JP4486972B2 - Processing equipment for processing disc-shaped workpieces - Google Patents

Description

The present invention relates to a processing apparatus for processing a disk-shaped workpiece , for example, a peripheral portion such as a circular saw blade , in particular, a jig means for fixing a workpiece at a processing position, a processing means for processing a workpiece, A multi-axis component that includes advancing means for moving the workpiece between a machining position and at least one other machining position, and the machining means can be driven for each axis with respect to the workpiece fixed at the machining position. It is related with the processing apparatus which can be moved by.

As this type of processing apparatus, for example, a circular saw blade processing apparatus described in International Publication Pamphlet WO 93/00194 is known. In this apparatus, a circular saw blade fixed using jig means is used. A processing means is provided which is processed in the peripheral portion and is formed so as to polish the saw blades one by one. For this purpose, the machining means is formed with a polishing plate portion that can be positioned by a multi-axis component with respect to the circular saw blade that is the workpiece, and the circular saw blade that is the workpiece is specified using a jig means. One saw blade is fixed at a position where it can be processed by the polishing plate. When the machining of one saw tooth is completed, the circular saw blade is moved by the advancing means so that the next tooth can be machined at a certain machining position. In these conventional devices, the advancing means are formed separately. That is, the forward claw that is driven independently is equipped, and the forward movement is realized by using a separate driving means. As described above, in terms of drive / control technology, a large number of drive / control components are required, which causes a problem that it takes a relatively large amount of work.
International publication pamphlet WO 93/00194

  In view of the current situation described above, the object of the present invention is a processing apparatus of the type described above, which has the same functions as the conventional apparatus, but is simpler and easier to control in terms of structure. It is to provide a processing apparatus.

  In order to achieve this object, according to the present invention, in the above-mentioned type of apparatus, the advancing means further has a contact body that can contact the workpiece, and this contact body is connected to a uniaxial component or a multiaxial component. The advance means is configured such that at least one axis of the uniaxial component or the multiaxial component can be driven to move the workpiece between the first machining position and at least another machining position.

  In the present invention, the contact body described as the forward claw in the description of the prior art is not provided with its own drive part, but the contact body is a single-axis / multi-axis component part provided for position control of the processing means, that is, the main body. It is moved by the main shaft. That is, the forward movement in the present invention can be realized simply by driving the single-axis / multi-axis components in the machining means, and there is no need to provide an additional driving unit that requires more work in terms of control.

  In a further embodiment of the present invention, a multi-axis component is provided in order to achieve arbitrary positioning of the processing means and free forward movement in space using means that are simple in construction and available at low cost. It has three linear guide carriage guides, and each linear axis is provided to be essentially perpendicular to each other. Therefore, the machining means and the contact body can be moved along the three coordinate axes in Cartesian coordinates. Further, in the present invention, as another multi-axis component, for example, a multi-axis component provided with only two coordinate axes, a multi-axis component whose respective coordinate axes are not arranged substantially perpendicular to each other, or polar coordinates A multi-axis component capable of translational and rotational movement is also conceivable. Basically, linear forward movement is sufficient even with a single axis component. However, a more complex forward movement compared to a single-shaft component that requires a large number of machine spindles is described below.

The present invention is basically an apparatus that can be used for machining a workpiece having an arbitrary shape, but preferably has a disk-shaped workpiece, particularly an individual blade portion as a circular saw blade in the peripheral portion. It is used to machine a workpiece with a circular blade portion. In a further embodiment of the present invention, in order to machine such a blade part, the machining means has a machining head provided with a polishing plate part or an erosion tool part which can be driven rotatably. In this case, the contact body may be mounted on the machining head. At this time, the contact body is preferably arranged so as not to interact with the polishing plate portion or the erosion tool portion .

  In another embodiment of the present invention, in the connection between the machining head and the multi-axis component, the machining head is attached to the linear guide carriage of the multi-axis component, and the degree of freedom in the apparatus according to the present invention is further increased. In order to increase the height, the machining head can be provided so as to be rotatable about a certain rotation axis together with the contact body and the machining means with respect to any of the linear guide carriages.

  In a simple embodiment of the present invention, the contact body may be fixed to the processing head. Further, for example, the contact body can be provided so as to be movable with respect to the processing head in such a manner that the contact body is in elastic contact with the processing head. As a result, while the interaction between the contact body and the workpiece occurs, when the predetermined power limit value is exceeded, it can be ensured that the contact body is in a state of being avoided by receiving the force. Another effect of this embodiment is that the contact body can be moved from one tooth space to the next tooth space by performing a simple linear motion. In other words, when the contact body comes out of the tooth gap and collides with a part of the workpiece, the predetermined power limit value is exceeded, and at this time, the contact body immediately enters a state of avoidance and comes within the range of the next tooth gap. It is designed to enter this tooth space by force. This greatly simplifies the forward movement to find the tooth gap.

In another embodiment of the present invention, in order to prevent a hindering interaction between the contact body and the workpiece to be machined, the contact body has a non-contact position that does not contact the workpiece to be machined, It can be provided so as to be movable with respect to the machining head between contact positions where the body and the workpiece are in contact with each other or can be contacted with each other, preferably about a certain rotation axis. In such an implementation variant, when the workpiece to be machined must be moved between two different machining positions using advance means, the contact body is moved from the non-contact position to the contact position, in particular rotating. Can do. Since the contact body can be returned to the non-contact position after the work to be machined is re-fixed after the forward movement is finished, the work can be machined by the machining means without being obstructed by the contact body. In this connection, in another embodiment of the present invention, the contact body can be attached to a rotating arm that is movable with respect to the linear guide carriage about the rotating shaft. is adapted to be moved between the second position where the contact member and a first position where the contact member is in a non-contact position in contact position.

In other embodiments of the present invention, the pivot shaft may be flat if necessary and depending on the type of tool used to machine the workpiece, in particular the type of abrasive plate or erosion tool and their shape. It can be arranged essentially perpendicular to or parallel to the surface of the disk-shaped workpiece.

  Next, the present invention will be described with reference to the accompanying drawings.

  In FIG. 1, reference numeral 10 denotes a circular saw blade polishing apparatus according to the present invention, which includes a base 12 provided with a multi-axis component 14. The multi-axis component unit 14 includes a linear guide unit 16 that guides the linear guide carriage 18 along the X axis that extends perpendicular to the paper surface. The linear guide carriage 18 supports another linear guide portion 20 that linearly guides another linear guide carriage 22 along the Y axis, and the linear guide carriage 22 is equipped with a square support 24. Another straight guide portion 26 is mounted on the front surface, and this straight guide portion 26 linearly guides another straight guide carriage 28 along the Z axis. The X, Y, and Z axes are essentially perpendicular to each other.

  A machining head 30 is mounted on the linear guide carriage 28. As shown in FIG. 1, a polishing plate portion 32 that can be driven to rotate about the rotation axis A and that processes the blade portion 34 of the circular saw blade 36 is provided at the lower end thereof. The circular saw blade 36 to be processed is mounted on the jig means 38 supported by the base 12 and can be fixed.

  As shown in FIG. 1, the circular saw blade 36 is processed for each blade portion. For the purpose of simplifying the control, this apparatus is provided with a reference point of the blade part 34 to be machined of the circular saw blade 36, preferably the front edge of the end surface of the blade part 34 of the circular saw blade 36 to be machined at a predetermined point. After being set at a predetermined position in 10, the circular saw blade 36 is fixedly mounted using the jig means 38. The predetermined point will hereinafter be referred to as geometric point P and is thus shown in FIGS.

  In order to set the circular saw blade 36 so that the blade portion 34 occupies a relative position with respect to the geometric point P, an advance means 40 attached to the machining head 30 is provided. The advancing means 40 has a bearing arm 42 fixed to the machining head 42, and a front face 46 inclined in the plane of FIG. 2 is formed at the non-fixed end of the bearing arm 42. A wood-nail-shaped contact body 44 (also referred to as a forward claw) is provided.

  The operation of the advance means 40 is illustrated in FIG. When the processing of the blade part 341 is completed, the circular saw blade 36 is first released from the jig means 38. Next, the machining head 30 is moved by the multi-axis component 14 so that the contact body 44 is in close contact with the blade surface of the blade 342 together with the non-fixed end. If the contact body 44 and the blade part 342 contact, the non-fixed end of the contact body 44 moves along the movement path 48, and the circular saw blade 36 moves around the central axis B as indicated by the arrow Q. As described above, the machining head 30 is moved by the multi-axis component unit 14. The path 48 is arcuate according to the circular outer edge of the circular saw blade 36. In this manner, while the forward movement is performed along the path 48, relative movement can be prevented between the contact body 44 and the blade surface of the blade part 34 in contact therewith. Therefore, undesired wear on the blade surface can be prevented.

  In order to realize the above-described path 48 in the first embodiment of the present invention, it is necessary to drive the multi-axis component unit 14 to move along the Y axis and the Z axis.

  The blade 342 is moved along the path 48 from the position shown in FIG. 2 to the position of the blade 341 shown in FIG. 2, so that when the forward movement is finished, the bearing arm is positioned at 42 ′. In addition, the blade portion 342 is set at an accurate position with respect to the geometric point P set as the machining position. Next, since the circular saw blade 36 is fixed again by the jig means 38, the blade portion 342 can be processed. In this way, all other blades are processed by the method described above.

  FIG. 2 also shows the backward movement 50 performed by the contact body 44 after the movement to the exact position with respect to the geometric point P, in which the blade to be machined is set as the machining position.

  FIG. 3 is a plan view of the above configuration, and it can be seen that the contact body 44 protrudes obliquely in the plane in which the circular saw blade 36 extends, as shown in both FIG. 2 and FIG.

  4 and FIG. 5, a second embodiment according to the present invention is shown corresponding to FIG. 2 and FIG.

  In the description of the second embodiment, the same symbols as those used in FIGS. 1 to 3 are used, but 1 is added to the first digit for distinction. In order to avoid repetition, only the differences with respect to the first embodiment shown in FIGS.

  In the embodiment shown in FIGS. 4 and 5, the bearing arm 142 is provided so as to be rotatable about the rotation axis C against the connecting portion 154 against the spring force. On the other hand, the connecting portion 154 is fixedly attached to the processing head 130. When a specific power limit value determined by the spring force is exceeded, the bearing arm 142 rotates.

  Therefore, when the circular saw blade 136 is caught unexpectedly, or when the contact body 144 and the circular saw blade 136 collide unexpectedly, the circular saw is between the contact body 144 and the blade portion in contact with the circular saw blade 136. It is possible to prevent the blade 136 from being damaged or from having a strong interrelation that interferes with the function of these components. Furthermore, such a configuration is useful for finding the tooth spaces of two adjacent blades. That is, the tooth gap can be found by first bringing the contact body 144 into contact with the side surface of the circular saw blade 136 by the initial stress by the spring and then moving it until it is properly fitted in the tooth groove. Therefore, when the contact body 144 collides with the piece of the circular saw blade 36, it receives the force and avoids it. Therefore, in finding the tooth gap, the control technology can be greatly simplified.

  The other functions of the apparatus according to the second embodiment are the same as those of the first embodiment shown in FIGS.

  6 and 7 show a third embodiment according to the present invention corresponding to FIGS. 2 and 3. FIG. In the description of the third embodiment, the same symbols as those used in FIGS. 1 to 5 are used. However, 2 is added to the first digit for distinction. In order to avoid repetition, only differences from the first embodiment shown in FIGS. 1 to 5 will be mentioned.

  The embodiment shown in FIGS. 6 and 7 and the embodiment shown in FIGS. 4 and 5 are the same except that the direction of the rotation axis C is different. While the rotation axis C in the second embodiment shown in FIG. 4 is parallel to the paper surface, the rotation axis C in the third embodiment shown in FIG. 6 is vertical. However, in the present embodiment, the same effect as the configuration shown in FIGS. 4 and 5 can be obtained. That is, in the case of a strong interaction or collision between the contact body 244 and the blade that it is in contact with, the bearing arm 242 that supports the contact body 244 exhibits an elastic action and damages the circular saw blade 236. You can find the tooth gap without risk.

  The remaining functions of the device according to the third embodiment are the same as those of the first and second embodiments shown in FIGS. In particular, the path 248 is arcuate according to the circular outer edge of the circular saw blade 136. In realizing the path 48 in the third embodiment of the present invention, as described in the first embodiment shown in FIGS. 1 to 3, the multi-axis component 14 for moving along the Y axis and the Z axis is used. Must be driven.

  FIGS. 8 and 9 show a fourth embodiment according to the present invention corresponding to FIGS. In the description of the fourth embodiment, the same symbols as those used in FIGS. 1 to 7 are used, but all 3 is added to the first digit for distinction. In order to avoid repetition, only the differences with respect to the first embodiment shown in FIGS.

  The path 348 of the embodiment shown in FIGS. 8 and 9 is not a circular arc shape as in the embodiment shown in FIGS. 6 and 7, but is the same except for the above. Since this configuration only requires movement along the Z axis in the schematic diagram of FIG. 1, there is an effect that the number of steps is further reduced in terms of control technology. In the present embodiment, a minimum relative movement occurs between the contact body 344 and the blade portion 334 that contacts the contact body 344. However, this relative motion is relatively short when the outer diameter of the circular saw blade 336 to be machined is relatively large (eg up to 400 mm) and when the pitch is relatively small. Can be tolerated.

The other functions of the apparatus according to the fourth embodiment are the same as those of the third embodiment shown in FIGS. In particular, the bearing arm 342 is provided so as to be able to rotate while resisting the initial stress caused by the spring around a rotation axis perpendicular to the paper surface of FIG. A sudden collision between the body 344 and the blade 334 can be avoided against the initial stress of the spring, and damage to the circular saw blade 336 can be prevented.

  FIGS. 10 and 11 show a fifth embodiment according to the present invention corresponding to FIGS. In the description of the fifth embodiment, the same symbols as those used in FIGS. 1 to 9 are used, but all 4 is added to the first digit for distinction. In order to avoid repetition, only the differences with respect to the first embodiment shown in FIGS.

  The fifth embodiment of FIGS. 10 and 11 is essentially the same as the structure of the first embodiment of FIGS. However, the fifth embodiment of FIGS. 10 and 11 is different in that a circular saw blade 436 having different blade shapes is processed. For this reason, in the embodiment shown in FIGS. 2 to 3, it is necessary to further provide a moving part along the X axis in an arcuate path in which the moving part is provided along the Y axis and the Z axis. Therefore, the path for forward and backward travel is not on the page of FIG. 2, but extends into space.

  The other functions of the apparatus according to the fifth embodiment are the same as those of the embodiment shown in FIGS.

  FIGS. 12 and 13 show a sixth embodiment according to the present invention corresponding to FIGS. In the description of the sixth embodiment, the same symbols as those used in FIGS. 1 to 11 are used. However, all 5 is added to the first digit for distinction. To avoid repetition, only the differences with respect to the embodiment shown in FIGS.

The difference between the sixth embodiment shown in FIGS. 12 and 13 and the first embodiment shown in FIGS. 1 to 3 is that the bearing arm 542 is indicated by a bold line in FIG. It is provided to be rotatable between a first position shown and a second position shown by 542 ′.

In order to achieve forward movement during operation, the bearing arm 542 is pivoted to the first position and fixed in that position. Thereafter, the forward movement is performed as described in FIGS. After the forward movement is finished and the blade to be machined is set at an accurate position with respect to the geometric point P, the bearing arm 542 is rotated so as to return from the first position to the second position , It is made so as not to hinder the processing of the blade portion by the polishing plate portion 532 performed thereafter.

  The other functions of the apparatus according to the sixth embodiment are the same as those of the first embodiment shown in FIGS.

  FIGS. 14 and 16 show a seventh embodiment according to the present invention corresponding to FIGS. In the description of the seventh embodiment, the same symbols as those used in FIGS. 1 to 13 are used, but all 6 is added to the first digit for distinction. In order to avoid repetition, only the differences with respect to the embodiment shown in FIGS.

The difference between the embodiment shown in FIGS. 14 to 16 and the embodiment shown in FIGS. 1 to 3 is that the machining head 630 is attached to the linear guide carriage 628 via a square member 660, and the machining head 630 is an additional one. The rotation axis D is provided so as to be rotatable between a machining position and a forward position shown in each figure in a direction indicated by an arrow R. The polishing plate portion 632 is provided on the processing head 630 so that it can be used when the processing head 630 is moved to a position for polishing the front surface shape such as the rear surface shape or the cavity shape of the blade portion. If necessary, a member having a smaller diameter (for example, a polishing pin) or an erosion tool can be used instead of the polishing plate portion 632. When the machining head 630 is turned to the forward position shown in FIGS. 14 to 16, the machining head 630 is used to realize the forward movement. At that time, the forward movement takes the path 648 and the backward movement takes the path 650 as described with reference to FIGS.

  The invention can be used for machining any workpiece with a toothed blade, in particular a disc-shaped workpiece, and preferably a circular saw blade. The apparatus according to the present invention is suitable for machining a workpiece having a relatively large outer diameter, specifically, an outer diameter of up to 400 mm. As described in each embodiment, one axis or two or more axes can be driven according to the type of processing. The shape of the path of forward movement depends on the workpiece to be machined and its shape. In the above description, a specific relative position with respect to the geometric point is shown as the processing position. However, in the present invention, any other processing position determined by a considerable forward movement is also conceivable.

  According to the present invention, there is provided an apparatus for processing an object which can realize a forward movement with a simple structure by using a single-axis / multi-axis component necessary for a machining process in the apparatus spindle for realizing a forward movement. can do.

FIG. 1 is a list showing an outline of the first embodiment according to the present invention. FIG. 2 is an enlarged view showing a portion marked II in FIG. FIG. 3 is a plan view of the portion shown in FIG. FIG. 4 shows a second embodiment of the present invention and is an enlarged view corresponding to FIG. FIG. 5 is a plan view of the portion shown in FIG. FIG. 6 shows a third embodiment of the present invention and is an enlarged view corresponding to FIG. FIG. 7 is a plan view of the portion shown in FIG. FIG. 8 shows a fourth embodiment of the present invention and is an enlarged view corresponding to FIG. FIG. 9 is a plan view of the portion shown in FIG. FIG. 10 shows a fifth embodiment of the present invention and is an enlarged view corresponding to FIG. FIG. 11 is a plan view of the portion shown in FIG. FIG. 12 shows a sixth embodiment of the present invention and is an enlarged view corresponding to FIG. FIG. 13 is a plan view of the portion shown in FIG. FIG. 14 is a list showing an outline of the seventh embodiment according to the present invention. FIG. 15 is an enlarged view showing a portion marked with XV in FIG. FIG. 16 is a plan view of the portion shown in FIG.

10 Processing equipment
14 Single-axis component / multi-axis component
16, 18, 20, 22, 26, 28 Straight guide carriage guide
30, 130, 230, 330, 530 Machining head
32 Polishing plate / Erosion tool
36, 136, 236, 336, 536 Workpiece
38 Jig means
40 Advance means
44, 144, 244, 344, 544, 644 Contact
542 Rotating arm

Claims (13)

A machining apparatus for machining a workpiece (36) (10), the jig means (38) for fixing the workpiece (36) in a variety of machining position, the machining means for machining a workpiece (36) ( 30), further comprising an advance means (40) for moving the workpiece (36) between the first machining position and at least another machining position, the machining means (30) for machining the workpiece (36) In the machining device (10) provided movably by a single-axis component or a multi-axis component (14) that can be driven for each axis with respect to the workpiece (36) fixed at the machining position, the advance means (10) 40) has a contact body (44) that can be brought into contact with the workpiece (36). The contact body (44) is connected to the uniaxial component part or the multiaxial component part (14), and the workpiece (36) At least one axis of the uniaxial component or the multiaxial component (14) is driven in order to move the machine between the first machining position and at least one other machining position by means of the advance means (40) A processing apparatus (10) characterized by being provided freely.   The multi-axis component has three linear guide carriage guides (16, 18, 20, 22, 26, 28), and their linear axes (X, Y, Z) are essentially perpendicular to each other. The device (10) according to claim 1, wherein: 3. The apparatus (10) according to claim 1 or 2, wherein the processing means comprises a polishing plate part (32) or an erosion tool part which can be driven rotatably.   The device (10) according to claim 3, wherein the contact body (44) is mounted on the machining head (30).   The apparatus (10) according to claim 3 or 4, wherein the machining head (30) is mounted on a linear guide carriage (28) in the multi-axis component (14). The processing head (630) is provided so as to be rotatable about the rotation axis (D) together with the contact body (644) and the processing means with respect to the linear guide portion carriage (628). The device (610) according to.   The device (10) according to any one of claims 4 to 6, wherein the contact body (44) is fixedly mounted on the machining head (30).   The device (10) according to any one of claims 4 to 6, wherein the contact body (144, 244, 344, 544) is movable relative to the machining head (130, 230, 330, 530).   The device (10) according to claim 8, wherein the contact body (144, 244, 344, 544) is in resilient contact with the machining head (130, 230, 330, 530). The contact body (144, 244, 344, 544) has a non-contact position that is not in contact with the workpiece (136, 236, 336, 536) to be machined around the rotation axis (C), and the workpiece (136, 236, 536). 336, or in contact with 536) or processed with the contactable contact position to the work head (130, 230, 330, 530) are provided rotatably with respect to, claim 4-9 The device (10) according to any one of the above.   Device (10) according to claim 10, wherein the pivot axis (C) is arranged essentially perpendicularly or parallel to the flat disc-like surface of the workpiece (136, 236, 336, 536). The contact body (544) is mounted on a rotation arm (542) that is movable with respect to the linear guide carriage about the rotation axis, and the contact arm (544) is placed in a non-contact position . there are a first position, the contact body (544) is provided to be movable between a second position in the contact position, the apparatus of claim 10 or 11. The apparatus (10) according to any one of claims 1 to 9, wherein the processing apparatus (10) is configured to process a peripheral portion of a disk-shaped workpiece such as a circular saw blade.

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