JP4492385B2 - Eyelet hole sewing machine - Google Patents
Eyelet hole sewing machine Download PDFInfo
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- JP4492385B2 JP4492385B2 JP2005043576A JP2005043576A JP4492385B2 JP 4492385 B2 JP4492385 B2 JP 4492385B2 JP 2005043576 A JP2005043576 A JP 2005043576A JP 2005043576 A JP2005043576 A JP 2005043576A JP 4492385 B2 JP4492385 B2 JP 4492385B2
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Description
本発明は、鳩目穴かがりミシンに関し、特に針棒を針振り機構により揺動させる際に、針棒上下動機構による針棒の上下動に悪影響を及ぼさないように改善したものである。 The present invention relates to a grommet stitching machine, when causing particularly swings the needle bar by a needle swing mechanism is an improvement so as not to adversely affect the vertical movement of the needle bar by a needle bar vertically moving mechanism.
従来、鳩目かがり縫目とこれに連続する左右1対の直線かがり縫目とからなる鳩目穴かがり縫目を縫製する鳩目穴かがりミシンにおいては、針棒とこの針棒に対向するルーパーとを同期させて駆動する縫製機構と、ルーパーを設けたルーパー土台と針棒とを鉛直軸心回りに回転させる回転機構が設けられるとともに、加工布を載置する送り台をX方向とY方向とに移動させる送り機構が設けられ、鳩目穴かがり縫目等の各種の縫目データに基づいて、これら縫製機構と送り機構と回転機構とを駆動制御することにより、各種の鳩目穴かがり縫目が形成される。 2. Description of the Related Art Conventionally, in a piggy hole sewing machine that sews a piggy hole stitching seam composed of a pigtail stitching stitch and a pair of left and right linear stitching stitches, a needle bar and a looper facing the needle bar are synchronized. Sewing mechanism to be driven and a rotation mechanism that rotates the looper base and needle bar provided with a looper around the vertical axis, and the feed base on which the work cloth is placed is moved in the X and Y directions. A feed mechanism is provided to drive and control the sewing mechanism, the feed mechanism, and the rotation mechanism based on various stitch data such as the eyelet stitching stitches, thereby forming various eyelet stitching stitches. The
例えば、特許文献1に記載のボタン穴かがりミシンは、アーム部の頭部に上下方向向きに配設された針棒は、その略上端部において機枠に上下動可能に支持されるとともに、針棒の下端部において針振り機構が設けられ、針棒の全体を針振り機構により揺動させるように構成し、更に、針棒の高さ方向中段部に針棒抱きを固着し、主軸で回転駆動される針棒クランクで駆動されるクランクロッドを針棒抱きに連結してある。 For example, in a buttonhole sewing machine described in Patent Document 1, a needle bar disposed in the vertical direction on the head of an arm portion is supported by a machine frame so as to be vertically movable at a substantially upper end portion thereof, and a needle A needle swing mechanism is provided at the lower end of the bar, and the entire needle bar is swung by the needle swing mechanism. Further, the needle bar hug is fixed to the middle step in the height direction of the needle bar, and rotated by the main shaft. A crank rod driven by a driven needle bar crank is connected to a needle bar holder.
それ故、ミシンモータで主軸が回転駆動されると、これら針棒クランクで駆動されるクランクロッドからなるクランク伝導装置を介して針棒が上下動され、しかも別系統により針振り機構が駆動されるので、送り台上に載置された布地に鳩目穴かがり縫目が形成されるようになっている。 Therefore, when the main shaft is rotationally driven by the sewing machine motor, the needle bar is moved up and down via a crank transmission device composed of a crank rod driven by these needle bar cranks, and the needle swinging mechanism is driven by another system. Therefore, eyelet stitches are formed on the fabric placed on the feed base.
前述したように、特許文献1に記載のボタン穴かがりミシンにおいては、図16に示すように、針棒8の上端近傍部が、薄い弾性材からなる円形の支持板9を介して機枠Fに支持されるとともに揺動支点Pとして作用し、針棒8はその下端部に取付けた針振り機構62により、揺動方向を360°に亙って変更しながら揺動するが、針棒8はその高さ方向中段部において、クランク伝導装置100に連結されているため、そのクランク伝導装置100により針振り動作を抑制するように作用する。 As described above, in the buttonhole sewing machine described in Patent Document 1, as shown in FIG. 16 , the vicinity of the upper end of the needle bar 8 is connected to the machine frame F via the circular support plate 9 made of a thin elastic material. The needle bar 8 swings while changing the swinging direction over 360 ° by the needle swinging mechanism 62 attached to the lower end of the needle bar 8. Since it is connected to the crank transmission device 100 in the middle step in the height direction, the crank transmission device 100 acts to suppress the swinging motion.
その為、針棒8はその揺動方向を変更しながら揺動する際に、針棒8には、そのクランク伝導装置100を設けた中段部よりも下側部分だけで曲げるような大きな曲げ力が作用するようになる。その結果、針棒8は中空のパイプ部材からなり曲げ力に対する剛性を有するため、針振り機構62の内部において、針振りを発生させるための傾斜状の溝と、この傾斜状溝に係合するガイドピンとの摩擦力が大きくなって発熱するようになる。 Therefore, when the needle bar 8 is swung while changing its swinging direction, the needle bar 8 has a large bending force that bends only at a lower portion than the middle step portion where the crank transmission device 100 is provided. Comes to work. As a result, since the needle bar 8 is formed of a hollow pipe member and has rigidity against bending force, the needle bar 8 is engaged with the inclined groove for generating the needle swing inside the needle swing mechanism 62. The frictional force with the guide pin increases and heat is generated.
特に、鳩目穴かがりミシンを高速で縫製する場合には、その発熱量が大きくなるとともに、傾斜状とガイドピンの磨耗が激しくなり、耐久性に欠けるだけでなく、針棒8の上下動ストロークや針振り量の寸法精度が低下すること、これによる縫針8のルーパーに対する出会いタイミングに狂いが生ずること、等の問題が起こる。 In particular, when sewing an eyelet sewing machine at a high speed, the amount of heat generated is increased, the wear of the inclined shape and the guide pin becomes severe, not only lacking durability, but also the vertical movement stroke of the needle bar 8 and Problems such as a decrease in the dimensional accuracy of the amount of needle swing and an error in the timing at which the sewing needle 8 encounters the looper occur.
請求項1の鳩目穴かがりミシンは、縫針が取付けられる針棒と、この針棒を上下動させる針棒上下動機構と、針棒を揺動させる針振り機構と、針棒をその軸心の周りに回動可能な針棒回動機構と、ルーパーを支持するルーパー土台を前記針棒の回動と同期させて回動可能なルーパー土台回動機構とを備えた鳩目穴かがりミシンにおいて、針棒上下動機構は、ミシンの主軸に連動連結された針棒クランクと、針棒クランクに連動連結される上下動伝達機構とを有し、上下動伝達機構は、針棒に揺動用隙間を開けて外嵌され針棒クランクに作動的に連結された環状部材と、針棒に外嵌して針棒に固定され且つ環状部材の上下両側に配設された上下1対の針棒抱き部材であって、環状部材の上下両面に摺動自在に設けられた上下1対の座金部材の上下両面に当接状に配設された上下1対の針棒抱き部材とを備えたものである。 The eyelet sewing machine according to claim 1 includes a needle bar to which a sewing needle is attached, a needle bar up-and-down moving mechanism for moving the needle bar up and down, a needle swinging mechanism for swinging the needle bar, and a needle bar that has an axial center thereof. In an eyelet sewing machine comprising a needle bar rotation mechanism that can rotate around and a looper base rotation mechanism that can rotate a looper base that supports the looper in synchronization with the rotation of the needle bar. The bar vertical movement mechanism has a needle bar crank linked to the main shaft of the sewing machine and a vertical movement transmission mechanism linked to the needle bar crank. The vertical movement transmission mechanism opens a swinging clearance in the needle bar. An annular member that is externally fitted and operatively connected to the needle bar crank, and a pair of upper and lower needle bar holding members that are externally fitted to the needle bar and fixed to the needle bar and disposed on both upper and lower sides of the annular member . And a pair of upper and lower washer members slidably provided on the upper and lower surfaces of the annular member. It is obtained by a needle bar clamp member pair of upper and lower disposed contact form on both sides.
ミシンモータが回転駆動されると、主軸を介して駆動される針棒上下動機構により、つまり主軸に連動連結された針棒クランクの駆動側が回転されるため、針棒クランクの上下動伝達機構が連動連結された他端部が上下動され、上下動伝達機構により針棒が上下動して、針棒の下端に取付けられた縫針が上下動する。 When the sewing machine motor is driven to rotate, the needle bar vertical movement mechanism driven via the main shaft, that is, the drive side of the needle bar crank linked to the main shaft is rotated. The other end of the interlocking connection is moved up and down, the needle bar is moved up and down by the vertical movement transmission mechanism, and the sewing needle attached to the lower end of the needle bar is moved up and down.
更に、ルーパー土台に支持されたルーパーが針棒に同期して駆動され、しかも針棒は針棒回動機構によりその軸心の周りに回動されるとともに、ルーパー土台が針棒の回動と同期させてルーパー土台回動機構により回動されるため、針棒の下端に取付けた縫針とルーパーとの協働により鳩目穴かがり縫目が形成される。 Further, the looper supported by the looper base is driven in synchronism with the needle bar, and the needle bar is rotated around its axis by the needle bar rotating mechanism, and the looper base is rotated with the rotation of the needle bar. Since it is rotated by the looper base rotating mechanism in synchronism, the eyelet stitching seam is formed by the cooperation of the sewing needle attached to the lower end of the needle bar and the looper.
ここで、上下動伝達機構においては、針棒クランクに環状部材が作動的に連結され、この環状部材の上下両側に配置された針棒抱き部材が針棒に外嵌して針棒に固定されているため、針棒クランクの上下動に同期して環状部材が上下動し、同時に針棒抱き部材も上下動するため、針棒はこれら針棒抱き部材により上下に駆動される。 Here, in the vertical motion transmission mechanism, an annular member is operatively connected to the needle bar crank, and needle bar holding members disposed on both upper and lower sides of the annular member are fitted around the needle bar and fixed to the needle bar. Therefore, the annular member moves up and down in synchronization with the vertical movement of the needle bar crank, and the needle bar holding member also moves up and down at the same time. Therefore, the needle bar is driven up and down by these needle bar holding members.
ところで、環状部材には揺動用隙間が開けてあるため、縫製中において、針棒が針振り機構により揺動する場合でも、針棒はその揺動用隙間により環状部材と接触するようなことがなく、針棒は何ら支障なく上下動と共に揺動できる。それ故、針振り時に、針棒上下動機構や針振り機構に対して何ら悪影響を与えることがなく、鳩目穴かがり縫目が形成される。 By the way, since the rocking gap is opened in the annular member, even when the needle bar is swung by the needle swing mechanism during sewing, the needle bar does not come into contact with the ring member by the rocking gap. The needle bar can swing with vertical movement without any trouble. Therefore, at the time of needle swinging, there is no adverse effect on the needle bar up-and-down moving mechanism and the needle swinging mechanism, and the eyelet seam is formed.
請求項2の鳩目穴かがりミシンは、請求項1において、前記上下動伝達機構は、針棒クランクに装着された被案内駒と、この被案内駒が鉛直方向へのみ移動可能となるように案内する案内溝であってミシンの機枠に形成された案内溝とを備えた案内機構を有するものである。 Eyelet buttonhole sewing machine according to claim 2, in claim 1, wherein the vertical movement transmission mechanism includes a guided frame mounted to the needle bar crank guide thus guided frame is possible only movement in the vertical direction And a guide mechanism provided with a guide groove formed in a machine frame of the sewing machine.
請求項3の鳩目穴かがりミシンは、請求項1において、前記上下動伝達機構は、環状部材に装着された被案内駒と、この被案内駒が鉛直方向へのみ移動可能となるように案内する案内溝であってミシンの機枠に形成された案内溝とを備えた案内機構を有するものである。 Eyelet buttonhole sewing machine according to claim 3, in claim 1, wherein the vertical movement transmission mechanism includes a guided frame mounted on an annular member, the guided piece is guided so as to be moved only in the vertical direction A guide mechanism having a guide groove and a guide groove formed in a machine frame of the sewing machine is provided.
請求項4の鳩目穴かがりミシンは、請求項1〜3の何れかにおいて、前記上下動伝達機構は、さらに、針棒クランクに、針棒の軸心と直交する水平な第1支軸を介して回動自在に支持されたヨーク部材と、環状部材をヨーク部材に回動自在に支持する第2支軸であって、針棒の軸心及び第1支軸と直交する水平な第2支軸とを備えたものである。 Eyelet buttonhole sewing machine according to claim 4, in any one of claims 1-3, wherein the vertical movement transmission mechanism further, the needle bar crank, via a horizontal first shaft perpendicular to the axis of the needle bar And a second support shaft that rotatably supports the annular member on the yoke member, and a horizontal second support orthogonal to the axis of the needle bar and the first support shaft. And a shaft.
請求項5の鳩目穴かがりミシンは、請求項4において、前記上下動伝達機構は、ヨーク部材に装着された被案内駒と、この被案内駒が鉛直方向へのみ移動可能となるように案内する案内溝であってミシンの機枠に形成された案内溝とを備えた案内機構を有するものである。 Eyelet buttonhole sewing machine according to claim 5, in claim 4, wherein the vertical movement transmission mechanism includes a guided frame mounted on the yoke member, the guided piece is guided so as to be moved only in the vertical direction A guide mechanism having a guide groove and a guide groove formed in a machine frame of the sewing machine is provided.
請求項6の鳩目穴かがりミシンは、請求項2,3,5の何れかにおいて、前記案内機構は、1対の被案内駒と、この1対の被案内駒を案内する1対の案内溝とを有するものである。 Eyelet buttonhole sewing machine according to claim 6, in any one of claims 2, 3, 5, wherein the guide mechanism includes a pair of guided pieces, the guide groove of a pair for guiding the guided pieces of the pair It has.
請求項1の発明によれば、縫針が取付けられる針棒と針棒上下動機構と針振り機構と針棒回動機構とルーパー土台回動機構とを備えた鳩目穴かがりミシンにおいて、針棒上下動機構は針棒クランクと上下動伝達機構とを有し、上下動伝達機構は環状部材と上下1対の針棒抱き部材とを備えたので、ミシンモータが回転駆動されて主軸を介して針棒上下動機構が駆動される場合、針棒クランクに作動的に連結された環状部材が上下動し、同時に針棒抱き部材も上下動し、針棒はこれら針棒抱き部材により上下に駆動される一方、針棒の針振りに際して、針棒は環状部材に設けられた揺動用隙間により環状部材と接触することがなく、針棒の揺動時に、針棒上下動機構や針振り機構に対して何ら悪影響を与えることがないので、これら針棒上下動機構や針振り機構の耐久性を高めることができる。しかも、針棒の上下動ストロークや針振り量の寸法精度を高めることができる。 According to the first aspect of the present invention, in the eyelet drilling machine provided with the needle bar to which the sewing needle is attached, the needle bar vertical movement mechanism, the needle swinging mechanism, the needle bar rotation mechanism, and the looper base rotation mechanism, kinematic mechanism and a needle bar crank and vertical motion transmission mechanism, vertical movement transmitting mechanism since a needle bar clamp member pair of upper and lower annular member, the sewing machine motor via a driven rotary spindle needle When the bar vertical movement mechanism is driven, the annular member operatively connected to the needle bar crank moves up and down, and at the same time, the needle bar holding member also moves up and down, and the needle bar is driven up and down by these needle bar holding members. On the other hand, when the needle bar is swung, the needle bar does not come into contact with the annular member due to the swinging clearance provided in the annular member, and when the needle bar is swung, The needle bar moves up and down. It is possible to enhance the durability of the structure and the needle swing mechanism. In addition, it is possible to increase the dimensional accuracy of the vertical movement stroke of the needle bar and the needle swing amount.
また、前記上下1対の針棒抱き部材は、環状部材の上下両面に摺動自在に設けられた上下1対の座金部材の上下両面に当接状に配設されたので、別体に構成された座金部材の摺動性を高めておけば、上下1対の座金部材と環状部材との摩擦抵抗を大幅に低減させて発熱作用を抑制でき、針棒の環状部材に対する揺動動作の円滑化を図ることができる。 Further, the pair of upper and lower needle bar holding members are disposed in contact with the upper and lower surfaces of the pair of upper and lower washer members slidably provided on the upper and lower surfaces of the annular member. If the slidability of the washer member is increased, the frictional resistance between the pair of upper and lower washer members and the annular member can be greatly reduced to suppress the heat generating action, and the swinging motion of the needle bar with respect to the annular member can be smoothly performed. Can be achieved .
請求項2の発明によれば、前記上下動伝達機構は、針棒クランクに装着された被案内駒と、この被案内駒が鉛直方向へのみ移動可能となるように案内する案内溝であってミシンの機枠に形成された案内溝とを備えた案内機構を有するので、案内機構により針棒クランクに装着された被案内駒が鉛直方向にのみ移動するように案内することができるため、環状部材の上下動の安定性、つまり針棒の上下動の安定性を高めることができる。その他請求項1の何れかと同様の効果を奏する。 According to the invention of claim 2, the vertical movement transmission mechanism is a guided piece mounted on the needle bar crank, and a guide groove for guiding the guided piece so as to be movable only in the vertical direction. Since it has a guide mechanism provided with a guide groove formed in the machine frame of the sewing machine, the guided piece mounted on the needle bar crank can be guided by the guide mechanism so as to move only in the vertical direction. The stability of the vertical movement of the member, that is, the stability of the vertical movement of the needle bar can be enhanced. Other effects similar to those of any one of the first aspect are achieved.
請求項3の発明によれば、前記上下動伝達機構は、環状部材に装着された被案内駒と、この被案内駒が鉛直方向へのみ移動可能となるように案内する案内溝であってミシンの機枠に形成された案内溝とを備えた案内機構を有するので、案内機構により環状部材に装着された被案内駒が鉛直方向にのみ移動するように案内することができるため、環状部材の上下動の安定性、つまり針棒の上下動の安定性を高めることができる。その他請求項1と同様の効果を奏する。 According to a third aspect of the present invention, the vertical motion transmission mechanism includes a guided piece mounted on the annular member, and a guide groove for guiding the guided piece so as to be movable only in the vertical direction. Since the guide mechanism provided with the guide groove formed in the machine frame can guide the guided piece mounted on the annular member so as to move only in the vertical direction, The stability of vertical movement, that is, the stability of vertical movement of the needle bar can be enhanced. Other effects similar to those of the first aspect are obtained.
請求項4の発明によれば、前記上下動伝達機構は、さらに、針棒クランクに、針棒の軸心と直交する水平な第1支軸を介して回動自在に支持されたヨーク部材と、環状部材をヨーク部材に回動自在に支持する第2支軸であって、針棒の軸心及び第1支軸と直交する水平な第2支軸とを備えたので、ヨーク部材は第1支軸を介して針棒クランクに回動自在に支持され、しかも環状部材は第2支軸を介してヨーク部材に回動自在に支持される。 According to a fourth aspect of the present invention, the vertical movement transmission mechanism further includes a yoke member rotatably supported by the needle bar crank via a horizontal first support shaft orthogonal to the axis of the needle bar. And the second support shaft that rotatably supports the annular member on the yoke member, the shaft member including the axis of the needle bar and the second support shaft that is perpendicular to the first support shaft. The annular member is rotatably supported by the yoke member via the second support shaft.
即ち、環状部材は針棒クランクにユニバーサルジョイント的に支持されるので、針棒の揺動時に座金部材が水平姿勢から傾斜姿勢に変化するような場合でも、環状部材は針棒クランクにユニバーサルジョイント的な支持により、座金部材の傾きを確実に吸収させることができ、針棒の上下動と揺動が可能である。その他請求項1〜3の何れかと同様の効果を奏する。 That is, since the annular member is supported by the needle bar crank as a universal joint, even when the washer member changes from a horizontal position to an inclined position when the needle bar swings, the annular member is connected to the needle bar crank as a universal joint. Such support can surely absorb the inclination of the washer member, and the needle bar can be moved up and down and swung. Other effects similar to those of any one of claims 1 to 3 are achieved.
請求項5の発明によれば、前記上下動伝達機構は、ヨーク部材に装着された被案内駒と、この被案内駒が鉛直方向へのみ移動可能となるように案内する案内溝であってミシンの機枠に形成された案内溝とを備えた案内機構を有するので、案内機構によりヨーク部材に装着された被案内駒が鉛直方向にのみ移動するように案内することができるため、環状部材の上下動の安定性、つまり針棒の上下動の安定性を高めることができる。その他請求項4と同様の効果を奏する。 According to a fifth aspect of the present invention, the vertical motion transmission mechanism includes a guided piece mounted on the yoke member and a guide groove for guiding the guided piece so as to be movable only in the vertical direction. Since the guide mechanism provided with the guide groove formed in the machine frame can be guided so that the guided piece mounted on the yoke member moves only in the vertical direction by the guide mechanism, the annular member The stability of vertical movement, that is, the stability of vertical movement of the needle bar can be enhanced. Other effects similar to those of the fourth aspect are achieved.
請求項6の発明によれば、前記案内機構は、1対の被案内駒と、この1対の被案内駒を案内する1対の案内溝とを有するので、これら1対の被案内駒及び案内溝により環状部材の上下動の安定性や針棒の上下動の安定性を格段に高めることができる。その他請求項2,3,5の何れかと同様の効果を奏する。 According to the invention of claim 6 , since the guide mechanism has a pair of guided pieces and a pair of guide grooves for guiding the pair of guided pieces, the pair of guided pieces and The stability of the vertical movement of the annular member and the vertical movement of the needle bar can be remarkably enhanced by the guide groove. Other effects similar to those of any one of claims 2 , 3 , and 5 are achieved.
本実施形態の電子鳩目穴かがりミシンは、針棒を上下動させる針棒上下動機構に有する上下動伝達機構に、針棒上下動の駆動源である針棒クランクに作動的に連結された環状部材を設け、その環状部材の内側に、上下動する針棒の針振りの為の揺動を許容する揺動用隙間を形成してある。 The electronic eyelet hole sewing machine according to the present embodiment is a ring that is operatively connected to a needle bar crank that is a drive source of needle bar vertical movement, to a vertical movement transmission mechanism that is provided in a needle bar vertical movement mechanism that moves the needle bar up and down. A member is provided, and a swinging clearance is formed inside the annular member to allow swinging for needle swinging of the needle bar that moves up and down.
図1,図2に示すように、電子鳩目穴かがりミシン1は、略矩形箱状をなすベッド部2に、その後方部上部から前方に連続して延びるアーム部3を一体的に有して構成され、ミシンテーブル4上に載置されている。このミシンテーブル4の上側に、複数種類の鳩目穴かがり縫目のうちから択一的に選択する等の各種の操作を指示する操作パネル5などが設けられるとともに、ミシンテーブル4の下側に、各機構の作動を制御するマイクロコンピュータからなる制御装置6が設けられている。 As shown in FIGS. 1 and 2, the electronic eyelet sewing machine 1 is integrally provided with a bed portion 2 having a substantially rectangular box shape and an arm portion 3 that continuously extends forward from the upper portion of the rear portion. It is configured and placed on the sewing machine table 4. On the upper side of the sewing machine table 4, there are provided an operation panel 5 for instructing various operations such as selective selection from a plurality of types of eyelet stitches, and on the lower side of the sewing machine table 4, A control device 6 comprising a microcomputer for controlling the operation of each mechanism is provided.
アーム部3の先端部には、縫針7を下端に取付けた中空状(パイプ状)の針棒8が後述する針棒上下動機構30により上下動可能に設けられ、更に、針棒8は後述する針振り機構60により所定幅分だけ左側揺動位置(内針位置)と右側揺動位置(外針位置)とに左右に揺動可能になっている。 A hollow (pipe-like) needle bar 8 having a sewing needle 7 attached to the lower end is provided at the distal end of the arm portion 3 so as to be movable up and down by a needle bar vertical movement mechanism 30 described later. The needle swing mechanism 60 can swing left and right between the left swing position (inner needle position) and the right swing position (outer needle position) by a predetermined width.
また、図3に示すように、ベッド部2には、針棒8の上下動及び揺動やルーパー機構10等を同期駆動させる縫製機構の駆動源となるミシンモータ(図示略)、針棒8に対向するように左右1対のルーパー(図示略)を有するルーパー機構10を備えたルーパー土台11が設けられ、このルーパー土台11は後述する回動機構15により鉛直軸周りに一体的に回動可能になっている。 Further, as shown in FIG. 3, the bed portion 2 includes a sewing machine motor (not shown) serving as a driving source of a sewing mechanism that drives the needle bar 8 up and down and swings, and the looper mechanism 10 and the like synchronously. Is provided with a looper base 11 having a looper mechanism 10 having a pair of left and right loopers (not shown). The looper base 11 is integrally rotated around a vertical axis by a rotation mechanism 15 described later. It is possible.
ここで、縫針7には糸供給源から供給される上糸が挿通されるとともに、左ルーパーの先端部には下糸が挿通され、右ルーパーは上糸ループを編み込みながら下糸を交絡させて、ループ結合部を形成する。 Here, the upper thread supplied from the thread supply source is inserted into the sewing needle 7, the lower thread is inserted into the tip of the left looper, and the right looper interlaces the lower thread while weaving the upper thread loop. Forming a loop coupling.
次に、針棒8及びルーパー土台11はベッド部2内に設けられたθ方向駆動モータ21及びギヤ機構からなる回動機構15により、夫々水平面において、鉛直軸周りに一体的に回動させるようになっている。次に、これら針棒8とルーパー機構10を鉛直軸心回りに回動可能な回動機構15について、図3に基づいて簡単に説明する。 Next, the needle bar 8 and the looper base 11 are integrally rotated around the vertical axis in the horizontal plane by the rotation mechanism 15 including the θ-direction drive motor 21 and the gear mechanism provided in the bed portion 2. It has become. Next, a turning mechanism 15 capable of turning the needle bar 8 and the looper mechanism 10 about the vertical axis will be briefly described with reference to FIG.
鉛直向きのレース回動軸16の上端部と下端部とに夫々プーリ17,18が固着され、上側プーリ17と針棒8を嵌合した針棒ブロック19とに亙ってタイミングベルト20が掛装されている。一方、下側プーリ18とθ方向駆動モータ21の駆動軸に固着された駆動プーリ22とルーパー土台11の従動ギヤ23とに亙ってタイミングベルト24が掛装されている。 Pulleys 17 and 18 are fixed to the upper end and the lower end of the vertical race rotation shaft 16, respectively, and the timing belt 20 is hooked over the upper pulley 17 and the needle bar block 19 in which the needle bar 8 is fitted. It is disguised. On the other hand, a timing belt 24 is hung over the lower pulley 18, the drive pulley 22 fixed to the drive shaft of the θ-direction drive motor 21, and the driven gear 23 of the looper base 11.
それ故、θ方向駆動モータ21の回転によりレース回動軸16及びタイミングベルト20,23を介して、針棒8とルーパー土台11とが同期して鉛直軸心回りに回動できるようになっている。 Therefore, the rotation of the θ-direction drive motor 21 allows the needle bar 8 and the looper base 11 to rotate around the vertical axis synchronously via the race rotation shaft 16 and the timing belts 20 and 23. Yes.
ここで、回動機構15には、針棒ブロック19やタイミングベルト20やレース回動軸16に固着されたプーリ17、タイミングベルト24、θ方向駆動モータ21等からなり、θ方向駆動モータ21により針棒8をその軸心周りに回動可能な針棒回動機構15Aと、ルーパー土台11の従動ギヤ23やタイミングベルト24、θ方向駆動モータ21等からなり、ルーパー土台11を針棒8の回動と同期させてθ方向駆動モータ21により回動可能なルーパー土台回動機構15Bが含まれている。 Here, the rotation mechanism 15 includes a needle bar block 19, a timing belt 20, a pulley 17 fixed to the race rotation shaft 16, a timing belt 24, a θ-direction drive motor 21, and the like. The needle bar 8 includes a needle bar rotating mechanism 15A capable of rotating the needle bar 8 about its axis, a driven gear 23 of the looper base 11, a timing belt 24, a θ-direction drive motor 21, and the like. A looper base rotation mechanism 15B that can be rotated by the θ-direction drive motor 21 in synchronization with the rotation is included.
ベッド部2には、図2に示すように、ルーパー土台11の後方側に位置して固定配置されて鳩目穴部を形成する為のメス25が取付け台(図示略)にボルトにより着脱可能に取付けられるとともに、このメス25に対して上方より接離する打ち抜き用ハンマー26がアーム部3内において上下揺動可能に設けられている。 As shown in FIG. 2, the bed 2 has a knife 25 that is fixedly disposed on the rear side of the looper base 11 to form a eyelet hole portion, and is attachable to and detachable from a mounting base (not shown) with bolts. A punching hammer 26 that is attached to and is separated from the knife 25 from above is provided in the arm portion 3 so as to be swingable up and down.
この打ち抜き用ハンマー26の先端部には、ハンマー本体27が着脱可能に取付けられ、ベッド部2内に設けられたエアシリンダなどからなるハンマー駆動機構(図示略)により駆動され、ハンマー本体27とメス25の協働により、略円形状の鳩目部とこれに連なる直線状の足部とからなる鳩目穴部を加工布に穿孔するようになっている。 A hammer main body 27 is detachably attached to the tip of the punching hammer 26 and is driven by a hammer drive mechanism (not shown) including an air cylinder provided in the bed portion 2. By the cooperation of No. 25, an eyelet hole portion composed of a substantially circular eyelet portion and a linear foot portion connected to the eyelet portion is punched in the work cloth.
ベッド部2の上面部には、図1,図2に示すように、鳩目穴かがり縫いに供する加工布がセットされる送り台28が設けられている。この送り台28は、全体として薄形の矩形箱状をなし、ルーパー土台11及びメス25に対向する部位が開放されている。また、この送り台28の上面には、図示を省略するが、金属製からなる左右1対のクロスプレートが夫々設けられている。 As shown in FIGS. 1 and 2, a feed base 28 on which a work cloth used for eyelet stitching is set is provided on the upper surface of the bed 2. The feed base 28 has a thin rectangular box shape as a whole, and a portion facing the looper base 11 and the knife 25 is open. Further, although not shown, a pair of left and right cross plates made of metal are provided on the upper surface of the feed base 28, respectively.
ベッド部2内には、この送り台28を、ステッピングモータからなるX方向駆動モータ(図示略)の駆動によりX方向(左右方向)に送り移動させるX方向移動機構(図示略)と、ステッピングモータからなるY方向駆動モータ(図示略)の駆動によりY方向(前後方向)に送り移動させるY方向移動機構(図示略)とが設けられている。 In the bed portion 2, an X-direction moving mechanism (not shown) for feeding and moving the feed base 28 in the X direction (left-right direction) by driving an X-direction drive motor (not shown) composed of a stepping motor, and a stepping motor There is provided a Y-direction moving mechanism (not shown) that feeds and moves in the Y-direction (front-rear direction) by driving a Y-direction drive motor (not shown).
次に、アーム部3内に前後方向向きに配設された主軸31により針棒8を上下駆動させる針棒上下動機構30について説明する。 Next, the needle bar vertical movement mechanism 30 that drives the needle bar 8 up and down by the main shaft 31 disposed in the front-rear direction in the arm portion 3 will be described.
図4〜図6に示すように、主軸31は複数箇所において機枠Fに回転可能に枢支され、主軸31の後端部に固着されたプーリ32とミシンモータのモータ軸とに固着された駆動プーリ(図示略)とにタイミングベルト33が掛装され、主軸31はミシンモータによりタイミングベルト33を介して回転駆動される。 As shown in FIGS. 4 to 6, the main shaft 31 is rotatably supported by the machine frame F at a plurality of locations, and is fixed to the pulley 32 fixed to the rear end portion of the main shaft 31 and the motor shaft of the sewing machine motor. A timing belt 33 is mounted on a driving pulley (not shown), and the main shaft 31 is rotationally driven by the sewing motor through the timing belt 33.
主軸31の前端部に上軸クランク34が固着され、この上軸クランク34に、針棒8を上下動させる針棒上下動機構30が連結されている。この針棒上下動機構30は、上軸クランク34の偏心部位に上端部が回転可能に枢着された針棒クランク35と、その針棒クランク35に連動連結される上下動伝達機構40とを有している。 An upper shaft crank 34 is fixed to the front end portion of the main shaft 31, and a needle bar vertical movement mechanism 30 that moves the needle bar 8 up and down is connected to the upper shaft crank 34. This needle bar vertical movement mechanism 30 includes a needle bar crank 35 whose upper end is pivotally attached to an eccentric portion of the upper shaft crank 34, and a vertical movement transmission mechanism 40 that is interlocked with the needle bar crank 35. Have.
針棒クランク35は、図4〜図6に示すように、クランク本体部35aと、このクランク本体部35aから一体的に前方に延びる平面視L字状の張出しクランク部35bとからなっており、この張出しクランク部35bの前端部である張出し支持部35cはクランク本体部35aと所定距離を隔てて平行であって左右方向向きに形成されている。 As shown in FIGS. 4 to 6, the needle bar crank 35 is composed of a crank main body portion 35 a and a projecting crank portion 35 b having an L shape in plan view that extends integrally forward from the crank main body portion 35 a. The overhang support portion 35c, which is the front end portion of the overhang crank portion 35b, is formed parallel to the crank body portion 35a at a predetermined distance and in the left-right direction.
次に、上下動伝達機構40について説明する。この上下動伝達機構40は、針棒クランク35に第1支軸42を介して支持されたヨーク部材41と、このヨーク部材41に第2支軸44を介して支持される環状部材43と、針棒クランク35に装着された前後1対の被案内駒45,46とこの1対の被案内駒45,46を案内する案内溝47a,48aを有する前後1対の駒ガイド板47,48等を有する案内機構50と、環状部材43の上下両面に設けられた1対の座金部材51と、針棒8に固定された上下1対の針棒抱き52,53(これが針棒抱き52,53部材に相当する)等を備えている。 Next, the vertical motion transmission mechanism 40 will be described. The vertical motion transmission mechanism 40 includes a yoke member 41 supported by the needle bar crank 35 via a first support shaft 42, an annular member 43 supported by the yoke member 41 via a second support shaft 44, A pair of front and rear piece guide plates 47 and 48 having a pair of front and rear guided pieces 45 and 46 mounted on the needle bar crank 35 and guide grooves 47a and 48a for guiding the pair of guided pieces 45 and 46, etc. , A pair of washer members 51 provided on both upper and lower surfaces of the annular member 43, and a pair of upper and lower needle bar holders 52, 53 fixed to the needle bar 8 (this is the needle bar holders 52, 53). Corresponding to the member).
図4〜図10に示すように、針棒クランク35と上軸クランク34との間に、板状の後側駒ガイド板47が左右向きに配設され機枠Fに固着されている。一方、針棒クランク35の張出し支持部35cの直ぐ前側に、板状の前側駒ガイド板48が左右向きに配設され、複数本の連結軸54,55を介して後側駒ガイド板47に固着されている。但し、これら後側駒ガイド板47と前側駒ガイド板48とは相互に平行状に向かい合っている。 As shown in FIGS. 4 to 10, between the needle bar crank 35 and the upper shaft crank 34, a plate-like rear piece guide plate 47 is disposed in the left-right direction and is fixed to the machine frame F. On the other hand, a plate-like front piece guide plate 48 is disposed in the left-right direction immediately in front of the overhanging support portion 35c of the needle bar crank 35, and is connected to the rear piece guide plate 47 via a plurality of connecting shafts 54 and 55. It is fixed. However, the rear piece guide plate 47 and the front piece guide plate 48 face each other in parallel.
後側駒ガイド板47の前面の左右幅方向中央部に、縦方向に延びる直線状の案内溝47aが形成され、前側駒ガイド板48の後面の左右幅方向中央部にも、縦方向に延びる直線状の案内溝48aが形成されている。ところで、これら両駒ガイド板47,48の間に、平面視略矩形枠状のヨーク部材41が配設され、前後1対の第1支軸42により針棒クランク35に回動自在に支持されている。 A linear guide groove 47a extending in the vertical direction is formed in the center in the left-right width direction on the front surface of the rear piece guide plate 47, and also extending in the vertical direction in the center in the left-right width direction on the rear surface of the front piece guide plate 48. A linear guide groove 48a is formed. By the way, a yoke member 41 having a substantially rectangular frame shape in plan view is disposed between the two piece guide plates 47 and 48 and is rotatably supported by the needle bar crank 35 by a pair of front and rear first support shafts 42. ing.
ヨーク部材41の後側枢支部41a内に、クランク本体部35aを挿通した後側の水平な前後方向向きの第1支軸42の略前半部分が嵌め込まれ、その第1支軸42の後端部が後側の被案内駒45に回動自在に枢支され、その被案内駒45が後側駒ガイド板47の案内溝47aに上下動可能に係合している。但し、第1支軸42は固定ピン56でクランク本体部35aに固定されている。 A substantially front half portion of the first horizontal support shaft 42 in the horizontal front-rear direction on the rear side through which the crank body 35 a is inserted is fitted into the rear pivot support portion 41 a of the yoke member 41, and the rear end of the first support shaft 42 The portion is pivotally supported by the rear guided piece 45, and the guided piece 45 is engaged with the guide groove 47a of the rear piece guide plate 47 so as to be movable up and down. However, the first support shaft 42 is fixed to the crank body 35 a by a fixing pin 56.
また、ヨーク部材41の前側支持部41b内に、張出し支持部35cを挿通した前側の水平な前後方向向きの第1支軸42の略後半部分が嵌め込まれ、その第1支軸42の前端部が前側の被案内駒46に回動自在に枢支され、その被案内駒46が前側駒ガイド板48の案内溝48aに上下動可能に係合している。但し、第2支軸44は固定ピン57で張出し支持部35cに固定されている。 In addition, the front half of the first support shaft 42 in the front-side horizontal front-and-rear direction passing through the overhanging support portion 35 c is fitted into the front support portion 41 b of the yoke member 41, and the front end portion of the first support shaft 42 is inserted. Is pivotally supported by the front guided piece 46, and the guided piece 46 is engaged with the guide groove 48a of the front piece guide plate 48 so as to be vertically movable. However, the second support shaft 44 is fixed to the overhanging support portion 35 c by a fixing pin 57.
それ故、ヨーク部材41は、これら前後1対の第1支軸42を介して針棒クランク35に回動自在に枢支されるとともに、これら前後1対の被案内駒45,46と案内溝47a,48aとの係合を介して前後1対の駒ガイド板47,48に上下動自在に支持されている。 Therefore, the yoke member 41 is pivotally supported by the needle bar crank 35 through the pair of front and rear first support shafts 42, and the pair of guided pieces 45 and 46 and the guide groove. It is supported by a pair of front and rear piece guide plates 47 and 48 through the engagement with 47a and 48a so as to be movable up and down.
ところで、ヨーク部材41の内側に所定高さを有する平面視にて略環状の環状部材43が配設されている。この環状部材43は、図10に示すように、針棒8の直径よりも大きく、つまり針棒8の揺動用隙間Sを開けた大きさであり、その環状部材43には、その左右方向に突出状の枢支部43a,43bが夫々形成されている。環状部材43の左側枢支部43aに水平な左右方向向きの第2支軸44の略右半部分が嵌め込まれ、その第2支軸44の左端部がヨーク部材41の左側支持部41cに回動自在に枢支されている。 Incidentally, a substantially annular member 43 is disposed inside the yoke member 41 in a plan view having a predetermined height. As shown in FIG. 10, the annular member 43 is larger than the diameter of the needle bar 8, that is, has a size in which a swinging clearance S of the needle bar 8 is opened. Protruding pivotal support portions 43a and 43b are respectively formed. The substantially right half portion of the horizontal second horizontal support shaft 44 is fitted into the left pivot portion 43a of the annular member 43, and the left end portion of the second support shaft 44 rotates to the left support portion 41c of the yoke member 41. It is freely pivoted.
また、環状部材43の右側枢支部43bに水平な左右方向向きの第2支軸44の略左半部分が嵌め込まれ、その第2支軸44の右端部がヨーク部材41の右側支持部41dに回動自在に枢支されている。ここで、これら水平な前後1対の第1支軸42と水平な左右1対の第2支軸44とは直交している。 Further, a substantially left half portion of the horizontal second horizontal support shaft 44 is fitted into the right pivot portion 43 b of the annular member 43, and the right end portion of the second support shaft 44 is connected to the right support portion 41 d of the yoke member 41. It is pivotally supported. Here, the horizontal pair of first support shafts 42 and the horizontal pair of left and right second support shafts 44 are orthogonal to each other.
即ち、環状部材43は、これら前後1対の第1支軸42と左右1対の第2支軸44により、針棒クランク35にユニバーサルジョイント的に支持されている。それ故、環状部材43は、第1支軸42を介して第1支軸42の軸心周りに回動可能であり、しかも第2支軸44を介して第2支軸44の軸心周りに回動可能である。 That is, the annular member 43 is supported by the needle bar crank 35 as a universal joint by the pair of front and rear first support shafts 42 and the pair of left and right second support shafts 44. Therefore, the annular member 43 can rotate around the axis of the first support shaft 42 via the first support shaft 42, and the periphery of the axis of the second support shaft 44 via the second support shaft 44. Can be rotated.
鉛直向きに配設された針棒8は、図4〜図5、図8〜図9に示すように、その上端近傍部において、機枠Fに固定された弾性材からなる薄板状で円形の支持板9で上下動可能に且つ揺動可能に支持され、環状部材43の内部を挿通して下方に延び、後述する針振り機構60を経てアーム部3の下側に臨み、その下端部に縫針7が取付けられている。 As shown in FIGS. 4 to 5 and FIGS. 8 to 9, the needle bar 8 arranged in the vertical direction has a thin plate shape and a circular shape made of an elastic material fixed to the machine frame F in the vicinity of the upper end thereof. The support plate 9 is supported so as to be movable up and down and swingable, extends downward through the inside of the annular member 43, faces the lower side of the arm portion 3 through a needle swing mechanism 60 to be described later, and has a lower end portion thereof. A sewing needle 7 is attached.
ところで、針棒8の外形と同じ寸法の穴が中央部に形成された円形の上側座金部材51が環状部材43の上側に摺動自在に配設されるとともに、同様に構成された円形の下側座金部材51が環状部材43の下側に摺動自在に配設され、針棒8はその中段部においてこれら上下両側の座金部材51を挿通している。 By the way, a circular upper washer member 51 in which a hole having the same dimension as the outer shape of the needle bar 8 is formed in the center is slidably disposed on the upper side of the annular member 43, and a circular lower portion similarly configured is also provided. A side washer member 51 is slidably disposed on the lower side of the annular member 43, and the needle bar 8 is inserted through the washer members 51 on both the upper and lower sides in the middle step portion.
更に、針棒8には、上側座金部材51の上面に当接状に配設された上側針棒抱き52が固着されるとともに、下側座金部材51の下面に当接状に配設された下側針棒抱き53が固着されている。即ち、主軸31の回転駆動により上軸クランク34を介して、針棒クランク35のクランク本体部35aと張出し支持部35cとが同期して上下動すると、前後1対の第1支軸42及び前後1対の被案内駒45,46と案内溝47a,48aとの係合を介してヨーク部材41が上下に移動するため、左右1対の第2支軸44を介して環状部材43が上下に所定ストローク分移動し、上下の針棒抱き52,53により針棒8が上下駆動される。 Further, the needle bar 8 is fixedly attached with an upper needle bar hug 52 disposed in contact with the upper surface of the upper washer member 51 and disposed in contact with the lower surface of the lower washer member 51. A lower needle bar holder 53 is fixed. That is, when the crank body portion 35a and the overhanging support portion 35c of the needle bar crank 35 are moved up and down synchronously via the upper shaft crank 34 by the rotational drive of the main shaft 31, a pair of front and rear first support shafts 42 and front and rear Since the yoke member 41 moves up and down via the engagement between the pair of guided pieces 45 and 46 and the guide grooves 47a and 48a, the annular member 43 moves up and down via the pair of left and right second support shafts 44. The needle bar 8 is moved up and down by the upper and lower needle bar holders 52 and 53.
このとき、針棒8が上下動しながら後述する針振り機構60により前後左右に揺動する場合には、上下両側の座金部材51が環状部材43に対して摺動可能であるため、針棒8は何ら支承なく前後左右に揺動することができる。この針棒8の揺動に際して、針棒8に固定した上下1対の針棒抱き52,53及び上下1対の座金部材51が水平姿勢から傾斜姿勢に変化した場合でも、環状部材43が針棒クランク35に前述したユニバーサルジョイント的に支持されているため、座金部材51の傾きを確実に吸収させることができ、針棒8の上下動と揺動が可能である。 At this time, when the needle bar 8 is moved up and down and moved back and forth and left and right by a needle swing mechanism 60 described later, the washer members 51 on both the upper and lower sides are slidable with respect to the annular member 43. 8 can swing back and forth and right and left without any support. When the needle bar 8 is swung, even if the pair of upper and lower needle bar holders 52 and 53 and the pair of upper and lower washer members 51 fixed to the needle bar 8 are changed from the horizontal posture to the inclined posture, the annular member 43 is Since the above-described universal joint is supported on the bar crank 35, the tilt of the washer member 51 can be absorbed with certainty, and the needle bar 8 can move up and down and swing.
次に、針振り機構60について説明する。図4〜図6に示すように、この針振り機構60は、針振り駆動部61と針振り本体部62とからなり、先ず針振り駆動部61について説明する。 Next, the needle swing mechanism 60 will be described. As shown in FIGS. 4 to 6, the needle swing mechanism 60 includes a needle swing drive unit 61 and a needle swing main body 62. First, the needle swing drive unit 61 will be described.
主軸31に固着された傘歯ギヤ65に係合する傘歯ギヤ66が左右向きの回転軸67に固着され、その回転軸67に固着された偏心カム板(図示略)に、揺動部材68の二股状に形成された二股部68aが係合している。その揺動部材68はその下端部において機枠Fに固定された枢支軸69に回動可能に枢支されている。 A bevel gear 66 that is engaged with a bevel gear 65 fixed to the main shaft 31 is fixed to a left and right rotating shaft 67, and an oscillating member 68 is attached to an eccentric cam plate (not shown) fixed to the rotating shaft 67. The bifurcated portion 68a formed in a bifurcated shape is engaged. The swing member 68 is pivotally supported by a pivot shaft 69 fixed to the machine frame F at the lower end thereof.
揺動部材68の二股部68aの一方に連結ロッド70の後端部が連結されるとともに、その連結ロッド70の前端部が、針棒8の近傍部において、左右向きの支持軸71に揺動可能な揺動調節板72の第1腕部72aに形成された湾曲状の切欠き穴72bにボルト(図示略)とナット73を介して連結されている。揺動調節板72の第2腕部72cは針振りヨーク74の基端部に連結されている。 The rear end portion of the connecting rod 70 is connected to one of the bifurcated portions 68 a of the swing member 68, and the front end portion of the connecting rod 70 swings to the left and right support shaft 71 in the vicinity of the needle bar 8. A possible notch 72 b formed in the first arm portion 72 a of the swing adjustment plate 72 that can be connected via a bolt (not shown) and a nut 73. The second arm portion 72 c of the swing adjustment plate 72 is connected to the proximal end portion of the needle swing yoke 74.
ここで、連結ロッド70の前端部を固定しているナット73を緩めて、連結ロッド70の前端部の湾曲状切欠き穴72bに対する取付け位置を、揺動調節板72の支持軸71側に近づけた場合、第2腕部72cの揺動量が大きくなり、針棒8の針振り量を大きくできる一方、揺動調節板72の支持軸71と反対側に遠ざけた場合、第2腕部72cの揺動量が小さくなり、針棒8の針振り量を小さくできる。 Here, the nut 73 that fixes the front end portion of the connecting rod 70 is loosened, and the mounting position of the front end portion of the connecting rod 70 with respect to the curved cutout hole 72b is brought closer to the support shaft 71 side of the swing adjustment plate 72. In this case, the swing amount of the second arm portion 72c is increased, and the needle swing amount of the needle bar 8 can be increased. On the other hand, when the swing arm is moved away from the support shaft 71 of the swing adjustment plate 72, the second arm portion 72c The swing amount is reduced, and the needle swing amount of the needle bar 8 can be reduced.
次に、針振り本体部62について説明する。図11に示すように、平面視円形の針棒回動ブラケット80が抜け止め状態で、アーム部3の頭部下面に形成された大径の貫通孔(図示略)に回動可能に嵌め込まれている。針棒回動ブラケット80は基本的に中空円筒体で構成され、貫通孔に嵌挿される筒状部80aと、その下部に設けたタイミングプーリ80bと、このタイミングプーリ80bから垂下して対向する1対の脚部80cとを一体的に備えている。 Next, the needle swing main body 62 will be described. As shown in FIG. 11, the needle bar rotation bracket 80 having a circular shape in plan view is rotatably fitted in a large-diameter through hole (not shown) formed in the lower surface of the head portion of the arm portion 3 in a state of retaining. ing. The needle bar rotating bracket 80 is basically formed of a hollow cylindrical body, and has a cylindrical portion 80a inserted into the through hole, a timing pulley 80b provided in the lower portion thereof, and a suspension 1 facing the timing pulley 80b. A pair of leg portions 80c are integrally provided.
そして、夫々の脚部80cに横方向に収納孔80dが夫々穿設されている。また、針棒回動ブラケット80の筒状部80aには、円筒状の針棒案内部材81が上下動可能に収納されている。この針棒案内部材81は、長尺側の筒状部材82と、筒状部材82の下端に固定した直方体状のブロック部83とからなる。 Each leg 80c has a storage hole 80d in the lateral direction. A cylindrical needle bar guide member 81 is accommodated in the cylindrical portion 80a of the needle bar rotating bracket 80 so as to be movable up and down. The needle bar guide member 81 includes a long cylindrical member 82 and a rectangular parallelepiped block 83 fixed to the lower end of the cylindrical member 82.
そして、組付け状態では、筒状部材82が針棒回動ブラケット80の筒状部80aに内挿され、このときブロック部83は、針棒回動ブラケット80における脚部80cの間に挾まれて位置している。 In the assembled state, the cylindrical member 82 is inserted into the cylindrical portion 80 a of the needle bar rotating bracket 80, and at this time, the block portion 83 is sandwiched between the leg portions 80 c of the needle bar rotating bracket 80. Is located.
尚、ブロック部83の側面で、夫々の脚部80cに接する2つの面には、同一方向に延在する2本の斜状溝83aが夫々形成されている。また、各脚部80cにおける収納孔80dには、ガイドピン84が摺動可能に収容される。このガイドピン84の先端部には、斜状溝83aと摺動自在に係合する針振り突部84aが突設されると共に、他端部には軸方向に有底孔部84bが夫々穿設され、この有底孔部84bに圧縮バネ85が弾力的に収容されている。 Note that two oblique grooves 83a extending in the same direction are formed on two surfaces of the block portion 83 that are in contact with the respective leg portions 80c . Moreover, the guide pin 84 is slidably accommodated in the accommodation hole 80d in each leg portion 80c . A needle swinging projection 84a that slidably engages with the oblique groove 83a is projected at the tip of the guide pin 84, and a bottomed hole 84b is bored in the axial direction at the other end. The compression spring 85 is elastically accommodated in the bottomed hole portion 84b.
そして、トラニオン状の押え板86により脚部80cを挟持すると、押え板86における対向舌片86aが収納孔80dを対応的に塞ぎ、従って各収納孔80dに収容したガイドピン84は圧縮バネ85により内方へ付勢されて、その針振り突部84aをブロック部83の斜状溝83aに摺動可能に臨ませる。 When the leg portion 80c is clamped by the trunnion-shaped presser plate 86, the opposing tongue piece 86a in the presser plate 86 correspondingly closes the storage hole 80d, so that the guide pin 84 received in each storage hole 80d is compressed by the compression spring 85. The needle swinging projection 84a is urged inward to slidably face the oblique groove 83a of the block 83.
針棒案内部材81の筒状部材82には連結カラー87が外挿され、筒状部材82に周設したフランジ88と上方から外挿した固定カラー89との間で回動可能に挟まれている。この連結カラー87は水平方向に延出する連結ピン87aを備え、これら連結ピン87aが針振りヨーク74の二股状の連結部74aに連結されている。 A connecting collar 87 is extrapolated to the cylindrical member 82 of the needle bar guide member 81, and is rotatably sandwiched between a flange 88 provided around the cylindrical member 82 and a fixed collar 89 extrapolated from above. Yes. The connecting collar 87 includes connecting pins 87 a extending in the horizontal direction, and these connecting pins 87 a are connected to a bifurcated connecting portion 74 a of the needle swing yoke 74.
そこで、前述した針振り駆動部61により針振りヨーク74及び連結カラー87を介して針棒案内部材81を上下に移動させると、ブロック部83も一体的に上下動を行なう。このとき、押え板86によりアーム部3に固定された関係となるガイドピン84は、その針振り突部84aをブロック部83の斜状溝83aに臨ませているから、ブロック部83( および針棒案内部材81) はその斜状溝83aに案内されて左右に揺動する。 Therefore, when the needle bar guide member 81 is moved up and down through the needle swing yoke 74 and the connecting collar 87 by the needle swing drive unit 61 described above, the block unit 83 also moves up and down integrally. At this time, the guide pin 84 in the relationship fixed to the arm portion 3 by the presser plate 86 has its needle swinging projection 84a facing the oblique groove 83a of the block portion 83, so that the block portion 83 (and the needle) The rod guide member 81) is guided by the oblique groove 83a and swings left and right.
また、前述の如く、連結カラー87には針棒案内部材81が内挿されるものであるが、これら連結カラー87の内周面と針棒案内部材81の外周面との間には、針棒案内部材81が連結カラー87に対し僅かに移動するのを許容する環状隙間が形成してある。即ち、針棒案内部材81は、その環状隙間の存在によって、針振りに際して、連結カラー87に対し僅かに前後左右方向に移動可能になっている。 As described above, the needle bar guide member 81 is inserted into the connecting collar 87, and the needle bar is interposed between the inner peripheral surface of the connecting collar 87 and the outer peripheral surface of the needle bar guide member 81. An annular gap that allows the guide member 81 to move slightly with respect to the connecting collar 87 is formed. That is, the needle bar guide member 81 is slightly movable in the front / rear and left / right directions with respect to the connecting collar 87 during the needle swing due to the presence of the annular gap.
次に、このように構成された電子鳩目穴かがりミシン1に作用及び効果について説明する。 Next, the operation and effect of the electronic eyelet hole sewing machine 1 configured as described above will be described.
縫製に際して、ミシンモータが回転駆動されるとタイミングベルト33及びプーリ32を介して同時に主軸31が駆動され、これに連結された上軸クランク34と針棒クランク35の上端部が回転される。そのため、クランク本体部35aと張出し支持部35cとが、前後1対の被案内駒45,46と案内溝47a,48aとの係合を介して直線状に上下動される。 During sewing, when the sewing machine motor is driven to rotate, the main shaft 31 is simultaneously driven via the timing belt 33 and the pulley 32, and the upper shaft crank 34 and the upper end of the needle bar crank 35 connected thereto are rotated. Therefore, the crank body 35a and the overhanging support 35c are moved up and down in a straight line through the engagement between the pair of guided pieces 45 and 46 and the guide grooves 47a and 48a.
このとき、前述したように、針棒クランク35に前後1対の第1支軸42を介して連結されたヨーク部材41が上下に移動し、このヨーク部材41に第2支軸44を介して連結された環状部材43が上下に移動し、更に、上下1対の座金部材51を介して針棒8に固定された上下1対の針棒抱き52,53が上下に移動するため、針棒8が所定ストロークに亙って上下駆動される。 At this time, as described above, the yoke member 41 connected to the needle bar crank 35 via the pair of front and rear first support shafts 42 moves up and down, and the yoke member 41 is connected to the yoke member 41 via the second support shaft 44. The connected annular member 43 moves up and down, and further, a pair of upper and lower needle bar holders 52 and 53 fixed to the needle bar 8 through a pair of upper and lower washer members 51 move up and down. 8 is driven up and down over a predetermined stroke.
ところで、このように針棒8が針棒上下動機構30により上下動しながら針振り機構60により揺動駆動された場合、図13に示すように、針棒8は支持板9で支持されるその上端部を揺動支点Pとして揺動する。このとき、環状部材43の内部に揺動用隙間Sが設けられたことにより、その揺動用隙間Sにより針棒8が環状部材43の内部で前後左右の何れにも移動可能である。 By the way, when the needle bar 8 is driven to swing by the needle swing mechanism 60 while moving up and down by the needle bar vertical movement mechanism 30 as described above, the needle bar 8 is supported by the support plate 9 as shown in FIG. The upper end is swung as a swing fulcrum P. At this time, since the rocking gap S is provided inside the annular member 43, the needle bar 8 can be moved in the annular member 43 both forward, backward, left and right by the rocking gap S.
しかも、図12−1に示す揺動前の状態から、図12−2に示すように、上下両側の座金部材51が環状部材43に押圧状ではあるが摺動可能であるため、針棒8は何ら支承なく環状部材43の内部において前後左右に揺動することができる。 Moreover, since the washer members 51 on both the upper and lower sides are slidable to the annular member 43 from the state before the swinging shown in FIG. Can swing back and forth and right and left inside the annular member 43 without any support.
勿論、針棒8が前述した回動機構15(針棒回動機構15A)により、その軸心周りに回動され、針棒8の揺動方向が360°に亙って変化する場合であっても、針棒8が環状部材43と接触することがないため、縫針7により鳩目穴かがり縫いを実行することができる。それ故、針棒8に従来の技術で説明したような曲げ力が何ら作用しないため、針振り機構60の何れの駆動部においても、摩擦熱が発生することがなく、耐久性を向上させることができる。しかも、針棒8の上下動ストロークや針振り量の寸法精度を高めることができる。 Of course, this is a case where the needle bar 8 is rotated around its axis by the aforementioned rotation mechanism 15 (needle bar rotation mechanism 15A), and the swinging direction of the needle bar 8 changes over 360 °. However, since the needle bar 8 does not come into contact with the annular member 43, it is possible to execute the eyelet stitching with the sewing needle 7. Therefore, since no bending force as described in the prior art acts on the needle bar 8, no frictional heat is generated in any drive part of the needle swing mechanism 60, and durability is improved. Can do. In addition, the dimensional accuracy of the vertical movement stroke and needle swing amount of the needle bar 8 can be increased.
また、上下1対の針棒抱き52,53は、環状部材43の上下両面に摺動自在に設けられた上下1対の座金部材51の上下両面に当接状に配設されたので、別体に構成された座金部材51の摺動性を高めておけば、上下1対の座金部材51と環状部材43との摩擦抵抗を大幅に低減させて発熱作用を抑制でき、針棒8の環状部材43に対する揺動動作の円滑化を図ることができる。 The pair of upper and lower needle bar holders 52 and 53 are arranged in contact with the upper and lower surfaces of the pair of upper and lower washer members 51 slidably provided on the upper and lower surfaces of the annular member 43. If the slidability of the washer member 51 formed on the body is enhanced, the frictional resistance between the pair of upper and lower washer members 51 and the annular member 43 can be greatly reduced, and the heat generation action can be suppressed, and the annular shape of the needle bar 8 can be suppressed. The swinging motion with respect to the member 43 can be smoothed.
また、上下動伝達機構40は、針棒クランク35に装着された被案内駒45,46と、この被案内駒45,46が鉛直方向へのみ移動可能となるように案内する案内溝47a,48aであって、電子鳩目穴かがりミシン1の機枠Fに形成された案内溝47a,48aとを備えた案内機構50を有するので、案内機構50により針棒クランク35に装着された被案内駒45,46が鉛直方向にのみ移動するように案内することができるため、環状部材43の上下動の安定性、つまり針棒8の上下動の安定性を高めることができる。 Further, the vertical motion transmission mechanism 40 has guided pieces 45 and 46 mounted on the needle bar crank 35 and guide grooves 47a and 48a for guiding the guided pieces 45 and 46 so as to be movable only in the vertical direction. Since the guide mechanism 50 is provided with the guide grooves 47a and 48a formed in the machine frame F of the electronic eyelet sewing machine 1, the guided piece 45 mounted on the needle bar crank 35 by the guide mechanism 50 is provided. , 46 can be guided so as to move only in the vertical direction, the stability of the vertical movement of the annular member 43, that is, the stability of the vertical movement of the needle bar 8 can be enhanced.
また、上下動伝達機構40は、さらに、針棒クランク35に、針棒8の軸心と直交する水平な第1支軸42を介して回動自在に支持されたヨーク部材41と、環状部材43をヨーク部材41に回動自在に支持する第2支軸44であって、針棒8の軸心及び第1支軸42と直交する水平な第2支軸44とを備えたので、ヨーク部材41は第1支軸42を介して針棒クランク35に回動自在に支持され、しかも環状部材43は第2支軸44を介してヨーク部材41に回動自在に支持される。 Further, the vertical motion transmission mechanism 40 further includes a yoke member 41 rotatably supported by the needle bar crank 35 via a horizontal first support shaft 42 orthogonal to the axis of the needle bar 8, and an annular member. Since the second support shaft 44 that rotatably supports the shaft 43 on the yoke member 41 and the horizontal second support shaft 44 orthogonal to the first support shaft 42 and the axis of the needle bar 8 is provided, the yoke The member 41 is rotatably supported by the needle bar crank 35 via the first support shaft 42, and the annular member 43 is rotatably supported by the yoke member 41 via the second support shaft 44.
即ち、環状部材43はこれら第1支軸42及び第2支持により針棒クランク35にユニバーサルジョイント的に支持されるので、針棒8が揺動時に水平姿勢から傾斜姿勢に変化した場合でも、環状部材43は針棒クランク35にユニバーサルジョイント的な支持により、座金部材51の傾きを確実に吸収させることができ、針棒8の上下動と揺動が可能である。 That is, since the annular member 43 is supported by the needle bar crank 35 as a universal joint by the first support shaft 42 and the second support, even if the needle bar 8 changes from a horizontal posture to an inclined posture when swinging, the annular member 43 is annular. The member 43 can reliably absorb the inclination of the washer member 51 by supporting the needle bar crank 35 like a universal joint, and the needle bar 8 can move up and down and swing.
更に、案内機構50は、1対の被案内駒45,46と、この1対の被案内駒45,46を案内する1対の案内溝47a,48aとを有するので、これら1対の被案内駒45,46及び案内溝47a,48aにより環状部材43の上下動の安定性や針棒8の上下動の安定性を格段に高めることができる。 Further, since the guide mechanism 50 includes a pair of guided pieces 45 and 46 and a pair of guide grooves 47a and 48a for guiding the pair of guided pieces 45 and 46, the pair of guided pieces. The stability of the vertical movement of the annular member 43 and the vertical movement of the needle bar 8 can be remarkably enhanced by the pieces 45 and 46 and the guide grooves 47a and 48a.
次に、前記実施形態を部分的に変更した変更形態について説明する。 Next, a modified embodiment in which the embodiment is partially modified will be described.
1〕上下1対の座金部材51を針棒抱き52,53に別体として、或いは一体的に設けることなく、上下1対の針棒抱き52,53を環状部材43の水平面積よりも大きく構成し、針棒抱き52,53を環状部材43に摺動可能に直接に当接させるように針棒8に固定するようにしてもよい。 1 ] A pair of upper and lower needle bar holders 52 and 53 are configured to be larger than the horizontal area of the annular member 43 without providing the upper and lower pair of washer members 51 separately or integrally with the needle bar holders 52 and 53. Then, the needle bar holders 52 and 53 may be fixed to the needle bar 8 so as to directly contact the annular member 43 so as to be slidable.
2〕図14に示すように、前後1対の被案内駒45,46のうち、前側に設けた被案内駒46Aを、ヨーク部材41の左側支持部41cに装着するようにし、平面視コ字状で縦長のガイドレール部材76で支持するようにしてもよい。この場合にも、案内機構50Aによりヨーク部材41に装着された被案内駒45,46Aが鉛直方向にのみ移動するように案内でき、しかも前側に設けていた駒ガイド板48の板厚分に相当して、電子鳩目穴かがりミシン1の前後方向寸法を小型化することができる。 2 ] As shown in FIG. 14 , the guided piece 46A provided on the front side among the pair of front and back guided pieces 45, 46 is attached to the left side support portion 41c of the yoke member 41, and is U-shaped in plan view. It may be supported by a vertically long guide rail member 76. Also in this case, the guided pieces 45 and 46A mounted on the yoke member 41 can be guided by the guide mechanism 50A so as to move only in the vertical direction, and this corresponds to the thickness of the piece guide plate 48 provided on the front side. Thus, the front-rear direction dimension of the electronic eyelet hole sewing machine 1 can be reduced.
3〕図15に示すように、前後1対の被案内駒45,46のうち、前側に設けた被案内駒46Bを、環状部材43の側部に第2支軸44を介して装着するようにし、平面視コ字状で縦長のガイドレール部材76で支持するようにしてもよい。この場合にも、案内機構50Bによりヨーク部材41に装着された被案内駒45と、環状部材43に装着された被案内駒46Bが鉛直方向にのみ移動するように案内でき、しかも前側に設けていた駒ガイド板48の板厚分に相当して、電子鳩目穴かがりミシン1の前後方向寸法を小型化することができる。 3 ] As shown in FIG. 15 , of the pair of front and rear guided pieces 45, 46, the guided piece 46B provided on the front side is mounted on the side portion of the annular member 43 via the second support shaft 44. Alternatively, it may be supported by a vertically long guide rail member 76 in a U shape in plan view. Also in this case, the guided piece 45 attached to the yoke member 41 and the guided piece 46B attached to the annular member 43 can be guided by the guide mechanism 50B so as to move only in the vertical direction, and are provided on the front side. Corresponding to the thickness of the frame guide plate 48, the longitudinal dimension of the electronic eyelet hole sewing machine 1 can be reduced.
4〕本発明は以上説明した実施の形態に限定されるものではなく、当業者であれば、本発明の趣旨を逸脱しない範囲で、前記実施例に種々の変更を付加して実施することができ、本発明はそれらの変更形態をも包含するものである。 4 This invention is not limited to the embodiment described above, Oh lever in the art, without departing from the scope of the present invention, be carried out by adding various modifications to the embodiments Therefore, the present invention includes those modifications.
1 電子鳩目穴かがりミシン
7 縫針
8 針棒
11 ルーパー土台
15A 針棒回動機構
15B ルーパー土台回動機構
30 針棒上下動機構
31 主軸
34 上軸クランク
35 針棒クランク
35a クランク本体部
35c 張出し支持部
40 上下動伝達機構
41 ヨーク部材
42 第1支軸
43 環状部材
44 第2支軸
45 後側被案内駒
46 前側被案内駒
47 後側駒ガイド板
47a 案内溝
48 前側駒ガイド板
48a 案内溝
50 案内機構
50A 案内機構
50B 案内機構
51 座金部材
51A 摺動部材
52 針棒抱き
53 針棒抱き
60 針振り機構
S 揺動用隙間
DESCRIPTION OF SYMBOLS 1 Electronic eyelet hole sewing machine 7 Sewing needle 8 Needle bar 11 Looper base 15A Needle bar rotation mechanism 15B Looper base rotation mechanism 30 Needle bar vertical movement mechanism 31 Main shaft 34 Upper shaft crank 35 Needle bar crank 35a Crank body part 35c Overhang support part 40 vertical motion transmission mechanism 41 yoke member 42 first support shaft 43 annular member 44 second support shaft 45 rear guided piece 46 front guided piece 47 rear piece guide plate 47a guide groove 48 front piece guide plate 48a guide groove 50 Guide mechanism 50A Guide mechanism 50B Guide mechanism 51 Washer member 51A Sliding member 52 Needle bar holder 53 Needle bar holder 60 Needle swing mechanism S Swing gap
Claims (6)
前記針棒上下動機構は、前記ミシンの主軸に連動連結された針棒クランクと、前記針棒クランクに連動連結される上下動伝達機構とを有し、
前記上下動伝達機構は、
前記針棒に揺動用隙間を開けて外嵌され前記針棒クランクに作動的に連結された環状部材と、
前記針棒に外嵌して針棒に固定され且つ前記環状部材の上下両側に配設された上下1対の針棒抱き部材であって、前記環状部材の上下両面に摺動自在に設けられた上下1対の座金部材の上下両面に当接状に配設された上下1対の針棒抱き部材と、
を備えたことを特徴とする鳩目穴かがりミシン。 A needle bar to which a sewing needle is attached, a needle bar up-and-down moving mechanism that moves the needle bar up and down, a needle swinging mechanism that swings the needle bar, and a needle bar that can be rotated about its axis In an eyelet-operated sewing machine comprising a mechanism and a looper base rotation mechanism that can rotate a looper base that supports the looper in synchronization with the rotation of the needle bar .
The needle bar vertical movement mechanism has a needle bar crank linked to the main shaft of the sewing machine, and a vertical movement transmission mechanism linked to the needle bar crank.
The vertical motion transmission mechanism is
An annular member externally fitted to the needle bar with a swinging clearance and operatively connected to the needle bar crank;
A pair of upper and lower needle bar holding members that are externally fitted to the needle bar and fixed to the needle bar and disposed on both upper and lower sides of the annular member, and are slidably provided on both upper and lower surfaces of the annular member. A pair of upper and lower needle bar holding members disposed in contact with both upper and lower surfaces of the pair of upper and lower washers;
An eye-catching sewing machine characterized by comprising
前記針棒クランクに、針棒の軸心と直交する水平な第1支軸を介して回動自在に支持されたヨーク部材と、
前記環状部材を前記ヨーク部材に回動自在に支持する第2支軸であって、前記針棒の軸心及び前記第1支軸と直交する水平な第2支軸とを備えたことを特徴とする請求項1〜3の何れかに記載の鳩目穴かがりミシン。 The vertical motion transmission mechanism further includes:
A yoke member rotatably supported by the needle bar crank via a horizontal first support shaft orthogonal to the axis of the needle bar;
A second support shaft that rotatably supports the annular member on the yoke member, wherein the needle shaft includes a shaft center of the needle bar and a horizontal second support shaft orthogonal to the first support shaft. The eyelet-punching sewing machine according to any one of claims 1 to 3 .
Priority Applications (2)
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JP2005043576A JP4492385B2 (en) | 2005-02-21 | 2005-02-21 | Eyelet hole sewing machine |
CN200610054932XA CN1824872B (en) | 2005-02-21 | 2006-02-20 | Sewing machine |
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JP2005043576A JP4492385B2 (en) | 2005-02-21 | 2005-02-21 | Eyelet hole sewing machine |
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JP2006223708A JP2006223708A (en) | 2006-08-31 |
JP4492385B2 true JP4492385B2 (en) | 2010-06-30 |
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Families Citing this family (12)
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CN101333735B (en) * | 2007-06-29 | 2012-07-25 | 中国标准缝纫机公司上海惠工缝纫机三厂 | Needle bar and thread hooking assembly of sewing machine |
JP2009061031A (en) * | 2007-09-05 | 2009-03-26 | Juki Corp | Button holing sewing machine |
CZ18237U1 (en) | 2007-11-22 | 2008-02-05 | Amf Reece Cr, S.R.O. | Device for driving sewing machine needle bar, particularly that one of buttonhole sewing machine |
KR101040666B1 (en) * | 2008-09-05 | 2011-06-13 | 주식회사 썬스타 | Pattern sewing machine having with two needle stalk |
CN101831767B (en) * | 2010-05-10 | 2013-04-03 | 朱强 | Drive mechanism and method thereof of needle rod of sewing machine |
JP5993160B2 (en) * | 2011-04-01 | 2016-09-14 | Juki株式会社 | sewing machine |
JP6045318B2 (en) * | 2012-04-27 | 2016-12-14 | Juki株式会社 | sewing machine |
CN103194861B (en) * | 2013-04-08 | 2015-06-03 | 东莞市名菱工业自动化科技有限公司 | Intelligent full-synchronized pattern sewing machine |
CN103215767A (en) * | 2013-04-17 | 2013-07-24 | 吴江市菀坪宝得利缝制设备机械厂 | Needle bar driving mechanism |
JP6374661B2 (en) * | 2014-02-03 | 2018-08-15 | Juki株式会社 | sewing machine |
TWI652387B (en) | 2016-04-27 | 2019-03-01 | 啟翔股份有限公司 | A transmission device for up and down movement of needle bar |
CN107345343B (en) * | 2016-05-04 | 2019-10-18 | 启翔股份有限公司 | The transfer device that shank moves up and down |
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JPS6355977U (en) * | 1986-09-29 | 1988-04-14 | ||
JPH0426434A (en) * | 1990-05-22 | 1992-01-29 | Brother Ind Ltd | Eyelet hole overlock sewing machine |
JPH0652777U (en) * | 1992-04-03 | 1994-07-19 | 芳 東 童 | Double needle sewing machine transmission mechanism |
JPH11276736A (en) * | 1998-02-24 | 1999-10-12 | Duerkopp Adler Ag | Buttonhole darning sewing machine |
JP2001300164A (en) * | 2000-04-26 | 2001-10-30 | Juki Corp | Eyelet hole linking sewing machine |
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JPS6355977U (en) * | 1986-09-29 | 1988-04-14 | ||
JPH0426434A (en) * | 1990-05-22 | 1992-01-29 | Brother Ind Ltd | Eyelet hole overlock sewing machine |
JPH0652777U (en) * | 1992-04-03 | 1994-07-19 | 芳 東 童 | Double needle sewing machine transmission mechanism |
JPH11276736A (en) * | 1998-02-24 | 1999-10-12 | Duerkopp Adler Ag | Buttonhole darning sewing machine |
JP2001300164A (en) * | 2000-04-26 | 2001-10-30 | Juki Corp | Eyelet hole linking sewing machine |
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CN1824872A (en) | 2006-08-30 |
CN1824872B (en) | 2011-09-28 |
JP2006223708A (en) | 2006-08-31 |
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