JP4492292B2 - Induction hardening method and hardening jig - Google Patents

Induction hardening method and hardening jig Download PDF

Info

Publication number
JP4492292B2
JP4492292B2 JP2004306886A JP2004306886A JP4492292B2 JP 4492292 B2 JP4492292 B2 JP 4492292B2 JP 2004306886 A JP2004306886 A JP 2004306886A JP 2004306886 A JP2004306886 A JP 2004306886A JP 4492292 B2 JP4492292 B2 JP 4492292B2
Authority
JP
Japan
Prior art keywords
outer peripheral
ring portion
pressing member
pressing
axial end
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2004306886A
Other languages
Japanese (ja)
Other versions
JP2006117996A (en
Inventor
巧治 大林
一晃 岡田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aisin AW Co Ltd
Original Assignee
Aisin AW Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aisin AW Co Ltd filed Critical Aisin AW Co Ltd
Priority to JP2004306886A priority Critical patent/JP4492292B2/en
Priority to PCT/JP2005/019373 priority patent/WO2006043653A1/en
Priority to DE112005002006T priority patent/DE112005002006B4/en
Priority to US11/660,158 priority patent/US8034201B2/en
Priority to CNB2005800241859A priority patent/CN100543154C/en
Publication of JP2006117996A publication Critical patent/JP2006117996A/en
Application granted granted Critical
Publication of JP4492292B2 publication Critical patent/JP4492292B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/32Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for gear wheels, worm wheels, or the like
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/06Surface hardening
    • C21D1/09Surface hardening by direct application of electrical or wave energy; by particle radiation
    • C21D1/10Surface hardening by direct application of electrical or wave energy; by particle radiation by electric induction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Heat Treatment Of Articles (AREA)
  • General Induction Heating (AREA)

Description

本発明は、リング状の鋼部材に高周波焼き入れする際の寸法精度向上策に関する。   The present invention relates to a measure for improving dimensional accuracy when induction-quenching a ring-shaped steel member.

歯形を外周面に有するギア部品等のリング状を呈する鋼部材は、各種機械装置の部品として広く用いられている。たとえば自動車の自動変速機においては、デフリングギア、カウンタギア、その他の多数のリング状部品が使われている。
これらのリング状の鋼部材は、通常、高強度特性が要求されるので、その対策として外周面に高周波焼き入れを施す場合がある。
A steel member having a ring shape such as a gear part having a tooth shape on an outer peripheral surface is widely used as a part of various mechanical devices. For example, in an automatic transmission of an automobile, a diff ring gear, a counter gear, and many other ring-shaped parts are used.
Since these ring-shaped steel members are usually required to have high strength characteristics, the outer peripheral surface may be subjected to induction hardening as a countermeasure.

ところで、高周波焼き入れは強度向上策として非常に優れたものであるが、寸法精度を低下させる場合がある。たとえば高周波焼き入れ後に、その処理前よりも真円度が低下する場合がある。この真円度の低下が性能低下に繋がらない部品であれば、従来の高周波焼き入れ方法を採用しても問題はない。しかし、真円度の低下がその部品の性能低下に繋がるような場合には、高周波焼き入れ後に真円度向上のための矯正工程等を追加することが必要となる。   By the way, induction hardening is very excellent as a measure for improving the strength, but may reduce the dimensional accuracy. For example, the roundness may be lower after induction hardening than before the treatment. There is no problem even if a conventional induction hardening method is adopted as long as the reduction in roundness does not lead to a decrease in performance. However, when the reduction in roundness leads to a reduction in the performance of the component, it is necessary to add a correction process for improving the roundness after induction hardening.

そのため、高周波焼き入れにおける真円度の低下を抑制しうる方法の開発が望まれているが、未だ十分な解決方法が生み出されていない。
例えば特許文献1には、円筒形状の部材をその内周面に高周波焼き入れする際に円筒度向上を図るために用いる治具が開示されている。しかし、ここに示された治具では、外周面に高周波焼き入れする際の真円度向上を図ることはできない。
For this reason, development of a method capable of suppressing a decrease in roundness in induction hardening is desired, but a sufficient solution has not yet been produced.
For example, Patent Document 1 discloses a jig used for improving the cylindricity when induction-hardening a cylindrical member on its inner peripheral surface. However, the jig shown here cannot improve the roundness when induction hardening is performed on the outer peripheral surface.

特開平11−131133号公報Japanese Patent Laid-Open No. 11-131133

本発明は、かかる従来の問題点に鑑みてなされたもので、リング状の鋼部材の真円度低下を抑制することができる高周波焼き入れ方法及びこれに用いる治具を提供しようとするものである。   The present invention has been made in view of such conventional problems, and is intended to provide a high-frequency quenching method and a jig used therefor that can suppress a decrease in roundness of a ring-shaped steel member. is there.

第1の発明は、略円筒形状の外周リング部を有する鋼部材における上記外周リング部の外周面に高周波焼き入れを行う方法であって、
平面状の基準面を備えた基板と、該基板の中央部分において上記基準面から突出するように設けられた突出部とを有してなり、該突出部の断面形状が真円であると共にその外周に先端に近づくに従って外径が小さくなるよう傾斜したテーパ面よりなる押圧面を備えた押圧部材を用い、
上記外周リング部における少なくとも一方の軸方向端面側から、該軸方向端面と上記基準面との間に隙間を設けた状態で、上記外周リング部の内周側に上記押圧面の少なくとも一部を当接させるよう上記押圧部材を押し当て、
該押圧部材が上記鋼部材に相対的に近づく方向に付勢手段によって付勢力を付与した状態で、上記外周リング部の外周面に高周波焼き入れ処理を施し、
該高周波焼き入れ処理中においては、上記付勢力により上記押圧面から上記外周リング部に力を及ぼしつつ、誘導加熱によって上記外周リング部を加熱して該外周リング部を熱膨張させることにより、上記基準面が上記軸方向端面に当接するまで上記押圧部材を相対的に前進させ、その後、上記誘導加熱を終了させると共に上記外周リング部を急冷することにより該外周リング部を収縮させ、上記押圧部材の上記押圧面から上記外周リング部の内周側に真円度を向上させる力を付与することを特徴とする高周波焼き入れ方法にある(請求項1)。
1st invention is the method of performing induction hardening to the outer peripheral surface of the said outer peripheral ring part in the steel member which has a substantially cylindrical outer peripheral ring part,
A substrate having a flat reference surface, and a protrusion provided so as to protrude from the reference surface at a central portion of the substrate, the cross-sectional shape of the protrusion being a perfect circle and Using a pressing member provided with a pressing surface composed of a tapered surface inclined so that the outer diameter becomes smaller as approaching the tip on the outer periphery,
At least a part of the pressing surface is provided on the inner peripheral side of the outer peripheral ring portion from the at least one axial end surface side of the outer peripheral ring portion with a gap provided between the axial end surface and the reference surface. Press the pressing member to make contact,
In a state where the pressing member is applied with a biasing force by a biasing means in a direction relatively approaching the steel member, the outer peripheral surface of the outer peripheral ring portion is subjected to induction hardening treatment,
During the induction hardening process, the outer ring part is heated by induction heating to thermally expand the outer ring part while exerting a force on the outer ring part from the pressing surface by the biasing force. The pressing member is relatively advanced until the reference surface comes into contact with the axial end surface, and then the induction heating is terminated and the outer peripheral ring portion is rapidly cooled to contract the outer peripheral ring portion. there from the pressing surface to induction hardening method characterized that you apply force to improve the roundness in the inner peripheral side of the outer ring portion (claim 1).

本発明の高周波焼き入れ方法においては、上記押圧面と基準面とを備えた特殊な構造の押圧部材を含む焼入用治具を用いる。そして、上記押圧面を上記外周リング部の内周側に当接させる一方、上記基準面と外周リング部の軸方向端面との間に隙間を設けておき、かつ、押圧部材が鋼部材に近づく方向に付勢力を付与した状態で、上記の高周波焼き入れを施す。   In the induction hardening method of the present invention, a quenching jig including a pressing member having a special structure having the pressing surface and the reference surface is used. And while making the said press surface contact the inner peripheral side of the said outer periphery ring part, the clearance gap is provided between the said reference surface and the axial direction end surface of an outer periphery ring part, and a press member approaches a steel member. The induction hardening is performed with a biasing force applied in the direction.

高周波焼き入れ処理では、まず、誘導加熱により上記外周リング部の外周面を加熱するので、外周リング部は熱膨張する。そのため、外周リング部の内周側と押圧面とは離れようとする。ここで、押圧部材には上記のごとく鋼部材に近づく方向に付勢力が付与されているので、押圧部材には相対的に前進する方向へ力が作用する。この相対前進力によって、少なくも外周リング部の熱膨張の度合いが少ない初期段階では、押圧面と外周リング部の内周側との当接状態が維持されると共に、押圧面から外周リング部の内周側に真円度を高めるように力が作用する。これにより、加熱時における真円度を保つ効果を得ることができる。   In the induction hardening process, first, the outer peripheral surface of the outer ring portion is heated by induction heating, so that the outer ring portion is thermally expanded. Therefore, the inner peripheral side of the outer peripheral ring portion tends to be separated from the pressing surface. Here, since the urging force is applied to the pressing member in the direction approaching the steel member as described above, a force acts on the pressing member in a relatively forward direction. Due to this relative forward force, at the initial stage where the degree of thermal expansion of the outer peripheral ring portion is at least small, the contact state between the pressing surface and the inner peripheral side of the outer peripheral ring portion is maintained, and from the pressing surface to the outer peripheral ring portion. A force acts to increase the roundness on the inner circumference side. Thereby, the effect of maintaining the roundness during heating can be obtained.

加熱による外周リング部の膨張が進むにつれて、上記押圧部材が相対前進するが、押圧面の周囲の基準面が外周リング部の端面に当接すると、相対前進が規制される。この時点でさらに外周リング部が膨張すると、その内周側と押圧面とは離れた状態となる。もちろん、この時点でも、両者の寸法関係を調整しておき、当接関係を維持し続けるようにしてもよい。   As the outer ring portion expands due to heating, the pressing member relatively moves forward. However, when the reference surface around the pressing surface comes into contact with the end surface of the outer ring portion, the relative advance is restricted. When the outer peripheral ring portion further expands at this point, the inner peripheral side and the pressing surface are separated from each other. Of course, at this time, the dimensional relationship between the two may be adjusted and the contact relationship may be maintained.

次いで、高周波焼き入れ処理では、水冷等の急冷を行う。このとき、外周リング部が冷却により収縮する。これにより、押圧部材の押圧面と外周リング部の内周側とは、加熱時にその両者の当接状態が維持されている場合だけでなく、当接状態が解除されていた場合にも両者の当接状態が復活し、両者が強く押し付けられる。即ち、冷却による収縮時には、上記外周リング部の内周側が上記押圧面に強く押しつけられ、その真円度低下が抑制される。   Next, in the induction hardening process, rapid cooling such as water cooling is performed. At this time, the outer peripheral ring portion contracts due to cooling. As a result, the pressing surface of the pressing member and the inner peripheral side of the outer ring portion are not only when the contact state between the two is maintained during heating, but also when the contact state is released. The contact state is restored and both are strongly pressed. That is, at the time of contraction due to cooling, the inner peripheral side of the outer peripheral ring portion is strongly pressed against the pressing surface, and the roundness reduction is suppressed.

このように、本発明の高周波焼き入れ方法においては、上記押圧面と基準面とを備えた特殊な構造の押圧部材を含む焼入用治具を用いることにより、上記リング状の鋼部材の真円度低下を抑制しながら、その外周面への高周波焼き入れ処理を行うことができる。
なお、上記押圧部材における基準面としては、上記押圧面を設けた突出部の外周側全周に設けてあることが好ましいが、全周ではなく部分的に設けてあってももちろんよい。
As described above, in the induction hardening method of the present invention, by using a quenching jig including a pressing member having a special structure having the pressing surface and the reference surface, the trueness of the ring-shaped steel member is obtained. The induction hardening process to the outer peripheral surface can be performed while suppressing a decrease in circularity.
The reference surface of the pressing member is preferably provided on the entire outer circumference side of the protruding portion provided with the pressing surface, but may of course be provided partially rather than the entire circumference.

次に、第2の発明は、略円筒形状の外周リング部を有する鋼部材における上記外周リング部の外周面に高周波焼き入れを行う際に上記鋼部材に装着する焼入用治具であって、
平面状の基準面を備えた基板と、該基板の中央部分において上記基準面から突出するように設けられた突出部とを有してなり、該突出部の断面形状が真円であると共にその外周に先端に近づくに従って外径が小さくなるよう傾斜したテーパ面よりなる押圧面を備え、上記外周リング部における少なくとも一方の軸方向端面側から、該軸方向端面と上記基準面との間に隙間を設けた状態で、上記外周リング部の内周側に上記押圧面の少なくとも一部が当接可能に構成されている押圧部材と、
該押圧部材が上記鋼部材に相対的に近づく方向に付勢力を付与する付勢手段とを含み、
該押圧部材が上記鋼部材に相対的に近づく方向に付勢力を付与した状態で、上記外周リング部の外周面に高周波焼き入れ処理を施した際には、
該高周波焼き入れ処理中において、上記付勢力により上記押圧面から上記外周リング部に力を及ぼしつつ、誘導加熱によって上記外周リング部を加熱して該外周リング部を熱膨張させることにより、上記基準面が上記軸方向端面に当接するまで上記押圧部材を相対的に前進させ、その後、上記誘導加熱を終了させると共に上記外周リング部を急冷することにより該外周リング部を収縮させ、上記押圧部材の上記押圧面から上記外周リング部の内周側に真円度を向上させる力を付与することができるよう構成されていることを特徴とする焼入用治具にある(請求項7)。
Next, the second invention is a quenching jig to be mounted on the steel member when induction hardening is performed on the outer peripheral surface of the outer peripheral ring portion in a steel member having a substantially cylindrical outer peripheral ring portion. ,
A substrate having a flat reference surface, and a protrusion provided so as to protrude from the reference surface at a central portion of the substrate, the cross-sectional shape of the protrusion being a perfect circle and A pressing surface comprising a tapered surface inclined so that the outer diameter decreases toward the outer periphery toward the outer periphery, and a gap is formed between the axial end surface and the reference surface from at least one axial end surface side of the outer peripheral ring portion. A pressing member configured such that at least a part of the pressing surface can come into contact with the inner peripheral side of the outer peripheral ring portion ,
Biasing means for applying a biasing force in a direction in which the pressing member approaches the steel member relatively,
When the pressing member is subjected to induction hardening in the outer peripheral surface of the outer peripheral ring portion in a state in which a biasing force is applied in a direction relatively approaching the steel member,
During the induction hardening process, while applying force from the pressing surface to the outer ring part by the biasing force, the outer ring part is heated by induction heating to thermally expand the outer ring part. The pressure member is relatively advanced until the surface comes into contact with the axial end surface, and then the induction heating is terminated and the outer ring portion is rapidly cooled to contract the outer ring portion. The quenching jig is configured to be able to apply a force for improving the roundness from the pressing surface to the inner peripheral side of the outer peripheral ring portion (Claim 7).

本発明の焼入用治具は、上記基準面及び押圧面を備えた特殊な構造の押圧部材を有している。そのため、これを用いることにより、上述したように、優れた高周波焼き入れ方法を実現することができる。   The quenching jig of the present invention has a pressing member having a special structure including the reference surface and the pressing surface. Therefore, by using this, as described above, an excellent induction hardening method can be realized.

上記第1の発明においては、焼入用治具として、上記外周リング部における一方の軸方向端面側から当接させる上記押圧部材である第1押圧部材と、他方の軸方向端面側から当接させる上記押圧部材である第2押圧部材とを用い、これらにより上記鋼部材を挟みこむと共に、上記第1押圧部材の上記押圧面及び上記第2押圧部材の上記押圧面を、それぞれが対面する上記外周リング部の内周側に当接させ、上記第1押圧部材と上記第2押圧部材とに対して、両者の間隔が狭くなる方向に付勢力を与えた状態で、上記高周波焼き入れ処理を施すことが好ましい(請求項3)。 In the first invention, as the hardening jig, the first pressing member which is the pressing member to be contacted from one axial end surface side of the outer peripheral ring portion, and the other axial end surface side is contacted The second pressing member, which is the pressing member to be used, sandwiches the steel member thereby, and the pressing surface of the first pressing member and the pressing surface of the second pressing member face each other. The high-frequency quenching process is performed in a state in which the first pressing member and the second pressing member are brought into contact with the inner peripheral side of the outer peripheral ring portion and a biasing force is applied to the first pressing member and the second pressing member in a direction in which the distance between both is reduced. It is preferable to apply ( Claim 3 ).

この場合には、上記第1押圧部材と第2押圧部材により上記鋼部材を挟み込んだ状態で高周波焼き入れを実施する。これにより、上記2つの押圧部材の押圧面が、それぞれが対面する上記外周リング部の真円度向上を図ることができる。つまり、外周リング部の両端から真円度向上効果を得ることができる。そのため、軸方向において径がばらつくテーパ不良をも抑制することが可能となる。   In this case, induction hardening is performed in a state where the steel member is sandwiched between the first pressing member and the second pressing member. Thereby, the roundness improvement of the said outer periphery ring part which the press surface of said two press members each faces can be aimed at. That is, the roundness improvement effect can be obtained from both ends of the outer peripheral ring portion. For this reason, it is possible to suppress a taper defect in which the diameter varies in the axial direction.

また、上記押圧部材の上記押圧面は、先端に近づくに従って外径が小さくなるよう傾斜したテーパ面であるこの場合には、上記押圧面と上記外周リング部の内周側との当接状態を容易に実現することができる。
また、この場合に、上記押圧部材の上記押圧面は、上記外周リング部における軸方向端面と内周面との間の頂角部分に当接させることが好ましい(請求項4)。これにより、上記テーパ面よりなる押圧面と上記外周リング部の内周側との当接状態をさらに容易に実現することができる。
Further, the pressing surface of the pressing member is a tapered surface that is inclined so that the outer diameter becomes smaller as it approaches the tip . In this case, the contact state between the pressing surface and the inner peripheral side of the outer peripheral ring portion can be easily realized.
In this case, it is preferable that the pressing surface of the pressing member is in contact with the apex angle portion between the axial end surface and the inner peripheral surface of the outer peripheral ring portion. Thereby, the contact state with the press surface which consists of the said taper surface, and the inner peripheral side of the said outer periphery ring part can be implement | achieved still more easily.

また、上記押圧部材としては、上記突出部の先端面を平面状にした円錐台形状又は円柱形状を呈したものを用い、上記押圧面における上記先端面につながる先端角部を、上記外周リング部における内周面に当接させることもできる(請求項5)。   Further, as the pressing member, a member having a truncated cone shape or a columnar shape in which the tip end surface of the projecting portion is flat is used, and a tip corner portion connected to the tip end surface in the pressing surface is used as the outer peripheral ring portion. It can also be made to contact | abut to the internal peripheral surface in (Claim 5).

また、上記鋼部材は、上記外周リング部の外周面に歯形を形成してなるリングギアであることが好ましい(請求項6)。例えば自動車の自動変速機等に用いられるデフリングギアに代表されるリングギアは、外周面に形成された歯形表面を高硬度化する必要があると共に、高い真円度が求められる。そのため、本発明の高周波焼き入れ方法を採用することが非常に有効である。   Further, the steel member is preferably a ring gear formed by forming a tooth profile on the outer peripheral surface of the outer peripheral ring portion. For example, a ring gear typified by a diff ring gear used in an automatic transmission of an automobile needs to have a high hardness on the tooth profile surface formed on the outer peripheral surface and is required to have high roundness. Therefore, it is very effective to adopt the induction hardening method of the present invention.

第2の発明においては、上記焼入用治具は、上記外周リング部における一方の軸方向端面側から当接させる上記押圧部材である第1押圧部材と、他方の軸方向端面側から当接させる上記押圧部材である第2押圧部材とを有し、これらにより上記鋼部材を挟みこむと共に、上記第1押圧部材の上記押圧面及び上記第2押圧部材の上記押圧面を、それぞれが対面する上記外周リング部の内周側に当接可能に構成されていることが好ましい(請求項9)。この焼入用治具によれば、上述したように2つの押圧部材により鋼部材を挟み込んだ状態で高周波焼き入れ処理することができ、真円度低下の抑制効果およびテーパ不良抑制効果を得ることができる。 In the second invention, the quenching jig is in contact with the first pressing member which is the pressing member to be contacted from one axial end face side of the outer peripheral ring portion, and from the other axial end face side. A second pressing member that is the pressing member to be sandwiched, thereby sandwiching the steel member, and the pressing surface of the first pressing member and the pressing surface of the second pressing member face each other. It is preferable that the outer peripheral ring portion is configured to be able to contact the inner peripheral side ( Claim 9 ). According to this quenching jig, as described above, high-frequency quenching can be performed in a state where the steel member is sandwiched between the two pressing members, and the effect of suppressing the reduction in roundness and the effect of suppressing the taper defect can be obtained. Can do.

また、上記押圧部材の上記押圧面は、先端に近づくに従って外径が小さくなるよう傾斜したテーパ面であるこの場合には、上記テーパ面の存在によって、外周リング部の内周側との当接関係を容易に実現することができる。
なお、上記押圧面を設けた上記突出部としては、円錐台形状または円柱形状を呈するものとすることができるが、円錐台形状にすることによって上記テーパ面よりなる押圧面を設けることができる。
Further, the pressing surface of the pressing member is a tapered surface that is inclined so that the outer diameter becomes smaller as it approaches the tip . In this case, the presence of the tapered surface makes it possible to easily realize a contact relationship with the inner peripheral side of the outer peripheral ring portion.
The protruding portion provided with the pressing surface can have a truncated cone shape or a columnar shape, but the pressing surface formed of the tapered surface can be provided by forming the truncated cone shape.

また、上記第1および第2の発明を適用可能な鋼部材としては、上記外周リング部の部分のみより構成された部品、外周リング部の内部にこれよりも薄い内輪部を備えたもの、さらには、内輪部が外周リング部の内周面の中央部近傍に位置しており、外周リング部の両端面側に上記頂角部分が存在するもの、あるいは、内輪部が外周リング部の一方の端面側に連なり、その反対側の面にしか上記頂角部分が存在しないものなど、様々な形状のものがある。   Moreover, as a steel member to which the first and second inventions can be applied, a part constituted only by the part of the outer ring part, a part provided with an inner ring part thinner than this inside the outer ring part, The inner ring portion is located in the vicinity of the center portion of the inner peripheral surface of the outer ring portion, and the apex angle portion is present on both end surface sides of the outer ring portion, or the inner ring portion is one of the outer ring portions. There are various shapes such as one that is connected to the end surface side and the apex angle portion is not present only on the opposite surface.

(実施例1)
本発明の実施例に係る高周波焼き入れ方法および焼入用治具につき、図1〜図7を用いて説明する。
本例では、図7に示すごとく、略円筒形状の外周リング部81を有する鋼部材8における上記外周リング部81の外周面810に高周波焼き入れを行う。鋼部材8は、具体的には、自動車の自動変速機(A/T)用の部品であるデフリングギアであって、外周リング部81の外周面810に、多数の歯811を有する歯形を形成してなる。また、外周リング部81の内周側には、外周リング部81よりも軸方向寸法(厚み)が小さい内輪部83が形成されている。内輪部83は、外周リング部81の内周面816の中央部分から延設されており、その両側に内周面816が存在している。そして、外周リング部81の両方の軸方向端面801、802と内周面816との間に頂角部分821、822が存在している。なお、頂角部分821、822には、後述する図4等に示すように、面取り処理によって2つの角部が存在し、その一方が本発明における頂角部分として機能する。
Example 1
An induction hardening method and a hardening jig according to an embodiment of the present invention will be described with reference to FIGS.
In this example, as shown in FIG. 7, induction hardening is performed on the outer peripheral surface 810 of the outer peripheral ring portion 81 in the steel member 8 having the outer peripheral ring portion 81 having a substantially cylindrical shape. Specifically, the steel member 8 is a diff ring gear which is a part for an automatic transmission (A / T) of an automobile, and forms a tooth profile having a large number of teeth 811 on the outer peripheral surface 810 of the outer peripheral ring portion 81. Do it. Further, an inner ring portion 83 having an axial dimension (thickness) smaller than that of the outer ring portion 81 is formed on the inner periphery side of the outer ring portion 81. The inner ring portion 83 extends from the central portion of the inner peripheral surface 816 of the outer peripheral ring portion 81, and the inner peripheral surface 816 exists on both sides thereof. Further, apex angle portions 821 and 822 exist between the axial end surfaces 801 and 802 of the outer peripheral ring portion 81 and the inner peripheral surface 816. In addition, as shown in FIG. 4 and the like which will be described later, the apex angle portions 821 and 822 have two corner portions by chamfering, and one of them functions as the apex angle portion in the present invention.

また、本例で用いる焼入用治具1は、図1に示すごとく、2つの押圧部材(第1押圧部材10と第2押圧部材2)を含むものである。第1押圧部材10と第2押圧部材2は、いずれも、平面状の基準面15、25を備えた基板12、22と、該基板12、22の中央部分において基準面12、22から突出するように設けられた突出部13、23とを有してなる。突出部13、23は、その断面形状が真円であると共にその外周には押圧面11、21を備えている。また、本例の突出部13、23は、上記押圧面11、21が
先端に近づくに従って外径が小さくなるよう傾斜したテーパ面であり、これを側面に備えた円錐台状を呈している。また、第1押圧部材11には、上記突出部13を設けた面と反対側に、後述するスプリング4の配設位置等を規制するための裏側突出部19を設けてある。
Moreover, the hardening jig 1 used in this example includes two pressing members (a first pressing member 10 and a second pressing member 2) as shown in FIG. The first pressing member 10 and the second pressing member 2 both protrude from the reference surfaces 12 and 22 at the central portions of the substrates 12 and 22 having the flat reference surfaces 15 and 25 and the substrates 12 and 22. It has the protrusion parts 13 and 23 provided in this way. The protrusions 13 and 23 have a circular shape in cross section and are provided with pressing surfaces 11 and 21 on the outer periphery thereof. Moreover, the protrusion parts 13 and 23 of this example are taper surfaces inclined so that an outer diameter becomes small as the said press surfaces 11 and 21 approach a front-end | tip, and are exhibiting the truncated cone shape which equipped this with the side surface. Further, the first pressing member 11 is provided with a back side protruding portion 19 for restricting the position of the spring 4 to be described later on the side opposite to the surface on which the protruding portion 13 is provided.

このような構成の押圧部材10、2を有する焼入用治具1を用いて上記鋼部材8に高周波焼き入れ処理を施すに当たっては、まず、図1に示すごとく、鋼部材8の軸方向両端面側から、それぞれ第1押圧部材10と第2押圧部材2とを押し当てる。
そして、図2に示すごとく、外周リング部81の一方の軸方向端面801と内周面816との間の頂角部分821に、第1押圧部材10のテーパ面11を当接させる。また、外周リング部81の他方の軸方向端面802と内周面816との間の頂角部分822に、第2押圧部材2のテーパ面21を当接させる。
また、このとき、第1押圧部材10及び第2押圧部材2の基準面15、25は、いずれも外周リング部81の軸方向端面801、802と離隔した状態が維持される。
When the induction hardening process is performed on the steel member 8 using the quenching jig 1 having the pressing members 10 and 2 having the above-described configuration, first, as shown in FIG. From the surface side, the first pressing member 10 and the second pressing member 2 are pressed against each other.
Then, as shown in FIG. 2, the tapered surface 11 of the first pressing member 10 is brought into contact with the apex angle portion 821 between one axial end surface 801 of the outer peripheral ring portion 81 and the inner peripheral surface 816. Further, the tapered surface 21 of the second pressing member 2 is brought into contact with the apex angle portion 822 between the other axial end surface 802 of the outer peripheral ring portion 81 and the inner peripheral surface 816.
At this time, the reference surfaces 15 and 25 of the first pressing member 10 and the second pressing member 2 are both maintained in a state of being separated from the axial end surfaces 801 and 802 of the outer peripheral ring portion 81.

また、第1押圧部材10の裏面側には、付勢板3をスプリング4を介して配置した。スプリング4は、第1押圧部材10の裏側突出部19と、付勢板3の突出部39の外周側に配置してある。そして、これらは、図3に示すごとく、高周波焼き入れ装置の載置台71上に上記第2押圧部材2から順次配置し、上記付勢板3に接続された付勢軸72によって所定の圧力により付勢板3を下方に押圧した状態で固定する。   The urging plate 3 is disposed on the back side of the first pressing member 10 via a spring 4. The spring 4 is disposed on the outer peripheral side of the back side protrusion 19 of the first pressing member 10 and the protrusion 39 of the urging plate 3. Then, as shown in FIG. 3, these are sequentially arranged from the second pressing member 2 on the mounting table 71 of the induction hardening apparatus, and by a predetermined pressure by the biasing shaft 72 connected to the biasing plate 3. The urging plate 3 is fixed while pressed downward.

この状態で、外周リング部81の外周面810に対面するよう配置されたコイル75に通電することによって、外周面810を誘導加熱する。
誘導加熱の実行によって外周リング部81が徐々に熱膨張するので、図4に示すごとく、第1押圧部材10のテーパ面11と頂角部分821との当接位置が、同図(a)の状態から同図(b)の状態へと変化し、基準面15が外周リング部81の軸方向端面801に当接する位置まで鋼部材8に近づくように前進する。第2押圧部材2と頂角部分822との当接状態も同様に変化する(図示略)。
In this state, the outer peripheral surface 810 is induction-heated by energizing the coil 75 arranged to face the outer peripheral surface 810 of the outer peripheral ring portion 81.
Since the outer peripheral ring portion 81 gradually expands due to the induction heating, as shown in FIG. 4, the contact position between the tapered surface 11 of the first pressing member 10 and the apex angle portion 821 is as shown in FIG. The state changes from the state to the state shown in FIG. 5B, and the reference surface 15 moves forward to approach the steel member 8 to a position where it comes into contact with the axial end surface 801 of the outer peripheral ring portion 81. The contact state between the second pressing member 2 and the apex angle portion 822 is similarly changed (not shown).

さらに、外周リング部81の熱膨張が進むと、図4(c)に示すごとく、その内周側の頂角部分821と、第1押圧部材10の押圧面12との当接状態が解除され、両者の間に間隙が生まれる。第2押圧部材2と頂角部分822との当接状態も同様に変化する(図示略)。なお、押圧面12と離れるまでは、押圧面12から及ぼされる力により、外周リング部81の真円度は保たれる。   Furthermore, when the thermal expansion of the outer peripheral ring portion 81 proceeds, as shown in FIG. 4C, the contact state between the apex angle portion 821 on the inner peripheral side and the pressing surface 12 of the first pressing member 10 is released. A gap is created between them. The contact state between the second pressing member 2 and the apex angle portion 822 is similarly changed (not shown). Note that the roundness of the outer peripheral ring portion 81 is maintained by the force exerted from the pressing surface 12 until it is separated from the pressing surface 12.

次に、図5に示すごとく、外周リング部81の外周面810に対する加熱が完了した際に、コイル75から冷却水77を噴出し、外周面810から外周リング部81を急冷する。これにより、図4(d)及び図6に示すごとく、外周リング部81が冷却により収縮し、再び第1押圧部材10の押圧面11と外周リング部81の内周側の頂角部分811との当接状態、及び第2押圧部材2の押圧面21と外周リング部81の内周側の頂角部分821との当接状態が復帰する。そして、押圧面11、21から外周リング部81の内周側に真円度を向上させる力が付与される。
その後、焼入用治具1から鋼部材8を取り出すことにより、鋼部材8に対する一連の高周波焼き入れ処理が完了する。
Next, as shown in FIG. 5, when the heating of the outer peripheral surface 810 of the outer peripheral ring portion 81 is completed, the cooling water 77 is ejected from the coil 75 and the outer peripheral ring portion 81 is rapidly cooled from the outer peripheral surface 810. As a result, as shown in FIG. 4D and FIG. 6, the outer peripheral ring portion 81 contracts due to cooling, and the pressing surface 11 of the first pressing member 10 and the apex angle portion 811 on the inner peripheral side of the outer peripheral ring portion 81 again. And the contact state between the pressing surface 21 of the second pressing member 2 and the apex angle portion 821 on the inner peripheral side of the outer peripheral ring portion 81 are restored. And the force which improves roundness from the press surfaces 11 and 21 to the inner peripheral side of the outer periphery ring part 81 is provided.
Thereafter, by removing the steel member 8 from the quenching jig 1, a series of induction hardening processes for the steel member 8 is completed.

このように、本例の高周波焼き入れ方法においては、上記テーパ面11、21及び基準面15、25を備えた特殊な構造の第1押圧部材10及び第2押圧部材2を有する焼入用治具1を用いる。そして、外周リング部81の軸方向端面801、802と基準面15、25との間に隙間を設けた状態で、テーパ面11、21を頂角部分821、822に当接させる。そして、押圧部材11、2が鋼部材8に近づく方向に付勢力を付与した状態で、上記の高周波焼き入れを施す。そのため、加熱途中及び冷却時には、テーパ面11、21と頂角部分821、822との当接状態が維持され、外周リング部81の真円度低下を抑制することができる。   Thus, in the induction hardening method of the present example, the quenching treatment having the first pressing member 10 and the second pressing member 2 having a special structure including the tapered surfaces 11 and 21 and the reference surfaces 15 and 25 described above. Tool 1 is used. The tapered surfaces 11 and 21 are brought into contact with the apex angle portions 821 and 822 in a state where a gap is provided between the axial end surfaces 801 and 802 of the outer peripheral ring portion 81 and the reference surfaces 15 and 25. Then, the induction hardening is performed in a state in which the pressing members 11 and 2 apply a biasing force in a direction approaching the steel member 8. Therefore, the contact state between the tapered surfaces 11 and 21 and the apex angle portions 821 and 822 is maintained during heating and cooling, and the roundness of the outer peripheral ring portion 81 can be prevented from being lowered.

以上のように、本例の高周波焼き入れ方法においては、基準面15、25及びテーパ面11、21を備えた特殊な構造の押圧部材10、2を有する焼入用治具1を用いることにより、上記リング状の鋼部材8の真円度低下を抑制しながら、その外周面810への高周波焼き入れ処理を行うことができる。   As described above, in the induction hardening method of this example, by using the quenching jig 1 having the pressing members 10 and 2 having a special structure including the reference surfaces 15 and 25 and the tapered surfaces 11 and 21. And the induction hardening process to the outer peripheral surface 810 can be performed, suppressing the roundness fall of the said ring-shaped steel member 8. FIG.

(実施例2)
本例は、図8(a)〜(d)に示すごとく、高周波焼き入れ処理の前のセット段階において、第1押圧部材10の押圧面11の先端角部119と、外周リング部81の内周面816とが当接するよう構成された第1押圧部材10と、同様に構成された第2焼き入れ部材(図示略)を用いた例である。
この場合には、第1、第2押圧部材10、2の押圧面11、21と、外周リング部81の内周側の当接位置が実施例1と異なっているだけであり、実施例1と同様の作用効果が得られる。
(Example 2)
In this example, as shown in FIGS. 8A to 8D, the tip corner 119 of the pressing surface 11 of the first pressing member 10 and the inner periphery of the outer ring portion 81 in the set stage before the induction hardening process. This is an example using the first pressing member 10 configured to contact the peripheral surface 816 and a second quenching member (not shown) configured similarly.
In this case, the pressing surfaces 11 and 21 of the first and second pressing members 10 and 2 and the contact position on the inner peripheral side of the outer peripheral ring portion 81 are only different from those in the first embodiment. The same effect can be obtained.

(実施例3)
本例は、図9(a)〜(d)に示すごとく、高周波焼き入れ処理の前のセット段階において、第1押圧部材10の押圧面11と、外周リング部81の内周面816とが面同士で当接するよう構成された第1押圧部材10と、同様に構成された第2焼き入れ部材(図示略)を用いた例である。
この場合にも、第1、第2押圧部材10、2の押圧面11、21と、外周リング部81の内周側の当接位置が実施例1と異なっているだけであり、実施例1と同様の作用効果が得られる。
(Example 3)
In this example, as shown in FIGS. 9A to 9D, the pressing surface 11 of the first pressing member 10 and the inner peripheral surface 816 of the outer peripheral ring portion 81 are in the set stage before the induction hardening process. It is an example using the 1st press member 10 comprised so that a surface may contact | abut, and the 2nd quenching member (illustration omitted) comprised similarly.
Also in this case, the pressing surfaces 11 and 21 of the first and second pressing members 10 and 2 and the contact position on the inner peripheral side of the outer peripheral ring portion 81 are only different from those in the first embodiment. The same effect can be obtained.

(実施例4)
本例では、実施例1による優れた効果を定量的に判断するために、他の実施例及び比較例となる試料と共に、焼き入れ処理後の楕円量を測定して真円度の評価を行った。試料として準備したものは、いずれも実施例1と同形状の鋼部材を焼き入れ処理したものである。
試料No.E1としては、実施例1により高周波焼き入れ処理したものを用いた。すなわち、第1押圧部材10及び第2押圧部材2のテーパ面11、21により表裏対象に頂角部分821、822を押圧した例である。
Example 4
In this example, in order to quantitatively judge the excellent effect of Example 1, the roundness is evaluated by measuring the amount of ellipse after quenching together with the samples as other examples and comparative examples. It was. All the samples prepared as samples were obtained by quenching a steel member having the same shape as in Example 1.
Sample No. As E1, what was induction-hardened by Example 1 was used. That is, this is an example in which the apex portions 821 and 822 are pressed against the front and back objects by the tapered surfaces 11 and 21 of the first pressing member 10 and the second pressing member 2.

試料No.E2は、図10に示すごとく、焼入用治具の構成を変更して実施例1と同様の高周波焼き入れ処理を行ったものである。焼入用治具としては、一方の軸方向端面801側に当接させる第1押圧部材10は実施例1と同様のものを用い、他方の軸方向端面802側に当接させる部材としては、テーパ面911が頂角部分822に全く接触しない部材91を用いた。すなわち、当接状態を表裏において非対称とした例である。   Sample No. As shown in FIG. 10, E2 is obtained by changing the configuration of the quenching jig and performing the induction hardening process similar to that in Example 1. As the quenching jig, the first pressing member 10 to be brought into contact with one axial end face 801 side is the same as that of the first embodiment, and the member to be brought into contact with the other axial end face 802 is as follows. A member 91 in which the tapered surface 911 does not contact the apex portion 822 at all is used. That is, this is an example in which the contact state is asymmetric on the front and back sides.

試料No.C1は、図11に示すごとく、焼入用治具の構成を変更して実施例1と同様の高周波焼き入れ処理を行ったものである。焼入用治具としては、両方の軸方向端面801、802側に当接させる両方の部材92、93ともに、テーパ面921、931が頂角部分821、822に全く接触しない構成とした。すなわち、外周リング部81の頂角部分821、822を拘束しないフリー状態とした例である。   Sample No. As shown in FIG. 11, C1 is obtained by changing the configuration of the quenching jig and performing the same induction hardening process as in Example 1. The quenching jig is configured such that the tapered surfaces 921 and 931 do not contact the apex portions 821 and 822 at all in both the members 92 and 93 that are brought into contact with both axial end surfaces 801 and 802. In other words, this is an example in which the apex angle portions 821 and 822 of the outer peripheral ring portion 81 are in a free state where they are not restrained.

試料No.C2は、図12に示すごとく、高周波焼き入れではなく、浸炭処理後急冷を行う浸炭焼き入れ処理を行ったものである。焼入用治具としては、鋼部材8を、その軸方向が水平方向に向くように配置し、内輪部83の内周面836を支持する受け台941を備えたものを用いた。   Sample No. As shown in FIG. 12, C2 is obtained by performing a carburizing and quenching process in which rapid quenching is performed after the carburizing process, instead of induction quenching. As the quenching jig, a steel member 8 provided with a cradle 941 for arranging the steel member 8 so that its axial direction is in the horizontal direction and supporting the inner peripheral surface 836 of the inner ring portion 83 was used.

そして、各試料の真円度の評価として、外周リング部81の外周面810から、厚み方向の3箇所(上、中、下)において直径を径方向複数の位置で測定し、得られた最大径と最小径との差を楕円量(μm)として算出した。
また、軸方向上位置と下位置の2箇所における直径の平均値を求め、それらの差(μm)をテーパ量として算出した。
これらの結果を図13に示す。同図には、楕円量の測定結果を棒グラフとして測定位置ごとに示し、その下段に楕円量の数値と評価結果を、さらにその下段にテーパ量の数値と評価結果を示した。
And as an evaluation of the roundness of each sample, the diameter was measured at a plurality of positions in the radial direction at three locations in the thickness direction (upper, middle, lower) from the outer peripheral surface 810 of the outer peripheral ring portion 81, and the maximum The difference between the diameter and the minimum diameter was calculated as the amount of ellipse (μm).
Moreover, the average value of the diameter in two places of an axial direction upper position and a lower position was calculated | required, and those difference (micrometer) was computed as taper amount.
These results are shown in FIG. In the same figure, the ellipse amount measurement result is shown as a bar graph for each measurement position, the ellipse amount value and the evaluation result are shown in the lower part, and the taper amount value and the evaluation result are shown in the lower part.

同図から知られるように、実施例1の試料No.E1は、楕円量がどの測定位置においても小さく、非常に優れた真円度を有していることが分かる。また、テーパ量も非常に小さく、軸方向における径のばらつきも極めて小さいことが分かる。
また、試料No.E2は、後述する試料No.C1、C2に比べて楕円量が小さく、真円度が十分に高いことが分かる。一方、テーパ量は比較的大きくなり、軸方向における径のばらつきが大きくなった。このような結果は、上記のごとく、非対称な押圧条件で処理したことによると考えられる。また、この結果から、真円度さえ良好であれば問題ない製品においては、この試料No.E2の処理条件で十分であることが分かる。
一方、試料No.C1、C2は、テーパ量は小さく軸方向の径のばらつきは少ないが、真円度低下の抑制効果は、上記試料No.E1、E2に比べて低い結果となった。
As can be seen from FIG. E1 shows that the amount of ellipse is small at any measurement position and has a very good roundness. It can also be seen that the taper amount is very small and the variation in the diameter in the axial direction is very small.
Sample No. E2 is a sample No. described later. It can be seen that the amount of ellipse is small compared to C1 and C2, and the roundness is sufficiently high. On the other hand, the taper amount was relatively large, and the variation in the diameter in the axial direction was large. Such a result is considered to be due to processing under asymmetric pressing conditions as described above. In addition, from this result, in the case where there is no problem as long as the roundness is good, this sample No. It can be seen that the processing condition E2 is sufficient.
On the other hand, Sample No. C1 and C2 have a small amount of taper and little variation in the diameter in the axial direction. The result was lower than E1 and E2.

実施例1における、焼入用治具を鋼部材にセットする手順を示す説明図。Explanatory drawing which shows the procedure in which the hardening jig | tool in Example 1 is set to a steel member. 実施例1における、焼入用治具を鋼部材にセットした状態を示す説明図。Explanatory drawing which shows the state which set the jig | tool for hardening in Example 1 to the steel member. 実施例1における、鋼部材の外周リング部の外周面を誘導加熱している状態を示す説明図。Explanatory drawing which shows the state which is carrying out induction heating of the outer peripheral surface of the outer peripheral ring part of the steel member in Example 1. FIG. 実施例1における、(a)外周リング部が熱膨張する前の状態を示す説明図、(b)外周リング部が熱膨張している途中であって、基準面が外周リング部の軸方向端面に当接した直後の状態を示す説明図、(c)外周リング部の熱膨張が完了して押圧面と外周リング部の内周側が離隔した状態を示す説明図、(d)外周リング部を冷却した後の状態を示す説明図。In Example 1, (a) Explanatory drawing which shows the state before an outer periphery ring part thermally expands, (b) The outer peripheral ring part is in the middle of thermal expansion, Comprising: A reference surface is an axial end surface of an outer periphery ring part Explanatory drawing which shows the state immediately after contact | abutting, (c) Explanatory drawing which shows the state which the thermal expansion of the outer periphery ring part completed, and the press surface and the inner peripheral side of the outer peripheral ring part separated, (d) Outer ring part Explanatory drawing which shows the state after cooling. 実施例1における、鋼部材の外周リング部の外周面を水冷している状態を示す説明図。Explanatory drawing which shows the state which water-cools the outer peripheral surface of the outer peripheral ring part of the steel member in Example 1. FIG. 実施例1における、外周リング部が熱膨張した後の状態を示す説明図。Explanatory drawing which shows the state after the outer periphery ring part in Example 1 thermally expanded. 実施例1における、鋼部材の形状を示す、(a)平面図、(b)A−A線矢視断面図。The shape of the steel member in Example 1 is shown, (a) Top view, (b) AA arrow directional cross-sectional view. 実施例2における、(a)外周リング部が熱膨張する前の状態を示す説明図、(b)外周リング部が熱膨張している途中であって、基準面が外周リング部の軸方向端面に当接した直後の状態を示す説明図、(c)外周リング部の熱膨張が完了して押圧面と外周リング部の内周側が離隔した状態を示す説明図、(d)外周リング部を冷却した後の状態を示す説明図。In Example 2, (a) Explanatory drawing which shows the state before an outer periphery ring part thermally expands, (b) The outer peripheral ring part is in the middle of thermal expansion, Comprising: A reference surface is an axial end surface of an outer periphery ring part Explanatory drawing which shows the state immediately after contact | abutting, (c) Explanatory drawing which shows the state which the thermal expansion of the outer periphery ring part completed, and the press surface and the inner peripheral side of the outer peripheral ring part separated, (d) Outer ring part Explanatory drawing which shows the state after cooling. 実施例3における、(a)外周リング部が熱膨張する前の状態を示す説明図、(b)外周リング部が熱膨張している途中であって、基準面が外周リング部の軸方向端面に当接した直後の状態を示す説明図、(c)外周リング部の熱膨張が完了して押圧面と外周リング部の内周側が離隔した状態を示す説明図、(d)外周リング部を冷却した後の状態を示す説明図。In Example 3, (a) Explanatory drawing which shows the state before an outer periphery ring part thermally expands, (b) The outer peripheral ring part is in the middle of thermal expansion, Comprising: A reference surface is an axial end surface of an outer periphery ring part Explanatory drawing which shows the state immediately after contact | abutting, (c) Explanatory drawing which shows the state which the thermal expansion of the outer periphery ring part completed, and the press surface and the inner peripheral side of the outer peripheral ring part separated, (d) Outer ring part Explanatory drawing which shows the state after cooling. 実施例4における、試料No.E2を処理する際の焼入用治具のセット状態を示す説明図。In Example 4, Sample No. Explanatory drawing which shows the set state of the jig for hardening at the time of processing E2. 実施例4における、試料No.C1を処理する際の焼入用治具のセット状態を示す説明図。In Example 4, Sample No. Explanatory drawing which shows the setting state of the jig for hardening at the time of processing C1. 実施例4における、試料No.C2を処理する際の焼入用治具のセット状態を示す説明図。In Example 4, Sample No. Explanatory drawing which shows the setting state of the jig for hardening at the time of processing C2. 実施例4における、評価結果を示す説明図。Explanatory drawing which shows the evaluation result in Example 4. FIG.

符号の説明Explanation of symbols

1 焼入用治具
10 第1押圧部材
11 テーパ面
2 第2押圧部材
21 テーパ面
8 鋼部材
81 外周リング部
810 外周面
801、802 軸方向端面
816 内周面
821、822 頂角部分
83 内輪部
DESCRIPTION OF SYMBOLS 1 Hardening jig | tool 10 1st press member 11 Tapered surface 2 2nd press member 21 Tapered surface 8 Steel member 81 Outer peripheral ring part 810 Outer peripheral surface 801, 802 Axial end surface 816 Inner peripheral surface 821, 822 Vertex angle part 83 Inner ring Part

Claims (9)

略円筒形状の外周リング部を有する鋼部材における上記外周リング部の外周面に高周波焼き入れを行う方法であって、
平面状の基準面を備えた基板と、該基板の中央部分において上記基準面から突出するように設けられた突出部とを有してなり、該突出部の断面形状が真円であると共にその外周に先端に近づくに従って外径が小さくなるよう傾斜したテーパ面よりなる押圧面を備えた押圧部材を用い、
上記外周リング部における少なくとも一方の軸方向端面側から、該軸方向端面と上記基準面との間に隙間を設けた状態で、上記外周リング部の内周側に上記押圧面の少なくとも一部を当接させるよう上記押圧部材を押し当て、
該押圧部材が上記鋼部材に相対的に近づく方向に付勢手段によって付勢力を付与した状態で、上記外周リング部の外周面に高周波焼き入れ処理を施し、
該高周波焼き入れ処理中においては、上記付勢力により上記押圧面から上記外周リング部に力を及ぼしつつ、誘導加熱によって上記外周リング部を加熱して該外周リング部を熱膨張させることにより、上記基準面が上記軸方向端面に当接するまで上記押圧部材を相対的に前進させ、その後、上記誘導加熱を終了させると共に上記外周リング部を急冷することにより該外周リング部を収縮させ、上記押圧部材の上記押圧面から上記外周リング部の内周側に真円度を向上させる力を付与することを特徴とする高周波焼き入れ方法。
A method of performing induction hardening on the outer peripheral surface of the outer ring portion in a steel member having a substantially cylindrical outer ring portion,
A substrate having a flat reference surface, and a protrusion provided so as to protrude from the reference surface at a central portion of the substrate, the cross-sectional shape of the protrusion being a perfect circle and Using a pressing member provided with a pressing surface composed of a tapered surface inclined so that the outer diameter becomes smaller as approaching the tip on the outer periphery,
At least a part of the pressing surface is provided on the inner peripheral side of the outer peripheral ring portion from the at least one axial end surface side of the outer peripheral ring portion with a gap provided between the axial end surface and the reference surface. Press the pressing member to make contact,
In a state where the pressing member is applied with a biasing force by a biasing means in a direction relatively approaching the steel member, the outer peripheral surface of the outer peripheral ring portion is subjected to induction hardening treatment,
During the induction hardening process, the outer ring part is heated by induction heating to thermally expand the outer ring part while exerting a force on the outer ring part from the pressing surface by the biasing force. The pressing member is relatively advanced until the reference surface comes into contact with the axial end surface, and then the induction heating is terminated and the outer peripheral ring portion is rapidly cooled to contract the outer peripheral ring portion. induction hardening method for from the pressing surface, characterized that you apply force to improve the roundness in the inner peripheral side of the outer ring portion.
請求項1において、上記付勢手段はスプリングよりなることを特徴とする高周波焼き入れ方法。  2. The induction hardening method according to claim 1, wherein the biasing means comprises a spring. 請求項1又は2において、上記外周リング部における一方の軸方向端面側から当接させる上記押圧部材である第1押圧部材と、他方の軸方向端面側から当接させる上記押圧部材である第2押圧部材とを用い、これらにより上記鋼部材を挟みこむと共に、上記第1押圧部材の上記押圧面及び上記第2押圧部材の上記押圧面を、それぞれが対面する上記外周リング部の内周側に当接させ、上記第1押圧部材と上記第2押圧部材とに対して、両者の間隔が狭くなる方向に付勢力を与えた状態で、上記高周波焼き入れ処理を施すことを特徴とする高周波焼き入れ方法。  The second pressing member according to claim 1 or 2, wherein the first pressing member that is the pressing member that is contacted from one axial end surface side of the outer peripheral ring portion, and the second pressing member that is contacted from the other axial end surface side. The pressing member is used to sandwich the steel member, and the pressing surface of the first pressing member and the pressing surface of the second pressing member are arranged on the inner peripheral side of the outer peripheral ring portion that faces each other. The induction hardening process is performed, wherein the induction hardening process is performed in a state where an urging force is applied to the first pressing member and the second pressing member in a direction in which an interval between the first pressing member and the second pressing member is reduced. How to put. 請求項1〜3のいずれか1項において、上記押圧部材の上記押圧面は、上記外周リング部における軸方向端面と内周面との間の頂角部分に当接させることを特徴とする高周波焼き入れ方法。 The high frequency according to any one of claims 1 to 3, wherein the pressing surface of the pressing member is brought into contact with an apex portion between an axial end surface and an inner peripheral surface of the outer peripheral ring portion. Hardening method. 請求項1〜3のいずれか1項において、上記押圧部材としては、上記突出部の先端面を平面状にした円錐台形状又は円柱形状を呈したものを用い、上記押圧面における上記先端面につながる先端角部を、上記外周リング部における内周面に当接させることを特徴とする高周波焼き入れ方法。   The press member according to any one of claims 1 to 3, wherein the pressing member has a truncated cone shape or a columnar shape with a flat tip surface of the protruding portion, A high-frequency quenching method, wherein a leading end corner portion is brought into contact with an inner peripheral surface of the outer peripheral ring portion. 請求項1〜5のいずれか1項において、上記鋼部材は、上記外周リング部の外周面に歯形を形成してなるリングギアであることを特徴とする高周波焼き入れ方法。   The induction hardening method according to any one of claims 1 to 5, wherein the steel member is a ring gear formed by forming a tooth profile on an outer peripheral surface of the outer peripheral ring portion. 略円筒形状の外周リング部を有する鋼部材における上記外周リング部の外周面に高周波焼き入れを行う際に上記鋼部材に装着する焼入用治具であって、
平面状の基準面を備えた基板と、該基板の中央部分において上記基準面から突出するように設けられた突出部とを有してなり、該突出部の断面形状が真円であると共にその外周に先端に近づくに従って外径が小さくなるよう傾斜したテーパ面よりなる押圧面を備え、上記外周リング部における少なくとも一方の軸方向端面側から、該軸方向端面と上記基準面との間に隙間を設けた状態で、上記外周リング部の内周側に上記押圧面の少なくとも一部が当接可能に構成されている押圧部材と、
該押圧部材が上記鋼部材に相対的に近づく方向に付勢力を付与する付勢手段とを含み、
該押圧部材が上記鋼部材に相対的に近づく方向に付勢力を付与した状態で、上記外周リング部の外周面に高周波焼き入れ処理を施した際には、
該高周波焼き入れ処理中において、上記付勢力により上記押圧面から上記外周リング部に力を及ぼしつつ、誘導加熱によって上記外周リング部を加熱して該外周リング部を熱膨張させることにより、上記基準面が上記軸方向端面に当接するまで上記押圧部材を相対的に前進させ、その後、上記誘導加熱を終了させると共に上記外周リング部を急冷することにより該外周リング部を収縮させ、上記押圧部材の上記押圧面から上記外周リング部の内周側に真円度を向上させる力を付与することができるよう構成されていることを特徴とする焼入用治具。
A quenching jig to be mounted on the steel member when induction hardening is performed on the outer peripheral surface of the outer ring portion in the steel member having a substantially cylindrical outer ring portion,
A substrate having a flat reference surface, and a protrusion provided so as to protrude from the reference surface at a central portion of the substrate, the cross-sectional shape of the protrusion being a perfect circle and A pressing surface comprising a tapered surface inclined so that the outer diameter decreases toward the outer periphery toward the outer periphery, and a gap is formed between the axial end surface and the reference surface from at least one axial end surface side of the outer peripheral ring portion. A pressing member configured such that at least a part of the pressing surface can come into contact with the inner peripheral side of the outer peripheral ring portion ,
Biasing means for applying a biasing force in a direction in which the pressing member approaches the steel member relatively,
When the pressing member is subjected to induction hardening in the outer peripheral surface of the outer peripheral ring portion in a state in which a biasing force is applied in a direction relatively approaching the steel member,
During the induction hardening process, while applying force from the pressing surface to the outer ring part by the biasing force, the outer ring part is heated by induction heating to thermally expand the outer ring part. The pressure member is relatively advanced until the surface comes into contact with the axial end surface, and then the induction heating is terminated and the outer ring portion is rapidly cooled to contract the outer ring portion. A quenching jig configured to be able to apply a force for improving roundness from the pressing surface to an inner peripheral side of the outer peripheral ring portion .
請求項7において、上記付勢手段はスプリングよりなることを特徴とする焼入用治具。  8. A quenching jig according to claim 7, wherein the biasing means comprises a spring. 請求項7又は8において、上記焼入用治具は、上記外周リング部における一方の軸方向端面側から当接させる上記押圧部材である第1押圧部材と、他方の軸方向端面側から当接させる上記押圧部材である第2押圧部材とを有し、これらにより上記鋼部材を挟みこむと共に、上記第1押圧部材の上記押圧面及び上記第2押圧部材の上記押圧面を、それぞれが対面する上記外周リング部の内周側に当接可能に構成されていることを特徴とする焼入用治具。  9. The hardening tool according to claim 7, wherein the quenching jig is in contact with the first pressing member that is the pressing member to be contacted from one axial end surface side of the outer peripheral ring portion and the other axial end surface side. A second pressing member that is the pressing member to be sandwiched, thereby sandwiching the steel member, and the pressing surface of the first pressing member and the pressing surface of the second pressing member face each other. A quenching jig configured to be able to contact the inner peripheral side of the outer peripheral ring portion.
JP2004306886A 2004-10-21 2004-10-21 Induction hardening method and hardening jig Expired - Fee Related JP4492292B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP2004306886A JP4492292B2 (en) 2004-10-21 2004-10-21 Induction hardening method and hardening jig
PCT/JP2005/019373 WO2006043653A1 (en) 2004-10-21 2005-10-21 Induction hardening method and tool for hardening
DE112005002006T DE112005002006B4 (en) 2004-10-21 2005-10-21 Induction hardening method and apparatus used in an induction hardening process
US11/660,158 US8034201B2 (en) 2004-10-21 2005-10-21 Induction hardening method and jig used in induction hardening process
CNB2005800241859A CN100543154C (en) 2004-10-21 2005-10-21 High-frequency induction quenching method and quenching anchor clamps

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004306886A JP4492292B2 (en) 2004-10-21 2004-10-21 Induction hardening method and hardening jig

Publications (2)

Publication Number Publication Date
JP2006117996A JP2006117996A (en) 2006-05-11
JP4492292B2 true JP4492292B2 (en) 2010-06-30

Family

ID=36203066

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2004306886A Expired - Fee Related JP4492292B2 (en) 2004-10-21 2004-10-21 Induction hardening method and hardening jig

Country Status (5)

Country Link
US (1) US8034201B2 (en)
JP (1) JP4492292B2 (en)
CN (1) CN100543154C (en)
DE (1) DE112005002006B4 (en)
WO (1) WO2006043653A1 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101899561B (en) * 2010-08-03 2014-09-03 宫电高周波设备(上海)有限公司 Rack quenching clamp
JP5569467B2 (en) * 2011-05-24 2014-08-13 アイシン・エィ・ダブリュ株式会社 Drive plate and manufacturing method thereof
CN102876861B (en) * 2012-09-18 2014-12-10 河南卫华重型机械股份有限公司 Quenching tool for crane wheels
JP6240970B2 (en) * 2013-05-28 2017-12-06 高周波熱錬株式会社 Induction heating method
JP6201237B2 (en) * 2014-05-16 2017-09-27 住友電工焼結合金株式会社 High frequency heating coil

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03128649U (en) * 1990-04-11 1991-12-25
JPH09302419A (en) * 1996-05-10 1997-11-25 High Frequency Heattreat Co Ltd Jig for induction-heating gear easily heat-deformed

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03128649A (en) 1989-07-12 1991-05-31 Ebara Corp Spindle motor
JP4317275B2 (en) * 1997-08-21 2009-08-19 キヤノンアネルバ株式会社 Method for producing titanium nitride thin film and CVD apparatus
JP3642665B2 (en) 1997-10-28 2005-04-27 高周波熱錬株式会社 Hardening jig and quenching method
JP4142821B2 (en) * 1999-07-05 2008-09-03 アイシン機工株式会社 Heat treatment equipment
US6576877B2 (en) * 2001-09-14 2003-06-10 The Boeing Company Induction processing with the aid of a conductive shield

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03128649U (en) * 1990-04-11 1991-12-25
JPH09302419A (en) * 1996-05-10 1997-11-25 High Frequency Heattreat Co Ltd Jig for induction-heating gear easily heat-deformed

Also Published As

Publication number Publication date
WO2006043653A1 (en) 2006-04-27
US8034201B2 (en) 2011-10-11
CN100543154C (en) 2009-09-23
US20090101246A1 (en) 2009-04-23
CN1989259A (en) 2007-06-27
DE112005002006T5 (en) 2007-07-05
JP2006117996A (en) 2006-05-11
DE112005002006B4 (en) 2010-05-12

Similar Documents

Publication Publication Date Title
US7757534B2 (en) Press die, burring machining method, method of manufacturing pressed product, and pressed product
WO2006043653A1 (en) Induction hardening method and tool for hardening
KR101355142B1 (en) Sliding member, semi-cylindrical sliding bearing using the same, and method of manufacturing the semi-cylindrical sliding bearing
JP2016124084A (en) Working method of metal end part cross-sectional outer periphery and joining method of metal component obtained by the working method and another member
JP2007046660A (en) Slide receiving member
JPH0966330A (en) Method for thickening outer part of disk and method for forming disk member with drive part on outer periphery
JP2003301221A (en) Heat treatment method for annular member, and heat treatment device
JP6895438B2 (en) Manufacturing method of compound brake disc and corresponding compound brake disc
JP4653932B2 (en) Manufacturing method of rim for vehicle wheel
US11186119B2 (en) Wheel disc manufacturing method and wheel disc
JP2002045939A (en) Lightweight wheel disk having wide braking space
WO2018199232A1 (en) Spherical sliding bearing and method for manufacturing same
JP4849508B2 (en) An induction heating and quenching method and a coil for induction heating and quenching of a disk member having an uneven portion on a plane.
JP2003531329A (en) Camshaft, manufacturing method thereof, and manufacturing apparatus thereof
JPS6026858A (en) Manufacture of change drum
JP2007152358A (en) Method for manufacturing steel belt
JP2018099732A (en) Method for evaluating deformation performance of steel pipe, and method for manufacturing steel pipe
JP2004124247A (en) Heat treatment method and heat treatment apparatus for annular member
JP2004122277A (en) Device for and method of manufacturing ring for use in continuously variable transmission, and laminated ring using ring manufactured by the manufacturing method
JP2023037698A (en) Welding holder for roller bearing, roller with holder, discrimination method for fused junction part, and quality confirmation method for welding holder for roller bearing
TWI595940B (en) Manufacturing method for screw
JP6503209B2 (en) Method of manufacturing joined products by press-fitting
JP5853560B2 (en) Ball screw manufacturing method
JP2022007426A (en) Crank shaft manufacturing method
JP2020189335A5 (en)

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20061026

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20091208

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20100208

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20100316

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20100329

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130416

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140416

Year of fee payment: 4

LAPS Cancellation because of no payment of annual fees