JP4444831B2 - 気体透過モールド壁の温度制御方法 - Google Patents
気体透過モールド壁の温度制御方法 Download PDFInfo
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- JP4444831B2 JP4444831B2 JP2004536006A JP2004536006A JP4444831B2 JP 4444831 B2 JP4444831 B2 JP 4444831B2 JP 2004536006 A JP2004536006 A JP 2004536006A JP 2004536006 A JP2004536006 A JP 2004536006A JP 4444831 B2 JP4444831 B2 JP 4444831B2
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- 238000000034 method Methods 0.000 title claims abstract description 41
- 238000010438 heat treatment Methods 0.000 claims abstract description 30
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- 229910052751 metal Inorganic materials 0.000 claims abstract description 28
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- 238000003303 reheating Methods 0.000 claims description 2
- 230000008878 coupling Effects 0.000 claims 1
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- 238000000576 coating method Methods 0.000 description 9
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000000919 ceramic Substances 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 230000005484 gravity Effects 0.000 description 6
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- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 3
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- 229910052782 aluminium Inorganic materials 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/12—Treating moulds or cores, e.g. drying, hardening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
- B22C9/04—Use of lost patterns
- B22C9/043—Removing the consumable pattern
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Mold Materials And Core Materials (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
- Continuous Casting (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Description
10a モールド空洞部
10w モールド壁
12 耐火通路
16 保持手段
20 鋳造チャンバ
24 スクリーン減圧ポート
30 高温気体供給源
Claims (12)
- 溶融金属または溶融合金を結合耐火モールドのモールド空洞部に投入する前に、前記モールド空洞部を形成する気体透過のモールド壁の温度を制御する気体透過モールド壁の温度制御方法であって、
前記モールド壁の厚さは1.0〜10.0ミリメートルであり、
前記モールド壁の内面に要望の鋳込温度を生じさせるとともに、高温気体の流動を停止してから前記溶融金属または溶融合金を前記モールド空洞部に投入するまで前記鋳込温度の損失を少なくするように前記モールド壁の内面から前記結合耐火モールドの外部領域に温度勾配を生じさせて、前記モールド空洞部で前記溶融金属または溶融合金を固化させる際の鋳造欠陥を減少するように、
前記結合耐火モールドを包囲する粒状の保持手段によって前記モールド壁の内面から前記粒状の保持手段側に温度勾配が生じるステップと、
前記溶融金属または溶融合金を前記モールド空洞部に投入する前に、前記高温気体を高温気体供給源から前記モールド空洞部および前記モールド壁を通じて前記結合耐火モールドの外部領域へ流動させるステップとを備えることを特徴とする気体透過モールド壁の温度制御方法。 - 前記結合耐火モールドの外側領域は、前記モールド空洞部の気圧よりも低圧であることを特徴とする請求項1に記載の気体透過モールド壁の温度制御方法。
- 前記モールド壁は、該モールド壁全体にわたって前記モールド空洞部から前記結合耐火モールドの外部領域側に圧力降下を生じさせる気体透過性能を有していることを特徴とする請求項1に記載の気体透過モールド壁の温度制御方法。
- 前記モールド壁での圧力降下は、該モールド壁の全領域を通じて前記高温気体を均一に前記結合耐火モールドの外部領域側へ流動させることを特徴とする請求項3に記載の気体透過モールド壁の温度制御方法。
- 前記結合耐火モールドの温度は、該結合耐火モールドを介して流動する前記高温気体の温度制御により調整されることを特徴とする請求項1に記載の気体透過モールド壁の温度制御方法。
- 前記モールド空洞部および前記モールド壁に前記高温気体を流動させることで温度を上昇して前記結合耐火モールドを予熱するステップと、
前記モールド空洞部および前記モールド壁に冷却気体を流動させることで前記上昇させた温度を低下して前記結合耐火モールドを低温側にするステップと、
を備えたことを特徴とする請求項1に記載の気体透過モールド壁の温度制御方法。 - 前記モールド空洞部および前記モールド壁を通る前記高温気体の流量を増加して、前記モールド壁の加熱を促進するステップを備えたことを特徴とする請求項1に記載の気体透過モールド壁の温度制御方法。
- 前記高温気体の流動を停止してから前記溶融金属または溶融合金を前記モールド空洞部に投入するまで前記モールド壁の温度損失を少なくするように、前記モールド壁の内面から前記結合耐火モールドを包囲する粒状の保持手段側に温度勾配が生じることを特徴とする請求項1に記載の気体透過モールド壁の温度制御方法。
- 前記溶融金属または溶融合金を前記モールド空洞部に投入する前に、前記モールド壁に隣接する前記粒状の保持手段の一定距離は、前記モールド空洞部および前記モールド壁に流動する前記高温気体の熱伝達によって要望の鋳込温度になるまで予熱されることを特徴とする請求項8に記載の気体透過モールド壁の温度制御方法。
- 前記結合耐火モールドを高温にするよう加熱室で予熱するステップと、
前記結合耐火モールドが低温側に冷却される鋳造室へ前記結合耐火モールドを前記加熱室から移動させるステップと、
前記結合耐火モールドを前記高温にするよう前記モールド空洞部および前記モールド壁を通じた前記高温気体の流動により再加熱するステップと、
を備えたことを特徴とする請求項1に記載の気体透過モールド壁の温度制御方法。 - 前記高温気体は、その燃焼により前記モールド空洞部から残留パターン材を除去する酸化性質を有していることを特徴とする請求項1に記載の気体透過モールド壁の温度制御方法。
- 前記高温気体は、非酸化性質を有していることを特徴とする請求項1に記載の気体透過モールド壁の温度制御方法。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/241,819 US6889745B2 (en) | 2002-09-10 | 2002-09-10 | Method of heating casting mold |
PCT/US2003/024566 WO2004024369A1 (en) | 2002-09-10 | 2003-08-06 | Method of heating casting mold |
Publications (2)
Publication Number | Publication Date |
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JP2005537938A JP2005537938A (ja) | 2005-12-15 |
JP4444831B2 true JP4444831B2 (ja) | 2010-03-31 |
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2004536006A Expired - Lifetime JP4444831B2 (ja) | 2002-09-10 | 2003-08-06 | 気体透過モールド壁の温度制御方法 |
Country Status (12)
Country | Link |
---|---|
US (1) | US6889745B2 (ja) |
EP (1) | EP1551578B1 (ja) |
JP (1) | JP4444831B2 (ja) |
KR (1) | KR100999216B1 (ja) |
AT (1) | ATE465833T1 (ja) |
AU (1) | AU2003257204B2 (ja) |
BR (1) | BR0314177B1 (ja) |
CA (1) | CA2492579C (ja) |
DE (1) | DE60332373D1 (ja) |
ES (1) | ES2343317T3 (ja) |
MX (1) | MXPA05002665A (ja) |
WO (1) | WO2004024369A1 (ja) |
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US5909765A (en) | 1997-10-20 | 1999-06-08 | Johnson & Johnson Professional, Inc. | Method of producing investment castings for stereolithography patterns |
US5996682A (en) | 1998-03-09 | 1999-12-07 | General Motors Corporation | Method of making a mold for metal casting |
GB9805371D0 (en) | 1998-03-14 | 1998-05-06 | Rolls Royce Plc | A method of making a ceramic shell mould and a method of casting |
-
2002
- 2002-09-10 US US10/241,819 patent/US6889745B2/en not_active Expired - Lifetime
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2003
- 2003-08-06 KR KR1020057003987A patent/KR100999216B1/ko active IP Right Grant
- 2003-08-06 AU AU2003257204A patent/AU2003257204B2/en not_active Ceased
- 2003-08-06 CA CA2492579A patent/CA2492579C/en not_active Expired - Lifetime
- 2003-08-06 WO PCT/US2003/024566 patent/WO2004024369A1/en active Application Filing
- 2003-08-06 BR BRPI0314177-2A patent/BR0314177B1/pt not_active IP Right Cessation
- 2003-08-06 AT AT03795590T patent/ATE465833T1/de not_active IP Right Cessation
- 2003-08-06 MX MXPA05002665A patent/MXPA05002665A/es active IP Right Grant
- 2003-08-06 DE DE60332373T patent/DE60332373D1/de not_active Expired - Lifetime
- 2003-08-06 JP JP2004536006A patent/JP4444831B2/ja not_active Expired - Lifetime
- 2003-08-06 EP EP03795590A patent/EP1551578B1/en not_active Expired - Lifetime
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Also Published As
Publication number | Publication date |
---|---|
WO2004024369A1 (en) | 2004-03-25 |
EP1551578B1 (en) | 2010-04-28 |
JP2005537938A (ja) | 2005-12-15 |
EP1551578A1 (en) | 2005-07-13 |
AU2003257204B2 (en) | 2009-04-23 |
KR100999216B1 (ko) | 2010-12-07 |
AU2003257204A1 (en) | 2004-04-30 |
US20040045692A1 (en) | 2004-03-11 |
MXPA05002665A (es) | 2005-09-08 |
DE60332373D1 (de) | 2010-06-10 |
CA2492579A1 (en) | 2004-03-25 |
ES2343317T3 (es) | 2010-07-28 |
US6889745B2 (en) | 2005-05-10 |
BR0314177A (pt) | 2005-08-09 |
CA2492579C (en) | 2010-11-09 |
KR20050049486A (ko) | 2005-05-25 |
BR0314177B1 (pt) | 2012-10-02 |
EP1551578A4 (en) | 2006-05-24 |
ATE465833T1 (de) | 2010-05-15 |
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