JP4432121B1 - Manufacturing method of hydraulic hose - Google Patents

Manufacturing method of hydraulic hose Download PDF

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Publication number
JP4432121B1
JP4432121B1 JP2008226566A JP2008226566A JP4432121B1 JP 4432121 B1 JP4432121 B1 JP 4432121B1 JP 2008226566 A JP2008226566 A JP 2008226566A JP 2008226566 A JP2008226566 A JP 2008226566A JP 4432121 B1 JP4432121 B1 JP 4432121B1
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mandrel
belt
hydraulic hose
wound
manufacturing
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JP2010058378A (en
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容佑 浜地
彰 小野寺
修一 鳥海
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Yokohama Rubber Co Ltd
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Yokohama Rubber Co Ltd
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Priority to JP2008226566A priority Critical patent/JP4432121B1/en
Priority to PCT/JP2009/004331 priority patent/WO2010026753A1/en
Priority to PCT/JP2009/004329 priority patent/WO2010026751A1/en
Priority to CN2009801344776A priority patent/CN102143834A/en
Priority to US13/062,467 priority patent/US20110214773A1/en
Priority to DE112009002153T priority patent/DE112009002153T9/en
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Publication of JP4432121B1 publication Critical patent/JP4432121B1/en
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Abstract

【課題】本発明の目的は、安価な装置により製造できる油圧ホースの製造方法を提供すること。
【解決手段】帯状部材28がマンドレル30の端部に到達したならば、帯状部材28を掛止部材46、48に掛止し、マンドレル30の回転を逆向きにして、帯状部材28を連続してマンドレル30に巻回してスパイラル補強層を形成できる。帯状部材28がマンドレル30の端部に到達する毎にその都度帯状部材28を固定し切断することもなく、高価なスパイラルマシンを用いる必要もなくなる。そのため、安価な装置を用いてスパイラル補強層を簡単に効率良く製造でき、安価な装置を用いて油圧ホース10を簡単に製造できる。
【選択図】図1
An object of the present invention is to provide a method of manufacturing a hydraulic hose that can be manufactured by an inexpensive device.
When the belt-like member 28 reaches the end of the mandrel 30, the belt-like member 28 is hooked on the hooking members 46, 48, and the rotation of the mandrel 30 is reversed and the belt-like member 28 is continued. Then, the spiral reinforcing layer can be formed by being wound around the mandrel 30. Each time the belt-like member 28 reaches the end of the mandrel 30, the belt-like member 28 is not fixed and cut each time, and there is no need to use an expensive spiral machine. Therefore, the spiral reinforcing layer can be easily and efficiently manufactured using an inexpensive device, and the hydraulic hose 10 can be easily manufactured using an inexpensive device.
[Selection] Figure 1

Description

本発明は油圧ホースの製造方法に関し、より詳細には、スチールコードが螺旋状に巻回されたスパイラル補強層を備える油圧ホースの製造方法に関する。   The present invention relates to a method for manufacturing a hydraulic hose, and more particularly, to a method for manufacturing a hydraulic hose including a spiral reinforcing layer in which a steel cord is spirally wound.

最内層を構成するチューブ(チューブゴム層)と、最外層を構成するカバー(カバーゴム層)との間に、複数のスパイラル補強層が積層されて構成された高圧油圧ホースが提供されている。
この種の高圧油圧ホースのスパイラル補強層は、螺旋状に巻回されたスチールコードと、このスチールコードを被覆するコートゴムとで構成されている。
そして、スパイラル補強層は、従来、マンドレルを回転させつつ、スパイラルマシンにより複数のスチールコードおよびコートゴムを同時に繰り出し、マンドレル上に螺旋状に巻回させることで製造されている( 特許文献1)。
特開平10−44214号公報
There is provided a high-pressure hydraulic hose in which a plurality of spiral reinforcing layers are laminated between a tube (tube rubber layer) constituting an innermost layer and a cover (cover rubber layer) constituting an outermost layer.
The spiral reinforcing layer of this type of high-pressure hydraulic hose is composed of a steel cord wound spirally and a coat rubber covering the steel cord.
Conventionally, the spiral reinforcing layer is manufactured by rotating a mandrel while simultaneously feeding out a plurality of steel cords and coat rubbers by a spiral machine and spirally winding the mandrel (Patent Document 1).
JP-A-10-44214

しかしながらこのスパイラルマシンは、構造が複雑で高価なため、安価な装置により油圧ホースを製造できる製造方法の出現が望まれていた。
本発明の目的は、安価な装置により製造できる油圧ホースの製造方法を提供することにある。
However, since this spiral machine has a complicated structure and is expensive, the advent of a manufacturing method capable of manufacturing a hydraulic hose with an inexpensive device has been desired.
The objective of this invention is providing the manufacturing method of the hydraulic hose which can be manufactured with an inexpensive apparatus.

前記目的を達成するため、本発明は、スパイラル補強層を有する油圧ホースの製造方法であって、厚さよりも大きい一定の寸法の幅を有して延在する帯状のコートゴムと、前記コートゴムの延在方向に沿って互いに平行して延在するように前記幅方向に並べられ前記コートゴムに保持された複数のスチールコードとで構成された帯状部材を設け、前記帯状部材の幅よりも大きい長さを有し前記帯状部材の長さ方向と直交する方向に延在し前記帯状部材を挟持する回転可能な一対のガイドローラを備え、それら一対のガイドローラの間から前記帯状部材をマンドレル上に繰り出す繰り出し部を設け、マンドレルの長手方向に間隔をおいた箇所に、マンドレルの半径方向外方に突出する掛止部材をそれぞれ設け、前記マンドレルを正転させ前記繰り出し部をマンドレルに沿ってマンドレルの長手方向の一端に向かって移動させつつ前記帯状部材を繰り出し、前記帯状部材の厚さ方向の一方の面を前記マンドレル上に螺旋状に巻き付けていき、前記帯状部材が前記2つの掛止部材のうちの一方の掛止部材の近傍に位置したならば、前記帯状部材を前記掛止部材に掛止し、掛止後、前記マンドレルを逆転させ前記繰り出し部をマンドレルに沿ってマンドレルの長手方向の他端に向かって移動させつつ前記帯状部材を繰り出し、既に巻き付けられた前記帯状部材に幅方向の端部が重ねられるように前記マンドレル上に、既に巻きつけられた面と同じ面を螺旋状に巻き付けていき、前記帯状部材が前記2つの掛止部材のうちの他方の掛止部材の近傍に位置したならば、前記帯状部材を前記掛止部材に掛止し、掛止後、前記マンドレルを正転させ前記繰り出し部をマンドレルに沿ってマンドレルの長手方向の一端に向かって移動させつつ前記帯状部材を繰り出し、既に巻き付けられた前記帯状部材に幅方向の端部が重ねられるように前記マンドレル上に、既に巻きつけられた面と同じ面を螺旋状に巻き付けていき、このようにマンドレルを正逆転しつつかつ前記掛止部材に掛止して前記帯状部材の同じ面を前記マンドレル上に連続して螺旋状に巻き付けてスパイラル補強層を形成するようにしたことを特徴とする。
In order to achieve the above object, the present invention provides a method of manufacturing a hydraulic hose having a spiral reinforcing layer, and a belt-like coat rubber extending with a width having a certain dimension larger than the thickness, and an extension of the coat rubber. Provided with a strip-shaped member composed of a plurality of steel cords arranged in the width direction so as to extend parallel to each other along the existing direction and held by the coat rubber, and having a length larger than the width of the strip-shaped member And a pair of rotatable guide rollers extending in a direction perpendicular to the length direction of the belt-like member and sandwiching the belt-like member, and the belt-like member is fed out onto the mandrel from between the pair of guide rollers. the feeding portion is provided, at a location spaced longitudinally of the mandrel is provided with a hooking member that projects radially outwardly of the mandrel, respectively, it said Repetitive rotated forward the mandrel While moving toward the longitudinal end of the mandrel along the out portion to the mandrel feeding the belt-shaped member, will wound spirally one surface in the thickness direction of the belt-shaped member onto said mandrel, the strip If the member is positioned in the vicinity of one of the two latching members, the belt-like member is latched on the latching member, and after the latching, the mandrel is reversed to rotate the feeding portion . The belt-like member is fed out while moving toward the other end in the longitudinal direction of the mandrel along the mandrel, and is already wound on the mandrel so that the end in the width direction is overlapped with the belt-like member already wound. The same surface as the other surface is spirally wound, and the belt-shaped member is positioned in the vicinity of the other latching member of the two latching members. Locks hanging in, latching post, said mandrel feeding the belt-shaped member while moving toward the longitudinal end of the mandrel along the mandrel the feeding portion is rotated forward and width to the belt-shaped member wound already The same surface as the already wound surface is spirally wound on the mandrel so that the ends in the direction are overlapped, and the mandrel is forwardly and reversely rotated and hooked on the hooking member. The same surface of the belt-like member is continuously wound on the mandrel in a spiral shape to form a spiral reinforcing layer.

本発明によれば、帯状部材をマンドレル上に螺旋状に巻き付けていくことでスパイラル補強層を形成でき、高価なスパイラルマシンを用いることなく油圧ホースを簡単に製造できる。   According to the present invention, a spiral reinforcing layer can be formed by spirally winding a belt-shaped member on a mandrel, and a hydraulic hose can be easily manufactured without using an expensive spiral machine.

以下に、本発明の実施の形態について図面を参照して説明する。
図16(A)は製造する油圧ホースの断面図、(B)は分解説明図を示す。
実施の形態により製造する油圧ホース10は、最内層を構成するチューブ12(チューブゴム層)と、チューブ12の外周面に巻装された第1乃至第4スパイラル補強層14,16,18,20と、第4スパイラル補強層20の外周面に設けられたカバー22(カバーゴム層)とを含んで構成され、高圧用の油圧ホース10すなわち高圧油圧ホースとして構成されている。
チューブ12は、例えば、耐油性や弾性を有し、このようなチューブ12の材質や、厚さなどは、製造すべき油圧ホース10の仕様に基づいて適宜設定される。
第1乃至第4スパイラル補強層14,16,18,20は、それらの順番にチューブ12の外周面に積層されている。
Embodiments of the present invention will be described below with reference to the drawings.
16A is a cross-sectional view of a hydraulic hose to be manufactured, and FIG. 16B is an exploded explanatory view.
The hydraulic hose 10 manufactured according to the embodiment includes a tube 12 (tube rubber layer) constituting the innermost layer and first to fourth spiral reinforcing layers 14, 16, 18, 20 wound around the outer peripheral surface of the tube 12. And a cover 22 (cover rubber layer) provided on the outer peripheral surface of the fourth spiral reinforcing layer 20, and is configured as a high-pressure hydraulic hose 10, that is, a high-pressure hydraulic hose.
The tube 12 has, for example, oil resistance and elasticity, and the material and thickness of the tube 12 are appropriately set based on the specifications of the hydraulic hose 10 to be manufactured.
The first to fourth spiral reinforcing layers 14, 16, 18, and 20 are laminated on the outer peripheral surface of the tube 12 in that order.

図17(A)、(B)、(C)は帯状部材の説明図である。
油圧ホース10を製造するに際して、まず、予め、第1乃至第4スパイラル補強層14,16,18,20を形成するための帯状部材28を用意する。
すなわち、第1スパイラル補強層14を形成するための第1帯状部材28A、第2スパイラル補強層16を形成するための第2帯状部材28B、第3スパイラル補強層18を形成するための第3帯状部材28C、第4スパイラル補強層20を形成するための第4帯状部材28Dをそれぞれ製造する。
各帯状部材28は、厚さよりも大きい一定の寸法の幅を有して延在する帯状の未加硫のコートゴム24と、コートゴム24に保持された複数のスチールコード26で構成されている。
複数のスチールコード26は、その長さ方向をコートゴム24の延在方向に沿わせコートゴム24の幅方向に並べられて配設されている。
そして、各スパイラル補強層14,16,18,20は、それら帯状部材28が螺旋状に巻回されることで構成されている。
コートゴム24の材質やスチールコード26の線径、スチールコード26の間隔(配置密度)、スチールコード26の巻回角度などは、製造すべき油圧ホース10の仕様に基づいて適宜設定される。
FIGS. 17A, 17B, and 17C are explanatory views of a band-shaped member.
When manufacturing the hydraulic hose 10, first, a belt-like member 28 for forming the first to fourth spiral reinforcing layers 14, 16, 18, 20 is prepared in advance.
That is, the first band-shaped member 28A for forming the first spiral reinforcing layer 14, the second band-shaped member 28B for forming the second spiral reinforcing layer 16, and the third band-shaped for forming the third spiral reinforcing layer 18. A member 28C and a fourth belt-like member 28D for forming the fourth spiral reinforcing layer 20 are manufactured.
Each belt-like member 28 is constituted by a belt-like unvulcanized coat rubber 24 extending with a certain width larger than the thickness, and a plurality of steel cords 26 held by the coat rubber 24.
The plurality of steel cords 26 are arranged side by side in the width direction of the coat rubber 24 along the length direction of the coat rubber 24.
And each spiral reinforcement layer 14, 16, 18, 20 is comprised because these strip | belt-shaped members 28 are wound helically.
The material of the coat rubber 24, the wire diameter of the steel cord 26, the interval (arrangement density) of the steel cord 26, the winding angle of the steel cord 26, and the like are appropriately set based on the specifications of the hydraulic hose 10 to be manufactured.

帯状部材28は、図17(A)に示すように、帯状のコートゴム24の内部に、スチールコード26の全体が埋設されている構造のものであってもよい。すなわち、複数のスチールコード26は、コートゴム24の幅方向に並べられて配設され、複数のスチールコード26はそれらの全体がコートゴム24の内部に埋設されている。
あるいは、帯状部材28は、図17(B)に示すように、帯状のコートゴム24の表面に、各スチールコード26の一部がそれらの長手方向の全長にわたり露出された構造のものであってもよい。すなわち、複数のスチールコード26は、前記コートゴム24の幅方向に並べられて配設され、複数のスチールコード26はそれらの一部が前記コートゴム24の表面に露出するようにコートゴム24に埋設されている。
As shown in FIG. 17A, the belt-like member 28 may have a structure in which the entire steel cord 26 is embedded in the belt-like coat rubber 24. That is, the plurality of steel cords 26 are arranged in the width direction of the coat rubber 24, and the plurality of steel cords 26 are entirely embedded in the coat rubber 24.
Alternatively, as shown in FIG. 17B, the belt-like member 28 may have a structure in which a part of each steel cord 26 is exposed over the entire length in the longitudinal direction on the surface of the belt-like coat rubber 24. Good. That is, the plurality of steel cords 26 are arranged side by side in the width direction of the coat rubber 24, and the plurality of steel cords 26 are embedded in the coat rubber 24 so that some of them are exposed on the surface of the coat rubber 24. Yes.

あるいは、帯状部材28は、図17(C)に示すように、帯状のコートゴム24の表面に、各スチールコード26の径方向の半部が露出された構造のものであってもよい。すなわち、複数のスチールコード26は、前記コートゴム24の幅方向に並べられて配設され、複数のスチールコード26はそれらの断面の半部がそれらスチールコード26の全長にわたって前記コートゴム24の表面に露出するようにそれらの断面の残りの半部が埋設されている。
無論、スパイラル補強層の数も製造すべき油圧ホース10の仕様に基づいて、3層以下、あるいは、5層以上に適宜設定される。
なお、帯状部材28には、その取り扱いが簡単になされるように、イオウ系の粉がまぶせられる。一方、スチールコード26は、その表面にブラスメッキなどが施されている。
したがって、図17(B)、(C)に示すように、スチールコード26の表面がコートゴム24から露出していると、メッキ層とイオウとが化学反応を起こし、スチールコード26が相手方のコートゴム24や、チューブ12、カバー22により強固に接合される上で有利となる。
Alternatively, the belt-like member 28 may have a structure in which the radial half of each steel cord 26 is exposed on the surface of the belt-like coat rubber 24 as shown in FIG. That is, the plurality of steel cords 26 are arranged side by side in the width direction of the coat rubber 24, and the plurality of steel cords 26 are exposed on the surface of the coat rubber 24 over the entire length of the steel cord 26. The remaining half of their cross-section is embedded.
Of course, the number of spiral reinforcing layers is appropriately set to 3 layers or less or 5 layers or more based on the specifications of the hydraulic hose 10 to be manufactured.
The belt-like member 28 is covered with sulfur-based powder so that the handling thereof can be easily performed. On the other hand, the steel cord 26 is subjected to brass plating or the like on its surface.
Therefore, as shown in FIGS. 17B and 17C, when the surface of the steel cord 26 is exposed from the coat rubber 24, the plating layer and sulfur cause a chemical reaction, and the steel cord 26 is the counterpart coat rubber 24. In addition, it is advantageous when firmly joined by the tube 12 and the cover 22.

図18は、油圧ホース10の製造に用いる装置の平面図を示す。
マンドレル30の一端が回転装置32のチャック34で支持され、マンドレル30の他端が芯押し台36で支持されている。
マンドレル30の長手方向に沿って延在するレール38が設けられ、このレール38上に走行可能に走行台40が設けられ、走行台40にドラム42が回転可能に支持されている。
帯状部材28はこのドラム42に巻装され、帯状部材28はドラム42から複数のガイドローラや繰り出し部44を経てマンドレル30上に繰り出され、ドラム42に制動力が掛けられることで帯状部材28に張力が付与される。
繰り出し部44は、図1に示すように、帯状部材28の幅よりも大きい長さを有し帯状部材28の長さ方向と直交する方向に延在し帯状部材28を挟持する回転可能な一対のガイドローラ、すなわち、第1ガイドローラ44A、第2ガイドローラ44Bと、それらガイドローラ44A、44Bを回転可能に支持するアーム(不図示)などを含んで構成されている。アーム(不図示)は水平面内で旋回可能に設けられ、また、アームは、2つのガイドローラ44A、44Bの軸心を含む平面に直交し2つのガイドローラ44A、44Bを合わせた物体の重心を通る軸の周りにそれらガイドローラが回転できるように回転可能に設けられ、また昇降可能に設けられている。
FIG. 18 shows a plan view of an apparatus used for manufacturing the hydraulic hose 10.
One end of the mandrel 30 is supported by the chuck 34 of the rotating device 32, and the other end of the mandrel 30 is supported by the core pusher 36.
A rail 38 extending along the longitudinal direction of the mandrel 30 is provided, and a running table 40 is provided on the rail 38 so as to be able to run. A drum 42 is rotatably supported on the running table 40.
The belt-like member 28 is wound around the drum 42, and the belt-like member 28 is fed from the drum 42 through the plurality of guide rollers and the feeding portion 44 onto the mandrel 30, and a braking force is applied to the drum 42, whereby the belt-like member 28 is applied. Tension is applied.
As shown in FIG. 1, the feeding portion 44 has a length larger than the width of the band-shaped member 28, extends in a direction perpendicular to the length direction of the band-shaped member 28, and is a pair of rotatable members that sandwich the band-shaped member 28. Guide rollers, that is, a first guide roller 44A, a second guide roller 44B, and an arm (not shown) that rotatably supports the guide rollers 44A and 44B. An arm (not shown) is provided so as to be able to turn in a horizontal plane, and the arm is perpendicular to a plane including the axis of the two guide rollers 44A and 44B, and the center of gravity of the object obtained by combining the two guide rollers 44A and 44B. The guide rollers are provided so as to be rotatable around a passing axis, and are provided so as to be movable up and down.

上述のように帯状部材28を用意したならば、マンドレル30に、最内層用のチューブ12を被せる。
そして、帯状部材28がマンドレル30のチューブ12上に螺旋状に巻き付けられる。
マンドレル30に帯状部材28を巻き付ける際、帯状部材28にかける張力や、マンドレル30を支持する強度などの関係から、図19(A)に示すように、帯状部材28の幅方向の端部を重ね合わせつつ帯状部材28の一回の巻き付けによりスパイラル補強層を形成することができない。
そこで、図19(B)、(C)、(D)に示すように、帯状部材28を、まず、軸方向に間隔をあけて螺旋状に1回巻き付ける。2回目に、既に巻き付けられた帯状部材28に、幅方向の端部を重ね合わせつつ帯状部材28を螺旋状に巻き付ける。3回目に、2回目に巻き付けられた帯状部材28に、幅方向の端部を重ね合わせつつ帯状部材28を螺旋状に巻き付ける。このように帯状部材28を複数回巻き付けることによりスパイラル補強層を形成する。
このように帯状部材28を複数回にわたりマンドレル30に巻き付ける場合、帯状部材28がマンドレル30の端部に到達したならば、その都度帯状部材28をマンドレル30の端部に固定して切断し、当初の巻き付け開始位置から帯状部材28を巻き付けていくことが考えられるが、その都度帯状部材28を固定し切断するのでは、油圧ホース10の製造効率を高める上で不利がある。
When the belt-like member 28 is prepared as described above, the innermost layer tube 12 is put on the mandrel 30.
Then, the belt-like member 28 is spirally wound around the tube 12 of the mandrel 30.
When winding the belt-like member 28 around the mandrel 30, the widthwise ends of the belt-like member 28 are overlapped as shown in FIG. 19A due to the tension applied to the belt-like member 28 and the strength to support the mandrel 30. The spiral reinforcing layer cannot be formed by one-time winding of the band-shaped member 28 while matching.
Therefore, as shown in FIGS. 19B, 19C, and 19D, the belt-like member 28 is first wound once in a spiral shape with an interval in the axial direction. In the second time, the belt-like member 28 is spirally wound while overlapping the end portions in the width direction on the belt-like member 28 that has already been wound. In the third time, the belt-like member 28 is spirally wound while overlapping the end portions in the width direction on the belt-like member 28 wound in the second time. In this way, the spiral reinforcing layer is formed by winding the belt-like member 28 a plurality of times.
When the belt-like member 28 is wound around the mandrel 30 a plurality of times as described above, if the belt-like member 28 reaches the end of the mandrel 30, the belt-like member 28 is fixed to the end of the mandrel 30 and cut each time. It is conceivable to wind the belt-like member 28 from the winding start position, but fixing and cutting the belt-like member 28 each time is disadvantageous in increasing the manufacturing efficiency of the hydraulic hose 10.

そこで、本実施の形態では次のようにしている。
図1、図9、図20〜図32に示すように、マンドレル30の長手方向に間隔をおいた箇所に、それぞれマンドレル30の半径方向外方に突出する掛止部材46、48を設ける。本実施の形態では、マンドレル30の両端寄りの箇所にそれぞれ掛止部材46,48を設けている。
この場合、マンドレル30の長手方向に間隔をおいた箇所における間隔とは、製造すべきスパイラル補強層(油圧ホース)の長さよりも大きな寸法であり、したがって、掛止部材46,48間の間隔とは、製造すべきスパイラル補強層の長さよりも大きな寸法である。
なお、掛止部材46、48はマンドレル30の直径方向に貫通して設けられている。
Therefore, in the present embodiment, the following is performed.
As shown in FIGS. 1, 9, and 20 to 32, hook members 46 and 48 that protrude outward in the radial direction of the mandrel 30 are provided at positions spaced in the longitudinal direction of the mandrel 30. In the present embodiment, hooking members 46 and 48 are provided at locations near both ends of the mandrel 30, respectively.
In this case, the distance in the longitudinal direction of the mandrel 30 is a dimension larger than the length of the spiral reinforcing layer (hydraulic hose) to be manufactured. Is a dimension larger than the length of the spiral reinforcing layer to be manufactured.
The latch members 46 and 48 are provided so as to penetrate in the diameter direction of the mandrel 30.

そして、図1に示すように、マンドレル30を正転し走行台40を走行させ、帯状部材28(第1帯状部材28A)をドラム42から繰り出す。
より詳細には、精度の高い巻き付け角度で帯状部材28が巻き付けられるように、繰り出し部44をマンドレル30の上面の近傍に位置させ、繰り出し部44をマンドレル30に沿ってマンドレル30の長手方向の一端に向かって移動させつつ帯状部材28を繰り出し、マンドレル30の上面に螺旋状に(左に)巻き付けていく。
この場合に、帯状部材28の厚さ方向の両面のうち第2ガイドローラ44Bに接触する帯状部材28の面2802がマンドレル30に巻き付けられていく。
また、マンドレル30は、正転によりマンドレル30の上面が繰り出し部44から離れる方向に回転していく。
Then, as shown in FIG. 1, the mandrel 30 is rotated in the forward direction to travel on the traveling platform 40, and the belt-like member 28 (first belt-like member 28 </ b> A) is fed out from the drum 42.
More specifically, the feeding portion 44 is positioned in the vicinity of the upper surface of the mandrel 30 so that the belt-like member 28 is wound at a highly accurate winding angle, and the feeding portion 44 extends along one end of the mandrel 30 along the mandrel 30. The belt-shaped member 28 is fed out while being moved toward the upper surface, and is wound around the upper surface of the mandrel 30 spirally (to the left).
In this case, the surface 2802 of the band-shaped member 28 that comes into contact with the second guide roller 44 </ b> B out of both surfaces in the thickness direction of the band-shaped member 28 is wound around the mandrel 30.
Further, the mandrel 30 rotates in a direction in which the upper surface of the mandrel 30 is separated from the feeding portion 44 by forward rotation.

図2、図20に示すように、帯状部材28が掛止部材46の近傍に位置したならば、マンドレル30の回転を止め、図2(B)の矢印で示すように、繰り出し部44をマンドレル30から離す。
そして、図21に示すように、掛止部材46を越える箇所まで繰り出し部44をマンドレル30の長手方向の一端に(左に)向かって移動させ、図3、図22に示すように、マンドレル30を正転し、帯状部材28を掛止部材46に掛止する。
そして、図4、図23に示すように、マンドレル30の回転を停止し、繰り出し部44をマンドレル30の長手方向の他端に(右に)向かって移動して掛止部材46を越える手前の箇所まで移動させ、帯状部材28を掛止部材46に巻回して掛止する。
As shown in FIGS. 2 and 20, when the belt-like member 28 is positioned in the vicinity of the hooking member 46, the rotation of the mandrel 30 is stopped and the feeding portion 44 is moved to the mandrel as shown by the arrow in FIG. Separate from 30.
Then, as shown in FIG. 21, the feeding portion 44 is moved toward the longitudinal end of the mandrel 30 (to the left) to a position beyond the latch member 46, and as shown in FIGS. 3 and 22, the mandrel 30 is moved. , And the belt-like member 28 is hooked on the hooking member 46.
Then, as shown in FIGS. 4 and 23, the rotation of the mandrel 30 is stopped, and the feeding portion 44 is moved toward the other end in the longitudinal direction of the mandrel 30 (to the right) so as to pass the hooking member 46. The belt-shaped member 28 is wound around the latching member 46 and latched.

この場合には、第2ガイドローラ44Bに接触する帯状部材28の面2802が掛止部材46に接触して巻回され、掛止され、言い換えると、マンドレル30に巻き付けられていく帯状部材28の面2802が掛止部材46に接触して巻回され、掛止される。なお、図中符号2804は、帯状部材28の厚さ方向の端部に位置する両面のうち、マンドレル30に巻き付けられる面2802と反対に位置する面を示している。
掛止後、図5、図24に示すように、マンドレル30を逆転させ、また、帯状部材28の同じ面2802がチューブ12の上に巻き付けられるように、図5(A)の矢印Xで示すように、繰り出し部44を180度回転させる。
そして、図6に示すように、マンドレル30の回転を停止し、繰り出し部44を、図6(B)、図25の矢印で示すように、マンドレル30の下面に位置するように下降させる。
次に、図7に示すように、精度の高い巻き付け角度で帯状部材28が巻き付けられるように、繰り出し部44をマンドレル30に近づける。
In this case, the surface 2802 of the belt-shaped member 28 that comes into contact with the second guide roller 44B is wound in contact with the latching member 46 and is latched, in other words, the belt-shaped member 28 that is wound around the mandrel 30. The surface 2802 comes into contact with the latch member 46 and is wound and latched. Reference numeral 2804 in the drawing indicates a surface located opposite to the surface 2802 wound around the mandrel 30 among the both surfaces located at the end of the strip-shaped member 28 in the thickness direction.
After the hooking, as shown in FIGS. 5 and 24, the mandrel 30 is reversed, and the same surface 2802 of the belt-like member 28 is wound around the tube 12 as indicated by an arrow X in FIG. In this manner, the feeding portion 44 is rotated 180 degrees.
Then, as shown in FIG. 6, the rotation of the mandrel 30 is stopped, and the feeding portion 44 is lowered so as to be positioned on the lower surface of the mandrel 30 as indicated by the arrows in FIG.
Next, as shown in FIG. 7, the feeding portion 44 is brought close to the mandrel 30 so that the belt-like member 28 is wound at a highly accurate winding angle.

次に、図26、図8に示すように、マンドレル30を逆転し走行台40を逆走させてマンドレル30の下面上に帯状部材28を螺旋状に(右に)巻き付けていく。この場合にも、第2ガイドローラ44Bに接触する帯状部材28の面2802がマンドレル30に巻き付けられていく。
すなわち、繰り出し部44の回転後、繰り出し部44を、マンドレル30の下面近傍に位置するように下降させ、マンドレル30を逆転させる。この逆転により、マンドレル30はその下面が繰り出し部44から離れる方向に回転し、繰り出し部44をマンドレル30に沿ってマンドレル30の長手方向の他端に(右に)向かって移動させつつ帯状部材28を繰り出し、マンドレル30の下面上に螺旋状に巻き付けていく。より詳細には、既にマンドレル30に巻き付けられた帯状部材28の幅方向の端部に、幅方向の端部を重ね合わせつつ帯状部材28をマンドレル30に螺旋状に巻き付けていく。
Next, as shown in FIGS. 26 and 8, the mandrel 30 is reversed and the traveling table 40 is reversely moved to wind the belt-like member 28 on the lower surface of the mandrel 30 spirally (to the right). Also in this case, the surface 2802 of the belt-like member 28 that comes into contact with the second guide roller 44B is wound around the mandrel 30.
That is, after the feeding portion 44 is rotated, the feeding portion 44 is lowered so as to be positioned near the lower surface of the mandrel 30 and the mandrel 30 is reversed. By this reverse rotation, the mandrel 30 rotates in a direction in which the lower surface thereof is separated from the feeding portion 44, and the belt-like member 28 is moved while moving the feeding portion 44 along the mandrel 30 toward the other end in the longitudinal direction of the mandrel 30 (to the right). Is wound around and spirally wound around the lower surface of the mandrel 30. More specifically, the belt-like member 28 is spirally wound around the mandrel 30 while overlapping the widthwise end of the belt-like member 28 already wound around the mandrel 30.

図9、図27に示すように、帯状部材28が右側の掛止部材48の近傍に位置したならば、図10、図28に示すように、マンドレル30の回転を止め、繰り出し部44をマンドレル30から離す。
そして、図11、図29に示すように、繰り出し部44を、マンドレル30の長手方向の他端に(右に)向かって移動し、掛止部材48を越える箇所まで移動させる。
そして、図12、図30に示すように、マンドレル30を正転し、帯状部材28を掛止部材48に巻回して掛止し、この場合に、繰り出し部44を、図12(A)、図29に矢印Yで示すように、前記矢印Xとは逆向きに180度回転する。この場合にも、マンドレル30に巻き付けられる帯状部材28の面2802が掛止部材48に接触し、巻回して掛止される。
なお、このように繰り出し部44を、両端の掛止部材46、48毎に逆向きに180度回転させると、繰り出し部44とドラム42との間では、180度ねじられ、また、180度逆転されてもとの状態に戻され、の状態が繰り返され、帯状部材28を掛止部材46、48に掛止させる毎に帯状部材28がどんどんねじられていき、破損されることが防止され、安価な装置を用いて油圧ホース10を簡単に製造する上で有利となる。
また、上述のように右側の掛止部材48に帯状部材28を掛止し巻回させる場合、帯状部材28がその表裏がひっくり返される動きとなるため、図27〜図32に示すように、掛止部材48の形状を先端に至るにつれて幅を小さくした三角形状(くさび形状)としかつマンドレルの回転方向に対して斜めに(例えば45度)傾けると、この形状に習って帯状部材28が反転されることから、帯状部材28の掛止部材48への巻回、掛止が円滑になされる。
As shown in FIGS. 9 and 27, if the belt-like member 28 is positioned in the vicinity of the right hooking member 48, as shown in FIGS. 10 and 28, the rotation of the mandrel 30 is stopped and the feeding portion 44 is moved to the mandrel. Separate from 30.
Then, as shown in FIGS. 11 and 29, the feeding portion 44 is moved toward the other end in the longitudinal direction of the mandrel 30 (to the right) and moved to a position beyond the latch member 48.
Then, as shown in FIGS. 12 and 30, the mandrel 30 is rotated forward, and the belt-like member 28 is wound around the hooking member 48 and hooked, and in this case, the feeding portion 44 is set in FIG. As shown by an arrow Y in FIG. 29, it rotates 180 degrees in the opposite direction to the arrow X. Also in this case, the surface 2802 of the belt-like member 28 wound around the mandrel 30 comes into contact with the hooking member 48 and is wound and hooked.
When the feeding portion 44 is rotated 180 degrees in the opposite direction for each of the latching members 46 and 48 at both ends in this manner, the feeding portion 44 and the drum 42 are twisted 180 degrees and reversed 180 degrees. It is returned to the original state, and the state of is repeated, and every time the belt-like member 28 is hooked on the hooking members 46, 48, the belt-like member 28 is continuously twisted and prevented from being damaged, This is advantageous in easily manufacturing the hydraulic hose 10 using an inexpensive device.
In addition, when the belt-like member 28 is hooked and wound around the right-hand hook member 48 as described above, the belt-like member 28 moves so that the front and back thereof are turned over. Therefore, as shown in FIGS. When the shape of the stop member 48 is a triangular shape (wedge shape) that decreases in width as it reaches the tip and is inclined obliquely (for example, 45 degrees) with respect to the rotation direction of the mandrel, the belt-like member 28 is reversed according to this shape. Therefore, the belt-like member 28 is smoothly wound and hooked on the hooking member 48.

掛止後、図13、図31に示すように、マンドレル30の回転を停止し、繰り出し部44を、マンドレル30の長手方向の一端に向かって移動し掛止部材48を越える手前の箇所まで移動させる。
そして、図14に示すように、繰り出し部44を、マンドレル30の上面近傍に位置するように上昇させる。
そして、図15、図32に示すように、精度の高い巻き付け角度で帯状部材28が巻き付けられるように、繰り出し部44をマンドレル30に近接し、マンドレル30を正転させ、走行台40を前進させてマンドレル30上に帯状部材28を螺旋状に巻き付けていく。
すなわち、繰り出し部44の回転後、繰り出し部44をマンドレル30の上面近傍に位置するように上昇させ、マンドレル30を正転させ繰り出し部44をマンドレル30に沿ってマンドレル30の長手方向の一端に向かって移動させつつ帯状部材28を繰り出し前記マンドレル30上に螺旋状に巻き付けていく。より詳細には、既にマンドレル30に巻き付けられた帯状部材28の幅方向の端部に、幅方向の端部を重ね合わせつつ帯状部材28をマンドレル30に螺旋状に隙間なく巻き付けていく。この場合にも、第2ガイドローラに接触する帯状部材28の面2802がマンドレル30上に巻き付けられていく。
After the hooking, as shown in FIGS. 13 and 31, the rotation of the mandrel 30 is stopped, and the feeding portion 44 is moved toward one end in the longitudinal direction of the mandrel 30 to a position before the hooking member 48. Let
Then, as shown in FIG. 14, the feeding portion 44 is raised so as to be positioned in the vicinity of the upper surface of the mandrel 30.
Then, as shown in FIGS. 15 and 32, the feeding portion 44 is brought close to the mandrel 30 so that the belt-like member 28 is wound at a highly accurate winding angle, the mandrel 30 is rotated forward, and the carriage 40 is advanced. Then, the belt-like member 28 is spirally wound on the mandrel 30.
That is, after the feeding portion 44 is rotated, the feeding portion 44 is raised so as to be positioned near the upper surface of the mandrel 30, the mandrel 30 is rotated forward, and the feeding portion 44 is moved along the mandrel 30 toward one end in the longitudinal direction of the mandrel 30. The belt-like member 28 is fed out and wound around the mandrel 30 while being moved. More specifically, the belt-shaped member 28 is spirally wound around the mandrel 30 without gaps while the widthwise ends of the belt-shaped member 28 already wound around the mandrel 30 are overlapped. Also in this case, the surface 2802 of the belt-like member 28 that comes into contact with the second guide roller is wound around the mandrel 30.

このように帯状部材28が掛止部材46、48の近傍に位置したならば、帯状部材28を掛止部材46、48に掛止し、掛止後、マンドレル30の回転を逆にしてマンドレル30上に隙間なく帯状部材28を螺旋状に巻き付けて第1スパイラル補強層を形作る。
より詳細には、帯状部材28が掛止部材46、48の近傍に位置したならば、帯状部材28を掛止部材46、48に掛止し、帯状部材28の同じ面が常にマンドレル30上に巻き付けられるように掛止後、繰り出し部44を両端の掛止部材46、48毎に逆向きに180度回転させ、マンドレル30の回転を逆にしてマンドレル30上に隙間なく帯状部材28を螺旋状に巻き付けて第1スパイラル補強層14を形作る。
なお、掛止部材46、48の近傍のマンドレル30の箇所では、帯状部材28を掛止部材46、48に掛止させる関係上、他の箇所と巻き付け角度が異なっており、均一の性状とならないことから掛止部材46、48の近傍に形成されるスパイラル補強層箇所は取り除かれ廃棄される。
If the belt-like member 28 is positioned in the vicinity of the hooking members 46 and 48 in this way, the belt-like member 28 is hooked on the hooking members 46 and 48, and after the hooking, the rotation of the mandrel 30 is reversed. A band-shaped member 28 is spirally wound on the top without any gap to form a first spiral reinforcing layer.
More specifically, if the belt-like member 28 is positioned in the vicinity of the hooking members 46, 48, the belt-like member 28 is hooked on the hooking members 46, 48, and the same surface of the belt-like member 28 is always on the mandrel 30. After being hooked so as to be wound, the feeding portion 44 is rotated 180 degrees in the opposite direction for each of the hooking members 46 and 48 at both ends, and the rotation of the mandrel 30 is reversed to spiral the band-like member 28 on the mandrel 30 without any gap. And the first spiral reinforcing layer 14 is formed.
In addition, in the location of the mandrel 30 in the vicinity of the latching members 46 and 48, the winding angle is different from other locations because of the relationship in which the belt-like member 28 is latched to the latching members 46 and 48, and the uniform properties are not achieved. Therefore, the spiral reinforcing layer portion formed in the vicinity of the latching members 46 and 48 is removed and discarded.

次に、第2スパイラル補強層16を形作る。
すなわち、走行台40に、第2帯状部材28Bが巻回されたドラム42を支持させ、マンドレル30を回転し、第2帯状部材28Bをドラム42から繰り出し、走行台40を走行させて第2帯状部材28Bを第1スパイラル補強層14の上に螺旋状に巻き付け、第2スパイラル補強層16を形作る。
また、第2スパイラル補強層16の上に第3帯状部材28Cを巻き付けて第3スパイラル補強層18を形作り、第3スパイラル補強層18の上に第4帯状部材28Dを巻き付けて第4スパイラル補強層20を形作る。
なお、第1乃至第4帯状部材28A、28B、28C、28Dを巻き付ける際に、ドラム42に制動力を付与し帯状部材28に張力を持たせており、このように帯状部材28に張力を付与すると、各帯状部材28のスチールコード26に巻きぐせを付ける上で有利となる。
また、第1帯状部材28Aをマンドレル30上に4層重ねて形成し、それぞれ第1乃至第4スパイラル補強層とし、あるいは、第1帯状部材28Aをマンドレル30上に2層重ねて形成しそれぞれ第1、第2スパイラル補強層とし、その上に第2帯状部材28Bをマンドレル30上に2層重ねて形成しそれぞれ第3、第4スパイラル補強層とするなど、あるいは、積層するスパイラル補強層の数などは、製造すべき油圧ホース10の仕様に基づいて適宜設定される。
Next, the second spiral reinforcing layer 16 is formed.
That is, the traveling platform 40 supports the drum 42 around which the second belt-shaped member 28B is wound, rotates the mandrel 30, feeds the second belt-shaped member 28B from the drum 42, and travels the traveling platform 40 to move the second belt-shaped member. The member 28B is spirally wound on the first spiral reinforcing layer 14 to form the second spiral reinforcing layer 16.
Further, the third strip-shaped member 28C is wound on the second spiral reinforcing layer 16 to form the third spiral reinforcing layer 18, and the fourth strip-shaped member 28D is wound on the third spiral reinforcing layer 18 to form the fourth spiral reinforcing layer. Shape 20
When the first to fourth belt-like members 28A, 28B, 28C, and 28D are wound, a braking force is applied to the drum 42 to give the belt-like member 28 tension, and thus the belt-like member 28 is given tension. Then, it is advantageous in attaching the wrapping to the steel cord 26 of each belt-like member 28.
Further, the first belt-like member 28A is formed on the mandrel 30 so as to be stacked in four layers, and each of the first to fourth spiral reinforcing layers is formed. Alternatively, the first belt-like member 28A is formed on the mandrel 30 so as to be stacked in two layers. 1. The second spiral reinforcing layer is formed, and the second belt-like member 28B is formed on the mandrel 30 so as to overlap with each other to form the third and fourth spiral reinforcing layers, or the number of spiral reinforcing layers to be stacked. Are appropriately set based on the specifications of the hydraulic hose 10 to be manufactured.

最後に、第4スパイラル補強層20をカバー22で覆う。
カバー22には、耐候性や弾性を有する材料が用いられ、カバー22の材質や厚さなどは、製造すべき油圧ホース10の仕様に基づいて適宜設定される。
そして、加硫したのち、従来公知の様々な方法によりマンドレル30が引き抜かれ、第1乃至第4スパイラル補強層を有する油圧ホース10が得られる。
Finally, the fourth spiral reinforcing layer 20 is covered with a cover 22.
A material having weather resistance and elasticity is used for the cover 22, and the material and thickness of the cover 22 are appropriately set based on the specifications of the hydraulic hose 10 to be manufactured.
After vulcanization, the mandrel 30 is pulled out by various conventionally known methods, and the hydraulic hose 10 having the first to fourth spiral reinforcing layers is obtained.

本実施の形態の油圧ホース10の製造方法によれば、帯状部材28がマンドレル30の端部に到達したならば、帯状部材28を掛止部材46、48に掛止し、マンドレル30の回転を逆向きにして、帯状部材28を連続してマンドレル30に巻回してスパイラル補強層を形成できる。
したがって、帯状部材28がマンドレル30の端部に到達する毎にその都度帯状部材28を固定し切断することもなく、高価なスパイラルマシンを用いる必要もなくなり、安価な装置を用いてスパイラル補強層を簡単に効率良く製造でき、安価な装置を用いて油圧ホース10を簡単に製造できる。
According to the method of manufacturing the hydraulic hose 10 of the present embodiment, when the belt-like member 28 reaches the end of the mandrel 30, the belt-like member 28 is hooked on the hooking members 46 and 48, and the mandrel 30 is rotated. The spiral reinforcing layer can be formed by continuously winding the belt-shaped member 28 around the mandrel 30 in the reverse direction.
Therefore, each time the belt-like member 28 reaches the end of the mandrel 30, the belt-like member 28 is not fixed and cut, and an expensive spiral machine is not required, and a spiral reinforcement layer is formed using an inexpensive device. The hydraulic hose 10 can be easily and efficiently manufactured, and the hydraulic hose 10 can be easily manufactured using an inexpensive device.

スパイラル補強層の製造工程図で、(A)は正面図、(B)は側面図である。It is a manufacturing process figure of a spiral reinforcement layer, (A) is a front view, (B) is a side view. スパイラル補強層の製造工程図で、(A)は正面図、(B)は側面図である。It is a manufacturing process figure of a spiral reinforcement layer, (A) is a front view, (B) is a side view. スパイラル補強層の製造工程図で、(A)は正面図、(B)は側面図である。It is a manufacturing process figure of a spiral reinforcement layer, (A) is a front view, (B) is a side view. スパイラル補強層の製造工程図で、(A)は正面図、(B)は側面図である。It is a manufacturing process figure of a spiral reinforcement layer, (A) is a front view, (B) is a side view. スパイラル補強層の製造工程図で、(A)は正面図、(B)は側面図である。It is a manufacturing process figure of a spiral reinforcement layer, (A) is a front view, (B) is a side view. スパイラル補強層の製造工程図で、(A)は正面図、(B)は側面図である。It is a manufacturing process figure of a spiral reinforcement layer, (A) is a front view, (B) is a side view. スパイラル補強層の製造工程図で、(A)は正面図、(B)は側面図である。It is a manufacturing process figure of a spiral reinforcement layer, (A) is a front view, (B) is a side view. スパイラル補強層の製造工程図で、(A)は正面図、(B)は側面図である。It is a manufacturing process figure of a spiral reinforcement layer, (A) is a front view, (B) is a side view. スパイラル補強層の製造工程図で、(A)は正面図、(B)は側面図である。It is a manufacturing process figure of a spiral reinforcement layer, (A) is a front view, (B) is a side view. スパイラル補強層の製造工程図で、(A)は正面図、(B)は側面図である。It is a manufacturing process figure of a spiral reinforcement layer, (A) is a front view, (B) is a side view. スパイラル補強層の製造工程図で、(A)は正面図、(B)は側面図である。It is a manufacturing process figure of a spiral reinforcement layer, (A) is a front view, (B) is a side view. スパイラル補強層の製造工程図で、(A)は正面図、(B)は側面図である。It is a manufacturing process figure of a spiral reinforcement layer, (A) is a front view, (B) is a side view. スパイラル補強層の製造工程図で、(A)は正面図、(B)は側面図である。It is a manufacturing process figure of a spiral reinforcement layer, (A) is a front view, (B) is a side view. スパイラル補強層の製造工程図で、(A)は正面図、(B)は側面図である。It is a manufacturing process figure of a spiral reinforcement layer, (A) is a front view, (B) is a side view. スパイラル補強層の製造工程図で、(A)は正面図、(B)は側面図である。It is a manufacturing process figure of a spiral reinforcement layer, (A) is a front view, (B) is a side view. (A)は製造する油圧ホースの断面図、(B)は分解説明図である。(A) is sectional drawing of the hydraulic hose to manufacture, (B) is decomposition | disassembly explanatory drawing. (A)、(B)、(C)は帯状部材の説明図である。(A), (B), (C) is explanatory drawing of a strip | belt-shaped member. 油圧ホースの製造に用いる装置の平面図である。It is a top view of the apparatus used for manufacture of a hydraulic hose. (A)、(B)、(C)、(D)はマンドレルに帯状部材を巻き付ける説明図である。(A), (B), (C), (D) is explanatory drawing which winds a strip | belt-shaped member around a mandrel. 一方の掛止部材に帯状部材を巻回し掛止する際の斜視図である。It is a perspective view at the time of winding a belt-shaped member around one latching member, and latching. 一方の掛止部材に帯状部材を巻回し掛止する際の斜視図である。It is a perspective view at the time of winding a belt-shaped member around one latching member, and latching. 一方の掛止部材に帯状部材を巻回し掛止する際の斜視図である。It is a perspective view at the time of winding a belt-shaped member around one latching member, and latching. 一方の掛止部材に帯状部材を巻回し掛止する際の斜視図である。It is a perspective view at the time of winding a belt-shaped member around one latching member, and latching. 一方の掛止部材に帯状部材を巻回し掛止する際の斜視図である。It is a perspective view at the time of winding a belt-shaped member around one latching member, and latching. 一方の掛止部材に帯状部材を巻回し掛止する際の斜視図である。It is a perspective view at the time of winding a belt-shaped member around one latching member, and latching. 一方の掛止部材に帯状部材を巻回し掛止した状態の斜視図である。It is a perspective view of the state which wound the belt-shaped member around one latching member, and latched. 他方の掛止部材に帯状部材を巻回し掛止する際の斜視図である。It is a perspective view at the time of winding a belt-shaped member around the other latching member, and latching. 他方の掛止部材に帯状部材を巻回し掛止する際の斜視図である。It is a perspective view at the time of winding a belt-shaped member around the other latching member, and latching. 他方の掛止部材に帯状部材を巻回し掛止する際の斜視図である。It is a perspective view at the time of winding a belt-shaped member around the other latching member, and latching. 他方の掛止部材に帯状部材を巻回し掛止する際の斜視図である。It is a perspective view at the time of winding a belt-shaped member around the other latching member, and latching. 他方の掛止部材に帯状部材を巻回し掛止する際の斜視図である。It is a perspective view at the time of winding a belt-shaped member around the other latching member, and latching. 他方の掛止部材に帯状部材を巻回し掛止する際の斜視図である。It is a perspective view at the time of winding a belt-shaped member around the other latching member, and latching.

符号の説明Explanation of symbols

10……油圧ホース、28……帯状部材、14……第1スパイラル補強層、16……第2スパイラル補強層、18……第3スパイラル補強層、20……第4スパイラル補強層、30……マンドレル、44……繰り出し部、46、48……掛止部材。   DESCRIPTION OF SYMBOLS 10 ... Hydraulic hose, 28 ... Band-shaped member, 14 ... 1st spiral reinforcement layer, 16 ... 2nd spiral reinforcement layer, 18 ... 3rd spiral reinforcement layer, 20 ... 4th spiral reinforcement layer, 30 ... ... Mandrel, 44 ... Feeding part, 46, 48 ... Hanging member.

Claims (6)

スパイラル補強層を有する油圧ホースの製造方法であって、
厚さよりも大きい一定の寸法の幅を有して延在する帯状のコートゴムと、前記コートゴムの延在方向に沿って互いに平行して延在するように前記幅方向に並べられ前記コートゴムに保持された複数のスチールコードとで構成された帯状部材を設け、
前記帯状部材の幅よりも大きい長さを有し前記帯状部材の長さ方向と直交する方向に延在し前記帯状部材を挟持する回転可能な一対のガイドローラを備え、それら一対のガイドローラの間から前記帯状部材をマンドレル上に繰り出す繰り出し部を設け、
マンドレルの長手方向に間隔をおいた箇所に、マンドレルの半径方向外方に突出する掛止部材をそれぞれ設け、
前記マンドレルを正転させ前記繰り出し部をマンドレルに沿ってマンドレルの長手方向の一端に向かって移動させつつ前記帯状部材を繰り出し、前記帯状部材の厚さ方向の一方の面を前記マンドレル上に螺旋状に巻き付けていき、
前記帯状部材が前記2つの掛止部材のうちの一方の掛止部材の近傍に位置したならば、前記帯状部材を前記掛止部材に掛止し、
掛止後、前記マンドレルを逆転させ前記繰り出し部をマンドレルに沿ってマンドレルの長手方向の他端に向かって移動させつつ前記帯状部材を繰り出し、既に巻き付けられた前記帯状部材に幅方向の端部が重ねられるように前記マンドレル上に、既に巻きつけられた面と同じ面を螺旋状に巻き付けていき、
前記帯状部材が前記2つの掛止部材のうちの他方の掛止部材の近傍に位置したならば、前記帯状部材を前記掛止部材に掛止し、
掛止後、前記マンドレルを正転させ前記繰り出し部をマンドレルに沿ってマンドレルの長手方向の一端に向かって移動させつつ前記帯状部材を繰り出し、既に巻き付けられた前記帯状部材に幅方向の端部が重ねられるように前記マンドレル上に、既に巻きつけられた面と同じ面を螺旋状に巻き付けていき、
このようにマンドレルを正逆転しつつかつ前記掛止部材に掛止して前記帯状部材の同じ面を前記マンドレル上に連続して螺旋状に巻き付けてスパイラル補強層を形成するようにした、
ことを特徴とする油圧ホースの製造方法。
A method for producing a hydraulic hose having a spiral reinforcement layer,
A belt-like coat rubber extending with a width of a certain dimension larger than the thickness, and arranged in the width direction so as to extend parallel to each other along the extending direction of the coat rubber, and held by the coat rubber Provided with a belt-shaped member composed of a plurality of steel cords,
A pair of rotatable guide rollers having a length greater than the width of the belt-like member and extending in a direction perpendicular to the length direction of the belt-like member and sandwiching the belt-like member; A feeding part is provided for feeding the belt-like member over the mandrel from between,
A hook member that protrudes outward in the radial direction of the mandrel is provided at a place spaced in the longitudinal direction of the mandrel,
The mandrel is rotated forward and the belt-shaped member is fed out while moving the feeding portion along the mandrel toward one end in the longitudinal direction of the mandrel, and one surface in the thickness direction of the belt-like member is spirally formed on the mandrel. Wrap around
If the strip member is located in the vicinity of one of the two latch members, the strip member is latched to the latch member,
After the hooking, the mandrel is reversed and the belt-like member is fed out while moving the feeding portion along the mandrel toward the other end in the longitudinal direction of the mandrel. On the mandrel to be stacked, the same surface as the surface already wound is spirally wound,
If the belt-like member is located in the vicinity of the other hook member of the two hook members, the belt-like member is hooked to the hook member,
After the hooking, the mandrel is rotated forward and the belt-like member is fed out while moving the feeding portion along the mandrel toward one end in the longitudinal direction of the mandrel. On the mandrel to be stacked, the same surface as the surface already wound is spirally wound,
Thus, while rotating the mandrel forward and backward and hooking on the hook member, the same surface of the strip member was continuously spirally wound on the mandrel to form a spiral reinforcing layer.
A method of manufacturing a hydraulic hose characterized by the above.
前記帯状部材が前記マンドレルに巻き付けられる際に、前記帯状部材に張力が付与される、
ことを特徴とする請求項記載の油圧ホースの製造方法。
When the band-shaped member is wound around the mandrel, tension is applied to the band-shaped member.
The method of manufacturing a hydraulic hose according to claim 1 .
前記複数のスチールコードはそれらの全体が前記コートゴムの内部に埋設されている、
ことを特徴とする請求項1または2記載の油圧ホースの製造方法。
The plurality of steel cords are entirely embedded in the coat rubber,
The method of manufacturing a hydraulic hose according to claim 1 or 2,
前記複数のスチールコードはそれらの断面の一部がそれらの長手方向の全長にわたり前記コートゴムの表面に露出するように埋設されている、
ことを特徴とする請求項1または2記載の油圧ホースの製造方法。
The plurality of steel cords are embedded so that a part of their cross-section is exposed on the surface of the coat rubber over the entire length in the longitudinal direction.
The method of manufacturing a hydraulic hose according to claim 1 or 2,
前記複数のスチールコードはそれらの断面の半部がそれらスチールコードの全長にわたって前記コートゴムの表面に露出するようにそれらの断面の残りの半部が埋設されている、
ことを特徴とする請求項1または2記載の油圧ホースの製造方法。
The plurality of steel cords are embedded in the remaining half of their cross sections so that half of their cross sections are exposed on the surface of the coated rubber over the entire length of the steel cords,
The method of manufacturing a hydraulic hose according to claim 1 or 2,
前記油圧ホースの最内層はチューブで構成され、
前記マンドレルに前記チューブが被され、
前記帯状部材は前記チューブの上に巻き付けられる、
ことを特徴とする請求項1乃至に何れか1項記載の油圧ホースの製造方法。
The innermost layer of the hydraulic hose is composed of a tube,
The tube is covered on the mandrel,
The strip member is wound on the tube,
The method for manufacturing a hydraulic hose according to any one of claims 1 to 5 , wherein the hydraulic hose is manufactured as described above.
JP2008226566A 2008-09-04 2008-09-04 Manufacturing method of hydraulic hose Active JP4432121B1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP2008226566A JP4432121B1 (en) 2008-09-04 2008-09-04 Manufacturing method of hydraulic hose
PCT/JP2009/004331 WO2010026753A1 (en) 2008-09-04 2009-09-02 Spiral winding device for strip material
PCT/JP2009/004329 WO2010026751A1 (en) 2008-09-04 2009-09-02 Method of manufacturing rubber hose reinforced by steel cords, and rubber hose reinforced by steel cords
CN2009801344776A CN102143834A (en) 2008-09-04 2009-09-02 Method of manufacturing rubber hose reinforced by steel cords, and rubber hose reinforced by steel cords
US13/062,467 US20110214773A1 (en) 2008-09-04 2009-09-02 Method of manufacturing rubber hose reinforced by steel cords, and rubber hose reinforced by steel cords
DE112009002153T DE112009002153T9 (en) 2008-09-04 2009-09-02 Method for producing a steel cord reinforced rubber hose, and steel cord reinforced rubber hose

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51124177A (en) * 1975-04-22 1976-10-29 Togawa Rubber Mfg Method of making rubber hose and apparatus for the method
JPS52148575A (en) * 1976-04-15 1977-12-09 Vredestein Nv High pressure hose and method of making
JPH1044214A (en) * 1996-08-06 1998-02-17 Mitsuba Seisakusho:Kk Apparatus for producing spiral hose
JP2005271558A (en) * 2004-03-26 2005-10-06 Toyo Tire & Rubber Co Ltd Cylindrical rubber molding and its manufacturing method
JP2007170647A (en) * 2005-12-26 2007-07-05 Toyo Tire & Rubber Co Ltd Rubber hose

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51124177A (en) * 1975-04-22 1976-10-29 Togawa Rubber Mfg Method of making rubber hose and apparatus for the method
JPS52148575A (en) * 1976-04-15 1977-12-09 Vredestein Nv High pressure hose and method of making
JPH1044214A (en) * 1996-08-06 1998-02-17 Mitsuba Seisakusho:Kk Apparatus for producing spiral hose
JP2005271558A (en) * 2004-03-26 2005-10-06 Toyo Tire & Rubber Co Ltd Cylindrical rubber molding and its manufacturing method
JP2007170647A (en) * 2005-12-26 2007-07-05 Toyo Tire & Rubber Co Ltd Rubber hose

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