JP4503034B2 - Flowmeter - Google Patents

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JP4503034B2
JP4503034B2 JP2007059176A JP2007059176A JP4503034B2 JP 4503034 B2 JP4503034 B2 JP 4503034B2 JP 2007059176 A JP2007059176 A JP 2007059176A JP 2007059176 A JP2007059176 A JP 2007059176A JP 4503034 B2 JP4503034 B2 JP 4503034B2
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impeller
rectifier
fluid
flow
measured
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JP2007147653A (en
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将範 川西
伸治 榎谷
鉄平 大山
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Ricoh Elemex Corp
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Description

この発明は、水道メータ等の流量計に関し、特に縦型ウォルトマン式流量計に関する。   The present invention relates to a flow meter such as a water meter, and more particularly to a vertical Waltman flow meter.

従来の、縦型ウォルトマン式流量計は、図16に示すように、ストレーナ106を通過した後、補足管102を通って、下ケース流入口103から入った被計量流体は、A部分で一度下に下がり、流体の量を計測する羽根車の下にある滞留部分Bへ到達後、上昇する。流れが乱れた被計量流体は整流器104に設置してある放射状の整流板105で整流され、ビポット106に設置してある羽根車107を回転させて、C部で再び下方に流れを変えて下ケース流出口108に向かう。   As shown in FIG. 16, the conventional vertical Waltman type flow meter passes through the strainer 106 and then passes through the supplementary pipe 102, and the fluid to be measured enters the lower case inlet 103 once at the A portion. It moves down after reaching the staying part B under the impeller for measuring the amount of fluid. The fluid to be measured whose flow is disturbed is rectified by the radial rectifying plate 105 installed in the rectifier 104, and the impeller 107 installed in the bipot 106 is rotated to change the flow downward again at C part. Go to the case outlet 108.

しかしながら、流量計内を流れる流体は、通過面積の拡大、縮小の繰り返し、整流器に設置してある数多くの整流板の影響で圧力損失が大きく、このことが容量が小さくなる原因や、ピークの出る器差の原因になっていた。   However, the fluid flowing in the flowmeter has a large pressure loss due to repeated expansion and contraction of the passage area and the influence of many rectifying plates installed in the rectifier, which causes a decrease in capacity and peaks. It was a cause of instrumental error.

また、整流板を設置しすぎると圧力損失が大きくなったり、器差のピークが大きな流量から出始める問題があるため、流れが乱れるところに最小数の整流板を設置することによって効果的に整流させる必要があった。また、下ケースと整流器、整流板の組み合わせによって中心がずれることがあり、そのため偏流が発生してピークが出る器差の原因となっていた。   Also, if too many rectifying plates are installed, there is a problem that the pressure loss increases or the peak of the instrumental difference begins to flow out from a large flow rate, so rectifying effectively by installing the minimum number of rectifying plates where the flow is disturbed It was necessary to let them. In addition, the center may be shifted depending on the combination of the lower case, the rectifier, and the rectifier plate, which causes a difference in the amount of current that occurs due to the occurrence of drift.

本発明の課題は、流量計内の被計量流体の通過面積の拡大・縮小の繰り返し、整流器の数多くの整流板等に起因する容量の低下や器差のピークの発生を緩和する流量計を提供することにある。またこの発明の別の課題は、整流器に設置された数多くの整流板の影響で圧力損失が大きくなることを軽減し、また器差のピークが大きな容量から出始める問題を緩和ないし防止する流量計を提供することにある。さらにこの発明の別の課題は、下ケースと整流器、整流板の組み合わせの際の中心をずれにくくし、偏流の発生ひいては器差のピークの発生を抑制する流量計を提供することにある。   An object of the present invention is to provide a flow meter that alleviates the reduction in capacity and the occurrence of instrumental error peaks due to repeated expansion and reduction of the flow area of the fluid to be measured in the flow meter, and many rectifier plates of the rectifier. There is to do. Another object of the present invention is to reduce the increase in pressure loss due to the influence of a large number of rectifying plates installed in the rectifier, and to alleviate or prevent the problem that the peak of the instrumental difference starts from a large capacity. Is to provide. Still another object of the present invention is to provide a flowmeter that makes it difficult to shift the center of the combination of the lower case, the rectifier and the rectifier plate, and suppresses the occurrence of drift and hence the peak of instrumental error.

課題を解決するための手段及び発明の効果Means for Solving the Problems and Effects of the Invention

この発明は、流入口と流出口を有し、流体の流量を計測する羽根車を流入口と流出口に対して縦方向に配置した縦型ウォルトマン式流量計において、
流入口から導入される被計量流体を羽根車の軸方向に沿う向きに流れを変えて、被計量流体を羽根車に当てて計量するとともに、流入口の中心線の延長線に対し前記羽根車に近い側を上側、羽根車から遠い側を下側とし、かつ流入口の断面積をS1、羽根車に対する下側からの導入部の断面積をS2としたとき、S1からS2に至るまでの断面積の変化として、S2/S1が0.7〜1.4とされたことを特徴とする。
The present invention relates to a vertical Waltman type flow meter having an inlet and an outlet and in which an impeller for measuring a fluid flow rate is arranged in a vertical direction with respect to the inlet and the outlet.
The flow of the fluid to be measured introduced from the inflow port is changed in the direction along the axial direction of the impeller, the measured fluid is applied to the impeller, and the impeller is measured with respect to the extension of the center line of the inflow port. When the side closer to the upper side is the upper side, the side farther from the impeller is the lower side, the cross-sectional area of the inlet is S1, and the cross-sectional area of the introduction portion from the lower side with respect to the impeller is S2, the process from S1 to S2 As a change in the cross-sectional area, S2 / S1 is set to 0.7 to 1.4.

このように、流体の経路の通過断面積の変化をほぼ一定ないしその変化を小さくすることにより、流量計に対する流体の導入から羽根車に至る流路の通過面積の拡大・縮小の繰り返しに伴う流れの乱れや圧力損失が改善され、流量計の容量の増大を図り、また器差のピークを緩和することができる。S2/S1の値は、上記の範囲から外れると、流れの乱れや圧力損失を改善する効果が得られにくいので、上記範囲内に設定するのがよい。   In this way, by changing the passage cross-sectional area of the fluid path substantially constant or reducing the change, the flow accompanying the repeated expansion and reduction of the passage area of the flow path from the introduction of the fluid to the impeller to the impeller Turbulence and pressure loss are improved, the capacity of the flow meter can be increased, and the peak of instrumental error can be reduced. If the value of S2 / S1 is out of the above range, it is difficult to obtain the effect of improving the flow turbulence and pressure loss, so it is preferable to set the value within the above range.

また、被計量流体をL字状管部により羽根車の軸方向に沿う向きに流れを変え、L字状管部の曲がり部に、その曲がりに対応する湾曲形状を有する整流板を備えるようにすれば、流体はいっそうスムーズに流れ、その流れの乱れが少なく、圧力損失も軽減されるから、流量計の容量がさらに高まり、また器差(流量計の計量の許容公差)をいっそうフラットなものとできる。   Further, the flow of the fluid to be measured is changed in the direction along the axial direction of the impeller by the L-shaped tube portion, and a bent plate of the L-shaped tube portion is provided with a current plate having a curved shape corresponding to the bent shape. Then, the fluid flows more smoothly, less turbulence of the flow, and pressure loss is reduced, so the capacity of the flow meter is further increased, and the instrumental error (allowable tolerance of metering of the flowmeter) is flatter. And can.

また、羽根車の流体入口側に近接して整流器が設けられ、前記湾曲形状の整流板を、その整流器と一体的に設置すれば、部品点数を減らすことができ、部品点数が増えることによるコストアップを防ぐことが可能となり、かつ整流板の形成や設置も容易である。   Further, if a rectifier is provided close to the fluid inlet side of the impeller and the curved rectifier plate is installed integrally with the rectifier, the number of parts can be reduced, and the cost due to the increase in the number of parts. It is possible to prevent the rise, and the current plate can be easily formed and installed.

逆に、前記L字状管部の曲がり部に、その曲がりに対応する湾曲形状を有する整流板を、そのL字状管部と一体的に形成するものとすれば、曲がり部に設置される整流板を整流器とは分離して作ることによって、一体では樹脂成形が不可能、あるいは樹脂成形型が複雑になってしまうような形状に対しても、目的の形状を作成できるようになる。   Conversely, if a bent plate of the L-shaped tube part is formed integrally with the L-shaped tube part, a rectifying plate having a curved shape corresponding to the bent is formed on the bent part. By making the rectifying plate separately from the rectifier, a target shape can be created even for a shape in which resin molding cannot be performed integrally or the resin molding die becomes complicated.

また、羽根車の流体入口側に近接して設けられる整流器のボス部を支える整流板を、2〜4個とすることで、過度の整流化に伴う圧力損失を軽減し、器差のフラット化に寄与する。   Also, by using 2 to 4 rectifying plates that support the bosses of the rectifiers that are provided close to the fluid inlet side of the impeller, pressure loss due to excessive rectification is reduced, and the instrumental error is flattened. Contribute to.

さらに、羽根車の流体入口側に近接して整流器が設けられ、その整流器の流体流入口の内径側へ、そこを通る流体に大容量域で絞り効果による縮流を生じさせるエッジが付けられる場合は、小流量域と大流量域での器差のバランスがよくなり、これも別の意味で器差のフラット化に寄与する。   Furthermore, a rectifier is provided close to the fluid inlet side of the impeller, and an edge that causes a contracted flow due to a throttling effect in a large capacity region is attached to the inner diameter side of the fluid inlet port of the rectifier. Improves the balance of instrumental error in the small flow rate region and large flow rate region, which also contributes to flattening of the instrumental error in another sense.

発明の実施の形態BEST MODE FOR CARRYING OUT THE INVENTION

次に、この発明の実施の形態を図面に示す実施例を参照しつつ説明する。
以下の例は、例えば水道メータに適用される流量計であり、その場合の被計量流体は水である。
Next, embodiments of the present invention will be described with reference to examples shown in the drawings.
The following example is a flow meter applied to a water meter, for example, and the fluid to be measured in that case is water.

図1及び図2において、流量計1は、補足管10と、その補足管10が接続された本体部2とを備え、本体部2は下ケース11と、その下ケース11の上部に設けられた計量装置3とを含む。下ケース11は、補足管10とジョイント4により連結された直管状の流入管部分12と、その直管状の流入管部分12から所定の曲率半径で直角に曲げられたL字管状の曲がり部として曲管部(以下、L字状管部又はL字状管ともいう)16と、計量室17の羽根車15を経た被計量流体を導くL字管状の流出管部分5とを備える。   1 and 2, the flow meter 1 includes a supplementary pipe 10 and a main body 2 to which the supplementary pipe 10 is connected. The main body 2 is provided on a lower case 11 and an upper part of the lower case 11. A weighing device 3. The lower case 11 includes a straight tubular inflow pipe portion 12 connected to the supplementary pipe 10 and the joint 4, and an L-shaped bent portion bent at a right angle from the straight tubular inflow pipe portion 12 with a predetermined radius of curvature. A curved pipe section (hereinafter also referred to as an L-shaped pipe section or an L-shaped pipe) 16 and an L-shaped tubular outflow pipe portion 5 that guides the fluid to be measured through the impeller 15 of the measuring chamber 17 are provided.

下ケース11内の計量室17は、曲がり部(L字管部)16の垂直管部分の上端に位置し、この計量室17内に垂直方向のピボット(回転支持軸)14により羽根車15が水平面内で回転可能に収容されている。羽根車15の中心部には下向きに開口する中心穴6が形成され、この中心穴6(図3)がピボット14に緩く嵌合するともに、そのピボット14の先端で羽根車15が回転可能に支持される。羽根車15は自身の中心線のまわりに螺旋状にねじれた複数の羽根15aを備え、ほぼ垂直下方から流入する被計量流体により回転する。   The measuring chamber 17 in the lower case 11 is located at the upper end of the vertical tube portion of the bent portion (L-shaped tube portion) 16, and the impeller 15 is inserted into the measuring chamber 17 by a vertical pivot (rotating support shaft) 14. It is housed rotatably in a horizontal plane. A center hole 6 that opens downward is formed at the center of the impeller 15, and the center hole 6 (FIG. 3) is loosely fitted to the pivot 14, and the impeller 15 is rotatable at the tip of the pivot 14. Supported. The impeller 15 includes a plurality of blades 15a spirally twisted around its center line, and is rotated by the fluid to be measured flowing from substantially vertically below.

羽根車15を回転させつつそこを通過した被計量流体は、計量室17の外周の開口から羽根車15の半径方向外方へ流出し、L字管状の流出管部分5により垂直下方から水平方向に所定の曲率で方向を変え、下流に導かれる。被計量流体の流量にほぼ比例する羽根車15の回転数は、電子的又は機械的に流量に変換されて計量装置3で計量され、所定の流量の表示がなされる。   The fluid to be measured that has passed through the rotating impeller 15 flows out from the opening on the outer periphery of the measuring chamber 17 outward in the radial direction of the impeller 15, and the horizontal direction from the vertically lower side by the L-shaped outflow pipe portion 5. The direction is changed to a predetermined curvature and is led downstream. The rotational speed of the impeller 15 that is substantially proportional to the flow rate of the fluid to be measured is converted into a flow rate electronically or mechanically and measured by the measuring device 3 to display a predetermined flow rate.

羽根車15の下側に近接して下ケース11には整流器13が固定されている。整流器13は環状をなして、その環状内に例えば放射状に又はそれ以外の配列携帯で複数の整流板を有し、また中心部に上記ピボット14を備えて、羽根車15の支持機構を兼ねている。下方から導かれる被計量流体はこの整流器13を通過することにより、その整流板で整流された後、羽根車15に当たるようになっている。   Near the lower side of the impeller 15, a rectifier 13 is fixed to the lower case 11. The rectifier 13 has an annular shape, and has a plurality of rectifying plates in the annular shape, for example, radially or in other arrangements, and has the pivot 14 at the center, which also serves as a support mechanism for the impeller 15. Yes. The fluid to be measured guided from below passes through the rectifier 13, is rectified by the rectifying plate, and then strikes the impeller 15.

この流量計1において、補足管10と直管状の流入管部分12(流入口)は水平方向で同軸上にあり、さらに流出管部分5(流出口)も同軸上にある。言い換えば、補足管10及び流入管部分12等の中心線の延長線に対し、羽根車15に近い側を上側、羽根車15から遠い側を下側としたとき、補足管10から流入管部分12を経て導入される被計量流体を下向きに下げることなく、まっすぐ水平に導入し、そのままL字状管部(L字管)16により羽根車15の軸方向に沿う向き(垂直上方)に流れの方向を変えて、被計量流体を羽根車15に当てて計量する構成である。   In this flow meter 1, the supplementary pipe 10 and the straight tubular inflow pipe portion 12 (inlet) are coaxial in the horizontal direction, and the outflow pipe portion 5 (outlet) is also coaxial. In other words, when the side closer to the impeller 15 is the upper side and the side farther from the impeller 15 is the lower side with respect to the extension of the center line of the supplemental pipe 10 and the inflow pipe portion 12, etc., the inflow pipe portion from the supplementary pipe 10 The fluid to be measured introduced through 12 is introduced straight and horizontally without being lowered downward, and flows as it is in the direction along the axial direction of the impeller 15 (vertically upward) by the L-shaped tube portion (L-shaped tube) 16 as it is. In this configuration, the fluid to be weighed is applied to the impeller 15 and measured.

また、この流量計1においては、流入管部分12の流路断面積(流入口の断面積)をS1、羽根車15に対する下側からの導入部の断面積(整流器13の内径又は羽根車15の外径に対応する断面積とも言える)をS2としたとき、S1からS2に至るまでの断面積の変化として、S1とS2とはほぼ等しくなるように、あるいは等しくなくとも両者の差は所定値以下とされている。すなわち、S1からS2に至るまでの断面積の変化として、S2/S1は0.7〜1.4の範囲に規定される。   In the flow meter 1, the flow passage cross-sectional area (inlet cross-sectional area) of the inflow pipe portion 12 is S 1, and the cross-sectional area of the introduction portion from the lower side with respect to the impeller 15 (inner diameter of the rectifier 13 or impeller 15 S2 is a cross-sectional area corresponding to the outer diameter of S1). As a change in the cross-sectional area from S1 to S2, S1 and S2 are almost equal to each other, or the difference between the two is predetermined. It is assumed to be below the value. That is, S2 / S1 is defined in the range of 0.7 to 1.4 as a change in cross-sectional area from S1 to S2.

ストレーナ9及び補足管10を通過した被計量流体は、下ケース11へ入る。流入口部分12は補足管10から続く直管を延長するように延びていき、整流器13に設置してあるピボット14上の羽根車15に、被計量流体が垂直に当たるように、上述のようにL字管のごとく直管が所定の曲率で直角に曲げられて、L字状管部16とされる。その際、羽根車15の羽根車外径や計量室17及び整流器13の内径が補足管10の内径と同寸法になっていない場合、下ケース流入口12から続く関係管径を羽根車15や計量室17内の直径に合わせるために、補足管10から続く直管部分(流入管部分)12で徐々に目的の管径へ変化させてもよいし、L字状管部16の部分で変化させてもよい。またL字状管部16の曲率半径は、圧力損失や器差性能への影響を考慮すると、流量計の高さと長さが許す限りできるだけ大きくとる方がよい。   The fluid to be measured that has passed through the strainer 9 and the supplemental pipe 10 enters the lower case 11. As described above, the inlet portion 12 extends from the supplementary pipe 10 so as to extend the straight pipe, and the fluid to be measured hits the impeller 15 on the pivot 14 installed in the rectifier 13 vertically. A straight pipe is bent at a right angle with a predetermined curvature like an L-shaped pipe to form an L-shaped pipe portion 16. At this time, if the impeller outer diameter of the impeller 15 and the inner diameters of the measuring chamber 17 and the rectifier 13 are not the same as the inner diameter of the supplementary pipe 10, the related pipe diameter that continues from the lower case inlet 12 is determined as the impeller 15 and the metering. In order to match the diameter in the chamber 17, it may be gradually changed to the target pipe diameter at the straight pipe portion (inflow pipe portion) 12 continuing from the supplementary pipe 10, or may be changed at the portion of the L-shaped pipe portion 16. May be. The radius of curvature of the L-shaped tube portion 16 should be as large as possible as long as the height and length of the flow meter allow in consideration of the effect on pressure loss and instrument differential performance.

上述の整流器13は、L字状管部16において水平から垂直に所定の曲率半径でほぼ直角に曲がり終えた部分に設けられている。図2に示すように、そのL字状管部16の曲がり部には、被計量流体の流れを乱さないための整流板19が配置される。整流板19は、L字状管部16の曲がり部の曲率にほぼ対応する曲率の曲がり(湾曲形態)を有し、L字状管部16の管壁の曲がりに沿って所定長さ延びるものである。整流板19の凹曲面側の板面には、その整流板19と垂直に交わるリブ21がL字状管部16の中心線と平行な方向に延びるように形成されている。   The rectifier 13 described above is provided in a portion of the L-shaped tube portion 16 that has been bent at a right angle from the horizontal to the vertical with a predetermined curvature radius. As shown in FIG. 2, a rectifying plate 19 is provided at the bent portion of the L-shaped tube portion 16 so as not to disturb the flow of the fluid to be measured. The rectifying plate 19 has a curvature (curved form) with a curvature substantially corresponding to the curvature of the bent portion of the L-shaped tube portion 16, and extends a predetermined length along the bend of the tube wall of the L-shaped tube portion 16. It is. On the plate surface of the rectifying plate 19 on the concave curved surface side, a rib 21 perpendicular to the rectifying plate 19 is formed so as to extend in a direction parallel to the center line of the L-shaped tube portion 16.

図3に示すように、上記整流板としては、適数(例えば1〜4枚、好適には3枚程度)のものを用いることができ、複数設ける場合は、複数の整流板20が所定の間隔、かつ同様の曲率半径で互いにほぼ平行に設けられる。また、各整流板20と垂直に交わるように(L字状管部16の中心線と平行な方向に延びるように)、整流板20の幅方向の中間に適数(例えば1枚)のリブ21が、各整流板19にまたがり、それらと一体的に形成されている。言い換えればリブ21が各整流板20を連結して一定の強度を確保する。これらの整流板20(又は前述の19)は、整流器13の下端部に連結されて、その整流器13によって位置固定に支持されている。   As shown in FIG. 3, an appropriate number (for example, 1 to 4 sheets, preferably about 3 sheets) of the current plates can be used. When a plurality of current plates are provided, a plurality of current plates 20 are predetermined. They are provided substantially parallel to each other with a spacing and a similar radius of curvature. Further, an appropriate number (for example, one) of ribs is provided in the middle of the width direction of the rectifying plate 20 so as to intersect each rectifying plate 20 perpendicularly (so as to extend in a direction parallel to the center line of the L-shaped tube portion 16). 21 spans the current plates 19 and is formed integrally therewith. In other words, the ribs 21 connect the current plates 20 to ensure a certain strength. These rectifying plates 20 (or 19 described above) are connected to the lower end of the rectifier 13 and are supported by the rectifier 13 in a fixed position.

このような整流板は、上述のように、例えば曲がり部がL字状管部16ならば、L字状管部16の曲率半径に合わせて、圧力損失を最小にするように、平行な整流板20の枚数を多くしてもよい。その整流板20と垂直に交わるリブ21は、圧力損失を大きくしないために、整流板20の強度を保つ最小形状であることが望ましい。また、複数の整流板20は、上述のようにL字状管部16の曲がり部に設置することが望ましい。   As described above, for example, if the bent portion is the L-shaped tube portion 16, such a rectifying plate is parallel rectified so as to minimize the pressure loss in accordance with the curvature radius of the L-shaped tube portion 16. The number of plates 20 may be increased. It is desirable that the rib 21 that intersects the rectifying plate 20 perpendicularly has a minimum shape that maintains the strength of the rectifying plate 20 in order not to increase the pressure loss. Moreover, as for the several baffle plate 20, it is desirable to install in the bending part of the L-shaped pipe part 16 as mentioned above.

なお、図4に示す整流板22のように、流入側の曲がり部分又はL字状管部に設置するばかりではなく、流出側の曲管部(流出管部分)5に合わせて設置してもよい。つまり、流出管部分5の曲率にほぼ対応するように、下側に凸となる凸曲面状の湾曲形態の整流板22を、単独で、又は流入管部分12側のL字状管部16の曲がり部の整流板19又は20と併せて、設けることができる。流出口側にこのような整流板22を設ける場合は、整流板22の強度を考慮すると、下ケース23と一体的に、又は鋳造等で一体に、整流板22を製作することが最も好ましい。以上の整流板19、20、22はL字状管部16を有する流量計に設置する場合を想定しているが、図5に示す整流板24のように、従来タイプの管形状の流量計へ設置してもよい。ここで図5(図16も同様)の管形状は、流入口から進入する流体が曲がり管部でいったん下に下がって羽根車の下方へ至り、その曲がり管部の下部で滞留しつつ上昇して羽根車に当たるタイプのものであり、その曲がり管部に対応して整流板24を設置することができる。   In addition, like the baffle plate 22 shown in FIG. 4, it may be installed not only on the bent portion on the inflow side or the L-shaped tube portion but also on the bent portion (outflow tube portion) 5 on the outflow side. Good. That is, the rectifying plate 22 having a convex curved surface that protrudes downward is provided alone or the L-shaped tube portion 16 on the inflow tube portion 12 side so as to substantially correspond to the curvature of the outflow tube portion 5. It can be provided together with the rectifying plate 19 or 20 at the bent portion. When such a rectifying plate 22 is provided on the outlet side, it is most preferable to manufacture the rectifying plate 22 integrally with the lower case 23 or integrally by casting or the like in consideration of the strength of the rectifying plate 22. Although the above rectifier plates 19, 20, and 22 are assumed to be installed in a flow meter having an L-shaped tube portion 16, a conventional tube-type flow meter such as a rectifier plate 24 shown in FIG. May be installed. Here, the pipe shape shown in FIG. 5 (same as in FIG. 16) is such that the fluid entering from the inflow port once falls down at the bent pipe part and reaches the lower part of the impeller, and rises while staying at the lower part of the bent pipe part. The rectifying plate 24 can be installed in correspondence with the bent pipe portion.

さらに、図6の示すように曲がり部に設置された整流板25は、整流器26と一体で作ることによって部品点数を減らすことができ、コストアップを防ぐことができる。この例では、整流器26の中心近傍部分が下向きに突出した形態の下側突出部とされ、その下側突出部と一体的に整流板25(これは図2又は図3の整流板19又は20と同様の形態のもの)が設けられる。その場合、整流板25と整流器26とを樹脂の一体成形で得ることができる。その図の例は、曲がり管部がL字状管16であるが、図5で示した従来タイプの管形状を有する流量計に適用してもよい。   Furthermore, as shown in FIG. 6, the rectifying plate 25 installed in the bent portion can be reduced in the number of parts by making it integrally with the rectifier 26, thereby preventing an increase in cost. In this example, the vicinity of the center of the rectifier 26 is a lower protruding portion that protrudes downward, and the rectifying plate 25 (this is the rectifying plate 19 or 20 in FIG. 2 or 3) integrally with the lower protruding portion. Of the same form). In that case, the rectifying plate 25 and the rectifier 26 can be obtained by integral molding of resin. In the example shown in the figure, the bent tube portion is the L-shaped tube 16, but may be applied to the flowmeter having the conventional tube shape shown in FIG. 5.

これとは逆に、L字状管部16の曲がり部に設置された整流板19又は20は、整流器13と分離してつくることによって、一体では不可能であり、成形型が複雑になってしまうような形状に対しても、作成できるようになる(図2)。分離して作成した整流板19又は20を設置する方法は、例えばネジ27で整流器13のボス部7(整流器13の中心側を構成し、ここから例えば放射状に又はそれ以外の配列携帯で整流板(整流羽根)が形成される)に止める方法(図2)、ネジ27とナット28によって整流板19又は20を整流器13のボス部7に止める方法(図3)、インロー29を作ってはめ合わせる方法(図7)、スプリングで止める方法などがある。   On the contrary, the rectifying plate 19 or 20 installed at the bent portion of the L-shaped tube portion 16 is impossible to be integrated with the rectifier 13, and the molding die becomes complicated. It is possible to create even a shape that would end up (FIG. 2). The method of installing the rectifying plate 19 or 20 created separately is that, for example, the screw 27 forms the boss 7 of the rectifier 13 (the central side of the rectifier 13, and from here, for example, the rectifying plate radially or otherwise in a portable arrangement (A rectifying blade) is formed) (FIG. 2), a method in which the rectifying plate 19 or 20 is fixed to the boss portion 7 of the rectifier 13 with a screw 27 and a nut 28 (FIG. 3), and an inlay 29 is formed and fitted. There are a method (FIG. 7) and a method using a spring.

インロー29は整流板19又は20の一部(例えば上端部)に、固定用連結部として形成されるもので、その固定用連結部29を、L字状管部16と整流器13のハウジング(計量室17のケース)との接合部に挟み込んで固定する。固定用連結部29を挟み込むために、L字状管部16及び/又は整流器13の端部には、係合段部8が形成され、上記固定用連結部29はその係合段部8に嵌め込まれ、シール9を介して整流器13とL字状管部16との間で挟み込まれて保持される。以上の例は、図5に示した従来タイプの管形状の流量計に適用してもよい。   The inlay 29 is formed as a fixing connecting portion on a part (for example, the upper end portion) of the rectifying plate 19 or 20, and the fixing connecting portion 29 is connected to the housing of the L-shaped tube portion 16 and the rectifier 13 (measurement). It is sandwiched and fixed at the joint portion with the case 17 of the chamber 17. An engaging step 8 is formed at the end of the L-shaped tube portion 16 and / or the rectifier 13 in order to sandwich the fixing connecting portion 29, and the fixing connecting portion 29 is connected to the engaging step 8. It is inserted and held between the rectifier 13 and the L-shaped tube portion 16 via the seal 9 and held. The above example may be applied to the conventional pipe-shaped flow meter shown in FIG.

図12に示すように、L字状管部16の曲がり部に設置する整流板(19で代表させる)を整流器13へ設置させる場合、組立性を考慮すると、整流板19の先端30は円形になり、小さくなる。それを解消するために、図8に示すように、整流板31(形態は前述の整流板19等と同様)を下ケース32と一体に製作することができる。つまり下ケース32の管壁と一体に鋳造等で整流板31を形成し、整流器13と一体的に製作する場合のような形状の小型化を解消する。   As shown in FIG. 12, when the rectifier plate (represented by 19) installed in the bent portion of the L-shaped tube portion 16 is installed in the rectifier 13, the tip 30 of the rectifier plate 19 is circular in consideration of assembly. Become smaller. In order to solve this problem, as shown in FIG. 8, the current plate 31 (the configuration is the same as that of the current plate 19 and the like) can be manufactured integrally with the lower case 32. That is, the size reduction as in the case where the rectifying plate 31 is formed integrally with the tube wall of the lower case 32 by casting or the like and manufactured integrally with the rectifier 13 is eliminated.

その場合、図8のように、整流板31をL字状管部16の曲がり部33だけに設置する態様と、図9のように流入管路の直管部分35から曲がり部33の連続する整流板34を下ケース35と一体に設置する態様があるが、曲がり部33だけに設置する方が被計量流体への壁面による摩擦抵抗を少なくする点で好ましい。以上の例は曲がり部分がL字状管16の流量計をあげているが、図5に示した従来タイプの管形状を有する流量計にも適用することができる。   In that case, as shown in FIG. 8, the rectifying plate 31 is installed only on the bent portion 33 of the L-shaped pipe portion 16, and the bent portion 33 continues from the straight pipe portion 35 of the inflow conduit as shown in FIG. 9. There is a mode in which the rectifying plate 34 is installed integrally with the lower case 35, but it is preferable that the rectifying plate 34 is installed only in the bent portion 33 in terms of reducing frictional resistance due to the wall surface to the fluid to be measured. In the above example, the flow meter has the L-shaped tube 16 at the bent portion, but it can also be applied to the flow meter having the conventional tube shape shown in FIG.

さらに、図10A〜図10Bに示すように、羽根車15の直下にある整流器36の整流板37を2〜4枚にすることができる。図10Aの例は、4枚の整流板37を90度の等角度間隔で(十字状に)整流器36のボス部7に設置したものである。図10Bの例は、その4枚のうちの1枚を省略し、非対称に3枚の整流板37を設けたものである。さらに図10Cの例は、上記4枚の整流板37のうち整流器36の中心に関して両側の2枚の整流板37を廃止し、ボス部7を挟んで半径方向に2枚の整流板37を180度の角度間隔で設置したものである。   Furthermore, as shown to FIG. 10A-FIG. 10B, the rectification | straightening plate 37 of the rectifier 36 just under the impeller 15 can be made into 2-4 sheets. In the example of FIG. 10A, four rectifying plates 37 are installed on the boss portion 7 of the rectifier 36 at an equal angular interval of 90 degrees (in a cross shape). In the example of FIG. 10B, one of the four sheets is omitted, and three rectifying plates 37 are provided asymmetrically. Further, in the example of FIG. 10C, the two rectifying plates 37 on both sides with respect to the center of the rectifier 36 among the four rectifying plates 37 are eliminated, and the two rectifying plates 37 are 180 in the radial direction with the boss portion 7 interposed therebetween. It is installed at an angular interval of degrees.

このように整流板37の枚数を少なくすること(従来は6枚〜10枚程度が普通)により、器差のフラット性を増すことができる。なお、L字状管部16(曲がり部分)に複数枚の整流板20を配置した場合、整流器のボス径(ボス部7)を支えるために設置してある整流板37とは接しない整流板20(中央のものを除くa、bで示す両側のもの:図3)と羽根車15との距離は、5mm以上離れていることが好ましい。以上の例は曲がり部分がL字状管16の流量計をあげているが、図5に示した従来タイプの管形状の流量計にも適用することができる。   Thus, the flatness of the instrumental difference can be increased by reducing the number of the rectifying plates 37 (usually about 6 to 10 sheets are conventionally used). When a plurality of rectifying plates 20 are arranged on the L-shaped tube portion 16 (bent portion), the rectifying plate that does not contact the rectifying plate 37 installed to support the boss diameter (boss portion 7) of the rectifier. The distance between 20 (both sides a and b except for the central one: FIG. 3) and the impeller 15 is preferably 5 mm or more. In the above example, the flowmeter having the L-shaped tube 16 in the bent portion is described, but it can also be applied to the conventional tube-shaped flowmeter shown in FIG.

図11に示すように、整流器40の入口部又はそれより上流に(上側に)、L字状管部16の管内径より狭い流路を付与するために、そのL字状管部16の垂直管部(上部)の中心線とほぼ直角な開口端面(エッジ)41を形成することができる。このエッジ41は、L字状管部16から羽根車15へ向かう被計量流体の流れに対する抵抗となり、その流路壁面から内側へ入り込んで位置する段状の絞り部(流路に対してほぼ直角な面から形成される整流器40の下側(入口側)開口端面)となるものである。   As shown in FIG. 11, in order to provide a flow path narrower than the tube inner diameter of the L-shaped tube portion 16 at the inlet portion of the rectifier 40 or upstream (upward) thereof, the vertical direction of the L-shaped tube portion 16 is provided. An open end face (edge) 41 that is substantially perpendicular to the center line of the tube portion (upper part) can be formed. This edge 41 is a resistance against the flow of the fluid to be measured from the L-shaped tube portion 16 toward the impeller 15, and is a step-like throttle portion (in a substantially right angle with respect to the flow path) that is located inward from the flow wall surface. The lower end (inlet side) opening end surface) of the rectifier 40 formed from a flat surface.

言い換えれば、エッジ41は、L字状管部16から羽根車15に向かう被計量流体の流れの直径(流路断面積)を狭めて、縮径流(縮流)を生じさせる縮流付与部として機能する。このエッジ41(縮流付与部)による縮径作用は、被計量流体の流速が小さい場合は弱く、流速が大きいほど強くなる。そして縮径作用が強くなれば、絞り効果により流速が増大し、羽根車15を回す力も大きくなるから、大容量(高流速)域ほど計量の感度を増加させるように作用すると言える。   In other words, the edge 41 serves as a contraction imparting section that narrows the diameter of the fluid to be measured (the cross-sectional area of the flow path) from the L-shaped tube section 16 toward the impeller 15 and generates a contracted flow (contracted flow). Function. The diameter reducing action by the edge 41 (constricted flow imparting portion) is weak when the flow rate of the fluid to be measured is small, and becomes strong as the flow rate is large. If the diameter reducing action becomes stronger, the flow speed increases due to the throttling effect, and the force to turn the impeller 15 also increases. Therefore, it can be said that the larger capacity (high flow speed) region acts to increase the measurement sensitivity.

そして、整流器40の入口より上流で発生した偏流は、整流器40の流入口内径のエッジ41により発生する縮流によって、かき消されるため、計量への影響が小さくなる。また、上記のように、大容量ではエッジ41による縮流によって流速が早くなり、逆に小流量ではエッジ41による縮流は発生しないため、見かけ上のピークが下がる。以上の2点の効果によって、フラットな器差を実現することができる。   The drift generated upstream from the inlet of the rectifier 40 is drowned out by the contracted current generated by the edge 41 of the inlet inner diameter of the rectifier 40, so that the influence on the measurement is reduced. Also, as described above, the flow rate is increased by the contraction flow by the edge 41 at a large capacity, and conversely, the contraction flow by the edge 41 does not occur at a small flow rate, so the apparent peak is lowered. Due to the above two effects, a flat instrumental difference can be realized.

この例は、流入口から導入される被計量流体を下側に下げることなしにL字状管部により羽根車の軸方向に沿う向きに流れを変えて、被計量流体を羽根車に当てて計量する管形状の流量計であるが、前述のように(図5)、流入口から進入する流体が曲がり管部でいったん下に下がって羽根車の下方へ至り、その曲がり管部の下部で滞留しつつ上昇して羽根車に当たるタイプのものにおける流量計の整流器にも、上述のエッジ41を形成し、大流量域において積極的に縮流を生じさせ、上述の効果を得るようにすることもできる。   In this example, the flow to be measured is applied to the impeller by changing the flow in the direction along the axial direction of the impeller by the L-shaped pipe portion without lowering the measured fluid introduced from the inlet. As mentioned above (Fig. 5), the fluid that enters from the inflow port is once lowered at the bent pipe part and reaches the lower part of the impeller, and the lower part of the bent pipe part. The above-mentioned edge 41 is also formed in the rectifier of the flow meter in the type that rises while impinging and hits the impeller, and the above-mentioned effect is obtained by positively generating a contraction in a large flow rate region. You can also.

上記のように、流入口12側から羽根車15へと導く被計量流体の管路を、下側に下がることなく、水平から垂直へとL字状管部16で直角に曲げるようにし、また流入側から羽根車15までの断面変化を小さくした(滞留部をなくした)ことにより、流路の折れ曲がり部分が少なく、また滞留部がほとんどなく、さらに流体の流れの乱れが少なくなり、圧力損失が減少する。その結果、流量計の容量が大きくなった。具体的には、従来品の容量が42(m/h)であるのに対し、本発明品では56(m/h)に容量がアップすることが認められた。 As described above, the pipe of the fluid to be measured leading from the inlet 12 side to the impeller 15 is bent at a right angle by the L-shaped pipe portion 16 from the horizontal to the vertical without being lowered downward, and By reducing the cross-sectional change from the inflow side to the impeller 15 (removing the staying part), there are few bent parts in the flow path, there is almost no staying part, and the fluid flow is less disturbed and the pressure loss Decrease. As a result, the capacity of the flow meter has increased. Specifically, it was confirmed that the capacity of the conventional product was 42 (m 3 / h), whereas the capacity of the product of the present invention was increased to 56 (m 3 / h).

また、上記のような流量計の曲がり部(L字状管部16の曲がり部)に、その曲がりに沿って湾曲する整流板(代表的に19、20等)を設けた実施例では、上記に加えて被計量流体の流れがいっそうスムーズになる。そのため図13に示すように、器差(流量計の計量誤差(公差))のピークが実質的に生じない流量計となる。ちなみに従来品では、小流量域で器差のピークが生じているが、この発明の流量計ではそのような器差のピークが存在しないことがわかる。   Moreover, in the Example which provided the baffle plate (typically 19, 20 etc.) curved along the curve in the curved part (bent part of the L-shaped pipe part 16) of the above flowmeters, In addition to this, the flow of the fluid to be measured becomes smoother. Therefore, as shown in FIG. 13, the flow meter is substantially free from the peak of instrumental error (measurement error (tolerance) of the flow meter). Incidentally, in the conventional product, an instrumental error peak occurs in a small flow rate region, but it can be seen that such an instrumental error peak does not exist in the flowmeter of the present invention.

また、図1,2のような管路構造に加え、前述の図10A〜図10Cに示したように、整流器36の整流板37(リブ)を2〜4枚に設定した場合には、必要以上の整流化に伴う圧力損失が軽減されたこと等により、図14に示すように、中流量域から大流量域にかけての器差がきわめて小さくなることが認められた。   Moreover, in addition to the pipe line structure as shown in FIGS. 1 and 2, as shown in FIGS. 10A to 10C, it is necessary when the number of rectifying plates 37 (ribs) of the rectifier 36 is set to 2 to 4 sheets. As shown in FIG. 14, it was recognized that the instrumental difference from the middle flow rate range to the large flow rate range becomes extremely small due to the reduction of the pressure loss due to the above rectification.

また、図11に示したようなエッジ41を形成したことにより、小流量域では縮流がほとんど起こらず、大流量域で縮流が生じる。その結果、図15に示すように、エッジ41がないものでは、比較的小流量域の器差が大きいのに対し、エッジ41があるものでは、その小流量域での器差が小さくなる効果が得られることがわかった。   Further, since the edge 41 as shown in FIG. 11 is formed, the contracted flow hardly occurs in the small flow rate region, and the contracted flow occurs in the large flow rate region. As a result, as shown in FIG. 15, the instrumental difference in the small flow rate region is relatively large in the case without the edge 41, whereas the instrumental difference in the small flow rate region is reduced in the case with the edge 41. Was found to be obtained.

以上は、図2等で補足管10が水平配置で、羽根車15が垂直配置となるものとして縦型ウォルトマン式流量計の実施例を説明した。もちろん図2等の配置で流量計が設置され、固定されるのが一般的ではあるが、図2等に示した縦型ウォルトマン式流量計において、補足管10が垂直等の上下配置になるように90度等の角度範囲で倒立させた姿勢で設置・固定される場合もある。前記説明における上下、あるいは水平・垂直等の表現は、説明を簡単にするための便宜上のもので、発明の本質を限定するものではない。   In the above, the embodiment of the vertical Waltman type flow meter has been described with reference to FIG. 2 and the like assuming that the supplementary tube 10 is arranged horizontally and the impeller 15 is arranged vertically. Of course, the flow meter is generally installed and fixed in the arrangement of FIG. 2 and the like, but in the vertical Waltman type flow meter shown in FIG. 2 and the like, the supplementary tube 10 is vertically arranged such as vertical. Thus, it may be installed and fixed in an inverted posture in an angle range of 90 degrees or the like. Expressions such as “upper and lower”, “horizontal” and “vertical” in the above description are for convenience in order to simplify the description, and do not limit the essence of the invention.

この発明の実施例である流量計の外観を示す図。The figure which shows the external appearance of the flowmeter which is an Example of this invention. その全体断面図。FIG. 図2の第1の変形例(複数の整流板の例)を示す断面図。Sectional drawing which shows the 1st modification (example of a some baffle plate) of FIG. 図2に第2の変形例(流出側に整流板を配置した例)を示す断面図。Sectional drawing which shows the 2nd modification (example which has arrange | positioned the baffle plate in the outflow side) in FIG. 従来タイプの管形状の流量計の曲がり管部に対応して湾曲形状の整流板を設けた例を示す断面図。Sectional drawing which shows the example which provided the curving-shaped baffle plate corresponding to the curved pipe part of the conventional pipe-shaped flowmeter. 図2の第3の変形例(整流板を整流器と一体にした例)を示す断面図。Sectional drawing which shows the 3rd modification (example which integrated the rectifier plate with the rectifier) of FIG. 図2の第4の変形例(請求遺体を整流器へインローで設置する例)を示す断面図。Sectional drawing which shows the 4th modification (example which installs a claim body to a rectifier by inlay) of FIG. 図2の第5の変形例(整流板を下ケースに設置する例)を示す断面図。Sectional drawing which shows the 5th modification (example which installs a baffle plate in a lower case) of FIG. 図2の第6の変形例(下ケースに設置した整流板を流入口まで延ばした例)を示す断面図。Sectional drawing which shows the 6th modification (example which extended the baffle plate installed in the lower case to an inflow port) of FIG. 図10Aは、整流器にリブ(整流板)を4個形成した例を示す図、図10Bは、整流器にリブ(整流板)を3個形成した例を示す図、図10Cは、整流器にリブ(整流板)を2個形成した例を示す図。10A is a diagram showing an example in which four ribs (rectifier plates) are formed on the rectifier, FIG. 10B is a diagram showing an example in which three ribs (rectifier plates) are formed on the rectifier, and FIG. The figure which shows the example which formed two baffle plates. 整流器の流入口の内側にエッジを形成した例を示す断面図。Sectional drawing which shows the example which formed the edge inside the inflow port of a rectifier. 整流器と一体の整流板の例を示す斜視図。The perspective view which shows the example of the baffle plate integrated with a rectifier. 図1、図2に示す実施例の効果を示すグラフ。The graph which shows the effect of the Example shown in FIG. 1, FIG. 図10A〜図10Cに示す実施例の効果を示すグラフ。The graph which shows the effect of the example shown in Drawing 10A-Drawing 10C. 図11に示す実施例の効果を示すグラフ。The graph which shows the effect of the Example shown in FIG. 従来例を示す全体断面図。The whole sectional view showing a conventional example.

符号の説明Explanation of symbols

5 流出管部分(流出口)
10 補足管
11 下ケース
12 流入管部分(流入口)
13、26、36 整流器
15 羽根車
16 L字状管部
17 計量室
19、20、22、24、25、31、34、37、38、39 整流板
5 Outflow pipe part (outlet)
10 Supplementary tube 11 Lower case
12 Inlet pipe part (inlet)
13, 26, 36 Rectifier 15 Impeller 16 L-shaped tube portion 17 Weighing chambers 19, 20, 22, 24, 25, 31, 34, 37, 38, 39 Rectifier plate

Claims (6)

流入口と流出口を有し、流体の流量を計測する羽根車を流入口と流出口に対して縦方向に配置した縦型ウォルトマン式流量計において、
流入口から導入される被計量流体を羽根車の軸方向に沿う向きに流れを変えて、被計量流体を羽根車に当てて計量するとともに、流入口の中心線の延長線に対し前記羽根車に近い側を上側、羽根車から遠い側を下側とし、かつ流入口の断面積をS1、羽根車に対する下側からの導入部の断面積をS2としたとき、S1からS2に至るまでの断面積の変化として、S2/S1が0.7〜1.4とされたことを特徴とする流量計。
In a vertical Waltman type flow meter having an inflow port and an outflow port, and an impeller for measuring the flow rate of the fluid arranged in the vertical direction with respect to the inflow port and the outflow port,
The flow of the fluid to be measured introduced from the inlet is changed in a direction along the axial direction of the impeller, the fluid to be measured is applied to the impeller and measured, and the impeller is extended with respect to the extension of the center line of the inlet. When the side closer to the upper side is the upper side, the side farther from the impeller is the lower side, the cross-sectional area of the inlet is S1, and the cross-sectional area of the introduction part from the lower side with respect to the impeller is S2, the process from S1 to S2 A flow meter characterized in that S2 / S1 is set to 0.7 to 1.4 as a change in cross-sectional area.
前記被計量流体をL字状管部により羽根車の軸方向に沿う向きに流れを変え、L字状管部の曲がり部に、その曲がりに対応する湾曲形状を有する整流板を備える請求項1に記載の流量計。   2. The flow of the fluid to be measured is changed in a direction along the axial direction of the impeller by an L-shaped tube portion, and a bent plate of the L-shaped tube portion is provided with a rectifying plate having a curved shape corresponding to the curve. The flow meter described in 1. 前記羽根車の流体入口側に近接して整流器が設けられ、前記湾曲形状の整流板はその整流器と一体的に設置されている請求項2に記載の流量計。   The flowmeter according to claim 2, wherein a rectifier is provided adjacent to the fluid inlet side of the impeller, and the curved rectifier plate is installed integrally with the rectifier. 前記L字状管部の曲がり部に、その曲がりに対応する湾曲形状を有する整流板を備え、その整流板はL字状管部と一体的に形成されている請求項3に記載の流量計。   The flowmeter according to claim 3, further comprising: a rectifying plate having a curved shape corresponding to the bending of the bent portion of the L-shaped tube portion, the rectifying plate being formed integrally with the L-shaped tube portion. . 前記羽根車の流体入口側に近接して整流器が設けられ、その整流器のボス部を支える整流板が2〜4個とされた請求項1ないし4のいずれか1項に記載の流量計。   The flowmeter according to any one of claims 1 to 4, wherein a rectifier is provided close to the fluid inlet side of the impeller, and the number of rectifier plates that support the boss portion of the rectifier is two to four. 前記羽根車の流体入口側に近接して整流器が設けられ、その整流器の流体流入口の内径側へ、そこを通る流体に大容量域で絞り効果による縮流を生じさせるエッジが付けられた請求項1ないし5のいずれか1項に記載の流量計。   A rectifier is provided in the vicinity of the fluid inlet side of the impeller, and an edge is formed on the inner diameter side of the fluid inlet of the rectifier to cause the fluid passing therethrough to generate a contracted flow due to a throttling effect in a large capacity region. Item 6. The flow meter according to any one of Items 1 to 5.
JP2007059176A 2007-03-08 2007-03-08 Flowmeter Expired - Fee Related JP4503034B2 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS446774Y1 (en) * 1964-12-12 1969-03-12
JPS56159720U (en) * 1980-04-30 1981-11-28
JPH02259425A (en) * 1989-03-30 1990-10-22 Toko Seiki Kk Vertical axial-flow impeller type flowmeter
JPH02259424A (en) * 1989-03-30 1990-10-22 Toko Seiki Kk Vertical axial-flow impeller type flowmeter
JPH0361525U (en) * 1989-10-20 1991-06-17

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS446774Y1 (en) * 1964-12-12 1969-03-12
JPS56159720U (en) * 1980-04-30 1981-11-28
JPH02259425A (en) * 1989-03-30 1990-10-22 Toko Seiki Kk Vertical axial-flow impeller type flowmeter
JPH02259424A (en) * 1989-03-30 1990-10-22 Toko Seiki Kk Vertical axial-flow impeller type flowmeter
JPH0361525U (en) * 1989-10-20 1991-06-17

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