部を多数連続して帯状に形成すると共に前記収納部毎に分離するための予定切断箇所を前記収納部間に設けた収納ケースに前記ボトル型容器を収納し
前記ボトル型容器を、これを収納した収納ケースと共に帯状に押しつぶしてその容積を減少させた状態一体的に輸送することを特徴とする、超薄肉プラスチック製ボトル型容器の輸送方法。
When transporting ultra-thin plastic bottle-type containers,
A large number of cylindrical storage portions for storing one bottle-shaped container, which has an inner diameter larger than the outer diameter of the bottle-shaped container and can be used as a heat-shrinkable label to be attached to the bottle-shaped container. The bottle-shaped container is stored in a storage case that is formed in a band shape and is provided with a predetermined cutting portion between the storage units for separation for each storage unit ,
A method for transporting an ultra-thin plastic bottle-shaped container, characterized in that the bottle-shaped container is transported integrally with a storage case storing the bottle-shaped container in a state of being crushed and reduced in volume.
帯状に押しつぶした前記収納ケースを、円柱状の支持体に巻きつけることを特徴とする、請求項1記載の超薄肉プラスチック製ボトル型容器の輸送方法。   2. The method for transporting an ultra-thin plastic bottle-type container according to claim 1, wherein the storage case crushed in a belt shape is wound around a cylindrical support. 帯状に押しつぶした前記収納ケースを、折り畳んで箱型の梱包材に収容することを特徴とする、請求項1記載の超薄肉プラスチック製ボトル型容器の輸送方法。   2. The method for transporting an ultra-thin plastic bottle-type container according to claim 1, wherein the storage case crushed in a band shape is folded and stored in a box-shaped packing material. 前記ボトル型容器は、単位容積当たりのプラスチック材料の使用量が0.004g/ml〜0.025g/mlであることを特徴とする、請求項1〜3のいずれか1項記載の超薄肉プラスチック製ボトル型容器の輸送方法。   The ultra-thin plastic product according to any one of claims 1 to 3, wherein the bottle-type container has a plastic material usage amount of 0.004 g / ml to 0.025 g / ml per unit volume. How to transport bottle-type containers. 前記ボトル型容器が、高密度ポリエチレン、ポリエチレンテレフタレート、ポリエチレンナフタレート、ポリプロピレン等の熱可塑性樹脂からなることを特徴とする、請求項1〜4のいずれか1項記載の超薄肉プラスチック製ボトル型容器の輸送方法。   The ultra-thin plastic bottle mold according to any one of claims 1 to 4, wherein the bottle container is made of a thermoplastic resin such as high-density polyethylene, polyethylene terephthalate, polyethylene naphthalate, or polypropylene. How to transport the container.
JP2004287863A 2004-09-30 2004-09-30 Transport method and equipment for ultra-thin plastic bottle-type containers Expired - Fee Related JP4508808B2 (en)

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JPS5418477B2 (en) * 1973-04-26 1979-07-07
JPS54173883U (en) * 1978-05-26 1979-12-08
JPH11208716A (en) * 1998-01-19 1999-08-03 Fukuzen Ko Shrinkable film for packaging
JP2001063717A (en) * 1999-08-27 2001-03-13 Yoshino Kogyosho Co Ltd Handling of thin bottle made of synthetic resin
JP2003118743A (en) * 2001-07-06 2003-04-23 Showa Denko Plastic Products Co Ltd Connected container for medical treatment and method for manufacturing the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5418477B2 (en) * 1973-04-26 1979-07-07
JPS54173883U (en) * 1978-05-26 1979-12-08
JPH11208716A (en) * 1998-01-19 1999-08-03 Fukuzen Ko Shrinkable film for packaging
JP2001063717A (en) * 1999-08-27 2001-03-13 Yoshino Kogyosho Co Ltd Handling of thin bottle made of synthetic resin
JP2003118743A (en) * 2001-07-06 2003-04-23 Showa Denko Plastic Products Co Ltd Connected container for medical treatment and method for manufacturing the same

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