JP4466959B2 - Method for producing egg bindings - Google Patents

Method for producing egg bindings Download PDF

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JP4466959B2
JP4466959B2 JP2006172200A JP2006172200A JP4466959B2 JP 4466959 B2 JP4466959 B2 JP 4466959B2 JP 2006172200 A JP2006172200 A JP 2006172200A JP 2006172200 A JP2006172200 A JP 2006172200A JP 4466959 B2 JP4466959 B2 JP 4466959B2
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egg
eggs
bindings
ingredients
heat
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JP2008000059A (en
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学 小坂
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NIPPN Corp
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Nippon Flour Mills Co Ltd
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Description

本発明は、卵とじ類の製造方法に関する。   The present invention relates to a method for producing egg bindings.

具材、つゆ、とき卵等を鍋等の容器に収容して煮立たせて製造する卵とじ類が知られている。
これらは、鍋等の容器を直火で加熱して具材、つゆ、とき卵を加熱することにより製造している。
また加熱手段としては、直火で加熱するほか電子レンジを使用する方法が知られている(例えば特許文献1参照)。
一方、トレハロースを使用した卵加工品としては、全卵、キサンタンガム、ゼラチン及びトレハロースが配合された加熱調理した後に冷凍しても、解凍時に離水せず、冷凍しない場合とほとんど同等の食感を有する卵加工食品が知られている(例えば特許文献2参照)。
Egg bindings are known which are prepared by storing ingredients, soup, and eggs in a container such as a pan and boiled.
These are produced by heating a container such as a pan over an open flame to heat ingredients, soup, and sometimes eggs.
Moreover, as a heating means, a method using a microwave oven in addition to heating with an open flame is known (see, for example, Patent Document 1).
On the other hand, processed eggs using trehalose have almost the same texture as when not frozen, even when frozen after cooking with whole egg, xanthan gum, gelatin and trehalose, and frozen. Egg processed foods are known (see, for example, Patent Document 2).

特開2003−235516号公報JP 2003-235516 A 特開2001−252050号公報JP 2001-252050 A

前記鍋等の容器を直火で加熱して製造する方法により大量生産する場合、大きな鍋で多人数分作り分割する方法や、少量ずつアルミニウム等の金属製の容器に入れて製造する方法があるが、加熱むらを生じ、加熱むらを防ぐために加熱時間を長くすると表面が乾きやすいという問題があった。
また、金属製の容器に入れて製造した場合は、そのままでは、金属探知機にかからず、金属異物のチェックができないという問題もあった。
前記電子レンジで加熱する場合は、素材に卵を含まず調理時に、生のとき卵を添加混合してから加熱する必要があった。
従って、本発明の目的は、均一で安定した品質の良い卵とじ類を大量に製造する方法を提供することである。
In the case of mass production by the method of heating and manufacturing containers such as pans with an open flame, there are a method of making and dividing for a large number of people in a large pot, and a method of manufacturing by placing them in a metal container such as aluminum little by little. However, there is a problem that uneven heating is caused, and if the heating time is lengthened to prevent uneven heating, the surface tends to dry.
Further, when manufactured in a metal container, there is a problem in that the metal detector cannot be checked as it is without being applied to the metal detector.
In the case of heating with the microwave oven, it was necessary to heat after cooking eggs without adding eggs in the raw material and adding eggs when raw.
Accordingly, an object of the present invention is to provide a method for producing a large amount of uniform, stable and high-quality egg bindings.

本発明者は上記の目的を達成するために鋭意研究を重ねた結果、具材、つゆ、とき卵等を105〜140℃のオーブン内で直接湿り蒸気を加え加熱することにより、食感がベたつかず、表面が焦げずに中心部まで均一で安定した品質の良い卵とじ類を製造できることを見出し本発明を完成させるに至った。
従って、本発明は、上部に開口部を有する耐熱性容器に、具材、つゆ、とき卵を収容し、105〜140℃のオーブン内部で前記とき卵に具材の表面温度が85℃以上に上がるように直接湿り蒸気を製品表面がやや湿る程度に当てることにより卵を熱凝固させることを特徴とする卵とじ類の製造方法である。
また、前記卵とじ類を冷蔵又は冷凍することを特徴とする卵とじ類の製造方法である。
さらに、溶き卵にトレハロースを添加することを特徴とする前記卵とじ類の製造方法である。
As a result of intensive studies to achieve the above-mentioned object, the present inventor has obtained a texture by adding ingredients such as soup, egg and eggs directly in a 105-140 ° C. oven and heating them. The inventors have found that eggs of the same quality can be produced that are uniform and stable up to the center without scorching, and the present invention has been completed.
Therefore, according to the present invention, ingredients, soup, and eggs are stored in a heat-resistant container having an opening at the top, and the surface temperature of the ingredients is 85 ° C. or higher in the oven at 105 to 140 ° C. eggs is a manufacturing method of an egg binding compound, characterized in that thermally coagulated by applying a rising manner directly wet steam to the extent that the product surface is slightly wetted.
Moreover, it is the manufacturing method of the egg bindings characterized by refrigeration or freezing the said egg binding.
Furthermore, it is the manufacturing method of the said egg bindings characterized by adding trehalose to a melted egg.

均一で安定した品質の良い卵とじ類を製造できる。
トレハロースを添加した場合は、冷蔵や冷凍した場合でも、卵がスポンジ状になるのを防ぐことができる。
また、オーブンの温度は通常180〜220℃で使用するが、本発明では105〜140℃と低温であるため、エネルギーコストが低い。
Can produce uniform, stable and high quality eggs.
When trehalose is added, the egg can be prevented from becoming spongy even when refrigerated or frozen.
Moreover, although oven temperature is normally used at 180-220 degreeC, since it is 105-140 degreeC and low temperature in this invention, energy cost is low.

以下、本発明を詳細に説明する。
本発明の卵とじ類とは、具材、つゆ、とき卵、その他の添加物を加熱して卵を熱凝固したものをいう。
具体的には、親子丼、玉子丼、他人丼、カツ丼、かに玉丼などに使用する具類や、これらの具類を米飯とは別に提供する、例えば、かつ鍋、柳川鍋等を挙げることができる。
Hereinafter, the present invention will be described in detail.
The egg bindings of the present invention refer to those in which ingredients, soup, sometimes eggs, and other additives are heated to coagulate the eggs.
Specifically, the ingredients used for parent and child bowls, egg bowls, other people's bowls, cutlet bowls, crab onions, etc., and these ingredients are provided separately from cooked rice, such as pans, Yanagawa pots, etc. Can be mentioned.

本発明において使用できる具材は従来の卵とじ類に使用されているものであれば特に限定されない。
使用できる具材として、例えば、豚肉、牛肉等の肉類、トンカツ、メンチカツ、コロッケ、から揚げ等の揚げ物、どじょう、うなぎ、アサリ等の魚介類、玉葱、人参などの野菜類、きのこ類等を挙げることができる。
具材は生の他、加熱処理等の加工がしてあるものも使用できる。
Ingredients that can be used in the present invention are not particularly limited as long as they are those used in conventional egg bindings.
Examples of ingredients that can be used include meat such as pork and beef, fried food such as tonkatsu, minced cutlet, croquette, fried food such as fried chicken, seafood such as dojo, eel and clams, vegetables such as onions and carrots, and mushrooms. be able to.
In addition to raw materials, ingredients that have been processed such as heat treatment can also be used.

本発明において使用できるつゆは、従来の卵とじ類に使用されているものであれば特に限定されない。
使用できるつゆとして、例えば、だし汁、みりん、しょうゆ、砂糖を配合して製造したものを挙げることができる。
The soup that can be used in the present invention is not particularly limited as long as it is used in conventional egg bindings.
As the soup that can be used, for example, a soup prepared by blending soup stock, mirin, soy sauce and sugar can be mentioned.

本発明において使用できるとき卵は、従来の卵とじ類に使用されているものであれば特に限定されない。
とき卵は生全卵を撹拌して調製することができる。
また、粉末の卵白や卵黄を使用して加水することにより調製することもできる。
When it can be used in the present invention, the egg is not particularly limited as long as it is used for a conventional egg binding.
Sometimes eggs can be prepared by stirring live whole eggs.
It can also be prepared by hydrating using powdered egg white or egg yolk.

本発明において使用できるその他の添加物は、従来の卵とじ類に使用されているものであれば特に限定されない。
使用できるその他の添加物として、例えば、トレハロースを挙げることができる。
トレハロースを使用することにより冷凍により卵が離水し、食感の劣化を防止することができる。
トレハロースの使用量は、2〜10%が好ましく、2%より少ないと離水効果が弱いという傾向があり、10%を超えると卵の甘みを強く感じるという傾向がある。
また、前記トレハロース以外にも、加工澱粉、香料、着色剤、保存料、乳化剤、増粘剤等を使用することができる。
Other additives that can be used in the present invention are not particularly limited as long as they are used in conventional egg bindings.
Examples of other additives that can be used include trehalose.
By using trehalose, eggs can be removed by freezing and the texture can be prevented from deteriorating.
The amount of trehalose used is preferably 2 to 10%, and if it is less than 2%, the water separation effect tends to be weak, and if it exceeds 10%, the sweetness of the egg tends to be felt strongly.
In addition to the trehalose, processed starch, fragrance, colorant, preservative, emulsifier, thickener and the like can be used.

本発明において使用できる上部に開口部を有する耐熱性容器は、収容したとき卵に蒸気を直接当てることができれば形状は特に限定されない。
例えば、断面形状として円形、方形、小判形、楕円形等を挙げることができる。
前記耐熱性容器の材質は蒸気加熱に耐えることができれば特に限定されず、金属、耐熱樹脂、紙等を挙げることとができる。
金属以外の素材、特に耐熱プラスチックは軽量で耐久性もあり、金属探知機で容器ごと金属異物の探知ができるので好ましい。
The shape of the heat-resistant container having an opening in the upper part that can be used in the present invention is not particularly limited as long as it can directly apply steam to the egg when housed.
For example, the cross-sectional shape may be a circle, a rectangle, an oval, an ellipse, or the like.
The material of the heat resistant container is not particularly limited as long as it can withstand steam heating, and examples thereof include metals, heat resistant resins, and paper.
Materials other than metals, particularly heat-resistant plastics, are light and durable, and are preferable because metal foreign objects can be detected with a metal detector.

本発明の卵とじ類の製造方法は、開口部を有する耐熱性容器に具材、つゆ、とき卵を収容し、庫内温度105℃〜140℃のオーブン内部で卵に湿り蒸気を直接当てることにより加熱し卵を熱凝固して製造する。
具材、つゆ、とき卵の収容方法は、従来の卵とじ類の製造方法と同様に行えばよく特に限定されない。
一例を示せば、容器に加熱済みの玉葱等の野菜を入れ、その上にトンカツなどの主となる具材を載せ、つゆをかけて、さらにとき卵をかけて収容する。
その後、庫内温度105℃〜140℃、好ましくは105℃〜120℃のオーブン内部で蒸気を直接前記とき卵に当てて加熱し卵を熱凝固させる。
庫内温度が105℃未満では、製品が水っぽくなり食感が悪くなる。
また、庫内温度が140℃を超えると卵が固くなり食感が悪くなる。
In the method for producing egg bindings according to the present invention, ingredients, soup, and eggs are housed in a heat-resistant container having an opening, and wet steam is directly applied to the eggs inside the oven at a temperature of 105 ° C to 140 ° C. The eggs are heated and coagulated to produce.
The accommodation method of ingredients, soup, and sometimes eggs is not particularly limited as long as it is carried out in the same manner as the conventional method for producing eggs and staples.
For example, a vegetable such as a heated onion is put in a container, a main ingredient such as a tonkatsu is placed on the container, and a soy sauce is placed on the container, and then an egg is placed on the container.
Thereafter, steam is directly applied to the egg in the oven at an internal temperature of 105 ° C. to 140 ° C., preferably 105 ° C. to 120 ° C. to heat and solidify the egg.
If the internal temperature is less than 105 ° C., the product becomes watery and the texture becomes poor.
On the other hand, if the internal temperature exceeds 140 ° C., the eggs become hard and the texture becomes worse.

加熱手段として、蒸気オーブン等を使用することができる。
蒸気の温度は、具材の中心温度が85℃以上に上がるように調整する。
蒸気量は、過剰にならず、製品表面がやや湿る程度に調整するのが重要である。
加熱時間は、適宜調整すればよいが、15〜30分間である。
なお、耐熱容器はこの温度で変形しないような材質を選定する。
A steam oven or the like can be used as the heating means.
The temperature of the steam is adjusted so that the center temperature of the ingredients rises to 85 ° C or higher.
It is important to adjust the amount of steam so that it does not become excessive and the surface of the product becomes slightly wet.
The heating time may be appropriately adjusted, but is 15 to 30 minutes.
The heat-resistant container is selected from a material that does not deform at this temperature.

本発明の加熱方法は、製品の水分を適量逃がすことにより、ガスコンロの上でかつ鍋を作っているのと同じ作用である「煮込み」を再現することができるので良質の卵とじ類を製造することができる。
蒸気による加熱方法として茶碗蒸しの製法が知られているが、蒸気を使用するのは、熱伝導度を上げ、製品を均一に加熱するためであり完全にふたをするので、製品の水分は逃げず、外部から蒸気が入らないので本発明の蒸気加熱とはその作用が全く異なる。
The heating method of the present invention can reproduce the “boiled”, which is the same action as making a pan on a gas stove, by releasing an appropriate amount of moisture from the product, so that high-quality egg bindings are produced. be able to.
A steaming method is known as a method of heating with steam, but steam is used to increase the thermal conductivity and heat the product uniformly, and since the lid is completely covered, the moisture of the product does not escape Since the steam does not enter from the outside, its action is completely different from the steam heating of the present invention.

前記加熱後の卵とじ類は冷却後包装して保存する。
冷却方法は、特に限定されず自然冷却や急速冷凍を使用することができる。
前記包装した卵とじ類は冷蔵や冷凍により保存できる。
The heated eggs and tails are packaged and stored after cooling.
The cooling method is not particularly limited, and natural cooling or quick freezing can be used.
The packaged egg bindings can be stored by refrigeration or freezing.

本発明の卵とじ類は冷凍品であれば解凍して、冷蔵品であればそのまま食すことができるが、電子レンジ等を使用して加熱してから食すことが好ましい。
電子レンジで加熱する場合、密封包装容器であれば、包装容器の表面シールを少し剥がしてから加熱を行う。
加熱時間は、1食分で電子レンジ500Wの場合、冷蔵品で2〜3分、冷凍品で4〜5分である。
加熱後、表面シールを完全に剥がせば、他の容器に移す必要もなく、簡便に食することが可能になる。
また、沸騰した湯の中にシールを剥がさずにそのまま入れ、温まった後、熱湯からとりだし、表面シールを剥がして食すこともできる。
The eggs and the like of the present invention can be thawed if they are frozen products and eaten as they are if they are refrigerated products, but it is preferable to eat them after heating them using a microwave oven or the like.
When heating with a microwave oven, if it is a sealed packaging container, the surface seal of the packaging container is peeled off a little and then heating is performed.
In the case of a microwave oven with 500 servings per serving, the heating time is 2 to 3 minutes for a refrigerated product and 4 to 5 minutes for a frozen product.
If the surface seal is completely peeled off after heating, it is not necessary to transfer it to another container, and it is possible to eat easily.
It is also possible to place the seal in boiling water without removing it, and after heating, remove it from the hot water and peel off the surface seal to eat.

以下本発明を実施例により具体的に説明する。
[実施例1〜5、比較例1〜2]
4分割したトンカツ70g、つゆで煮込み汁をきった玉葱40g、つゆ30g、全卵40gにトレハロース3gを溶かしたとき卵42gを耐熱プラスチック容器に収容したものを20個調製し、コンベア式蒸気オーブンを使用して入り口で蒸気温度98℃の湿り蒸気を直接加え、表1に示す庫内温度で20分間を加熱しかつ鍋を得た。
前記かつ鍋を前記蒸気オーブンから取り出し室温で10分間放置して粗熱をとり、−30℃で急速冷凍した後上面をシール包装した。
Hereinafter, the present invention will be specifically described by way of examples.
[Examples 1-5, Comparative Examples 1-2]
Prepare 20 pieces of 40g of tonkatsu divided into 4 parts, 40g of onion boiled in soy sauce, 30g of soy sauce, 40g of whole egg and 3g of trehalose in 42g of egg in a heat-resistant plastic container. The wet steam with a steam temperature of 98 ° C. was directly added at the entrance, and heated for 20 minutes at the internal temperature shown in Table 1, and a pan was obtained.
The pan was taken out of the steam oven, left at room temperature for 10 minutes to take a rough heat, rapidly frozen at −30 ° C., and then sealed on the upper surface.

Figure 0004466959
Figure 0004466959

[比較例3]
実施例1において、耐熱プラスチック容器のかわりにアルミニウム容器を使用してガスコンロを使用して直火で10分間加熱した以外は実施例1と同様にしてかつ鍋を得た。
[Comparative Example 3]
In Example 1, a pan was obtained in the same manner as in Example 1 except that an aluminum container was used instead of the heat-resistant plastic container and the gas stove was used and heated for 10 minutes with an open flame.

[試験]
パネラー10名により官能試験を行った。
実施例1〜5及び比較例1〜2において得られた冷凍かつ鍋を、電子レンジで5分加熱し解凍し食した。比較例3は、アルミ包装のため、電子レンジでは温まらず、直火で10間加熱した。
実施例1〜5において得られたかつ鍋は、比較例1、比較例2において得られたかつ鍋に比べ食感はふっくらと仕上がり、とても美味であった。
また、外観は上面に卵とトンカツの相があり、下面につゆと玉葱の相があり好ましい外観であった。
比較例1は全体に水っぽくなっていて食感が悪かった。
比較例2は、卵が固くなりすぎて食感が悪かった。
比較例3は底面がやや焦げトンカツの中心部が冷たくつゆがやや煮詰まっていた。直火の火力調整が難しかった。
[test]
A sensory test was conducted by 10 panelists.
The frozen and pans obtained in Examples 1 to 5 and Comparative Examples 1 to 2 were heated in a microwave oven for 5 minutes, thawed and eaten. Since the comparative example 3 was aluminum packaging, it was not heated in a microwave oven, but heated for 10 minutes with a direct fire.
The casserole obtained in Examples 1 to 5 had a texture that was softer than the casserole obtained in Comparative Examples 1 and 2, and was very delicious.
In addition, the appearance was a favorable appearance with a phase of egg and tonkatsu on the upper surface and a phase of soup and onion on the lower surface.
In Comparative Example 1, the whole was watery and the texture was poor.
In Comparative Example 2, the egg became too hard and the texture was poor.
In Comparative Example 3, the bottom was slightly burnt and the center of the tonkatsu was cold and the soup was slightly boiled. It was difficult to adjust the firepower of the direct fire.

[比較例4]
実施例1において、茶碗蒸しを作るときのように容器に蓋をして蒸気加熱をした以外は実施例1と同様にしてかつ鍋を得た。
その結果、蒸気が逃げないため、卵の食感が軟らかく、プリン状になってしまった。
カツも水分を吸い過ぎて、ふやけてしまった。
[Comparative Example 4]
In Example 1, a pot was obtained in the same manner as in Example 1 except that the container was covered and steam-heated as in the case of making tea bowl.
As a result, the steam did not escape, and the texture of the eggs was soft and pudding.
The cutlet also drank too much water and got burnt.

[実施例6]
実施例1において、トレハロースを除いた配合とした以外は実施例1と同様にしてかつ鍋を得た。
蒸気オーブンから出てきたかつ鍋を試食をしたところ、ふっくらとした良い食感であった。
これを急速凍結機で−30℃、1時間冷凍を行った後、電子レンジで5分間加熱解凍し食したところ凝固した卵の内相がスポンジ状になり、ややざらついた食感であった。
[Example 6]
A pan was obtained in the same manner as in Example 1 except that in Example 1, the composition except for trehalose was used.
When I sampled the pot that came out of the steam oven, it had a plump and good texture.
This was frozen at −30 ° C. for 1 hour with a quick freezer, then heated and thawed for 5 minutes in a microwave oven, and when eaten, the inner phase of the solidified egg became sponge-like, giving it a slightly rough texture.

[実施例7]
実施例1においてトンカツの代わりに鶏肉で親子丼を作ったがおいしくできあがった。
[Example 7]
In Example 1, parent and child rice bowls were made of chicken instead of tonkatsu, but were delicious.

[実施例8]
実施例1においてトンカツの代わりに牛肉を使用したが、おいしくできあがった。
[Example 8]
In Example 1, beef was used instead of tonkatsu, and it was delicious.

Claims (3)

上部に開口部を有する耐熱性容器に、具材、つゆ、とき卵を収容し、105〜140℃のオーブン内部で前記とき卵に具材の表面温度が85℃以上に上がるように直接湿り蒸気を製品表面がやや湿る程度に当てることにより卵を熱凝固させることを特徴とする卵とじ類の製造方法。 In a heat-resistant container having an opening at the top, ingredients, soy sauce, and eggs are stored, and in the oven at 105 to 140 ° C, the eggs are directly wet steam so that the surface temperature of the ingredients rises to 85 ° C or higher. A method for producing egg bindings, characterized in that the eggs are heat-coagulated by applying to the extent that the product surface is slightly moistened . 請求項1に記載の方法により得られた卵とじ類を冷蔵又は冷凍することを特徴とする卵とじ類の製造方法。   A method for producing egg bindings, wherein the egg bindings obtained by the method according to claim 1 are refrigerated or frozen. 溶き卵にトレハロースを添加することを特徴とする請求項1又は請求項2に記載の卵とじ類の製造方法。   The method for producing egg bindings according to claim 1 or 2, wherein trehalose is added to the beaten egg.
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