JP4498213B2 - An α-olefin dimerization catalyst and a method for producing an α-olefin dimer. - Google Patents

An α-olefin dimerization catalyst and a method for producing an α-olefin dimer. Download PDF

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JP4498213B2
JP4498213B2 JP2005150631A JP2005150631A JP4498213B2 JP 4498213 B2 JP4498213 B2 JP 4498213B2 JP 2005150631 A JP2005150631 A JP 2005150631A JP 2005150631 A JP2005150631 A JP 2005150631A JP 4498213 B2 JP4498213 B2 JP 4498213B2
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olefin
dimerization
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JP2006326418A (en
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信行 須藤
幸雄 香月
和彦 田中
充弘 金田
愛一郎 小里
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Mitsui Chemicals Inc
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Description

本発明はα−オレフィン二量化用触媒に関する。   The present invention relates to an α-olefin dimerization catalyst.

4−メチルー1−ペンテンに代表されるα−オレフィンの二量体又は共二量体は、ポリオレフィン製造用の単量体として利用されている。α−オレフィンの二量化反応又は共二量化反応によって相応する二量体又は共二量体を製造するための触媒として多くの塩基性触媒が従来から提案されている。しかし、これらの触媒は活性が低いこと、目的物質への選択性が充分に高くないこと、又初期活性が高くても触媒寿命が充分ではないなどの欠点があった。これらの点を改良した触媒が特開昭58−114737号公報で提案されているが、未だ触媒寿命の改良が求められていた(特許文献1)。
特開昭58−114737号公報
An α-olefin dimer or co-dimer represented by 4-methyl-1-pentene is used as a monomer for producing a polyolefin. Many basic catalysts have been proposed as a catalyst for producing a corresponding dimer or codimer by dimerization reaction or codimerization reaction of α-olefin. However, these catalysts have disadvantages such as low activity, insufficient selectivity to the target substance, and insufficient catalyst life even if the initial activity is high. A catalyst which has improved these points has been proposed in Japanese Patent Application Laid-Open No. 58-114737, but an improvement in the catalyst life has been demanded (Patent Document 1).
JP 58-114737 A

本発明の課題は、寿命の改良されたα−オレフィン二量化用触媒を提案することである。   An object of the present invention is to propose an α-olefin dimerization catalyst having an improved lifetime.

本発明は次のα−オレフィン二量化用触媒に関する。
(1)アルカリ金属(A)を、無水カリウム化合物を主成分とする担体(B)に担持した触媒において該担体(B)がBET法で測定した比表面積が100〜200m /gであるグラファイト(c)を含むことを特徴とするα−オレフィン二量化用触媒。
(2)アルカリ金属(A)がナトリウム金属(a)80グラム原子%以上からなることを特徴とする(1)に記載のα−オレフィン二量化用触媒。
(3)アルカリ金属(A)が無水カリウム化合物(d)に対して0.5〜10重量%、グラファイト(c)が無水カリウム化合物(d)に対して0.1〜3重量%であることを特徴とする(1)乃至(2)に記載のα−オレフィン二量化用触媒。
(4)(1)乃至(3)に記載のα−オレフィン二量化用触媒を用いることを特徴とするα−オレフィン二量体の製造方法。
The present invention relates to the following α-olefin dimerization catalyst.
(1) In a catalyst in which an alkali metal (A) is supported on a carrier (B) mainly composed of an anhydrous potassium compound, the specific surface area of the carrier (B) measured by the BET method is 100 to 200 m 2 / g . An α-olefin dimerization catalyst comprising graphite (c).
(2) The α-olefin dimerization catalyst according to (1), wherein the alkali metal (A) comprises 80 g atom% or more of sodium metal (a).
(3) The alkali metal (A) is 0.5 to 10% by weight based on the anhydrous potassium compound (d), and the graphite (c) is 0.1 to 3% by weight based on the anhydrous potassium compound (d). The catalyst for dimerization of α-olefin according to any one of (1) to (2).
(4) A method for producing an α-olefin dimer, wherein the α-olefin dimerization catalyst according to any one of (1) to (3) is used.

本発明のα−オレフィン二量化用触媒は従来の触媒に比べて触媒の寿命が永く、工業的に有用である。   The α-olefin dimerization catalyst of the present invention has a longer catalyst life than the conventional catalysts and is industrially useful.

本発明の触媒の構成成分の一つであるアルカリ金属(A)は、ナトリウム金属(a)80グラム原子%以上、好ましくはナトリウム金属(a)90原子%以上からなる。ここでアルカリ金属とはイオン化されていない金属である。 The alkali metal (A), which is one of the constituent components of the catalyst of the present invention, comprises sodium metal (a) at 80 g atom% or more, preferably sodium metal (a) at 90 atom% or more. Here, the alkali metal is a metal that is not ionized.

また、担持成分中の該アルカリ金属の担体(B)への担持割合は、担体(B)の構成成分の該無水カリウム化合物(d)に対して通常0.5ないし10重量%、好ましくは1ないし5重量%の範囲である。   The supporting ratio of the alkali metal to the carrier (B) in the carrier component is usually 0.5 to 10% by weight, preferably 1%, based on the anhydrous potassium compound (d) as a component of the carrier (B). Or in the range of 5% by weight.

本発明の触媒の他の構成成分である担体(B)は、該無水カリウム化合物(d)を主成分とする担体であり、BET法で測定した比表面積が20m2/g以上であるグラファイト(c)を必須成分として含む。グラファイト(c)のBET法で測定した比表面積は好ましくは50〜300m2/g、より好ましくは100〜200m2/gである。担体(B)は無水カリウム化合物(d)とグラファイト(c)を含む圧縮成形粒状担体である。グラファイト(c)のBET法で測定した比表面積が20m2/g未満ではこの担体から調製された触媒は寿命が短くなり、好ましくない。グラファイト(c)平均粒径は特に限定はないが、10μm以下、好ましくは0.1〜5μmである。   The support (B), which is another component of the catalyst of the present invention, is a support mainly composed of the anhydrous potassium compound (d), and has a specific surface area measured by the BET method of 20 m 2 / g or more (c ) As an essential component. The specific surface area of graphite (c) measured by the BET method is preferably 50 to 300 m2 / g, more preferably 100 to 200 m2 / g. The carrier (B) is a compression-molded granular carrier containing an anhydrous potassium compound (d) and graphite (c). If the specific surface area of the graphite (c) measured by the BET method is less than 20 m2 / g, the catalyst prepared from this support has a short life and is not preferable. The average particle diameter of graphite (c) is not particularly limited, but is 10 μm or less, preferably 0.1 to 5 μm.

この担体(B)に含まれるグラファイト(c)の含有率は該無水カリウム化合物(d)に対して0.1ないし3重量%、好ましくは0.5ないし2重量%である。グラファイト(c)の含有率が0.1重量%未満の場合においては、触媒寿命及びα−オレフィンの二量化への選択率が低下するようになる。また該グラファイト(c)の含有率が3重量%よりも大きくなっても、触媒活性及び二量化生成物の選択性はいずれももはや向上しなくなることの他に、圧縮成形した際に強度のある担体が得難くなり、この担体から調製された触媒は寿命が短くなり、好ましくない。   The content of graphite (c) contained in the carrier (B) is 0.1 to 3% by weight, preferably 0.5 to 2% by weight, based on the anhydrous potassium compound (d). When the content of graphite (c) is less than 0.1% by weight, the catalyst life and the selectivity to dimerization of α-olefin are lowered. Further, even if the content of the graphite (c) is larger than 3% by weight, the catalytic activity and the selectivity of the dimerization product are no longer improved, and the strength is high when compression molding. It is difficult to obtain a support, and a catalyst prepared from this support has a short life and is not preferable.

また本発明の触媒の担体(B)の構成成分の無水カリウム化合物(d)は通常の無水カリウム化合物であるが、触媒活性及び目的とする二量化生成物への選択性の向上した触媒を得るためには、適宜の性状を有する無水カリウム化合物の原粉を圧縮成形することにより得られる担体を使用することが好ましい。   The anhydrous potassium compound (d), which is a component of the carrier (B) of the catalyst of the present invention, is an ordinary anhydrous potassium compound, and a catalyst having improved catalytic activity and selectivity to the desired dimerization product is obtained. For this purpose, it is preferable to use a carrier obtained by compression molding a raw powder of an anhydrous potassium compound having appropriate properties.

また本発明の触媒の担体(B)の構成成分の無水カリウム化合物(d)としては具体的には、炭酸カリウム、ケイ酸カリウム、硫酸カリウム、フッ化カリウム、塩化カリウム、臭化カリウムなどの無機カリウム化合物の無水和物を例示することができる。これら無機カリウム化合物のうちでは、無水炭酸カリウムが特に好適である。   Specific examples of the anhydrous potassium compound (d) as a constituent of the carrier (B) of the catalyst of the present invention include inorganic substances such as potassium carbonate, potassium silicate, potassium sulfate, potassium fluoride, potassium chloride, and potassium bromide. An anhydrate of a potassium compound can be exemplified. Of these inorganic potassium compounds, anhydrous potassium carbonate is particularly preferred.

本発明の触媒は種々の方法によって調製することができる。まず本発明の触媒を構成する該圧縮成形粒状担体(B)は、通常次の方法で調製することができる。
前記グラファイト(c)及び前記無水カリウム化合物(d)からなり、且つ特定の組成の粉末状組成物を、打錠成形機、圧縮成形機、ペレタイザーなどによって圧縮成形することにより、該圧縮成形粒状担体(B)が得られる。この圧縮成形粒状担体の形状は、いかなる形状のものでも差し支えないが、通常、錠剤状、ペレット状、球状などに成形されており、その粒径は、通常0.5mm以上、好ましくは1ないし10mmの範囲である。圧縮成形粒状担体(B)の圧縮強度(打錠強度)は通常1〜20Kg/cm2である。
The catalyst of the present invention can be prepared by various methods. First, the compression-molded granular carrier (B) constituting the catalyst of the present invention can be usually prepared by the following method.
The compression-molded granular carrier comprising the graphite (c) and the anhydrous potassium compound (d) and compression-molding a powdery composition having a specific composition by a tableting machine, a compression molding machine, a pelletizer or the like. (B) is obtained. The compression-molded granular carrier may have any shape, but is usually formed into a tablet shape, a pellet shape, a spherical shape, and the particle size is usually 0.5 mm or more, preferably 1 to 10 mm. Range. The compression strength (tablet strength) of the compression-molded granular carrier (B) is usually 1 to 20 kg / cm2.

本発明の触媒は前記の方法で調製された該圧縮成形粒状担体(B)に、前記担持成分を担持させることで調製される。該圧縮成形粒状担体(B)に担持させる方法としては種々の方法を採用することができる。ここでいずれの場合にも、担持成分のアルカリ金属としてナトリウム金属(a)を使用すると、このナトリウム金属(a)は、無水カリウム化合物(d)と加熱下に接触することによりアリカリ金属が交換反応を起こし、カリウム金属及び無水ナトリウム化合物を生成する。担持方法として具体的には、次の方法を例示することができる。   The catalyst of the present invention is prepared by supporting the supporting component on the compression-molded granular carrier (B) prepared by the above method. Various methods can be adopted as a method of supporting the compression-molded granular carrier (B). Here, in any case, when sodium metal (a) is used as the alkali metal of the supporting component, this sodium metal (a) is exchanged with ant potassium metal by contacting with anhydrous potassium compound (d) under heating. To produce potassium metal and anhydrous sodium compounds. Specific examples of the loading method include the following methods.

・ ナトリウム金属(a)と前記圧縮成形粒状担体(B)とを、不活性ガス雰囲気下で、加熱下及び攪拌下に接触させる方法。     A method in which sodium metal (a) and the compression-molded granular carrier (B) are brought into contact under heating and stirring in an inert gas atmosphere.

・ ナトリウム金属(a)及び必要に応じてその他の担持成分からなる混合物と前記圧縮成形粒状担体(B)とを、不活性ガス雰囲気下で、加熱下及び攪拌下に接触させる方法。     A method in which a mixture of sodium metal (a) and, if necessary, other supporting components and the compression-molded granular carrier (B) are brought into contact with each other under heating and stirring in an inert gas atmosphere.

ここで担持処理の際の温度は通常150℃ないし400℃の範囲であるが、触媒活性、触媒寿命及び二量化生成物への選択性の優れた触媒を得るためには、200ないし350℃の範囲の温度で担持処理を行うのが好ましい。   Here, the temperature during the supporting treatment is usually in the range of 150 ° C. to 400 ° C., but in order to obtain a catalyst having excellent catalytic activity, catalyst life and selectivity to the dimerization product, it is 200 to 350 ° C. The supporting treatment is preferably performed at a temperature in the range.

本発明の触媒は、α−オレフィンの二量化反応または共二量化反応に使用される。α−オレフィンとして具体的には、エチレン、プロピレン、1−ブテン、イソブチレン、1−ペンテンなどの低級α−オレフィンが挙げられる。これらの二量化反応または共二量化反応のうちではプロピレンの二量化による4−メチル−1−ペンテンの製造、1−ブテンとエチレンの共二量化による3−メチル−1−ペンテンの製造に本発明の触媒を使用することが好ましい。   The catalyst of the present invention is used for an α-olefin dimerization reaction or co-dimerization reaction. Specific examples of the α-olefin include lower α-olefins such as ethylene, propylene, 1-butene, isobutylene and 1-pentene. Among these dimerization reactions or codimerization reactions, the present invention is applicable to the production of 4-methyl-1-pentene by dimerization of propylene and the production of 3-methyl-1-pentene by the codimerization of 1-butene and ethylene. It is preferable to use the catalyst.

本発明の触媒を使用したα−オレフィンの二量化反応または共二量化反応は、加熱下に気相法または液相法で実施されるが、気相法で実施することが好ましい。気相反応で反応を行う場合の温度は、通常0ないし300℃、好ましくは100ないし200℃である。反応の際の圧力は通常常圧ないし200kg/cm2-G、好ましくは20ないし150kg/cm2-Gの範囲である。反応は固定床方式で行うこともできるし、流動床方式で行うこともできるが、固定床方式で行うことが好ましい。固定床方式で反応を行う場合に、α−オレフィンの液空間速度(LHSV)は通常0.1ないし10hr-1、好ましくは0.5ないし7.5hr-1の範囲である。反応終了後の混合物から定法に従って未反応のα−オレフィン及び生成物を分離し、未反応のα−オレフィンは、反応に循環再利用される。

以下、実施例によって本発明を具体的に説明するが、これに限定されるものではない。
The α-olefin dimerization reaction or co-dimerization reaction using the catalyst of the present invention is carried out by heating in a gas phase method or a liquid phase method, but is preferably carried out by a gas phase method. The temperature when the reaction is carried out in a gas phase reaction is usually 0 to 300 ° C., preferably 100 to 200 ° C. The pressure during the reaction is usually in the range of normal pressure to 200 kg / cm2-G, preferably 20 to 150 kg / cm2-G. The reaction can be carried out in a fixed bed system or a fluidized bed system, but it is preferably carried out in a fixed bed system. When the reaction is carried out in a fixed bed system, alpha-olefin liquid hourly space velocity (LHSV) to normally 0.1 to 10 hr -1, preferably in the range of from 0.5 7.5hr -1. Unreacted α-olefin and product are separated from the mixture after completion of the reaction according to a conventional method, and the unreacted α-olefin is recycled in the reaction.

Hereinafter, the present invention will be specifically described by way of examples, but is not limited thereto.


[実施例1]
平均粒径0.7μm、BET法で測定した比表面積が150m2/gのグラファイト0.85重量部と平均粒径が300μm、嵩密度が0.7g/mlの無水炭酸カリウム99.15重量部とを含む直径3mm、高さ3mmの円筒状の担体を打錠成形した。この担体870gを窒素気流中350℃、2時間乾燥させたのち、窒素雰囲気中で31gのナトリウム金属を加え、230℃で5時間攪拌し、触媒を調製した。続いて、調製した触媒を用いてプロピレンの二量化反応を行った。耐圧気相反応器に触媒を充填し、この反応器の圧力を100kg/cm2-G及び温度157℃に維持しながらプロピレンを液空間速度(LHSV)0.85hr-1で供給し、連続反応を行った。8ヶ月後の反応器前後の差圧は0.3kg/cm2であった。

[Example 1]
0.85 parts by weight of graphite having an average particle diameter of 0.7 μm and a specific surface area measured by the BET method of 150 m 2 / g, and 99.15 parts by weight of anhydrous potassium carbonate having an average particle diameter of 300 μm and a bulk density of 0.7 g / ml A cylindrical carrier having a diameter of 3 mm and a height of 3 mm including was tableted. After 870 g of this support was dried in a nitrogen stream at 350 ° C. for 2 hours, 31 g of sodium metal was added in a nitrogen atmosphere and stirred at 230 ° C. for 5 hours to prepare a catalyst. Then, the dimerization reaction of propylene was performed using the prepared catalyst. A pressure-resistant gas phase reactor is filled with a catalyst, and propylene is supplied at a liquid space velocity (LHSV) of 0.85 hr −1 while maintaining the pressure of the reactor at 100 kg / cm 2 -G and a temperature of 157 ° C. went. The differential pressure before and after the reactor after 8 months was 0.3 kg / cm2.

[比較例1]
平均粒径10μm、BET法で測定した比表面積が10m2/gのグラファイトを用いる以外は実施例1と同様に触媒を調製し、プロピレンの二量化反応を行った。8ヶ月後の反応器前後の差圧は0.7kg/cm2であった。
[Comparative Example 1]
A catalyst was prepared in the same manner as in Example 1 except that graphite having an average particle size of 10 μm and a specific surface area measured by the BET method of 10 m 2 / g was used, and propylene dimerization reaction was performed. The differential pressure before and after the reactor after 8 months was 0.7 kg / cm2.

本発明の方法を用いることで寿命が長い触媒を調製することができる。   A catalyst having a long life can be prepared by using the method of the present invention.

Claims (4)

アルカリ金属(A)を、無水カリウム化合物を主成分とする担体(B)に担持した触媒において該担体(B)がBET法で測定した比表面積が100〜200m /gであるグラファイト(c)を含むことを特徴とするα−オレフィン二量化用触媒。 In a catalyst in which an alkali metal (A) is supported on a support (B) mainly composed of an anhydrous potassium compound, the support (B) has a specific surface area measured by the BET method of 100 to 200 m 2 / g (c A catalyst for dimerization of α-olefins. アルカリ金属(A)がナトリウム金属(a)80グラム原子%以上からなることを特徴とする請求項1に記載のα−オレフィン二量化用触媒。 2. The α-olefin dimerization catalyst according to claim 1, wherein the alkali metal (A) comprises 80 g atom% or more of sodium metal (a). アルカリ金属(A)が無水カリウム化合物(d)に対して0.5〜10重量%、グラファイト(c)が無水カリウム化合物(d)に対して0.1〜3重量%であることを特徴とする請求項1乃至2に記載のα−オレフィン二量化用触媒。 The alkali metal (A) is 0.5 to 10% by weight based on the anhydrous potassium compound (d), and the graphite (c) is 0.1 to 3% by weight based on the anhydrous potassium compound (d). The catalyst for α-olefin dimerization according to claim 1 or 2. 請求項1乃至3に記載のα−オレフィン二量化用触媒を用いることを特徴とするα−オレフィン二量体の製造方法。 An α-olefin dimer production method using the α-olefin dimerization catalyst according to claim 1.
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JP4809205B2 (en) * 2006-12-19 2011-11-09 三井化学株式会社 An α-olefin dimerization catalyst and a method for producing an α-olefin dimer.
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