JP4479089B2 - Piezoelectric ceramic composition and piezoelectric ceramic element using the same - Google Patents

Piezoelectric ceramic composition and piezoelectric ceramic element using the same Download PDF

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JP4479089B2
JP4479089B2 JP2000326638A JP2000326638A JP4479089B2 JP 4479089 B2 JP4479089 B2 JP 4479089B2 JP 2000326638 A JP2000326638 A JP 2000326638A JP 2000326638 A JP2000326638 A JP 2000326638A JP 4479089 B2 JP4479089 B2 JP 4479089B2
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piezoelectric ceramic
ceramic composition
composition
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lead
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JP2001172078A (en
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拓也 澤田
雅彦 木村
陽 安藤
宏一 林
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Murata Manufacturing Co Ltd
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Murata Manufacturing Co Ltd
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Description

【0001】
【発明の属する技術分野】
この発明は圧電磁器組成物およびそれを用いた圧電セラミック素子に関し、特にたとえば、圧電セラミックフィルタ、圧電セラミック発振子および圧電セラミック振動子などの圧電セラミック素子などの材料として有用な圧電磁器組成物およびそれを用いた圧電セラミック素子に関する。
【0002】
【従来の技術】
圧電セラミックフィルタ、圧電セラミック発振子および圧電セラミック振動子などの圧電セラミック素子に用いられる圧電磁器組成物として、従来、チタン酸ジルコン酸鉛(Pb(Tix Zr1-x )O3 )またはチタン酸鉛(PbTiO3 )を主成分とする圧電磁器組成物が広く用いられている。しかしながら、チタン酸ジルコン酸鉛またはチタン酸鉛を主成分とする圧電磁器組成物では、その組成中に鉛を多量に含有するため、製造過程において鉛酸化物の蒸発のため製品の均一性が低下するという問題があった。製造過程における鉛酸化物の蒸発による製品の均一性の低下を防止するためには、組成中に鉛をまったく含まないまたは少量のみ含む圧電磁器組成物が好ましい。
これ対して、SrBi4 Ti4 15などのビスマス層状化合物を主成分とする圧電磁器組成物では、その組成中に鉛酸化物を含有しないため、上記のような問題は生じない。
【0003】
【発明が解決しようとする課題】
しかしながら、SrBi4 Ti4 15などを主成分とする圧電磁器組成物では、従来から圧電セラミックフィルタ、圧電セラミック発振子および圧電セラミック振動子などの圧電セラミック素子に用いられているチタン酸ジルコン酸鉛またはチタン酸鉛を主成分とする圧電磁器組成物に比べて、電気機械結合係数ktが小さくかつ以下に示す−20℃から80℃の共振周波数の温度変化率frTCが大きいため、広く実用に供されるに至っていない。
frTC=(fr(max )−fr(min ))/(fr(20℃)・100)
fr(max ):−20℃から80℃の温度範囲において最高の共振周波数
fr(min ):−20℃から80℃の温度範囲において最低の共振周波数
fr(20℃):20℃での共振周波数
【0004】
それゆえに、この発明の主たる目的は、SrBi4 Ti4 15を主成分とする圧電磁器組成物の電気機械結合係数ktおよび−20℃から80℃の共振周波数の温度変化率frTCを改善し、実用に供しうる程度の電気機械結合係数kt(20%以上)および共振周波数の温度変化率frTC(45以下)を示す圧電セラミックフィルタ、圧電セラミック発振子および圧電セラミック振動子などの圧電セラミック素子などの材料として有用な圧電磁器組成物およびそれを用いた圧電セラミック素子を提供することである。
【0005】
【課題を解決するための手段】
の発明にかかる圧電磁器組成物は、一般式SrBi4Ti415で表される主成分からなる圧電磁器組成物において、ScおよびYのうちの少なくとも1種をその一般式で表される主成分中のBi、1molに対して0.1mol以下(0を含まない)含有することを特徴とする、圧電磁器組成物である。
この発明にかかる圧電磁器組成物では、MnがMnCO3に換算して1.5重量%以下(0を含まない)含有されてもよい。
この発明にかかる圧電セラミック素子は、この発明にかかる圧電磁器組成物からなる圧電磁器と、圧電磁器に形成される電極とを含む、圧電セラミック素子である。
なお、この発明にかかる圧電磁器組成物における主成分は一般式SrBi4Ti415で表されるが、それぞれの元素のモル比は多少のずれがあってもかまわない。
【0006】
この発明にかかる圧電磁器組成物において、ScおよびYの含有量をBi、1molに対して0.1mol以下(0を含まない)としたのは、これより多い場合には、電気機械結合係数ktの低下がみられ、実用的な電気機械結合係数ktが得られない、または、分極可能な磁器が得られないためである。
また、高橋らは、特願昭48−85292号において、SrBi4Ti415を主成分とする圧電磁器組成物にMnをMnOに換算して0.005〜0.7重量%含有することにより、電気機械結合係数ktが向上することを明らかにしているが、このような圧電磁器組成物すなわち主成分となる圧電磁器組成物にMnを適量含有した圧電磁器組成物においても、本願発明の効果は有効であり、電気機械結合係数ktがさらに大きくかつ共振周波数の温度変化率frTCが小さい有用な圧電磁器組成物が得られる。
請求項2にかかる発明において、Mnの含有量をMnCO3 に換算して1.5重量%以下(0を含まない)としたのは、これより多い場合には分極可能な磁器が得られないためである。
また、ScおよびYの含有元素のうちYを選択した場合には、電気機械結合係数ktの向上に加え、共振周波数の温度変化率frTCが特に小さくなるため、特にたとえば、圧電セラミックフィルタ、圧電セラミック発振子および圧電セラミック振動子などの圧電セラミック素子などの材料としてさらに有用な圧電磁器組成物が得られる。
【0007】
この発明の上述の目的、その他の目的、特徴および利点は、図面を参照して行う以下の発明の実施の形態の詳細な説明から一層明らかとなろう。
【0008】
【発明の実施の形態】
(実施例)
まず、出発原料として、SrCO3 、Bi2 3 、TiO2 、Sc2 3 、Y2 3 およびMnCO3 を用意し、これらを組成(Sr1-x x )Bi4 Ti4 15+y重量%MnCO3 (Mは、ScおよびYのいずれか。0≦x≦0.45、0≦y≦1.6。)となるように秤取して、ボールミルを用いて約4時間湿式混合して、混合物を得た。得られた混合物を乾燥した後、700〜900℃で仮焼して、仮焼物を得た。それから、この仮焼物を粗粉砕した後、有機バインダを適量加えてボールミルを用いて4時間湿式粉砕し、40メッシュのふるいを通して粒度調整を行った。次に、これを1000kg/cm2 の圧力で直径12.5mm、厚さ2mmの円板に成型し、これを大気中で1150〜1250℃で焼成することによって、円板状の磁器を得た。この磁器の表面(両主面)に、通常の方法により銀ペーストを塗布し焼付けて銀電極を形成した後、150〜200℃の絶縁オイル中で5〜10kV/mmの直流電圧を10〜30分間印加して分極処理を施し、圧電磁器(試料)を得た。
そして、得られた試料について、電気機械結合係数ktおよび共振周波数の温度変化率frTCを測定した。その結果を表1に示す。なお、表1には、各試料の組成におけるMの元素記号と、xおよびyの数値とも示す。表1において、上記の組成式中のxの1/4すなわちx/4がBi、1molに対してのMの含有量(mol)に相当することに注意されたい。
【0009】
【表1】

Figure 0004479089
試料 No.欄の*印はその試料がこの発明の範囲外であることを示す。
【0010】
表1に示すように、この発明の実施例にかかる各試料については、いずれも、電気機械結合係数ktが20%以上と実用レベルにありかつ共振周波数の温度変化率frTCが45以下と実用レベルにあることから、特にたとえば、圧電セラミックフィルタ、圧電セラミック発振子および圧電セラミック振動子などの圧電セラミック素子などの材料として有用な圧電磁器組成物であることが明らかである。
また、表1に示すように、Yを含む場合、すなわち、この発明の実施例の試料 No.2、3および5においては、共振周波数の温度変化率frTCが特に小さい有用な圧電磁器が得られることが明らかである。
【0011】
なお、この発明にかかる圧電磁器組成物は上記の実施例の組成に限定されるものではなく、発明の要旨の範囲内であれば有効である。
【0012】
また、上述の実施例では電気機械結合係数ktおよび共振周波数の温度変化率frTCは円板状の圧電セラミック振動子の厚み縦振動についての例を示したが、本願発明の効果は、円板状の圧電セラミック振動子の厚み縦振動に限定されず、厚みすべり振動や厚み縦振動の高調波など、他の圧電セラミック素子として特にたとえば圧電セラミックフィルタや圧電セラミック発振子などに利用される他の振動モードにおいても、厚み縦振動の場合と同様に有効である。
【0013】
図1はこの発明にかかる圧電セラミック振動子の一例を示す斜視図であり、図2はその断面図解図である。図1および図2に示す圧電セラミック振動子10は、たとえば直方体状の圧電磁器12を含む。圧電磁器12は、2枚の圧電磁器層12aおよび12bを含む。これらの圧電磁器層12aおよび12bは、上述のこの発明にかかる圧電磁器組成物からなり、積層されかつ一体的に形成される。また、これらの圧電磁器層12aおよび12bは、図2の矢印で示すように、同じ厚み方向に分極されている。
【0014】
圧電磁器層12aおよび12bの間には、その中央にたとえば円形の振動電極14aが形成され、その振動電極14aから圧電磁器12の一端面にわたってたとえばT字形の引出電極16aが形成される。また、圧電磁器層12aの表面には、その中央にたとえば円形の振動電極14bが形成され、その振動電極14bから圧電磁器12の他端面にわたってたとえばT字形の引出電極16bが形成される。さらに、圧電磁器層12bの表面には、その中央にたとえば円形の振動電極14cが形成され、その振動電極14cから圧電磁器12の他端面にわたってたとえばT字形の引出電極16cが形成される。
【0015】
そして、引出電極16aにはリード線18aを介して一方の外部端子20aが接続され、引出電極16bおよび16cには別のリード線18bを介して他方の外部端子20bが接続される。
【0016】
なお、この発明は、上述の圧電セラミック振動子10以外の圧電セラミック振動子、圧電セラミックフィルタおよび圧電セラミック発振子などの他の圧電セラミック素子にも適用される。
【0017】
【発明の効果】
この発明によれば、SrBi4 Ti4 15を主成分とする圧電磁器組成物であって、電気機械結合係数ktが20%以上に改善されかつ共振周波数の温度変化率が45以下に改善され、特にたとえば圧電セラミックフィルタ、圧電セラミック発振子および圧電セラミック振動子などの圧電セラミック素子などの材料として有用な圧電磁器組成物およびそれを用いた圧電セラミック素子が得られる。
【図面の簡単な説明】
【図1】この発明にかかる圧電セラミック振動子の一例を示す斜視図である。
【図2】図1に示す圧電セラミック振動子の断面図解図である。
【符号の説明】
10 圧電セラミック振動子
12 圧電磁器
12a、12b 圧電磁器層
14a、14b、14c 振動電極
16a、16b、16c 引出電極
18a、18b リード線
20a、20b 外部端子[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a piezoelectric ceramic composition and a piezoelectric ceramic element using the same, and in particular, a piezoelectric ceramic composition useful as a material for a piezoelectric ceramic element such as a piezoelectric ceramic filter, a piezoelectric ceramic oscillator and a piezoelectric ceramic vibrator, and the like. The present invention relates to a piezoelectric ceramic element using the.
[0002]
[Prior art]
As a piezoelectric ceramic composition used for piezoelectric ceramic elements such as piezoelectric ceramic filters, piezoelectric ceramic resonators and piezoelectric ceramic vibrators, lead zirconate titanate (Pb (Ti x Zr 1-x ) O 3 ) or titanic acid has heretofore been used. Piezoelectric ceramic compositions mainly composed of lead (PbTiO 3 ) are widely used. However, a piezoelectric ceramic composition mainly composed of lead zirconate titanate or lead titanate contains a large amount of lead in the composition, so that the uniformity of the product is reduced due to evaporation of lead oxide in the manufacturing process. There was a problem to do. In order to prevent deterioration of product uniformity due to evaporation of lead oxide during the manufacturing process, a piezoelectric ceramic composition containing no lead or only a small amount in the composition is preferable.
In contrast, a piezoelectric ceramic composition mainly composed of a bismuth layered compound such as SrBi 4 Ti 4 O 15 does not contain lead oxide in the composition, and thus the above-described problems do not occur.
[0003]
[Problems to be solved by the invention]
However, in a piezoelectric ceramic composition mainly composed of SrBi 4 Ti 4 O 15 or the like, lead zirconate titanate conventionally used in piezoelectric ceramic elements such as piezoelectric ceramic filters, piezoelectric ceramic oscillators and piezoelectric ceramic vibrators. Or, compared with a piezoelectric ceramic composition containing lead titanate as a main component, the electromechanical coupling coefficient kt is small and the temperature change rate frTC at a resonance frequency of −20 ° C. to 80 ° C. shown below is large. It has not been done.
frTC = (fr (max) −fr (min)) / (fr (20 ° C.) · 100)
fr (max): highest resonance frequency in the temperature range of −20 ° C. to 80 ° C. fr (min): lowest resonance frequency in the temperature range of −20 ° C. to 80 ° C. fr (20 ° C.): resonance frequency at 20 ° C. [0004]
Therefore, the main object of the present invention is to improve the electromechanical coupling coefficient kt of the piezoelectric ceramic composition mainly composed of SrBi 4 Ti 4 O 15 and the temperature change rate frTC of the resonance frequency from −20 ° C. to 80 ° C. Piezoelectric ceramic filters, piezoelectric ceramic resonators, piezoelectric ceramic resonators, and other piezoelectric ceramic elements that exhibit electromechanical coupling coefficient kt (20% or higher) and a temperature change rate frTC (45 or lower) of a resonant frequency that can be put to practical use A piezoelectric ceramic composition useful as a material and a piezoelectric ceramic element using the same are provided.
[0005]
[Means for Solving the Problems]
The piezoelectric ceramic composition according to this invention, in the piezoelectric ceramic composition comprising a main component represented by the general formula SrBi 4 Ti 4 O 15, represented at least one of Sc and Y in the general formula A piezoelectric ceramic composition characterized by containing 0.1 mol or less (excluding 0) with respect to 1 mol of Bi in the main component.
In the piezoelectric ceramic composition according to the present invention, Mn may be contained in an amount of 1.5% by weight or less (excluding 0) in terms of MnCO 3 .
The piezoelectric ceramic element according to the present invention is a piezoelectric ceramic element including a piezoelectric ceramic made of the piezoelectric ceramic composition according to the present invention and an electrode formed on the piezoelectric ceramic.
The main component in the piezoelectric ceramic composition according to the present invention is represented by the general formula SrBi 4 Ti 4 O 15 , but the molar ratio of each element may be slightly different.
[0006]
In the piezoelectric ceramic composition according to the present invention, the content of Sc and Y is 0.1 mol or less (excluding 0) with respect to Bi and 1 mol. This is because a practical electromechanical coupling coefficient kt cannot be obtained, or a polarizable porcelain cannot be obtained.
Takahashi et al., In Japanese Patent Application No. 48-85292, contains 0.005 to 0.7% by weight of Mn in terms of MnO in a piezoelectric ceramic composition mainly composed of SrBi 4 Ti 4 O 15. The electromechanical coupling coefficient kt has been clarified by the above, but even in such a piezoelectric ceramic composition, that is, in a piezoelectric ceramic composition containing an appropriate amount of Mn in the piezoelectric ceramic composition as the main component, The effect is effective, and a useful piezoelectric ceramic composition having a larger electromechanical coupling coefficient kt and a small temperature change rate frTC of the resonance frequency can be obtained.
In the invention according to claim 2 , if the content of Mn is 1.5% by weight or less (not including 0) in terms of MnCO 3 , a polarizable porcelain cannot be obtained if the content is higher than this. Because.
In addition, when Y is selected from the elements contained in Sc and Y, in addition to the improvement of the electromechanical coupling coefficient kt, the temperature change rate frTC of the resonance frequency is particularly small. Piezoelectric ceramic compositions more useful as materials for piezoelectric ceramic elements such as oscillators and piezoelectric ceramic vibrators can be obtained.
[0007]
The above object, other objects, features, and advantages of the present invention will become more apparent from the following detailed description of the embodiments of the present invention with reference to the drawings.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
(Example)
First, SrCO 3 , Bi 2 O 3 , TiO 2 , Sc 2 O 3 , Y 2 O 3, and MnCO 3 are prepared as starting materials, and these are composed (Sr 1-x M x ) Bi 4 Ti 4 O 15. + Y wt% MnCO 3 (M is either Sc or Y. 0 ≦ x ≦ 0.45, 0 ≦ y ≦ 1.6.) Wet using a ball mill for about 4 hours Mixed to obtain a mixture. The obtained mixture was dried and calcined at 700 to 900 ° C. to obtain a calcined product. Then, after roughly pulverizing the calcined product, an appropriate amount of an organic binder was added and wet pulverized for 4 hours using a ball mill, and the particle size was adjusted through a 40-mesh sieve. Next, this was molded into a disc having a diameter of 12.5 mm and a thickness of 2 mm at a pressure of 1000 kg / cm 2 , and this was fired at 1150 to 1250 ° C. in the atmosphere to obtain a disc-shaped porcelain. . After applying a silver paste on the surface (both main surfaces) of this porcelain and baking it to form a silver electrode, a DC voltage of 5 to 10 kV / mm in an insulating oil at 150 to 200 ° C. is applied to 10 to 30. The piezoelectric ceramic (sample) was obtained by applying a polarization treatment for a minute.
And about the obtained sample, the electromechanical coupling coefficient kt and the temperature change rate frTC of the resonant frequency were measured. The results are shown in Table 1. Table 1 also shows the element symbol of M and the numerical values of x and y in the composition of each sample. In Table 1, it should be noted that ¼ of x in the above composition formula, that is, x / 4 corresponds to the content (mol) of M with respect to Bi and 1 mol.
[0009]
[Table 1]
Figure 0004479089
The * mark in the sample number column indicates that the sample is outside the scope of the present invention.
[0010]
As shown in Table 1, all the samples according to the examples of the present invention are in practical use with an electromechanical coupling coefficient kt of 20% or more and a temperature change rate frTC of resonance frequency of 45 or less. Therefore, it is apparent that the piezoelectric ceramic composition is particularly useful as a material for piezoelectric ceramic elements such as piezoelectric ceramic filters, piezoelectric ceramic oscillators, and piezoelectric ceramic vibrators.
As shown in Table 1, when Y is included, that is, in Samples Nos. 2, 3 and 5 of the embodiments of the present invention, a useful piezoelectric ceramic having a particularly small temperature change rate frTC of the resonance frequency is obtained. It is clear.
[0011]
The piezoelectric ceramic composition according to the present invention is not limited to the compositions of the above-described examples, and is effective within the scope of the gist of the invention.
[0012]
In the above-described embodiment, the electromechanical coupling coefficient kt and the temperature change rate frTC of the resonance frequency are examples of the longitudinal vibration of the disk-shaped piezoelectric ceramic vibrator. However, the effect of the present invention is disk-shaped. The piezoelectric ceramic vibrator is not limited to the thickness longitudinal vibration, and other vibrations used for other piezoelectric ceramic elements, such as piezoelectric ceramic filters and piezoelectric ceramic oscillators, such as thickness shear vibration and harmonics of thickness longitudinal vibration. The mode is also effective as in the case of thickness longitudinal vibration.
[0013]
FIG. 1 is a perspective view showing an example of a piezoelectric ceramic vibrator according to the present invention, and FIG. A piezoelectric ceramic vibrator 10 shown in FIGS. 1 and 2 includes, for example, a rectangular parallelepiped piezoelectric ceramic 12. The piezoelectric ceramic 12 includes two piezoelectric ceramic layers 12a and 12b. These piezoelectric ceramic layers 12a and 12b are made of the above-described piezoelectric ceramic composition according to the present invention, and are laminated and integrally formed. Further, these piezoelectric ceramic layers 12a and 12b are polarized in the same thickness direction as indicated by arrows in FIG.
[0014]
Between the piezoelectric ceramic layers 12a and 12b, for example, a circular vibrating electrode 14a is formed at the center, and for example, a T-shaped lead electrode 16a is formed from the vibrating electrode 14a to one end face of the piezoelectric ceramic 12. Further, on the surface of the piezoelectric ceramic layer 12a, for example, a circular vibrating electrode 14b is formed at the center, and for example, a T-shaped lead electrode 16b is formed from the vibrating electrode 14b to the other end face of the piezoelectric ceramic 12. Further, on the surface of the piezoelectric ceramic layer 12b, for example, a circular vibrating electrode 14c is formed at the center thereof, and for example, a T-shaped extraction electrode 16c is formed from the vibrating electrode 14c to the other end surface of the piezoelectric ceramic 12.
[0015]
One external terminal 20a is connected to the lead electrode 16a via a lead wire 18a, and the other external terminal 20b is connected to the lead electrodes 16b and 16c via another lead wire 18b.
[0016]
The present invention is also applicable to other piezoelectric ceramic elements such as piezoelectric ceramic vibrators, piezoelectric ceramic filters, and piezoelectric ceramic oscillators other than the piezoelectric ceramic vibrator 10 described above.
[0017]
【The invention's effect】
According to the present invention, a piezoelectric ceramic composition containing SrBi 4 Ti 4 O 15 as a main component, the electromechanical coupling coefficient kt is improved to 20% or more, and the temperature change rate of the resonance frequency is improved to 45 or less. In particular, a piezoelectric ceramic composition useful as a material for a piezoelectric ceramic element such as a piezoelectric ceramic filter, a piezoelectric ceramic oscillator and a piezoelectric ceramic vibrator, and a piezoelectric ceramic element using the same are obtained.
[Brief description of the drawings]
FIG. 1 is a perspective view showing an example of a piezoelectric ceramic vibrator according to the present invention.
FIG. 2 is a cross-sectional schematic view of the piezoelectric ceramic vibrator shown in FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Piezoelectric ceramic vibrator | oscillator 12 Piezoelectric ceramic 12a, 12b Piezoelectric ceramic layers 14a, 14b, 14c Vibration electrode 16a, 16b, 16c Lead electrode 18a, 18b Lead wire 20a, 20b External terminal

Claims (3)

一般式SrBiGeneral formula SrBi 4Four TiTi 4Four O 1515 で表される主成分からなる圧電磁器組成物において、ScおよびYのうちの少なくとも1種を前記一般式で表される主成分中のBi、1molに対して0.1mol以下(0を含まない)含有することを特徴とする、圧電磁器組成物。In the piezoelectric ceramic composition composed of the main component represented by the formula: A piezoelectric ceramic composition comprising: MnをMnCOMn to MnCO 3Three に換算して1.5重量%以下(0を含まない)含有することを特徴とする、請求項1に記載の圧電磁器組成物。The piezoelectric ceramic composition according to claim 1, wherein the piezoelectric ceramic composition is contained in an amount of 1.5% by weight or less (excluding 0). 請求項1または請求項2に記載の圧電磁器組成物からなる圧電磁器、およびA piezoelectric ceramic comprising the piezoelectric ceramic composition according to claim 1 or 2, and
前記圧電磁器に形成される電極を含む、圧電セラミック素子。A piezoelectric ceramic element including an electrode formed on the piezoelectric ceramic.
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