JP4483600B2 - Pipe insertion and connection device - Google Patents

Pipe insertion and connection device Download PDF

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JP4483600B2
JP4483600B2 JP2005016885A JP2005016885A JP4483600B2 JP 4483600 B2 JP4483600 B2 JP 4483600B2 JP 2005016885 A JP2005016885 A JP 2005016885A JP 2005016885 A JP2005016885 A JP 2005016885A JP 4483600 B2 JP4483600 B2 JP 4483600B2
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pipe
socket
fixing chuck
rod
pipe fixing
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JP2006207617A (en
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大二郎 岩下
達男 嶋村
良典 田中
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Panasonic Corp
Panasonic Electric Works Co Ltd
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Panasonic Corp
Matsushita Electric Works Ltd
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Description

本願発明は、上流側パイプの下端にソケットを挿入接続するためのパイプ挿入接続装置に関するものである。   The present invention relates to a pipe insertion and connection device for inserting and connecting a socket to the lower end of an upstream pipe.

従来より、下水道や配水管、あるいは土木工事用配管等に用いられる硬質塩化ビニル等の樹脂製パイプ同士の接続を行うために、パイプ挿入接続装置が使用されてきた。   Conventionally, pipe insertion and connection devices have been used to connect resin pipes such as hard vinyl chloride used in sewers, water distribution pipes, or civil engineering pipes.

例えば、特許文献1には、接続すべきパイプの上面及び両側面を挟持する圧着体を備えた、固定側と移動側の一対のクランプ装置と、移動側のクランプ装置をパイプの軸方向に移動させるクランプ移動装置からなり、クランプ移動装置を、パイプの胴部外周に復帰ばねを遊嵌させ、後端部に操作レバー付きの油圧ポンプ及び油圧タンクを備えた油圧シリンダーを設けることにより構成したパイプ挿入接続装置が開示されている。   For example, in Patent Document 1, a pair of clamp devices on the fixed side and the moving side, and a moving clamp device on the moving side are moved in the axial direction of the pipe, each having a crimping body that holds the upper surface and both side surfaces of the pipe to be connected A clamp moving device, and the clamp moving device is configured by loosely fitting a return spring on the outer periphery of the pipe body and providing a hydraulic cylinder with a hydraulic pump and a hydraulic tank with an operating lever at the rear end. An insertion connection device is disclosed.

この装置では、油圧シリンダーの胴部は、移動側クランプ装置における上部圧着体取付部材の貫通孔に貫通しており、油圧シリンダーのピストンロッドの先端は、固定側クランプ装置に取り付けられた上部圧着体の一側面に連結している。また、この装置では、移動側クランプ装置におけるクランプアームには、後端部を固定した牽引索の先端部を、クランプアームに対向する固定側クランプ装置におけるクランプアームの滑車に巻回して油圧シリンダーに固定している。   In this device, the body of the hydraulic cylinder penetrates the through hole of the upper crimping body mounting member in the moving side clamping device, and the tip of the piston rod of the hydraulic cylinder is the upper crimping body attached to the fixed clamping device. It is connected to one side. Further, in this device, the tip of the tow rope with the rear end fixed is wound around the pulley of the clamp arm in the fixed-side clamp device facing the clamp arm to the hydraulic arm. It is fixed.

一方、特許文献2には、固定側のパイプの内径の中心にパイプ引き込み用ワイヤーの一端を止めることができるロックアタッチメントと、移動側のパイプの縁部に装着してパイプの内径の中心に押し込む力が作用するようにしたパイプ押し込み金具、及び、パイプ引き込み用ワイヤーの他端を固定し、さらにパイプ押し込み金具に連結される押し込み装置により構成されたパイプ挿入接続装置が開示されている。   On the other hand, in Patent Document 2, a lock attachment that can stop one end of a pipe drawing wire at the center of the inner diameter of the fixed-side pipe, and an edge of the moving-side pipe are attached and pushed into the center of the inner diameter of the pipe. There is disclosed a pipe insertion connecting device constituted by a pipe pushing fitting in which force is applied and a pushing device that fixes the other end of the pipe drawing wire and is connected to the pipe pushing fitting.

ところで、下水道や配水管、あるいは土木工事用配管等に用いられる硬質塩化ビニル等の樹脂製パイプは、竪樋として壁等に垂直に取り付けて使用される場合が多々ある。その場合、長尺の硬質塩化ビニルパイプ等では伸縮対策を行う必要があり、そのためゴムリングを内装した差込ソケットと称されるソケットが利用されている。   By the way, resin pipes such as hard vinyl chloride used for sewers, water distribution pipes, civil engineering pipes, etc. are often used by attaching them vertically to walls or the like. In that case, it is necessary to take measures against expansion and contraction in a long rigid vinyl chloride pipe or the like, and therefore, a socket called an insertion socket with an internal rubber ring is used.

また、壁等に垂直に取り付けられているパイプの補修では、パイプの補修部分を切断し、切断したパイプの上流側の下端部にやりとりソケットと称されるソケットを接続して補修が行われている。
実公平1−37898号公報 特開平7−239055号公報
Also, in repairing pipes that are mounted vertically on walls, etc., repair is done by cutting the repaired part of the pipe and connecting a socket called an exchange socket to the lower end on the upstream side of the cut pipe. Yes.
No. 1-37889 Japanese Patent Laid-Open No. 7-239055

しかしながら、上記従来のパイプ挿入接続装置は、接続しようとする2本のパイプを水平状態に配置し、一方を固定し、もう一方を移動させて挿入接続させるものであり、装置が大掛かりで、パイプ接続のために2本のパイプの芯合わせ等には熟練を必要としていた。   However, the above-described conventional pipe insertion and connection device is such that two pipes to be connected are arranged in a horizontal state, one of them is fixed, and the other is moved and inserted and connected. For connection, skill was required for the alignment of the two pipes.

また、上記のように竪樋パイプの下端にソケットを挿入接続する場合、ソケットの径が大きく、重量が重いものとなれば、手で持って挿入接続作業を行うことは非常に困難なものとなる。上記従来のパイプ挿入接続装置でソケットの挿入接続を行おうとしても、構造的な問題から、既に壁等に垂直に取り付けられているパイプの下端にはソケットを挿入接続することはできない。   Also, when the socket is inserted and connected to the lower end of the dredge pipe as described above, if the socket has a large diameter and a heavy weight, it is very difficult to carry it by hand. Become. Even if an attempt is made to insert and connect a socket with the above-described conventional pipe insertion and connection device, the socket cannot be inserted and connected to the lower end of a pipe that is already vertically attached to a wall or the like due to structural problems.

そこで、本願発明は、以上のとおりの事情に鑑みてなされたもので、簡単な装置構成で、壁等に垂直に取り付けられているパイプの下端にも容易にソケットを挿入接続することができるパイプ挿入接続装置を提供することを課題とする。   Therefore, the present invention has been made in view of the circumstances as described above, and with a simple device configuration, a pipe can be easily inserted and connected to the lower end of a pipe that is vertically attached to a wall or the like. It is an object to provide an insertion connection device.

本願発明のパイプ挿入接続装置は、上記課題を解決するため、第1には、上流側パイプの下端にソケットを挿入接続するためのパイプ挿入接続装置であって、上下の適所にそれぞれ止め具を有する複数の棒状支持部材、一対のパイプ固定チャック用ハーフ部材より構成され、組み合わせたときに全体の平面形状が四角形状をなし、各パイプ固定チャック用ハーフ部材は対向する側がそれぞれ円弧状に湾曲した凹部に形成されるとともに、その曲率半径が固定チャックすべき上流側パイプの下端近傍の半径より大きく設定され、かつ厚さ方向に棒状支持部材を挿通する挿通孔を有するパイプ固定チャック部材、並びに、パイプ固定チャック部材の固定チャック及び解除のための締め付け固定部材を備えるパイプ固定チャック機構と、ソケットの下端開口に挿入する挿入部と、ソケットの下端部と係合する係合部を有し、ソケットの下端開口を覆うように設けられるソケット挿入板と、圧入ジャッキを基板上に支持し、棒状支持部材の下端を受けるための複数の切欠が形成され、圧入ジャッキによりソケット挿入板を介してソケットに圧入力を付与する圧入ジャッキ機構を具備することを特徴とする。   In order to solve the above problems, a pipe insertion and connection device according to the present invention is a pipe insertion and connection device for first inserting and connecting a socket to the lower end of an upstream pipe, each having a stopper at an appropriate position above and below. It is composed of a plurality of rod-shaped support members and a pair of pipe fixing chuck half members, and when combined, the overall planar shape is a square shape, and each pipe fixing chuck half member is curved in an arc shape on the opposite side. A pipe fixing chuck member that is formed in the recess and whose radius of curvature is set larger than the radius in the vicinity of the lower end of the upstream pipe to be fixed and has a through hole through which the rod-shaped support member is inserted in the thickness direction; and A pipe fixing chuck mechanism including a fixing chuck for the pipe fixing chuck member and a tightening fixing member for releasing, and a socket An insertion part to be inserted into the end opening and an engagement part to be engaged with the lower end part of the socket, a socket insertion plate provided so as to cover the lower end opening of the socket, and a press-fit jack are supported on the substrate, and are supported in a rod shape. A plurality of notches for receiving the lower end of the member are formed, and a press-fit jack mechanism is provided that applies pressure input to the socket via the socket insertion plate by the press-fit jack.

また、第2には、上記第1の発明において、各パイプ固定チャック用ハーフ部材の円弧状に湾曲した凹部にクッション材が取り付けられていることを特徴とする。   The second aspect of the present invention is characterized in that, in the first invention, a cushion material is attached to a concave portion curved in an arc shape of each pipe fixing chuck half member.

また、第3には、上記第1又は第2の発明において、ソケット挿入板が、異なる径のソケットの下端部と係合可能な複数の凹部を有することを特徴とする。   According to a third aspect of the present invention, in the first or second aspect of the invention, the socket insertion plate has a plurality of recesses that can be engaged with lower end portions of sockets having different diameters.

さらに、第4には、上記第1から第3のいずれかの発明において、複数の棒状支持部材の少なくとも上側部分がネジ部に形成され、上側の止め具がそのネジ部と螺合する止めネジであることを特徴とする。   Further, fourthly, in any one of the first to third inventions, a set screw in which at least an upper portion of the plurality of rod-shaped support members is formed in a screw portion, and an upper stopper is screwed to the screw portion. It is characterized by being.

本願請求項1の発明によれば、パイプ固定チャック機構のパイプ固定チャック部材を構成する一対のパイプ固定チャック用ハーフ部材を、上流側パイプの下端近傍の周囲の両側に配置し、締め付け固定部材でパイプ固定チャック部材を締め付けて固定チャックするとともに、複数の棒状支持部材の上部を、パイプ固定チャック部材の受け部に受けさせて止め具により固定し、ソケット挿入板をソケットの下端開口に挿入、係合させた状態で圧入ジャッキ機構にセットし、棒状支持部材の下端部を圧入ジャッキ機構の基板の切欠に受けさせて止め具で固定し、圧入ジャッキにより圧入力を加える、という非常に簡単かつ容易な操作で、パイプの下端部にソケットを確実に挿入接続させることが可能となる。また、壁等に取り付けられているパイプの下端部にもソケットを容易に挿入接続させることができる。   According to the first aspect of the present invention, the pair of pipe fixing chuck half members constituting the pipe fixing chuck member of the pipe fixing chuck mechanism are arranged on both sides near the lower end of the upstream pipe, The pipe fixing chuck member is tightened to fix the chuck, and the upper portions of the plurality of rod-shaped support members are received by the receiving portions of the pipe fixing chuck member and fixed with stoppers, and the socket insertion plate is inserted into the lower end opening of the socket. It is very simple and easy to set it in the press-fit jack mechanism in the combined state, receive the lower end of the rod-like support member in the notch of the board of the press-fit jack mechanism and fix it with a stopper, and apply pressure input with the press-fit jack With a simple operation, the socket can be reliably inserted and connected to the lower end of the pipe. Further, the socket can be easily inserted and connected to the lower end portion of the pipe attached to the wall or the like.

さらに、一対のパイプ固定チャック用ハーフ部材の円弧状に湾曲した凹部の曲率半径を、上流側パイプの下端の半径より大きく設定したので、種々の外径の上流側パイプの固定チャックに対応することが可能となる。   Furthermore, since the radius of curvature of the arcuately curved recesses of the pair of pipe fixing chuck half members is set to be larger than the radius of the lower end of the upstream pipe, it corresponds to the fixing chuck of the upstream pipe of various outer diameters. Is possible.

本願請求項2の発明によれば、各パイプ固定チャック用ハーフ部材の円弧状に湾曲した凹部にクッション材を取り付けたので、上流側パイプに局所的に大きな力が加わり上流側パイプが破損することが効果的に防止され、確実な固定チャックをすることができる。   According to the second aspect of the present invention, since the cushion material is attached to the arc-shaped concave portion of each pipe fixing chuck half member, a large force is locally applied to the upstream pipe and the upstream pipe is damaged. Is effectively prevented, and a secure fixing chuck can be achieved.

本願請求項3の発明によれば、ソケット挿入板として、異なる径のソケットの下端部と係合可能な複数の凹部を設けたので、1種類のソケット挿入板で寸法の異なるソケットの挿入接続に対応可能となる。   According to the third aspect of the present invention, since the plurality of recesses that can be engaged with the lower end portions of the sockets with different diameters are provided as the socket insertion plate, it is possible to insert and connect sockets having different dimensions with one type of socket insertion plate. It becomes possible to respond.

本願請求項4の発明によれば、複数の棒状支持部材の少なくとも上側部分をネジ部に形成し、上側の止め具としてそのネジ部と螺合する止めネジを用いるので、パイプ固定チャック部材と圧入ジャッキ機構の位置調整を容易に行うことができる。   According to the fourth aspect of the present invention, since at least the upper part of the plurality of rod-like support members is formed in the screw part, and the set screw screwed into the screw part is used as the upper stopper, the press-fitting with the pipe fixing chuck member The position of the jack mechanism can be easily adjusted.

本願発明は上記のとおりの特徴をもつものであるが、以下にその実施の形態について説明する。   The present invention has the features as described above, and an embodiment thereof will be described below.

図1は、本願発明によるパイプ挿入接続装置の一実施形態を模式的に示す側面図(便宜上、棒状支持部材は1本のみ図示)、図2(a)、(b)、(c)、(d)は、同上一実施形態におけるパイプ固定チャック機構のパイプ固定チャック部材を構成する一対のパイプ固定チャック用ハーフ部材の平面図、右側面図、左側面図、正面図、図3は、同上一実施形態におけるソケット挿入板の斜視図、図4は、同上一実施形態における圧入ジャッキ機構の斜視図である。また、図5、図6、図7は、異なった径の上流側パイプをパイプ固定チャック機構で固定チャックしている様子を模式的に示す平面図(上流側パイプは断面で示してある)である。   FIG. 1 is a side view schematically showing an embodiment of a pipe insertion and connection device according to the present invention (for convenience, only one bar-like support member is shown), FIG. 2 (a), (b), (c), ( d) is a plan view, a right side view, a left side view, a front view, and FIG. 3 of a pair of pipe fixing chuck half members constituting the pipe fixing chuck member of the pipe fixing chuck mechanism according to the embodiment. 4 is a perspective view of a press-fit jack mechanism according to the embodiment. FIG. 5, FIG. 6, and FIG. 7 are plan views schematically showing that the upstream pipes of different diameters are fixed and chucked by the pipe fixing chuck mechanism (the upstream pipe is shown in cross section). is there.

図1に示すように、本実施形態のパイプ挿入接続装置10は、パイプ固定チャック機構20と、ソケット挿入板40と、圧入ジャッキ機構50を有する。60は上流側パイプ(竪樋)で壁Wに取り付けられている。70はソケットである。   As shown in FIG. 1, the pipe insertion / connection device 10 of this embodiment includes a pipe fixing chuck mechanism 20, a socket insertion plate 40, and a press-fit jack mechanism 50. 60 is attached to the wall W by an upstream pipe (竪 樋). Reference numeral 70 denotes a socket.

パイプ固定チャック機構20は、パイプ固定チャック部材21と、締め付け固定部材22と、複数(本例では3本)の棒状支持部材23を備える。   The pipe fixing chuck mechanism 20 includes a pipe fixing chuck member 21, a fastening fixing member 22, and a plurality (three in this example) of rod-like support members 23.

パイプ固定チャック部材21は、図2に示すように、例えばアルミニウム等の金属からなる一対のパイプ固定チャック用ハーフ部材21A、21Bより構成される。一対のパイプ固定チャック用ハーフ部材21A、21Bは、一定の厚みを有し、かつ組み合わせたときに全体の平面外径が略四角形状をなし、互いに対向する側がそれぞれ円弧状に湾曲した凹部24A、24Bに形成されている。そしてこれら円弧状に湾曲した凹部24A、24Bの曲率半径は、固定チャックすべき上流側パイプ60の半径より大きく設定してある。ここで凹部24A、24Bの曲率半径の設定においては、種々の径サイズの上流側パイプ60の固定チャックに対応でき、かつ確実に固定チャックができるように考慮する必要がある。凹部24A、24Bの表面にはそれぞれ硬質ゴム等からなるクッション材25A、25Bを貼着等の方法により取り付けることが望ましい。パイプ固定チャック用ハーフ部材21A、21Bには、棒状支持部材23の上部が挿通する挿通孔26が形成されている。3つの挿通孔26は、一対のパイプ固定チャック用ハーフ部材21A、21Bが上流側パイプ60を固定チャックしたときに、それぞれ正三角形の頂点近傍に位置するように設けられる。また、3つの挿通孔26は、図2(a)の矢印方向における位置調整ができるように細長いスロット状に形成されている。   As shown in FIG. 2, the pipe fixing chuck member 21 includes a pair of pipe fixing chuck half members 21A and 21B made of a metal such as aluminum. The pair of pipe fixing chuck half members 21A and 21B have a constant thickness, and when combined, the overall planar outer diameter is a substantially quadrangular shape. 24B is formed. The curvature radii of the concave portions 24A and 24B curved in an arc shape are set larger than the radius of the upstream pipe 60 to be fixed and chucked. Here, in setting the radii of curvature of the recesses 24A and 24B, it is necessary to consider so that the fixed chuck of the upstream pipe 60 of various diameter sizes can be handled and the fixed chuck can be surely performed. It is desirable to attach cushion materials 25A, 25B made of hard rubber or the like to the surfaces of the recesses 24A, 24B by a method such as sticking. The pipe fixing chuck half members 21A and 21B are formed with insertion holes 26 through which the upper portions of the rod-like support members 23 are inserted. The three insertion holes 26 are provided so as to be positioned in the vicinity of the apex of the equilateral triangle when the pair of pipe fixing chuck half members 21A and 21B fix and chuck the upstream pipe 60, respectively. Further, the three insertion holes 26 are formed in an elongated slot shape so that the position adjustment in the direction of the arrow in FIG.

また、パイプ固定チャック用ハーフ部材21A、21Bには、締め付け固定部材22を横方向から貫通させるための貫通孔27が、図2(a)に示すように四角形の平面形状の両側に相当する部分に形成されている。そしてこれら貫通孔27の厚み方向の位置は、図2(b)、(c)、(d)に示すように、略中央となっている。締め付け固定部材22は、たとえば図5から図7に示すように、ヘッド28Aとネジ部28Bからなるネジ棒28と、ナット等からなる止めネジ29により構成することができる。この場合、貫通孔27は、図2に示すように、ネジ棒28を収容するため、ネジ棒28のヘッド28Aを収容するヘッド収容空間27aと、ネジ部28Bが貫通する貫通部27b、27cより構成される。   In addition, in the pipe fixing chuck half members 21A and 21B, through holes 27 for penetrating the fastening fixing member 22 from the lateral direction are portions corresponding to both sides of a rectangular planar shape as shown in FIG. Is formed. And the position of these through-holes 27 in the thickness direction is substantially the center as shown in FIGS. 2 (b), (c) and (d). For example, as shown in FIGS. 5 to 7, the tightening fixing member 22 can be configured by a screw rod 28 including a head 28 </ b> A and a screw portion 28 </ b> B, and a set screw 29 including a nut or the like. In this case, as shown in FIG. 2, the through-hole 27 accommodates the screw rod 28, so that the through-holes 27b and 27c through which the screw 28B penetrates and the head accommodating space 27a for accommodating the head 28A of the screw rod 28 are provided. Composed.

棒状支持部材23は、鋼材等の強度の大きい金属材料から構成される。本例では3つの棒状支持部材23を用いており、各棒状支持部材23は、全体がネジ部30に形成されたネジ棒となっており上下に止めネジ31、32を備えている(図1)。この止めネジ31、32としては、例えばネジ部30と螺合するナットを用いることができる。棒状支持部材23の止めネジ31、32により、パイプ固定チャック部材21と圧入ジャッキ機構50との間隔調整を行うことができるようになっている。   The rod-like support member 23 is made of a metal material having high strength such as steel. In this example, three rod-like support members 23 are used, and each rod-like support member 23 is a screw rod formed entirely on the screw portion 30 and is provided with set screws 31 and 32 on the upper and lower sides (FIG. 1). ). As the set screws 31 and 32, for example, nuts that are screwed into the screw portion 30 can be used. The distance between the pipe fixing chuck member 21 and the press-fit jack mechanism 50 can be adjusted by the set screws 31 and 32 of the rod-like support member 23.

ソケット挿入板40は、例えば鋳鉄のような金属材料から構成され、図3に示すように、本例では全体が略円板状となっており、周囲にソケット70の下端部と係合する係合部41と挿入部42を有し、挿入部42がソケット70の下端開口に挿入されるようになっている。ソケット挿入板40は、圧入ジャッキ機構50による圧入の際にその圧入力をソケット70に伝え、良好な圧入を行う役割をする。   The socket insertion plate 40 is made of a metal material such as cast iron, for example. As shown in FIG. 3, the socket insertion plate 40 has a substantially disk shape as a whole and engages with the lower end portion of the socket 70 around the periphery. The joint portion 41 and the insertion portion 42 are provided, and the insertion portion 42 is inserted into the lower end opening of the socket 70. The socket insertion plate 40 transmits the press input to the socket 70 when press-fitting by the press-fit jack mechanism 50, and performs a good press-fit.

圧入ジャッキ機構50は、図4に示すように、円板状の基板51上に圧入ジャッキ52が一体に設置された構成となっている。基板51の周囲には棒状支持部材23の下端部を受けて固定するための切欠53が形成されている。圧入ジャッキ52上部には加圧板54が取り付けられている。   As shown in FIG. 4, the press-fit jack mechanism 50 has a configuration in which a press-fit jack 52 is integrally installed on a disk-shaped substrate 51. A notch 53 is formed around the substrate 51 for receiving and fixing the lower end portion of the rod-like support member 23. A pressure plate 54 is attached to the upper part of the press-fit jack 52.

次に、本実施形態のパイプ接続挿入装置の動作について述べる。   Next, the operation of the pipe connection insertion device of this embodiment will be described.

先ず、接続すべき上流側パイプ60の下端部近傍の適当な高さ位置のところにパイプ固定チャック部材21を配置する。この配置にあたり、パイプ固定チャック部材21の一対のパイプ固定チャック用ハーフ部材21A、21Bで、上流側パイプ60の周囲を挟み込むようにする。そしてネジ棒28を両側の貫通孔27にそれぞれ貫通させ、スパナ等の適当な工具を利用して、ネジ棒28のネジ部28Bに止めネジ29を螺合、回転させて締め付ける。これにより、一対のパイプ固定チャック用ハーフ部材21A、21Bが上流側パイプ60の周囲に固定チャックされる。ここで、一対のパイプ固定チャック用ハーフ部材21A、21Bの凹部24A、24Bの曲率半径が、図5〜図7に示すように、上流側パイプ60の半径より大きく設定されているため、一対の固定チャック用ハーフ部材21A、21Bは、クッション材25A、25Bを介して上流側パイプ60の周囲と当接して包囲するように締め付け固定が行われる。なお、図5から図7は1つのパイプ固定チャック部材21で複数の異なる径を有する上流側パイプ60の固定チャックに対応できることを示したものである。   First, the pipe fixing chuck member 21 is disposed at an appropriate height position near the lower end of the upstream pipe 60 to be connected. In this arrangement, the periphery of the upstream pipe 60 is sandwiched between the pair of pipe fixing chuck half members 21 </ b> A and 21 </ b> B of the pipe fixing chuck member 21. Then, the screw rod 28 is passed through the through holes 27 on both sides, and using a suitable tool such as a wrench, the set screw 29 is screwed into the screw portion 28B of the screw rod 28 and rotated to be tightened. As a result, the pair of pipe fixing chuck half members 21 </ b> A and 21 </ b> B is fixed and chucked around the upstream pipe 60. Here, the radius of curvature of the recesses 24A and 24B of the pair of pipe fixing chuck half members 21A and 21B is set larger than the radius of the upstream pipe 60 as shown in FIGS. The fixing chuck half members 21A and 21B are fastened and fixed so as to abut and surround the periphery of the upstream pipe 60 via the cushion members 25A and 25B. 5 to 7 show that one pipe fixing chuck member 21 can be used for fixing chucks of the upstream pipe 60 having a plurality of different diameters.

次に、ソケット70の下端開口にソケット挿入板40の挿入部42を挿入するとともに、ソケット70の下端部とソケット挿入板40の係合部41を係合させた状態で、これらを圧入ジャッキ機構50の加圧板54の上に載せる。そして、圧入ジャッキ機構50と、ソケット挿入板40を挿入したソケット70を、パイプ固定チャック部材21が固定チャックされている上流側パイプ60の下側にもってきて、パイプ固定チャック機構20の棒状支持部材23を、それぞれ圧入ジャッキ機構50の基板51に設けられた切欠53に受け入れさせ、下側の止めネジ32が基板51の下側となるようにする。また、棒状支持部材23の上側の止めネジ31をスパナ等の工具で締め付け、上流側パイプ60とソケット70をゆるい挿入状態として、パイプ固定チャック部材21と圧入ジャッキ機構50との間の固定を行う。次に、圧入ジャッキ52を作動させて加圧板54を上昇させ、圧入力をソケット挿入板40を介してソケット70に伝え、ソケット70を上流側パイプ60の下端部に圧入する。以上のようにして、簡単な作業によりソケット70を上流側パイプ60の下端に挿入させることができる。   Next, while inserting the insertion portion 42 of the socket insertion plate 40 into the lower end opening of the socket 70 and engaging the lower end portion of the socket 70 with the engagement portion 41 of the socket insertion plate 40, these are press-fitting jack mechanisms. Place on 50 pressure plates 54. Then, the press-fitting jack mechanism 50 and the socket 70 into which the socket insertion plate 40 is inserted are brought to the lower side of the upstream pipe 60 where the pipe fixing chuck member 21 is fixed and chucked to support the pipe fixing chuck mechanism 20 in a rod shape. Each member 23 is received in a notch 53 provided on the substrate 51 of the press-fit jack mechanism 50 so that the lower set screw 32 is located on the lower side of the substrate 51. Further, the upper set screw 31 of the rod-like support member 23 is tightened with a tool such as a spanner, and the upstream pipe 60 and the socket 70 are loosely inserted, and the pipe fixing chuck member 21 and the press-fit jack mechanism 50 are fixed. . Next, the press-fit jack 52 is operated to raise the pressure plate 54, and the pressure input is transmitted to the socket 70 via the socket insertion plate 40, and the socket 70 is press-fitted into the lower end portion of the upstream pipe 60. As described above, the socket 70 can be inserted into the lower end of the upstream pipe 60 by a simple operation.

挿入が完了すると、これまでの反対の操作により、パイプ固定チャック機構20、ソケット挿入板40、圧入ジャッキ機構50を取り外す。   When the insertion is completed, the pipe fixing chuck mechanism 20, the socket insertion plate 40, and the press-fit jack mechanism 50 are removed by the opposite operation.

以上、本願発明を一実施形態に基づいて説明したが、もちろん本願発明はこの実施形態に限定されるものではなく、種々の変形、変更が可能である。   Although the present invention has been described based on one embodiment, the present invention is of course not limited to this embodiment, and various modifications and changes can be made.

例えば、上記実施形態では、ソケット挿入板40として、周囲に係合部(段部)41を設けたものを用いたが、本願発明によれば、ソケット挿入板40を、図8に示すように、異なる径寸法のソケット70の下端部と係合可能な複数の凹部75を設けたものとすることにより、1種類のソケット挿入板40で種々の径寸法のソケット70に対する使用が可能となる。   For example, in the above embodiment, the socket insertion plate 40 is provided with an engaging portion (step portion) 41 around the socket insertion plate 40. However, according to the present invention, the socket insertion plate 40 is as shown in FIG. By providing a plurality of recesses 75 that can be engaged with the lower ends of sockets 70 having different diameters, one type of socket insertion plate 40 can be used for sockets 70 having various diameters.

また、上記実施形態では、棒状支持部材23の全体にネジ部30を形成したが、本願発明によれば、下側の止めネジ(止め具)32を固定的に設け、棒状支持部材23の上側部分のみネジ部として、そこに上側の止めネジ(止め具)31を備えるようにしてもよい。また、棒状支持部材23の上側と下側の適所にネジ部を形成するようにしてもよい。さらに、下側の止めネジ(止め具)32を2個備えるようにして、切欠53のところで上下から基板51を挟み込むような固定方法としてもよい。もちろん、止め具としては、止めネジの他適宜の固定手段を用いることができる。   Moreover, in the said embodiment, although the thread part 30 was formed in the whole rod-shaped support member 23, according to this invention, the lower side set screw (stopper) 32 is fixedly provided and the upper side of the rod-shaped support member 23 is provided. Only the portion may be a screw portion, and an upper set screw (stopper) 31 may be provided there. Moreover, you may make it form a thread part in the appropriate place of the upper side of the rod-shaped support member 23, and a lower side. Furthermore, a fixing method may be adopted in which two lower set screws (stoppers) 32 are provided and the substrate 51 is sandwiched from above and below at the notch 53. Of course, as a stopper, an appropriate fixing means other than a set screw can be used.

さらに、上記実施形態では、棒状支持部材23を3本用いたが、本願発明によれば、上流側パイプ60の径寸法によっては、4本以上用いるようにしてもよい。   Furthermore, in the said embodiment, although the three rod-shaped support members 23 were used, according to this invention, you may make it use four or more depending on the diameter dimension of the upstream pipe 60. FIG.

本願発明によるパイプ挿入接続装置の一実施形態を示す側面図である。It is a side view which shows one Embodiment of the pipe insertion connection apparatus by this invention. (a)、(b)、(c)、(d)は上記実施形態におけるパイプ固定チャック機構のパイプ固定チャック部材を構成する一対のパイプ固定チャック用ハーフ部材を示す平面図、右側面図、左側面図、正面図である。(A), (b), (c), (d) is a plan view, a right side view, and a left side showing a pair of pipe fixing chuck half members constituting the pipe fixing chuck member of the pipe fixing chuck mechanism in the embodiment. It is a surface view and a front view. 上記実施形態におけるソケット挿入板を示す斜視図である。It is a perspective view which shows the socket insertion board in the said embodiment. 上記実施形態における圧入ジャッキ機構を示す斜視図である。It is a perspective view which shows the press-fit jack mechanism in the said embodiment. 上記実施形態におけるパイプ固定チャック機構が上流側パイプ(小径)を固定チャックしている様子を示す平面図である。It is a top view which shows a mode that the pipe fixing chuck mechanism in the said embodiment is fixing the upstream pipe (small diameter). 上記実施形態におけるパイプ固定チャック機構が上流側パイプ(中径)を固定チャックしている様子を示す平面図である。It is a top view which shows a mode that the pipe fixing chuck mechanism in the said embodiment is fixing the upstream pipe (medium diameter). 上記実施形態におけるパイプ固定チャック機構が上流側パイプ(大径)を固定チャックしている様子を示す平面図である。It is a top view which shows a mode that the pipe fixing chuck mechanism in the said embodiment is fixing the upstream pipe (large diameter). (a)、(b)は、ソケット挿入板の変形例を示す平面図及びX−X線断面図である。(A), (b) is the top view and XX sectional view which show the modification of a socket insertion board.

符号の説明Explanation of symbols

10 パイプ挿入接続装置
20 パイプ固定チャック機構
21 パイプ固定チャック部材
21A、21B パイプ固定チャック用ハーフ部材
22 締め付け固定部材
23 棒状支持部材
24A、24B 凹部
25A、25B クッション材
26 挿通孔
27 貫通孔
27a ヘッド収容空間
27b、27c 貫通部
28 ネジ棒
29 止めネジ
30 ネジ部
31、32 止めネジ
40 ソケット挿入板
41 係合部
42 挿入部
50 圧入ジャッキ機構
51 基板
52 圧入ジャッキ
53 切欠
54 加圧板
60 上流側パイプ
70 ソケット
W 壁
DESCRIPTION OF SYMBOLS 10 Pipe insertion connection apparatus 20 Pipe fixing chuck mechanism 21 Pipe fixing chuck member 21A, 21B Half member for pipe fixing chuck 22 Tightening fixing member 23 Rod support member 24A, 24B Recessed part 25A, 25B Cushion material 26 Insertion hole 27 Through hole 27a Head accommodation Space 27b, 27c Through part 28 Screw rod 29 Set screw 30 Screw part 31, 32 Set screw 40 Socket insertion plate 41 Engagement part 42 Insertion part 50 Press-fit jack mechanism 51 Substrate 52 Press-fit jack 53 Notch 54 Pressure plate 60 Upstream pipe 70 Socket W Wall

Claims (4)

上流側パイプの下端にソケットを挿入接続するためのパイプ挿入接続装置であって、上下の適所にそれぞれ止め具を有する複数の棒状支持部材、一対のパイプ固定チャック用ハーフ部材より構成され、組み合わせたときに全体の平面形状が四角形状をなし、各パイプ固定チャック用ハーフ部材は対向する側がそれぞれ円弧状に湾曲した凹部に形成されるとともに、その曲率半径が固定チャックすべき上流側パイプの下端付近の半径より大きく設定され、かつ厚さ方向に棒状支持部材を挿通する挿通孔を有するパイプ固定チャック部材、並びに、パイプ固定チャック部材の固定チャック及び解除のための締め付け固定部材を備えるパイプ固定チャック機構と、ソケットの下端開口に挿入する挿入部と、ソケットの下端部と係合する係合部を有し、ソケットの下端開口を覆うように設けられるソケット挿入板と、圧入ジャッキを基板上に支持し、棒状支持部材の下端を受けるための複数の切欠が形成され、圧入ジャッキによりソケット挿入板を介してソケットに圧入力を付与する圧入ジャッキ機構を具備することを特徴とするパイプ挿入接続装置。   A pipe insertion and connection device for inserting and connecting a socket to a lower end of an upstream pipe, which is composed of a plurality of rod-like support members each having a stopper at appropriate positions in the upper and lower sides, and a pair of pipe fixing chuck half members. Sometimes the overall planar shape is a quadrilateral shape, and each pipe fixing chuck half member is formed in a concave portion whose opposite side is curved in an arc shape, and its radius of curvature is near the lower end of the upstream pipe to be fixed chucked Pipe fixing chuck member having an insertion hole that is set to be larger than the radius and having a through hole through which the rod-like support member is inserted in the thickness direction, and a fixing chuck for releasing the pipe fixing chuck member and a fastening fixing member for releasing the pipe fixing chuck member And an insertion portion to be inserted into the lower end opening of the socket, and an engagement portion to be engaged with the lower end portion of the socket A socket insertion plate provided so as to cover the lower end opening of the socket, and a plurality of notches for supporting the press-fit jack on the substrate and receiving the lower end of the rod-like support member are formed, and the socket is inserted through the socket insertion plate by the press-fit jack. A pipe insertion and connection device comprising a press-fitting jack mechanism for applying a pressure input to the pipe. 各パイプ固定チャック用ハーフ部材の円弧状に湾曲した凹部にクッション材が取り付けられていることを特徴とする請求項1記載のパイプ挿入接続装置。   2. The pipe insertion and connection device according to claim 1, wherein a cushion material is attached to a concave portion curved in an arc shape of each pipe fixing chuck half member. ソケット挿入板が、異なる径のソケットの下端部と係合可能な複数の凹部を有することを特徴とする請求項1又は2に記載のパイプ挿入接続装置。   The pipe insertion and connection device according to claim 1 or 2, wherein the socket insertion plate has a plurality of recesses that can be engaged with lower ends of sockets having different diameters. 複数の棒状支持部材の少なくとも上側部分がネジ部に形成され、上側の止め具がそのネジ部と螺合する止めネジであることを特徴とする請求項1から3のいずれかに記載のパイプ挿入接続装置。   The pipe insertion according to any one of claims 1 to 3, wherein at least an upper part of the plurality of rod-shaped support members is formed in a screw part, and the upper stopper is a set screw that is screwed with the screw part. Connected device.
JP2005016885A 2005-01-25 2005-01-25 Pipe insertion and connection device Expired - Fee Related JP4483600B2 (en)

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