JP4449938B2 - Painted steel material excellent in laser cutting property and primary rust prevention property and primer used therefor - Google Patents
Painted steel material excellent in laser cutting property and primary rust prevention property and primer used therefor Download PDFInfo
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- JP4449938B2 JP4449938B2 JP2006113117A JP2006113117A JP4449938B2 JP 4449938 B2 JP4449938 B2 JP 4449938B2 JP 2006113117 A JP2006113117 A JP 2006113117A JP 2006113117 A JP2006113117 A JP 2006113117A JP 4449938 B2 JP4449938 B2 JP 4449938B2
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- 229910000831 Steel Inorganic materials 0.000 title claims description 54
- 239000010959 steel Substances 0.000 title claims description 54
- 238000003698 laser cutting Methods 0.000 title claims description 46
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims description 39
- 239000000463 material Substances 0.000 title claims description 39
- 230000002265 prevention Effects 0.000 title claims description 28
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 106
- 238000000576 coating method Methods 0.000 claims description 101
- 239000011248 coating agent Substances 0.000 claims description 100
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 67
- 239000000843 powder Substances 0.000 claims description 67
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 51
- 229910052749 magnesium Inorganic materials 0.000 claims description 41
- 229910052804 chromium Inorganic materials 0.000 claims description 40
- 150000001875 compounds Chemical class 0.000 claims description 40
- 229910052802 copper Inorganic materials 0.000 claims description 40
- 229910052759 nickel Inorganic materials 0.000 claims description 40
- 229910052698 phosphorus Inorganic materials 0.000 claims description 40
- 229910052721 tungsten Inorganic materials 0.000 claims description 40
- 229910052720 vanadium Inorganic materials 0.000 claims description 40
- 229910052750 molybdenum Inorganic materials 0.000 claims description 39
- 239000000126 substance Substances 0.000 claims description 39
- 230000003449 preventive effect Effects 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 33
- 239000002987 primer (paints) Substances 0.000 description 23
- 238000005520 cutting process Methods 0.000 description 22
- 239000003973 paint Substances 0.000 description 22
- 239000011701 zinc Substances 0.000 description 17
- 230000000694 effects Effects 0.000 description 14
- 239000007921 spray Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 11
- 229910044991 metal oxide Inorganic materials 0.000 description 10
- 150000004706 metal oxides Chemical class 0.000 description 10
- 238000010521 absorption reaction Methods 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- 229910052725 zinc Inorganic materials 0.000 description 7
- 239000011230 binding agent Substances 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 239000002893 slag Substances 0.000 description 5
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 230000001965 increasing effect Effects 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- JBQYATWDVHIOAR-UHFFFAOYSA-N tellanylidenegermanium Chemical compound [Te]=[Ge] JBQYATWDVHIOAR-UHFFFAOYSA-N 0.000 description 2
- 229910018134 Al-Mg Inorganic materials 0.000 description 1
- 229910018467 Al—Mg Inorganic materials 0.000 description 1
- 241001676573 Minium Species 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- -1 alkyl silicate Chemical compound 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000000375 suspending agent Substances 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
- C09D5/082—Anti-corrosive paints characterised by the anti-corrosive pigment
- C09D5/084—Inorganic compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
- C09D5/10—Anti-corrosive paints containing metal dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2601/00—Inorganic fillers
- B05D2601/20—Inorganic fillers used for non-pigmentation effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2701/00—Coatings being able to withstand changes in the shape of the substrate or to withstand welding
Description
本発明は、優れたレーザー切断性および一次防錆性を兼備した塗装鋼材およびそれに用いられるプライマーに関する。 The present invention relates to a coated steel material having excellent laser cutting property and primary rust prevention property and a primer used therefor.
造船、建機などのファブリケーターでは、寸法精度が高く(±0.5mm)、部材への熱影響が少なく、さらには無人化レベルの自動化が比較的容易である等の利点から厚鋼板の切断方法としてレーザー切断の採用が増加している。しかし、レーザー切断には、プラズマ切断と比較すると切断速度が遅い、ガス切断に比べて切断可能板厚が限定されるといった問題点があった。 Fabricators such as shipbuilding and construction machinery have high dimensional accuracy (± 0.5mm), have little thermal effect on components, and are relatively easy to unmanned automation. Increasing use of laser cutting as a method. However, laser cutting has a problem that the cutting speed is slow compared to plasma cutting, and the plate thickness that can be cut is limited compared to gas cutting.
さらには、ファブリケーターで行われる一次防錆処理としてのプライマーにより、レーザー切断速度と切断できる板厚の上限が低下するという問題がある。このメカニズムについては明確になっておらず、各々のファブリケーターで経験的に得られた手法をもとに対処しているのが現状である。その一つに、ファブリケーターで先行焼と称する前処理があり、切断部の塗膜への低出力レーザーの事前照射を実施している。この前処理によりレーザー切断性が向上するが、実切断線に沿って2度のレーザー照射を必要とするため、工程的にも、投入エネルギー的にもロスが大きい。このため、経済的な損失も大きい。 Furthermore, there is a problem that the upper limit of the laser cutting speed and the plate thickness that can be cut is lowered by the primer as the primary rust prevention treatment performed by the fabricator. This mechanism is not clear and is currently being dealt with based on empirically obtained methods for each fabricator. One of them is a pre-treatment called pre-firing with a fabricator, which performs pre-irradiation of the low-power laser onto the coating film at the cutting portion. This pretreatment improves the laser cutting property, but requires two laser irradiations along the actual cutting line, so that there is a large loss both in terms of process and input energy. For this reason, the economic loss is also large.
これまでに、レーザー切断性に優れた鋼材の前処理方法として、特許文献1が知られている。この文献では、防錆剤として添加されている塗膜中のZn量を制限することで、レーザー切断性の向上を図っているが、Zn量を制限することによる防錆性の低下を補う方法については記載されていない。 So far, Patent Document 1 is known as a pretreatment method for steel materials having excellent laser cutting properties. In this document, the laser cutting performance is improved by limiting the amount of Zn in the coating film added as a rust preventive, but the method of compensating for the decrease in rust resistance by limiting the amount of Zn. Is not described.
特許文献2には、耐熱・防食塗料としてZn65〜85wt%、Al3〜15wt%の混合粉末による高耐食性塗料について述べられているが、実施例では、塗装する際の膜厚を、高耐食性を確保するために75μmに設定しており、塗膜に含まれる(Zn+Al)量が多くなるためレーザー切断性は低いと考えられる。 Patent Document 2 describes a high-corrosion-resistant paint using a mixed powder of Zn 65 to 85 wt% and Al 3 to 15 wt% as a heat- and anti-corrosion paint. In the examples, the film thickness during coating is ensured to ensure high corrosion resistance. Therefore, it is set to 75 μm, and since the amount of (Zn + Al) contained in the coating film increases, it is considered that the laser cutting property is low.
特許文献3には、Zn−Al−Mgの合金粉末による高耐食性塗料について述べられているが、ZnとAlとMgとを合金粉末化するため、単体のZn粉末、Al粉末を使用する場合と比較して塗料製造コストが上昇する。また、実施例では、塗装する際の膜厚を、高耐食性を確保するために60μmに設定しており、塗膜に含まれる(Zn+Al)量が多くなるため、レーザー切断性は低いと考えられる。
特許文献1に開示された発明は、塗膜中のZn量の低下に伴う防錆性の低下については何ら対策されておらず、Zn量を制限することで防錆性が著しく低下するおそれがある。また、特許文献2および特許文献3に開示された発明では、レーザー切断性については考慮されておらず、かつ塗膜の厚さから推定できる塗膜に含まれる(Zn+Al)量は多量でレーザー切断性が劣ると考えられる。 The invention disclosed in Patent Document 1 does not take any measures for the decrease in rust prevention property due to the decrease in the amount of Zn in the coating film, and there is a possibility that the rust prevention property may be significantly reduced by limiting the amount of Zn. is there. Further, in the inventions disclosed in Patent Document 2 and Patent Document 3, laser cutting properties are not considered, and the amount of (Zn + Al) contained in the coating film that can be estimated from the thickness of the coating film is large and laser cutting is performed. It is thought that it is inferior.
本発明はかかる事情に鑑みてなされたものであって、レーザーで切断した場合にレーザー切断性が高く、かつ防錆性にも優れた、プライマーが塗布された塗装鋼材およびそれに用いられるプライマーを提供することを目的とする。 The present invention has been made in view of such circumstances, and provides a coated steel material coated with a primer and a primer used therefor, which has high laser cutting property and excellent rust resistance when cut with a laser. The purpose is to do.
上記課題を解決するため、本発明では、鋼材の表面に、乾燥塗膜として、チタニア粉末および亜鉛粉末およびアルミニウム粉末および/または、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素の単独物質としてあるいは化合物として含有し、チタニア粉末の塗布量が4.5g/m 2 ≦チタニア粉末≦26g/m 2 であるプライマーが塗布されてなることを特徴とするレーザー切断性および一次防錆性に優れた塗装鋼材を提供する。 In order to solve the above problems, in the present invention, as a dry coating film on the surface of a steel material , titania powder, zinc powder and aluminum powder and / or Mo, W, Ni, Cu, Cr, P, Mg, V, Co one or contain as a or compound alone materials of two or more elements, the primer coating of the titania powder is 4.5 g / m 2 ≦ titania powder ≦ 26 g / m 2 is formed by coating of To provide a coated steel material excellent in laser cutting property and primary rust prevention property.
この場合に、前記プライマーに含まれる亜鉛粉末の塗布量が9g/m2≦亜鉛粉末≦30g/m2であることが好ましい。さらに、前記プライマーにアルミニウム粉末および/またはMo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として含有させるが、アルミニウム粉末のみ含有させる場合は、アルミニウム粉末の塗布量が0.1g/m2≦アルミニウム粉末≦10g/m2であることが好ましい。また、アルミニウム粉末を含有させないで、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として含有させる場合は、その合計塗布量が、元素換算で0.2〜20g/m2であることが好ましい。アルミニウム粉末と、さらにMo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として含有させる場合は、アルミニウム粉末の塗布量が0.1g/m2≦アルミニウム粉末≦5g/m2であり、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素の単独物質としてあるいは化合物としての合計塗布量が、元素換算で0.05〜5g/m2であることが好ましい。 In this case, it is preferable coating amount of the zinc powder contained in the prior SL primer is 9 g / m 2 ≦ zinc powder ≦ 30g / m 2. Furthermore, the primer contains aluminum powder and / or one or more elements of Mo, W, Ni, Cu, Cr, P, Mg, V, and Co as a single substance or as a compound. only if to be contained, it is preferable coating amount of the aluminum powder is 0.1 g / m 2 ≦ aluminum powder ≦ 10g / m 2. Further, when aluminum powder is not contained and one or more elements of Mo, W, Ni, Cu, Cr, P, Mg, V, and Co are contained as a single substance or as a compound, the total The coating amount is preferably 0.2 to 20 g / m 2 in terms of element. When aluminum powder and one or more elements of Mo, W, Ni, Cu, Cr, P, Mg, V, and Co are contained as a single substance or as a compound, the coating amount of the aluminum powder is 0.1 g / m 2 ≦ aluminum powder ≦ 5 g / m 2 , and as a single substance or compound of one or more elements of Mo, W, Ni, Cu, Cr, P, Mg, V, Co The total coating amount is preferably 0.05 to 5 g / m 2 in terms of element.
また、本発明では、乾燥塗膜が、金属酸化物粉末および亜鉛粉末およびアルミニウム粉末および/またはMo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として含有し、チタニア粉末が、4.5g/m 2 ≦チタニア粉末≦26g/m 2 となることを特徴とする塗装鋼材用プライマーを提供する。 In the present invention, the dry coating film is one or more of metal oxide powder, zinc powder, aluminum powder and / or Mo, W, Ni, Cu, Cr, P, Mg, V, Co. element is contained as the or a compound as sole material, titania powder provides a painted steel primer, characterized in that a 4.5 g / m 2 ≦ titania powder ≦ 26g / m 2.
この場合に、前記乾燥塗膜に含まれる亜鉛粉末が、9g/m2≦亜鉛粉末≦30g/m2となることが好ましい。さらに、前記乾燥塗膜にアルミニウム粉末および/またはMo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として含有させるが、アルミニウム粉末のみ含有させる場合は、アルミニウム粉末の塗布量が0.1g/m2≦アルミニウム粉末≦10g/m2となることが好ましい。また、アルミニウム粉末を含有させないで、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として含有させる場合は、その合計塗布量が、元素換算で0.2〜20g/m2となることが好ましい。アルミニウム粉末を含有させ、さらにMo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として含有させる場合は、アルミニウム粉末の塗布量が0.1g/m2≦アルミニウム粉末≦5g/m2となり、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素の単独物質としてあるいは化合物としての合計塗布量が、元素換算で0.05〜5g/m2となることが好ましい。 In this case, the zinc powder contained in the prior Symbol dry coating film, it is preferable to be 9 g / m 2 ≦ zinc powder ≦ 30g / m 2. Furthermore, the dry coating film contains aluminum powder and / or one or more elements of Mo, W, Ni, Cu, Cr, P, Mg, V, Co as a single substance or as a compound. When only aluminum powder is contained, the coating amount of aluminum powder is preferably 0.1 g / m 2 ≦ aluminum powder ≦ 10 g / m 2 . Further, when aluminum powder is not contained and one or more elements of Mo, W, Ni, Cu, Cr, P, Mg, V, and Co are contained as a single substance or as a compound, the total The coating amount is preferably 0.2 to 20 g / m 2 in terms of element. When aluminum powder is contained and one or more elements of Mo, W, Ni, Cu, Cr, P, Mg, V, and Co are contained as a single substance or as a compound, application of aluminum powder The amount is 0.1 g / m 2 ≦ aluminum powder ≦ 5 g / m 2 , and as a single substance of one or more elements of Mo, W, Ni, Cu, Cr, P, Mg, V, Co or The total coating amount as a compound is preferably 0.05 to 5 g / m 2 in terms of element.
本発明によれば、乾燥塗膜がレーザー吸収性の高い金属酸化物粉末および亜鉛粉末およびアルミニウム粉末および/または,Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として含有するプライマーを鋼材に塗布したので、優れたレーザー切断性と防錆性とを兼備した塗装鋼材を得ることができる。
According to the present invention, the dry coating film has high laser absorption metal oxide powder and zinc powder and aluminum powder and / or one of Mo, W, Ni, Cu, Cr, P, Mg, V and Co. Or since the primer which contains 2 or more types of elements as a single substance or as a compound was apply | coated to steel materials, the coated steel materials which have the outstanding laser cutting property and rust prevention property can be obtained.
以下、本発明について具体的に説明する。
一般に、ショットブラストした鋼材の表面にジンク(Zn)リッチプライマーが塗布された鋼材をレーザー切断した場合には、切断速度の低下が生じることが知られている。この際のレーザー切断速度低下のメカニズムは必ずしも明確になっているわけではないが、本発明者らは、一次防錆処理として行われるプライマー塗装により、(1)一次防錆処理剤によるレーザー吸収率の低下、(2)切断時の加熱による一次防錆処理剤中のバインダー樹脂や亜鉛粉末の分解や蒸発によるレーザー光の散乱・吸収、(3)発生したガスによるアシストガス(酸素)の分圧の低下等がレーザー切断速度低下の要因であると推定した。
Hereinafter, the present invention will be specifically described.
In general, it is known that when a steel material in which a zinc (Zn) rich primer is applied to the surface of a shot blasted steel material is laser-cut, the cutting speed is reduced. Although the mechanism of the laser cutting speed reduction at this time is not necessarily clear, the present inventors have (1) Laser absorption rate by the primary rust preventive agent by primer coating performed as the primary rust preventive treatment. (2) Scattering / absorption of laser light due to decomposition and evaporation of binder resin and zinc powder in the primary rust preventive agent by heating during cutting, (3) Partial pressure of assist gas (oxygen) by generated gas It was estimated that the decrease in the laser beam was a factor in the laser cutting speed decrease.
本発明者らは、このような推定結果を基に検討した結果、(1)についてはプライマー中にレーザー吸収性の高い金属酸化物粉末を添加してレーザーの吸収率を高めることによりレーザー切断性が良好になることに想到した。また、チタニア粉末などの添加により、切断時に発生する溶融スラグの粘性が低下し、切断溝内から溶融スラグが効率的に排出されることにより、切断面の美麗さの向上や切断部裏面に付着するドロスの発生を抑止させることができることも知見した。 As a result of investigations based on such estimation results, the present inventors have found that (1) is improved in laser cutting property by increasing the laser absorptivity by adding a metal oxide powder having high laser absorption in the primer. I came up with a good idea. In addition, the addition of titania powder reduces the viscosity of the molten slag generated during cutting, and the molten slag is efficiently discharged from the cutting groove to improve the beauty of the cut surface and adhere to the back of the cut portion. It was also found that the occurrence of dross can be suppressed.
レーザー切断のプロセス初期においては、レーザー光を切断部に集光することにより、その光エネルギーが吸収されて、切断部の温度が局所的に上昇し溶融するが、このとき、チタニア粉末などのレーザー吸収性が高い金属酸化物粉末が含まれる塗膜で切断部を覆うと、光エネルギーが効率的に塗膜に吸収されるので、レーザー切断効率を上昇させることができる。 In the initial stage of the laser cutting process, the light energy is absorbed by concentrating the laser beam on the cutting part, and the temperature of the cutting part rises locally and melts. At this time, a laser such as titania powder is used. When the cut portion is covered with a coating film containing a metal oxide powder having high absorbability, light energy is efficiently absorbed by the coating film, so that the laser cutting efficiency can be increased.
一方、上記(2)、(3)を解決するために亜鉛(Zn)粉末の添加量を少なくすると、一次防錆性が低下するが、アルミニウム(Al)粉末および/またはMo,W,Ni,Cu,Cr,P,Mg,V,Coの元素を単独物質としてあるいは化合物として添加することにより、(2)、(3)の問題を引き起こさずに一次防錆性を確保できることに想到した。 On the other hand, if the amount of zinc (Zn) powder added is reduced in order to solve the above (2) and (3), the primary rust prevention property is lowered, but aluminum (Al) powder and / or Mo, W, Ni, It has been conceived that by adding the elements Cu, Cr, P, Mg, V and Co as a single substance or as a compound, primary rust prevention can be ensured without causing the problems (2) and (3).
この場合に、塗膜にチタニア粉末などのレーザー吸収性が高い金属酸化物粉末を含有させているので、亜鉛粉末に加えて、アルミニウム粉末、Mo,W,Ni,Cu,Cr,P,Mg,V,Coの元素を単独物質としてあるいは化合物としてさらに添加しても、レーザー切断の初期においてチタニア粉末によってレーザー光の光エネルギーを効率的に吸収することができ、レーザー切断性に優れる特性は維持される。 In this case, since the coating film contains metal oxide powder having high laser absorption such as titania powder, in addition to zinc powder, aluminum powder, Mo, W, Ni, Cu, Cr, P, Mg, Even if the elements of V and Co are further added as a single substance or as a compound, the light energy of the laser beam can be efficiently absorbed by the titania powder at the initial stage of laser cutting, and the characteristics excellent in laser cutting performance are maintained. The
このような検討結果に基づいて、本発明では、鋼材本体の表面に、金属酸化物粉末および亜鉛粉末およびアルミニウム粉末および/または、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として含有するプライマーを塗布するのである。 Based on such examination results, in the present invention, on the surface of the steel body, metal oxide powder and zinc powder and aluminum powder and / or Mo, W, Ni, Cu, Cr, P, Mg, V, Co A primer containing one or more elements as a single substance or a compound is applied.
好ましい金属酸化物粉末について検討した結果、チタニア(TiO2)粉末のレーザー吸収性および切断溝内から溶融スラグを効率的に排出する効果が特に高く、これをプライマーに添加することにより、レーザー切断性が格段に向上することが見出された。また、このような効果を有効に発揮させるためには、チタニア粉末の塗布量を4.5〜26g/m2の範囲とすることが好ましい。チタニア粉末の塗布量が4.5g/m2未満ではレーザー切断性の向上効果が小さく、逆に26g/m2を超えると均一な塗膜の形成が阻害され、防錆性向上を妨げるおそれがある。チタニア粉末の塗布量のさらに好ましい範囲は、4.5〜15g/m2である。 As a result of studying preferable metal oxide powders, the laser absorptivity of titania (TiO 2 ) powder and the effect of efficiently discharging the molten slag from the inside of the cutting groove are particularly high. Has been found to improve significantly. Moreover, in order to exhibit such an effect effectively, it is preferable to make the application quantity of titania powder into the range of 4.5-26 g / m < 2 >. The coating amount of the titania powder is less effect of improving laser cutting resistance is less than 4.5 g / m 2, to form a uniform coating film opposite to more than 26 g / m 2 is inhibited, it can interfere with rust improvement is there. A more preferable range of the coating amount of the titania powder is 4.5 to 15 g / m 2 .
また、レーザー切断性を確保する観点からは、亜鉛粉末の塗布量を9〜30g/m2とすることが好ましい。亜鉛粉末の塗布量が9g/m2未満では、アルミニウム粉末および/または、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として添加した場合でも防錆性向上効果が小さく、逆に30g/m2を超えるとチタニア粉末を添加してもレーザー切断性の向上効果が小さい。亜鉛粉末の塗布量のさらに好ましい範囲は、16〜23g/m2である。 Moreover, from a viewpoint of ensuring laser cutting property, it is preferable that the application quantity of zinc powder shall be 9-30 g / m < 2 >. When the coating amount of zinc powder is less than 9 g / m 2 , one or more elements of aluminum powder and / or Mo, W, Ni, Cu, Cr, P, Mg, V, and Co are used as a single substance. Alternatively, even when added as a compound, the effect of improving rust prevention is small. Conversely, when it exceeds 30 g / m 2 , the effect of improving laser cutting property is small even when titania powder is added. A more preferable range of the coating amount of the zinc powder is 16 to 23 g / m 2 .
上述のようにチタニア粉末等のレーザー吸収性の高い金属酸化物粉末を添加して、一次防錆剤である亜鉛粉末を極力少なくしたほうが、レーザー切断性は向上するが、防錆性は劣ったものとなる。このため、アルミニウム粉末および/または、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として添加し、上記(2)や(3)の問題を低減しつつ防錆性を向上させることが好ましい。アルミニウム粉末を単独で添加する場合、アルミニウム粉末が0.1g/m2未満ではその効果が小さく、逆に10g/m2を超えると均一な塗膜の形成が阻害され、かえって防錆性を低下させるおそれがある。このため、アルミニウム粉末を単独で添加する場合のアルミニウム粉末の塗布量を0.1〜10g/m2の範囲とすることが好ましい。さらに好ましい範囲は、0.5〜2.3g/m2である。 As mentioned above, adding laser-absorbing metal oxide powder such as titania powder and reducing zinc powder as the primary rust preventive agent as much as possible improves laser cutting performance, but rust prevention performance is inferior. It will be a thing. Therefore, aluminum powder and / or one or more elements of Mo, W, Ni, Cu, Cr, P, Mg, V, and Co are added as a single substance or as a compound, and the above (2) It is preferable to improve rust prevention while reducing the problem (3). When the aluminum powder is added alone, the effect is small if the aluminum powder is less than 0.1 g / m 2. On the other hand, if the aluminum powder exceeds 10 g / m 2 , the formation of a uniform coating is inhibited, and the rust prevention property is reduced. There is a risk of causing. For this reason, it is preferable to make the application quantity of the aluminum powder into the range of 0.1-10 g / m < 2 > when adding aluminum powder independently. A more preferable range is 0.5 to 2.3 g / m 2 .
アルミニウム粉末に替えて、材料コスト等の観点から、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいはその化合物を添加する場合において、その合計塗布量が、元素換算で0.2g/m2未満では、防錆性向上効果が小さく、20g/m2を超えると均一な塗膜の形成が阻害され、防錆性を低下させるおそれがある。このため、アルミニウム粉末に替えて、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいはその化合物を添加する場合において、それらの合計塗布量の好ましい範囲は0.2〜20g/m2であり、さらに好ましい範囲は、元素換算で0.6〜10g/m2である。 Instead of aluminum powder, one or more elements of Mo, W, Ni, Cu, Cr, P, Mg, V, and Co are added as single substances or compounds thereof from the viewpoint of material cost and the like. In this case, if the total coating amount is less than 0.2 g / m 2 in terms of element, the effect of improving rust prevention is small, and if it exceeds 20 g / m 2 , formation of a uniform coating is inhibited, and rust prevention is achieved. May decrease. For this reason, in place of aluminum powder, when one or more elements of Mo, W, Ni, Cu, Cr, P, Mg, V, and Co are added as a single substance or a compound thereof, The preferable range of the total coating amount is 0.2 to 20 g / m 2 , and the more preferable range is 0.6 to 10 g / m 2 in terms of elements.
アルミニウム粉末を含有させ、さらにMo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として含有させる場合は、アルミニウム粉末の塗布量は0.1〜5g/m2でよく、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素の単独物質としてあるいは化合物としての合計塗布量は、元素換算で0.05〜5g/m2でよい。さらに好ましい範囲は、アルミニウム塗布量が0.5〜1.5g/m2であり、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素の単独物質としてあるいは化合物としての合計塗布量は元素換算で0.6〜3.0g/m2である。 When aluminum powder is contained and one or more elements of Mo, W, Ni, Cu, Cr, P, Mg, V, and Co are contained as a single substance or as a compound, application of aluminum powder The amount may be 0.1 to 5 g / m 2 , and the total application as a single substance or a compound of one or more elements of Mo, W, Ni, Cu, Cr, P, Mg, V, and Co. The amount may be 0.05 to 5 g / m 2 in terms of element. A more preferable range is that the aluminum coating amount is 0.5 to 1.5 g / m 2 , and one or more elements of Mo, W, Ni, Cu, Cr, P, Mg, V, and Co are used. The total coating amount as a single substance or as a compound is 0.6 to 3.0 g / m 2 in terms of element.
特に好適な例は、プライマー(塗膜)が、アルキルシリケート系の樹脂をバインダーとし、その中のチタニア粉末の塗布量が4.5〜26g/m2、亜鉛粉末の塗布量が9〜30g/m2であり、アルミニウム粉末を単独で添加する場合、アルミニウム粉末の塗布量が0.1〜10g/m2、アルミニウム粉末に替えて、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として添加する場合、その合計塗布量が、元素換算で0.2〜20g/m2、アルミニウム粉末を含有させ、さらにMo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として含有させる場合は、アルミニウム粉末の塗布量は0.1〜5g/m2であり、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素の単独物質としてあるいは化合物としての合計塗布量が、元素換算で0.05〜5g/m2の全てを満たすことである。これにより、レーザー切断性の低下抑制効果が極めて高く、かつ一次防錆性も極めて良好に保つことができる。一層好適な例としては,チタニア粉末の塗布量、亜鉛粉末の塗布量が、それぞれ上記さらに好ましい範囲である4.5〜15g/m2、16〜23g/m2であり、アルミニウム粉末を単独で添加する場合、アルミニウム粉末の塗布量の上記さらに好ましい範囲である0.5〜2.3g/m2、アルミニウム粉末に代えて、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として添加する場合、その合計塗布量の上記さらに好ましい範囲である元素換算で0.6〜10g/m2、アルミニウム粉末を含有させ、さらにMo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として含有させる場合は、アルミニウム粉末の塗布量が上記さらに好ましい範囲である0.5〜1.5g/m2、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素の単独物質としてあるいは化合物としての合計塗布量が上記さらに好ましい範囲である元素換算で0.6〜3.0g/m2を満たすことである。 A particularly suitable example is that the primer (coating film) uses an alkyl silicate resin as a binder, the coating amount of titania powder is 4.5 to 26 g / m 2 , and the coating amount of zinc powder is 9 to 30 g / m. m 2 , and when adding aluminum powder alone, the coating amount of aluminum powder is 0.1 to 10 g / m 2 , and instead of aluminum powder, Mo, W, Ni, Cu, Cr, P, Mg, V In the case where one or more elements of Co are added as a single substance or as a compound, the total coating amount is 0.2 to 20 g / m 2 in terms of element, aluminum powder is contained, and Mo, When one or more elements of W, Ni, Cu, Cr, P, Mg, V, and Co are contained as a single substance or as a compound, the coating amount of aluminum powder is 0.1 to 5 g / m 2 , and the total coating amount as a single substance or compound of one or more elements of Mo, W, Ni, Cu, Cr, P, Mg, V, and Co is calculated in terms of elements. It is satisfy | filling all 0.05-5g / m < 2 >. As a result, the effect of suppressing the decrease in laser cutting property is extremely high, and the primary rust prevention property can be kept extremely good. The more preferred examples, the coating amount of the titania powder, the coating amount of zinc powder, respectively 4.5~15g / m 2 is more preferable range above a 16~23g / m 2, the aluminum powder alone When added, 0.5 to 2.3 g / m 2 , which is the more preferable range of the coating amount of the aluminum powder, in place of the aluminum powder, Mo, W, Ni, Cu, Cr, P, Mg, V, Co When adding one or two or more elements as a single substance or as a compound, 0.6 to 10 g / m 2 in terms of the element, which is the above-described more preferable range of the total coating amount, contains aluminum powder, Further, when one or more elements of Mo, W, Ni, Cu, Cr, P, Mg, V, and Co are contained as a single substance or as a compound, aluminum is used. One or more elements of 0.5 to 1.5 g / m 2 , Mo, W, Ni, Cu, Cr, P, Mg, V, and Co, in which the coating amount of the nickel powder is in the above preferable range. The total coating amount as a single substance or as a compound satisfies 0.6 to 3.0 g / m 2 in terms of elements, which is the above-described more preferable range.
以上のように、チタニア粉末などのレーザー吸収性が高い金属酸化物粉末を含む本発明の塗膜(プライマー)は、亜鉛粉末の塗膜や亜鉛粉末にアルミニウム粉末が添加された従来の塗膜とは、レーザー切断のプロセスにおいてレーザー光の光エネルギーを効率的に吸収し、溶融スラグの排出を容易にするという機能が付加されている点において、本質的に異なる塗膜であるといえる。 As described above, the coating film (primer) of the present invention containing a metal oxide powder having high laser absorption such as titania powder is a coating film of zinc powder or a conventional coating film in which aluminum powder is added to zinc powder. Can be said to be an essentially different coating film in that a function of efficiently absorbing the light energy of laser light in the laser cutting process and facilitating discharge of molten slag is added.
チタニア粉末、亜鉛粉末、アルミニウム粉末としては、アトマイズ法や機械的粉砕法などによって加工されたものを用いることができ、平均粒径が15μm以下に制御されたものが望ましい。これら粉末は、必要に応じて、塗料中での分散性を高めるためのAl、Zr、ポリオールなどによる表面処理をしてもよい。これら粉末とバインダー樹脂以外の塗料添加剤としては、着色顔料、分散剤、湿潤剤、消泡剤、沈殿防止剤、増粘剤などを必要に応じて適宜添加してもよい。 As the titania powder, zinc powder, and aluminum powder, those processed by an atomizing method or a mechanical pulverization method can be used, and those having an average particle size controlled to 15 μm or less are desirable. These powders may be subjected to a surface treatment with Al, Zr, polyol or the like for enhancing the dispersibility in the paint, if necessary. As paint additives other than these powders and binder resins, coloring pigments, dispersants, wetting agents, antifoaming agents, suspending agents, thickeners and the like may be added as necessary.
金属酸化物粉末としては、使用するレーザーに対して吸収性が十分に高いものであればチタニアに限定されるものではなく、例えばジルコニア(ZrO2)粉末をプライマー中に添加することにより、チタニア粉末と同等の効果を得ることができる。つまり、ジルコニア粉末もチタニア粉末と同様、レーザー切断に一般的に用いられるCO2レーザー(波長λ=10.6μm)の吸収性が高いため、レーザー切断性向上効果が高い。しかし、入手の容易性やコスト面を考慮すると、チタニアが好ましい。 The metal oxide powder is not limited to titania as long as it has a sufficiently high absorption for the laser to be used. For example, by adding zirconia (ZrO 2 ) powder into the primer, the titania powder The same effect can be obtained. That is, zirconia powder, like titania powder, has a high absorbability of a CO 2 laser (wavelength λ = 10.6 μm) generally used for laser cutting, and therefore has a high effect of improving laser cutting performance. However, in view of availability and cost, titania is preferable.
本発明の塗装鋼材の下地の鋼材は、特に限定されるものではないが、板厚25mm程度までの鋼板に一般的に用いられる。 The base steel material of the coated steel material of the present invention is not particularly limited, but is generally used for steel plates having a thickness of up to about 25 mm.
上述のような塗装鋼材に用いられる塗料の調合方法およびこの塗料の鋼材への塗装方法の例を以下に説明する。
まず、JIS K 5552に定める塗料液中に、レーザー吸収性が高い金属粉末および亜鉛粉末およびアルミニウム粉末および/またはMo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として投入し、シェーカーマシンなどにより十分に混合・撹拌し、塗料を調合する。次に、調合した塗料を、例えばエアスプレー式塗装装置により、鋼板に、乾燥後の塗膜の重量が所望の重量となるようにスプレーの吐出量とスプレー速度を調整してスプレーすることにより、塗装鋼材が得られる。
An example of a method for preparing a paint used for the above-described coated steel material and a method for coating the steel material with the paint will be described below.
First, in the coating liquid defined in JIS K 5552, one of metal powder, zinc powder, aluminum powder and / or Mo, W, Ni, Cu, Cr, P, Mg, V, Co having high laser absorption or Two or more elements are added as a single substance or a compound, and thoroughly mixed and stirred by a shaker machine or the like to prepare a paint. Next, by spraying the prepared paint, for example, by an air spray type coating apparatus, adjusting the spray amount and spray speed so that the weight of the coating film after drying becomes a desired weight, Painted steel is obtained.
なお、鋼板への塗装に際しては、実際に塗装する環境、例えば室温に応じてシンナーにより塗料の粘度を調整して使用することが考えられる。シンナーにより塗料の粘度を調整する場合にも、乾燥後の塗膜の重量が上記の所望の重量になるようにスプレー条件を調整することにより上記の所望の重量を有する塗膜を形成することができる。 It should be noted that when painting on a steel sheet, it is conceivable to use the paint with a viscosity adjusted by a thinner according to the actual painting environment, for example, room temperature. Even when the viscosity of the paint is adjusted with thinner, it is possible to form a paint film having the above-mentioned desired weight by adjusting the spray conditions so that the weight of the paint film after drying becomes the above-mentioned desired weight. it can.
JIS K 5552(2002)ジンクリッチプライマーに相当する市販のジンクリッチプライマー(塗料液とZn粉末)を使用し、チタニア粉末が4.5〜26g/m2、亜鉛粉末が9〜30g/m2、一次防錆性向上のためにアルミニウム粉末を単独で添加する場合、アルミニウム粉末の塗布量が0.1〜10g/m2、アルミニウム粉末に代えて、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として添加する場合、その合計塗布量が、元素換算で0.2〜20g/m2、アルミニウム粉末を含有させ、さらにMo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として含有させる場合は、アルミニウム粉末の塗布量は0.1〜5g/m2、Mo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素の単独物質としてあるいは化合物としての合計塗布量が、元素換算で0.05〜5g/m2となるように、これらをアルキルシリケート系のバインダー樹脂とシンナーからなる塗料液と混合し、鋼材表面にスプレー塗装した。塗料液の乾燥樹脂分は、5.2g/m2である。比較のために、同様のバインダー樹脂に亜鉛のみ添加したもの、亜鉛とアルミニウム添加したものについても、同様に鋼材表面にスプレー塗装を行った。表1に、各塗装鋼材(発明例1〜26および比較例1〜3)に塗布する塗料に含有される物質の調合量および塗装鋼材の塗装重量を示す。また、表2に、塗膜中の各成分の塗布量を示す。 Using commercially available zinc rich primer (paint liquid and Zn powder) corresponding to JIS K 5552 (2002) zinc rich primer, titania powder is 4.5-26 g / m 2 , zinc powder is 9-30 g / m 2 , When aluminum powder is added alone to improve primary rust prevention, the coating amount of aluminum powder is 0.1 to 10 g / m 2 , and instead of aluminum powder, Mo, W, Ni, Cu, Cr, P, When adding one or more elements of Mg, V, Co as a single substance or as a compound, the total coating amount is 0.2 to 20 g / m 2 in terms of element, and contains aluminum powder. Further, when one or more elements of Mo, W, Ni, Cu, Cr, P, Mg, V, and Co are contained as a single substance or as a compound, The coating amount of the minium powder is 0.1 to 5 g / m 2 , as a single substance or a compound of one or more elements among Mo, W, Ni, Cu, Cr, P, Mg, V, and Co. These were mixed with a coating liquid composed of an alkylsilicate-based binder resin and thinner so that the total coating amount was 0.05 to 5 g / m 2 in terms of element, and spray-coated on the steel material surface. The dry resin content of the coating liquid is 5.2 g / m 2 . For comparison, the same binder resin with only zinc added or zinc and aluminum added was similarly spray coated on the steel surface. Table 1 shows the blending amount of substances contained in the paint applied to each coated steel material (Invention Examples 1 to 26 and Comparative Examples 1 to 3) and the coating weight of the coated steel material. Table 2 shows the coating amount of each component in the coating film.
この際の塗料の調合および塗装は、上述した方法に基づいて行った。例えば、表1に示す発明例9の場合には、まず、上述のようにJISに定める市販のジンクリッチプライマー塗料の塗料液(アルキルシリケート系のバインダー樹脂とシンナーを含む塗料液)900g中に、チタニア粉末を620g、亜鉛粉末を1050g、アルミニウム粉末を32g投入し、シェーカーマシンにより十分に混合・攪拌し、塗料を調合した。次に、調合した塗料を、エアスプレー式塗装装置により、200mm×100mmの面積の鋼板に対して乾燥後の塗装重量が0.86gとなるようにスプレーの吐出量とスプレー速度を調整して、スプレーすることにより、表2に示す塗布量の塗膜を有する発明例9を得た。なお、各塗装鋼材の塗膜の膜厚は、塗装方法や鋼板の表面のブラスト状態の影響を受けるものの、ほぼ5〜30μmの範囲にあった。 The preparation and coating of the paint at this time were performed based on the method described above. For example, in the case of Invention Example 9 shown in Table 1, first, in 900 g of a paint solution of a commercially available zinc rich primer paint defined in JIS as described above (a paint solution containing an alkylsilicate binder resin and thinner), 620 g of titania powder, 1050 g of zinc powder, and 32 g of aluminum powder were added, and thoroughly mixed and stirred by a shaker machine to prepare a paint. Next, the spray amount and spray speed of the prepared paint are adjusted by an air spray type coating device so that the coating weight after drying is 0.86 g on a steel plate having an area of 200 mm × 100 mm, The invention example 9 which has a coating film of the application quantity shown in Table 2 was obtained by spraying. In addition, although the film thickness of the coating film of each coating steel material was influenced by the coating method and the blast state of the surface of a steel plate, it was in the range of about 5 to 30 μm.
下地の鋼材としては、溶接構造用圧延鋼材のSM490A級であり、200mm×100mm×厚さ12mmの寸法を有し、表面にショットブラスト処理を施したものを用いた。 As the base steel material, a rolled steel material for welded structure, SM490A class, having a size of 200 mm × 100 mm × thickness 12 mm and having a surface subjected to shot blasting was used.
また、以上のような塗装鋼材についてレーザー切断により切断性試験を行った。レーザー切断は、三菱電機株式会社製炭酸ガスレーザー装置を用いて、出力2.1kWでアシストガスとして酸素を0.1MPaにて噴射した。また、切断速度は、1000mm/minで評価した。防錆性はJIS K 5552(2002)ジンクリッチプライマーに準拠して塩水噴霧試験で評価した。 Moreover, the cutting property test was done by laser cutting about the above coated steel materials. For laser cutting, oxygen was injected at 0.1 MPa as an assist gas with an output of 2.1 kW using a carbon dioxide laser device manufactured by Mitsubishi Electric Corporation. The cutting speed was evaluated at 1000 mm / min. Rust prevention was evaluated by a salt spray test in accordance with JIS K 5552 (2002) zinc rich primer.
表2に、本発明例と比較例についてレーザー切断速度1000mm/minで切断したときのレーザー切断面性状と耐塩水噴霧の評価結果を示す。表2において、切断面性状の評価は、◎は最も良好な切断面であり、ドロスの発生が皆無または極微量で切断面が整っている状態を示し、○はほぼ良好な切断面であり、一部でドロスが発生したが切断面が整っている状態を示し、△は切断線の総延長の50%以上にドロスが発生したが完全に切断できていた状態を示し、×は切断線のほぼ全面にドロスが発生し、一部が切断不能であった状態を示している。なお、ドロスとは、切断時にレーザー照射面と反対側の表面の切断線に沿って発生するガスを内包した溶融金属が冷えて固化した付着物のことである。また、塩水噴霧試験による防錆性の評価は、JIS K 5552(2002)に定める塩水噴霧試験により赤さびが発生するまでの日数で評価した。これらの評価結果を表2に併記する。 Table 2 shows the evaluation results of the laser cut surface properties and salt spray resistance when the present invention example and the comparative example were cut at a laser cutting speed of 1000 mm / min. In Table 2, the evaluation of the cut surface properties is as follows: ◎ is the best cut surface, shows no occurrence of dross or a very small amount of cut surface, ○ is almost a good cut surface, In some cases, dross has occurred but the cut surface is in place, △ indicates that dross has occurred in more than 50% of the total length of the cutting line, but has been completely cut, and x indicates the cutting line. It shows a state where dross was generated on almost the entire surface and a part of the dross was not cut. Note that dross refers to an adherent formed by cooling and solidifying molten metal containing a gas generated along a cutting line on the surface opposite to the laser irradiation surface during cutting. Moreover, the rust prevention evaluation by the salt spray test was evaluated by the number of days until red rust was generated by the salt spray test defined in JIS K 5552 (2002). These evaluation results are also shown in Table 2.
本発明例1〜26は、本発明に従って鋼板表面に塗装したプライマー中にチタニア粉末、亜鉛粉末を含み、さらにアルミニウム粉末および/またはMo,W,Ni,Cu,Cr,P,Mg,V,Coのうち1種または2種以上の元素を単独物質としてあるいは化合物として添加したものであるが、レーザー切断面性状は◎か○であり、塩水噴霧赤錆発生日数は14日以上であった。 Invention Examples 1 to 26 include titania powder and zinc powder in the primer coated on the surface of the steel sheet according to the present invention, and further aluminum powder and / or Mo, W, Ni, Cu, Cr, P, Mg, V, Co. Among them, one or two or more elements were added as a single substance or as a compound, but the laser cut surface properties were ◎ or ◯, and the salt spray red rust occurrence days were 14 days or more.
これに対して、比較例1〜3は本発明の範囲から外れるものである。その中で、比較例1は、塗膜中に亜鉛粉末のみが含まれ、その量が46g/m2と多いため、レーザー切断性に劣っていた。また、比較例2は、同じく塗膜中に亜鉛粉末のみが含まれる場合であるが、その量が23g/m2と少ないため、防錆性に劣っていた。さらに、比較例3は、塗膜中に亜鉛粉末が11.5g/m2およびアルミニウム粉末が0.7g/m2含まれ、チタニアが含まれていない場合であるが、チタニアが含まれていないため、レーザー切断性向上効果が得られなかった。なお、この比較例3の塗膜中にさらにチタニア粉末を6.8g/m2加えた塗膜が発明例8に相当するが、表2から明らかなようにレーザー吸収性が高く、溶融スラグを排出する効果を高めるチタニアの効果により塗膜が改質され、レーザー切断性が向上した。 On the other hand, Comparative Examples 1-3 are outside the scope of the present invention. Among them, Comparative Example 1 was inferior in laser cutting property because only zinc powder was contained in the coating film and the amount thereof was as large as 46 g / m 2 . Moreover, although the comparative example 2 is a case where only zinc powder is similarly contained in a coating film, since the quantity is as small as 23 g / m < 2 >, it was inferior to rust prevention property. Moreover, Comparative Example 3, zinc powder in the coating is 11.5 g / m 2 and an aluminum powder is contained 0.7 g / m 2, although the case does not contain the titania, does not contain titania For this reason, the effect of improving laser cutting property was not obtained. In addition, the coating film obtained by adding 6.8 g / m 2 of titania powder to the coating film of Comparative Example 3 corresponds to Invention Example 8, but as is clear from Table 2, the laser absorptivity is high, and the molten slag is reduced. The coating film was modified by the effect of titania to enhance the discharge effect, and the laser cutting property was improved.
次に、亜鉛粉末添加量を11.5g/m2、アルミニウム粉末添加量を0.7g/m2に固定し、チタニア粉末の添加量を0、4.5、6.8、14g/m2と変化させた塗膜を有する鋼板を、切断速度900、950、1000、1050、1100mm/minの各切断速度で各2回切断したときの切断面を評価した。切断面性状の評価は、上記の場合と同様である。その結果を図1に示す。なお、チタニアを添加していない場合に、1050、1100mm/minでの切断評価が×となったため、800、850mm/minを追加して評価した。図1に示すように、チタニア量が増加するほど切断面の評価が良好になる切断速度が上昇していくことがわかる。このことから、プライマーへのチタニア添加がレーザー切断性向上に有効であることが確認された。 Next, the zinc powder addition amount is fixed to 11.5 g / m 2 , the aluminum powder addition amount is fixed to 0.7 g / m 2 , and the titania powder addition amount is 0, 4.5, 6.8, 14 g / m 2. The cut surface when the steel sheet having the changed coating film was cut twice each at cutting speeds of 900, 950, 1000, 1050, 1100 mm / min was evaluated. The evaluation of the cut surface property is the same as in the above case. The result is shown in FIG. In addition, when titania was not added, since the cutting evaluation at 1050 and 1100 mm / min was x, 800 and 850 mm / min were additionally evaluated. As shown in FIG. 1, it can be seen that as the amount of titania increases, the cutting speed at which the evaluation of the cut surface becomes better increases. From this, it was confirmed that the addition of titania to the primer is effective in improving the laser cutting property.
本発明のレーザー切断性と一次防錆性に優れた塗装鋼材は、造船、建築等に使用される鋼板に広く適用することができる。 The coated steel material excellent in laser cutting property and primary rust prevention property of the present invention can be widely applied to steel plates used in shipbuilding, construction and the like.
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PCT/JP2006/308681 WO2006112542A1 (en) | 2005-04-20 | 2006-04-19 | Coated steel product excellent in laser cuttability and primary antirust property, and coating material used therefor |
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JP4807636B2 (en) * | 2007-10-09 | 2011-11-02 | 哲男 原田 | Vaporization flux for gas cutting |
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