JP4503467B2 - Sanding system - Google Patents

Sanding system Download PDF

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JP4503467B2
JP4503467B2 JP2005052390A JP2005052390A JP4503467B2 JP 4503467 B2 JP4503467 B2 JP 4503467B2 JP 2005052390 A JP2005052390 A JP 2005052390A JP 2005052390 A JP2005052390 A JP 2005052390A JP 4503467 B2 JP4503467 B2 JP 4503467B2
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sand
pump
water
nozzle
pressure
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JP2006231259A (en
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泰典 中野
輝一 新阜
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Hitachi Plant Technologies Ltd
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Description

本発明は、ポンプ式の揚砂システムに関し、特に、従来のジェットポンプ方式に比べて安価で低動力であり、また、従来のサンドポンプ方式に比べて埋没に強く、閉塞解除が容易な揚砂システムに関するものである。   The present invention relates to a pump-type sand pumping system, and in particular, it is cheaper and has a lower power than a conventional jet pump system, and is more resistant to burial than a conventional sand pump system and can be easily released from clogging. It is about the system.

従来のポンプ式の揚砂システムは、ジェットポンプ方式とサンドポンプ方式の2つに大別される。
サンドポンプ方式は、水中設置タイプの水中サンドポンプと、陸上設置タイプの陸上サンドポンプに大別されるが、沈砂池内の砂を揚砂する際、従来は、水中サンドポンプが多く用いられ、複数ある池に対してそれぞれ1台ずつ設置するか、もしくは、走行装置と昇降装置を用いて1台の水中サンドポンプを移動させながら揚砂するようにしている。
また、陸上サンドポンプを用いる場合は、別の真空ポンプで一旦地上まで砂混合水を吸引し、残りの揚程を陸上サンドポンプで搬送していた。
Conventional pump-type sanding systems are roughly classified into two types: jet pump type and sand pump type.
Sand pump systems are broadly divided into submersible sand pumps that are installed underwater and land-type sand pumps that are installed on land. Conventionally, when sand in a settling basin is sanded, submersible sand pumps are often used. One unit is installed for each pond, or one submersible sand pump is moved by using a traveling device and an elevating device.
Moreover, when using an onshore sand pump, sand mixed water was once sucked to the ground with another vacuum pump, and the remaining head was conveyed by the onshore sand pump.

一方、ジェットポンプは原理上、揚水効率が悪く、沈砂池から固液分離装置まで揚砂すると、非常に動力が大きくなる。
また、ジェットポンプ方式は、揚砂機能に優れているが、高価な駆動水ポンプが必要となり、さらに、この駆動水ポンプはその性能上、二次処理水以上の水質が望ましいため、二次処理水供給ポンプや駆動水タンク等が別途必要となり、コスト的に高価で、しかも、二次処理水の確保が容易な場所での使用が前提となる。
On the other hand, in principle, the jet pump has poor pumping efficiency, and when the sand is pumped from the sand basin to the solid-liquid separator, the power becomes very large.
In addition, the jet pump system has an excellent sanding function, but an expensive driving water pump is required. Further, since this driving water pump has a water quality higher than that of the secondary treated water in view of its performance, the secondary treatment A water supply pump, a driving water tank, and the like are separately required, which is expensive in terms of cost, and is assumed to be used in a place where secondary treatment water is easily secured.

本発明は、上記従来の揚砂システムが有する問題点に鑑み、従来のジェットポンプ方式に比べて安価で低動力であり、また、従来のサンドポンプ方式に比べて埋没に強く、閉塞解除が容易な揚砂システムを提供することを目的とする。   In view of the above-mentioned problems of the conventional sand pumping system, the present invention is cheaper and lower power than the conventional jet pump system, and more resistant to burial than the conventional sand pump system, and easy to release the blockage. Aims to provide a safe sanding system.

上記目的を達成するため、本発明の揚砂システムは、沈砂池の沈砂を揚砂し搬送する揚砂システムにおいて、沈砂を吸い込む吸込管を備え、該吸込管に高圧水を供給することにより負圧を発生させる沈砂圧送ノズルを沈砂池に設置するとともに、前記吸込管の吐出側を電動弁を介して陸上サンドポンプの吸込側に接続し、集砂水ポンプから前記沈砂圧送ノズルに高圧水を供給して池底から地上までを沈砂圧送ノズルで揚砂し、残りの揚程を陸上サンドポンプで揚砂するようにし、かつ、前記電動弁に高圧水を供給する閉塞解除・逆洗ノズルを接続し、電動弁を切り替えることで、沈砂池の沈砂貯めピットの逆洗及び陸上サンドポンプの圧密解除を行うようにしたことを特徴とする。 In order to achieve the above object, a sand pumping system of the present invention is a sand pumping system for pumping and transporting sand settling in a sand basin, comprising a suction pipe for sucking the sand, and supplying negative pressure by supplying high-pressure water to the suction pipe. A sand settling nozzle that generates pressure is installed in the sand settling basin, and the discharge side of the suction pipe is connected to the suction side of the land sand pump through an electric valve, and high pressure water is supplied from the sand collection water pump to the sand settling pressure sending nozzle. Supply the sand from the bottom of the pond to the ground with a sand-sink pumping nozzle, so that the rest of the head is pumped with an on-shore sand pump , and a plug release / backwash nozzle that supplies high-pressure water to the motor-operated valve is connected. In addition, by switching the motor-operated valve, the sand settling pit of the sand settling basin is backwashed and the consolidation of the onshore sand pump is released .

本発明の揚砂システムによれば池底から地上までの数mを沈砂圧送ノズルで揚砂し、残りの揚程を揚水効率のよい陸上サンドポンプで揚砂することができ、従来のジェットポンプ方式に比べてトータル動力を低減することができる。
また、沈砂圧送ノズルは池内に稼動する部分がなく、砂による埋没や閉塞にも強いため維持管理が容易であり、さらに、この沈砂圧送ノズルを既設の集砂水ポンプで駆動することにより、機器点数を減らしイニシャルダウンを図るとともに、従来の水中サンドポンプを陸上サンドポンプとすることにより、各池に必要であった揚砂ポンプを全池で1台とすることができる。
さらに、揚砂中に沈砂貯めピットに大量の沈砂が貯まり、沈砂圧送ノズルで砂や水が吸引できなくなった場合、閉塞解除・逆洗ノズルから高圧水を噴射することでピット内を逆洗するようにし、また、陸上サンドポンプの吐出側が高濃度砂により圧密され、閉塞した場合、閉塞解除・逆洗ノズルから高圧水を噴射することで圧密を解除することができる。
According to the sand pumping system of the present invention, several meters from the bottom of the pond to the ground can be pumped with a sand settling nozzle, and the rest of the head can be pumped with an onshore sand pump with high pumping efficiency. Compared with the system, the total power can be reduced.
In addition, since the sand settling nozzle has no working part in the pond and is resistant to burial and blockage with sand, it is easy to maintain and manage, and the sand settling nozzle is driven by an existing sand collecting water pump. By reducing the number of points and performing initial down, and using a conventional submersible sand pump as an onshore sand pump, it is possible to make one sand pump necessary for each pond.
In addition, when a large amount of sand is accumulated in the sand settling pit during sand pumping and sand or water cannot be sucked by the sand settling nozzle, the inside of the pit is backwashed by injecting high-pressure water from the release nozzle and backwash nozzle. In addition, when the discharge side of the onshore sand pump is compacted with high-concentration sand and blocked, the compaction can be released by injecting high-pressure water from the blocking / backwash nozzle.

以下、本発明の揚砂システムの実施の形態を図面に基づいて説明する。   DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments of a sand raising system of the present invention will be described with reference to the drawings.

図1に、本発明の揚砂システムの一実施例を示す。
この揚砂システムは、沈砂池Sの沈砂を揚砂し搬送するものであり、沈砂を吸い込む吸込管1を備え、該吸込管1に高圧水を供給することにより負圧を発生させる沈砂圧送ノズル2を沈砂池Sに設置するとともに、前記吸込管1の吐出側を陸上サンドポンプ3の吸込側に接続し、ポンプ井S1等に配設した集砂水ポンプ4から前記沈砂圧送ノズル2に高圧水を供給するようにしている。
FIG. 1 shows an embodiment of the sanding system of the present invention.
This sand pumping system pumps and transports the sand settling in the sand settling basin S, has a suction pipe 1 for sucking the sand, and supplies negative pressure by supplying high-pressure water to the suction pipe 1. 2 is installed in the sand settling basin S, the discharge side of the suction pipe 1 is connected to the suction side of the onshore sand pump 3, and a high pressure is applied to the sand settling pressure feed nozzle 2 from the sand collecting water pump 4 disposed in the pump well S1 and the like. Water is supplied.

具体的には、複数ある沈砂池Sに対して1台の陸上サンドポンプ3を用い、各沈砂池Sから地上までは沈砂圧送ノズル2で砂を吸引し、陸上サンドポンプ3まで砂混合水を揚水するとともに、地上から固液分離装置(図示省略)までは陸上サンドポンプ3で揚砂するようにしている。
沈砂池Sには、沈砂圧送ノズル2の近傍に沈砂を集める集砂ノズル5と、沈砂圧送ノズル2の周囲に集められた沈砂を掘削する掘削ノズル6とが設置されている。
集砂ノズル5には低圧で大流量の水が、また、沈砂圧送ノズル2には、高圧で小流量の水がそれぞれ集砂水ポンプ4から供給される。
Specifically, one onshore sand pump 3 is used for a plurality of settling basins S, sand is sucked from each settling basin S to the ground with a settling sand pressure nozzle 2, and sand mixed water is supplied to the onshore sand pump 3. While pumping up water, the onshore sand pump 3 lifts sand from the ground to the solid-liquid separator (not shown).
In the sand settling basin S, a sand collecting nozzle 5 that collects sand in the vicinity of the sand settling nozzle 2 and an excavation nozzle 6 that excavates the sand collected around the sand settling nozzle 2 are installed.
The sand collecting nozzle 5 is supplied with a low pressure and a large flow rate water, and the sand settling pressure feed nozzle 2 is supplied with a high pressure and a small flow rate water from a sand collection water pump 4.

集砂水ポンプ4は、高揚程型の水中汚水汚物ポンプ等からなり、自動ストレーナー7を介して沈砂圧送ノズル2に駆動水を供給するとともに、沈砂池Sの集砂ノズル5に水を供給するためのポンプも兼ねている。
この場合、沈砂圧送ノズル2の揚砂に必要な圧力と、集砂ノズル5に要する圧力とが異なるため、圧力の調整は別途設けた仕切弁8にて行うものとする。
また、陸上サンドポンプ3が砂やゴミで閉塞した際に、この集砂水ポンプ4によって逆洗もしくは噴射水で強制圧送するように、集砂水ポンプ4の配管を設置している。
The sand collecting water pump 4 is composed of a high head type underwater sewage filth pump or the like, and supplies driving water to the sand settling nozzle 2 via an automatic strainer 7 and also supplies water to the sand collecting nozzle 5 of the settling basin S. Also serves as a pump for.
In this case, since the pressure required for sanding of the sand settling nozzle 2 and the pressure required for the sand collecting nozzle 5 are different, the pressure is adjusted by a separately provided gate valve 8.
Further, when the land sand pump 3 is blocked by sand or dust, the sand collecting water pump 4 is installed so that the sand collecting water pump 4 forcibly feeds it backwashed or with jet water.

次に、本実施例の揚砂システムの運転方法を説明する。
沈砂池S内に流入してきた沈砂やゴミを含んだ汚水は、揚砂設備の前段で粗目スクリーンや細目スクリーン(図示省略)で粗ゴミが除去され、沈砂池Sには沈砂が堆積する。
降雨の終了後(本実施例では雨水系沈砂池に用いている)、池内の残留水を沈砂圧送ノズル2と陸上サンドポンプ3で排水する。なお、排水した水は汚水系沈砂池等に送られる。
池内の水を排水後、沈砂池Sはドライ化され、沈砂のみが堆積する。
Next, the operation method of the sand raising system of the present embodiment will be described.
The sewage containing sand and dust flowing into the sand basin S is removed by a coarse screen or a fine screen (not shown) at the front stage of the sand lifting facility, and the sand is accumulated in the sand basin S.
After the end of rainfall (used in the rainwater-based sand basin in this embodiment), the residual water in the pond is drained by the sand-sediment pumping nozzle 2 and the land sand pump 3. The drained water is sent to a sewage system sand basin.
After draining the water in the pond, the sand basin S is dried, and only the sand is deposited.

沈砂池S内に貯まった沈砂を集砂するため、ポンプ井S1等に設置した集砂水ポンプ4を駆動し、沈砂池Sの集砂ノズル5により沈砂をピットS2まで集砂する。
沈砂は設定したブロック毎に集砂するようにし、1ブロック集砂後に揚砂、次のブロック集砂後に揚砂という要領で、集砂と揚砂を交互に切り替えるようにする。
1ブロック集砂後、電動弁を切り替えることで集砂水ポンプ4からの水は、手動仕切弁8により高圧化され、沈砂圧送ノズル2に供給され、揚砂される。
In order to collect the sand accumulated in the sand basin S, the sand collecting water pump 4 installed in the pump well S1 and the like is driven, and the sand is collected to the pit S2 by the sand collecting nozzle 5 of the sand basin S.
Sand collection is performed for each set block, and sand collection and sand collection are alternately switched in the manner of sand collection after one block of sand collection and sand collection after the next block of sand collection.
After one block of sand collection, by switching the electric valve, the water from the sand collection water pump 4 is increased in pressure by the manual gate valve 8, supplied to the sand settling pressure feed nozzle 2, and sanded.

このとき、揚砂中に沈砂貯めピットS2に大量の沈砂が貯まり、沈砂圧送ノズル2で砂や水が吸引できなくなった場合、陸上サンドポンプ3の吐出側に設けた圧力計が0になる。
これを圧力異常低として検知し、陸上サンドポンプ3の吸込側に設けた電動弁9を閉に切り替えることで、閉塞解除・逆洗ノズル10からピットS2内を逆洗する。この場合、逆洗水は集砂水ポンプ4から供給される。
逆に、陸上サンドポンプ3の吐出側が高濃度砂により圧密され、閉塞した際は圧力計が締切圧まで上昇する。
これを圧力異常高として検知し、電動弁9を開に切り替え、閉塞解除・逆洗ノズル10から高圧水を噴射することで圧密を解除する。
これを一定回数カウントし、規定回数に達した時は故障とし、操作盤や中央制御室に表示するようにすることもできる。一定カウント以内であれば復帰し、カウンタは0に戻る。
At this time, when a large amount of sand is stored in the sand settling pit S2 during sanding and sand or water cannot be sucked by the sand settling nozzle 2, the pressure gauge provided on the discharge side of the land sand pump 3 becomes zero.
This is detected as abnormally low pressure, and the motor-operated valve 9 provided on the suction side of the land sand pump 3 is switched to the closed state, so that the inside of the pit S2 is backwashed from the closure release / backwash nozzle 10. In this case, backwash water is supplied from the sand collecting water pump 4.
On the contrary, when the discharge side of the land sand pump 3 is consolidated with high-concentration sand and closed, the pressure gauge rises to the cutoff pressure.
This is detected as an abnormally high pressure, the motor-operated valve 9 is switched to open, and the compaction is released by injecting high-pressure water from the blocking release / backwash nozzle 10.
This can be counted a certain number of times, and when it reaches the specified number of times, it can be regarded as a failure and displayed on the operation panel or the central control room. If it is within a certain count, it returns and the counter returns to zero.

このように、本実施例の揚砂システムは、従来のサンドポンプ方式と同等の安価なコストとし低動力なものとした上で、ジェットポンプ方式が持つ優れた揚砂機能、すなわち、埋没やゴミ閉塞に対する強さや閉塞した際の解除性等を合わせて持つことができる。
従来のジェットポンプ方式は、揚砂機能に優れているが、高価な駆動水ポンプが必要となり、さらに、この駆動水ポンプはその性能上、二次処理水以上の水質が望ましいため、二次処理水供給ポンプや駆動水タンク等が別途必要となり、コスト的に高価で、しかも、二次処理水の確保が容易な場所での使用が前提となる。
As described above, the sand pumping system according to the present embodiment has the same low cost and low power as the conventional sand pump system, and the excellent sand pumping function of the jet pump system, that is, burial and garbage. It can have both strength against blockage and releasability when closed.
The conventional jet pump system has an excellent sanding function, but an expensive drive water pump is required, and furthermore, this drive water pump has a water quality higher than that of the secondary treatment water in view of its performance. A water supply pump, a driving water tank, and the like are separately required, which is expensive in terms of cost, and is assumed to be used in a place where secondary treatment water is easily secured.

また、従来のサンドポンプ方式に比較した場合、本揚砂システムでは、従来の水中サンドポンプを陸上サンドポンプ3で代替することにより、各沈砂池Sに必要であった揚砂ポンプが全池で1台でよいことになる。
これにより、機器点数を減らし、イニシャルダウンを図るとともに、沈砂池S内の稼動部をなくし、メンテナンスの簡略化等を図ることができる。
In addition, when compared with the conventional sand pump system, the sand pumping system replaces the conventional submersible sand pump with the land sand pump 3, so that the sand pumps required for each sedimentation basin S can be used in all ponds. One is enough.
As a result, the number of devices can be reduced, the initial down can be achieved, and the operating part in the sand settling basin S can be eliminated to simplify the maintenance.

また、本実施例では、集砂水ポンプ4を高揚程型ポンプとし、1ブロック集砂後、バルブを切り替え、沈砂圧送ノズル2や陸上サンドポンプ3を駆動する。なお、沈砂圧送ノズル2は仕切弁8のバルブ開度で所定の圧力を確保する。
一方、閉塞時は電動弁9を切り替え、閉塞解除・逆洗ノズル10を駆動する。
運転方法は集砂、揚砂のバッチ運転とし、含砂率を上げることで、運転時間を短縮する。
沈砂圧送ノズル2による押しこみで耐閉塞性能を向上させるとともに、原理的にジェットポンプと同じとなる圧送ノズルは、高効率化を狙い混気無しとする。
In this embodiment, the sand collecting water pump 4 is a high head pump, and after one block of sand collecting, the valves are switched to drive the sand settling nozzle 2 and the land sand pump 3. The sedimentation pressure feeding nozzle 2 secures a predetermined pressure by the valve opening of the gate valve 8.
On the other hand, at the time of closing, the motor-operated valve 9 is switched to drive the closing / backwash nozzle 10.
The operation method is batch operation of sand collection and pumping sand, and the operation time is shortened by increasing the sand content rate.
In addition to improving the anti-blocking performance by the indentation by the sand settling pressure-feed nozzle 2, the pressure-feed nozzle, which is the same as the jet pump in principle, aims to increase efficiency and eliminates air-fuel mixture.

かくして、本実施例の揚砂システムは、沈砂池Sの沈砂を揚砂し搬送する揚砂システムにおいて、沈砂を吸い込む吸込管1を備え、該吸込管1に高圧水を供給することにより負圧を発生させる沈砂圧送ノズル2を沈砂池Sに設置するとともに、前記吸込管1の吐出側を陸上サンドポンプ3の吸込側に接続し、ポンプ井S1等に配設した集砂水ポンプ4から前記沈砂圧送ノズル2に高圧水を供給することから、池底から地上までの数mを沈砂圧送ノズル2で揚砂し、残りの揚程を揚水効率のよい陸上サンドポンプ3で揚砂することができ、従来のジェットポンプ方式に比べてトータル動力を低減することができる。
また、沈砂圧送ノズル2は池内に稼動する部分がなく、砂による埋没や閉塞にも強いため維持管理が容易であり、さらに、この沈砂圧送ノズル2を既設の集砂水ポンプ4で駆動することにより、機器点数を減らしイニシャルダウンを図るとともに、従来の水中サンドポンプを陸上サンドポンプ3とすることにより、各池に必要であった揚砂ポンプを全池で1台とすることができる。
Thus, the sand pumping system of the present embodiment includes the suction pipe 1 for sucking the sand sink in the sand pumping system for sanding and transporting the sand settling in the sand settling basin S, and supplying the high pressure water to the suction pipe 1 causes negative pressure. Is installed in the sand basin S, the discharge side of the suction pipe 1 is connected to the suction side of the onshore sand pump 3, and the sand collecting water pump 4 disposed in the pump well S1 or the like Since high-pressure water is supplied to the sand settling pump 2, several meters from the bottom of the pond to the ground can be pumped by the sand settling nozzle 2, and the remaining head can be pumped by the land pump 3 with high pumping efficiency. Compared with the conventional jet pump system, the total power can be reduced.
In addition, the sand settling nozzle 2 has no working part in the pond, and is easy to maintain because it is resistant to burial and blockage with sand. Furthermore, the sand settling nozzle 2 is driven by an existing sand collecting water pump 4. Thus, the number of equipment is reduced and the initial down is performed, and the conventional sand pump 3 is used as the onshore sand pump 3, so that the sand pump required for each pond can be set to one in all ponds.

以上、本発明の揚砂システムについて、その実施例に基づいて説明したが、本発明は上記実施例に記載した構成に限定されるものではなく、その趣旨を逸脱しない範囲において適宜その構成を変更することができる。   As mentioned above, although the sanding system of this invention was demonstrated based on the Example, this invention is not limited to the structure described in the said Example, The structure is suitably changed in the range which does not deviate from the meaning. can do.

本発明の揚砂システムは、従来のジェットポンプ方式に比べて安価で低動力であり、また、従来のサンドポンプ方式に比べて埋没に強く、閉塞解除が容易であるという特性を有していることから、例えば、下水処理場をはじめとする沈砂池の揚砂システムの用途に好適に用いることができる。   The sand raising system of the present invention has the characteristics that it is cheaper and has lower power than the conventional jet pump system, and is more resistant to burial than the conventional sand pump system and is easy to release the blockage. Therefore, it can be suitably used for, for example, a sand pumping system of a sand basin including a sewage treatment plant.

本発明の揚砂システムの一実施例を示し、(a)はその全体図、(b)は陸上サンドポンプの拡大図、(c)は沈砂圧送ノズルの拡大図である。1 shows an embodiment of a sand raising system according to the present invention, in which (a) is an overall view thereof, (b) is an enlarged view of an onshore sand pump, and (c) is an enlarged view of a sand settling nozzle.

1 吸込管
2 沈砂圧送ノズル
3 陸上サンドポンプ
4 集砂水ポンプ
5 集砂ノズル
6 掘削ノズル
7 自動ストレーナー
8 仕切弁
9 電動弁
10 閉塞解除・逆洗ノズル
DESCRIPTION OF SYMBOLS 1 Suction pipe 2 Sand pressure pumping nozzle 3 Land sand pump 4 Sand collection water pump 5 Sand collection nozzle 6 Excavation nozzle 7 Automatic strainer 8 Gate valve 9 Motor-operated valve 10 Unblocking and backwash nozzle

Claims (1)

沈砂池の沈砂を揚砂し搬送する揚砂システムにおいて、沈砂を吸い込む吸込管を備え、該吸込管に高圧水を供給することにより負圧を発生させる沈砂圧送ノズルを沈砂池に設置するとともに、前記吸込管の吐出側を電動弁を介して陸上サンドポンプの吸込側に接続し、集砂水ポンプから前記沈砂圧送ノズルに高圧水を供給して池底から地上までを沈砂圧送ノズルで揚砂し、残りの揚程を陸上サンドポンプで揚砂するようにし、かつ、前記電動弁に高圧水を供給する閉塞解除・逆洗ノズルを接続し、電動弁を切り替えることで、沈砂池の沈砂貯めピットの逆洗及び陸上サンドポンプの圧密解除を行うようにしたことを特徴とする揚砂システム。 In the sand pumping system that sands and conveys the sand settling in the sand settling basin, a suction pipe for sucking the sand set up is installed, and a sand settling nozzle that generates negative pressure by supplying high-pressure water to the suction pipe is installed in the sand settling basin. The discharge side of the suction pipe is connected to the suction side of an onshore sand pump through a motorized valve, and high pressure water is supplied from the sand collection water pump to the sedimentation pressure feeding nozzle, and sand is pumped from the pond bottom to the ground by the sandfall pressure feeding nozzle. The sand lift pit of the sand settling basin is constructed by pumping the rest of the head with an onshore sand pump and connecting the motor-operated valve with a deblocking / backwash nozzle that supplies high-pressure water. A sand pumping system characterized in that the backwashing of the water and the consolidation release of the onshore sand pump are performed .
JP2005052390A 2005-02-28 2005-02-28 Sanding system Expired - Fee Related JP4503467B2 (en)

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JP6473787B1 (en) * 2017-09-05 2019-02-20 株式会社日立製作所 Sanding device and method
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