JP4431984B2 - Production method of solid brown sugar with adjuvant - Google Patents

Description

  The present invention is mainly soluble in cold water, can be mass-produced in the same size and shape, is soft and easy to eat, is easy to dry, hardly generates mold, etc., suitable for long-term storage, in addition to soy milk, Appropriate adjuvants such as cocoa, calcium, citric acid, black vinegar, vitamins, dietary fiber, etc. can be added uniformly to the brown sugar. The present invention relates to a method for producing an adjunct-containing solid brown sugar that can be easily and stably mass-produced and can be produced efficiently and economically.

  In conventional brown sugar, for example, edible lime milk is added to sugar juice squeezed from sugar cane, simmered and concentrated, and then cooled to solidify into a lump or plate. Was.

  And, as a conventional method for producing solid brown sugar, for example, Patent Document 1 developed by the present inventor is disclosed, which is made into a mist form of brown sugar formed into powder by appropriate means. Slowly add water, use a mesh with a predetermined opening, and apply powdered brown sugar to which mist-like water has been added to a sieve while grinding it with a mesh, containing water and soft stirring brown sugar A powder is formed, and this brown sugar powder is put into a mold, pressed, heated and dried while leaving a predetermined moisture content, and solid brown sugar is produced.

JP2004-24152

  However, the brown sugar produced by the former production method has a high density, becomes a hard lump (or hard plate), has a rough surface, has a poor texture, is difficult to dissolve, is hard and hard to eat. It was.

  On the other hand, the production method such as the latter makes it possible to produce solid brown sugar having a uniform surface, smooth surface, good touch, easy to dissolve, soft and easy to eat, good taste and natural sweetness. However, the present inventor was not satisfied with the above means, and by means of new means, it was easily dissolved in cold water, more easily eaten, and in addition, an auxiliary agent could be added uniformly to brown sugar as appropriate. Development is ongoing to provide solid brown sugar with supplements.

  Therefore, in the method for producing solid brown sugar with an auxiliary agent according to claim 1, brown sugar such as block or plate, soy milk, cocoa, calcium, citric acid, black vinegar, vitamins, dietary fiber A method for producing a plurality of adjuvant-containing solid brown sugar K, which is arranged in a desired shape with an appropriate auxiliary agent such as a kind, and is formed into a substantially short noodle shape by applying a browning machine such as a lump or plate shape to a backing machine. A granulation step A that allows a large number of primary processed bodies to be formed, and an auxiliary for stirring and mixing after adding a predetermined amount of one or more kinds of auxiliary agents in powder or liquid form to a large number of primary processed bodies Agitating and mixing step B of the agent, a re-granulation step C in which this agitated mixture is appropriately backed up to form a large number of secondary processed bodies that are substantially short noodles, and a large number of secondary processed bodies are appropriately molded. Place in the machine mold and pressurize in the mold A molding process D that can form a tertiary processed body having a desired shape, and a drying process E that allows a plurality of tertiary processed bodies to be forcibly dried by appropriate drying equipment. Thus, each of the secondary processed bodies can be divided into short pieces to form a plurality of elongated granular bodies 1, and the plurality of elongated granular bodies 1 can be connected to each other in a state where a large number of appropriate small spaces 2 are left. A means for pressurizing the inside of the mold was adopted.

  Moreover, in the manufacturing method of solid brown sugar containing an adjuvant according to claim 2, brown sugar such as block or plate, soy milk, cocoa, calcium, citric acid, black vinegar, vitamins, dietary fiber A plurality of adjuvant-containing solid brown sugars that are arranged in a desired shape through a granulation step A, an auxiliary stirring and mixing step B, a re-granulation step C, a molding step D, and a drying step E. In the granulation step A, a large number of primary processed bodies that are substantially short noodle-like are formed in a granulation step A using a lump or plate-shaped brown sugar as appropriate. Then, a predetermined amount of one or more kinds of auxiliary agents in powder or liquid form is added to a large number of primary processed bodies, followed by stirring and mixing. In the re-granulation step C, the auxiliary agents are added to the primary processed bodies. A secondary processed body that is formed into a substantially short noodle-like shape by applying the added stirring mixture to an appropriate backing machine. In the molding step D, a large number of secondary processed bodies are appropriately placed in a molding die of a molding machine and pressurized in the molding die to form a tertiary processed body having a desired shape. In the drying step E, The tertiary processed body is forcibly dried by appropriate drying equipment, and in the molding step D, each of the secondary processed bodies is divided into short pieces to form a plurality of elongated granular bodies 1, and the plurality of elongated granular bodies are formed. A means for pressurizing the inside of the molding die was adopted so that the bodies 1 could be connected with each other while leaving a large number of appropriately small spaces 2.

  Furthermore, in the manufacturing method of the solid brown sugar containing an auxiliary agent according to claim 3, means for forming the secondary processed body so as to have a substantially circular cross section is employed.

  Furthermore, in the manufacturing method of the solid brown sugar with an adjuvant according to claim 4, in the molding step D, a molding die is formed so that a small space 2 is not formed on the outer surface of the tertiary processed body. A means for pressurizing the inside was adopted.

  Furthermore, in the manufacturing method of the solid brown sugar containing an auxiliary agent according to claim 5, the solid brown sugar K containing the auxiliary agent dried by the drying step E is appropriately sent to an individual packaging bag L made of a synthetic resin. A means for sealing was adopted.

Therefore, according to the manufacturing method of Claim 1 of this invention, while being able to comprise reliably solid brown sugar K with an auxiliary agent by the some elongate granular body 1, several in solid brown sugar K with an auxiliary agent is included. The small gap space 2 can be provided easily, reliably and uniformly.
Therefore, the supplemented solid brown sugar K produced by this method is easily dissolved in cold water, soft, easy to eat, easy to dry, hardly moldy, etc., and suitable for long-term storage.
As a result, it is easy to melt in the mouth, has a good touch, is soft and easy to eat, so that it can be eaten as a tea cup, sweets, health food, etc. It is easy to use for tea, cooking, etc. (or you can also dissolve and drink only the solid brown sugar K with supplements), especially the solid brown sugar K with supplements that are easy to use for cold drinks, yogurt, etc. Can be manufactured.

  In addition, the same size and shape can be obtained by a molding process D in which a large number of secondary processed bodies are appropriately placed in a molding die of a molding machine and pressed in the mold to form a tertiary processed body of a desired shape. It is possible to mass-produce solid brown sugar K with supplements, which can be prepared in large quantities, and can easily and stably produce large quantities of solid brown sugar K with supplements from bulk or plate-shaped brown sugar and adjuvants, and it has high efficiency. It becomes an economical manufacturing method.

  In particular, a granulation step A in which a large number of primary processed bodies that are substantially short noodles can be formed by lining a brown sugar such as a lump or plate into a machine, and one or more types of powders or liquids as appropriate Auxiliary stirring and mixing step B, in which a predetermined amount of the auxiliary agent is added to a large number of primary processed bodies and then stirred and mixed, and this stirred mixture is appropriately placed on a backer to form a large number of secondary processed bodies that have a substantially short noodle shape. By going through the re-granulation step C as described above, it becomes easy to add appropriate adjuvants such as soy milk, cocoa, calcium, citric acid, black vinegar, vitamins and dietary fiber to a large number of primary processed products. , These can be easily stirred and mixed. That is, an auxiliary agent can be uniformly added to brown sugar. Moreover, it is possible to easily produce the solid brown sugar K with an auxiliary agent that can easily add an auxiliary agent as appropriate and is excellent in maintaining health.

Moreover, according to the manufacturing method of Claim 2 of this invention, while being able to comprise reliably the solid brown sugar K with an auxiliary agent by the some elongate granular body 1, several in the solid brown sugar K with an auxiliary agent are included. The small gap space 2 can be provided easily, reliably and uniformly.
Therefore, the supplemented solid brown sugar K produced by this method is easily dissolved in cold water, soft, easy to eat, easy to dry, hardly moldy, etc., and suitable for long-term storage.
As a result, it is easy to melt in the mouth, has a good touch, is soft and easy to eat, so that it can be eaten as a tea cup, sweets, health food, etc. It is easy to use for tea, cooking, etc. (or you can also dissolve and drink only the solid brown sugar K with supplements), especially the solid brown sugar K with supplements that are easy to use for cold drinks, yogurt, etc. Can be manufactured.

  In addition, in the molding step D, a large number of secondary workpieces are appropriately placed in a molding die of a molding machine and pressed in the molding die to form a tertiary workpiece having a desired shape. It is possible to mass-produce solid brown sugar K with supplements, which can be mass-produced, and can easily and stably produce large amounts of solid brown sugar K with supplements from bulk or plate-like brown sugar and adjuvants, and it has high efficiency. It becomes an economical manufacturing method.

  In particular, in the granulating step A, a large number of primary processed bodies that are substantially short noodles are formed by appropriately squeezing brown sugar such as block or plate, and in the stirring and mixing step B of the auxiliary agent, it is in the form of powder or liquid. In addition, a predetermined amount of one or more kinds of auxiliary agents are added to a large number of primary processed bodies and then stirred and mixed. In the re-granulation step C, the stirred mixture obtained by adding the auxiliary agent to the primary processed bodies is properly reversed. Since many secondary processed bodies that are almost short noodles are formed over the machine, appropriate auxiliary agents such as soy milk, cocoa, calcium, citric acid, black vinegar, vitamins, dietary fiber, etc. It becomes easy to add to these, and it becomes easy to stir and mix these uniformly. That is, an auxiliary agent can be uniformly added to brown sugar. Moreover, it is possible to easily produce the solid brown sugar K with an auxiliary agent that can easily add an auxiliary agent as appropriate and is excellent in maintaining health.

  Furthermore, according to the manufacturing method of the third aspect, the secondary processed body having a substantially circular cross section is appropriately divided into a plurality of elongated granular bodies 1 having a substantially circular cross section. More gap small spaces 2 can be provided between them.

  And according to the manufacturing method of Claim 4, it becomes possible to process the surface of the solid brown sugar K containing an auxiliary agent smoothly, and appropriate decoration such as a picture, a pattern, or a character is appropriately applied to the smooth surface portion. It can be applied by printing means. As a result, it can be used as a gift.

  Then, according to the manufacturing method of claim 5, by sealing the individual bag L, the humidity of the solid brown sugar K with the auxiliary agent can be appropriately maintained, the occurrence of mold and the like can be prevented, and it is hygienic. It will be convenient to carry.

Hereinafter, the present invention will be described with reference to the drawings.
The present invention comprises a granulated step A, an auxiliary agent of brown sugar formed into a lump or plate and an appropriate auxiliary agent such as soy milk, cocoa, calcium, citric acid, black vinegar, vitamins, dietary fiber, etc. A manufacturing method of solid brown sugar K containing a plurality of auxiliary agents arranged in a desired shape through a stirring and mixing step B, a re-granulation step C, a molding step D, and a drying step E. Easy and uniform addition, easy to dissolve in cold water, can be mass-produced with the same size and shape, soft, easy to eat, easy to dry, less prone to mold, etc. The solid brown sugar K containing the agent can be easily and stably mass-produced, and can be produced efficiently and economically.

Specifically, a granulation step A in which a large number of primary processed bodies in the form of substantially short noodles can be formed by lining a brown sugar such as a lump or plate into a machine, and one or more types in the form of powder or liquid An auxiliary agent stirring and mixing step B in which a predetermined amount of an appropriate auxiliary agent is added to a large number of primary processed bodies and then stirred and mixed, and a secondary processed body that is formed into a substantially short noodle shape by applying this stirred mixture to an appropriate backing machine. A re-granulation step C which can be formed in large numbers and a large number of secondary processed bodies are appropriately placed in a molding die of a molding machine and pressurized in the molding mold so that a tertiary processed body having a desired shape can be formed. And a drying step E in which a plurality of tertiary processed bodies can be forcibly dried by appropriate drying equipment.
In addition, in the molding step D, each of the secondary processed bodies can be divided into a plurality of pieces to form a plurality of elongated granular bodies 1, and the plurality of elongated granular bodies 1 can leave a large number of appropriate small gaps 2. The inside of the mold is pressurized so that it can be connected in a heated state.

The block-like or plate-like brown sugar squeezes sugar juice from a sugar cane, for example. And this squeezed sugar juice is centrifuged and a molasses is taken out. Furthermore, this molasses is formed by mixing crude sugar and solidifying. Or squeeze out from sugar cane. And edible lime milk is added to this squeezed sugar juice. Further, it is boiled and concentrated, and then cooled and solidified to form.
The means for forming brown sugar is not limited to these means, and other means may be used. Moreover, the specific shape, dimension, etc. of brown sugar can also be set freely.

The granulation step A is, for example, a network in which a large number of round holes of about 1 to 2 mm are arranged in close contact with each other, and rotating in the network, and lump or plate-shaped brown sugar is added to the network. This is performed by a back-curing machine or the like provided with a rotary pressing body that presses against the inner surface and backs it.
That is, the block or plate-shaped brown sugar thrown into the mesh body is pressed against the inner surface of the mesh body by a rotating pressing body, and is backed, and is a short noodle-like shape (for example, having a diameter of approximately 1 to 2 mm). A large number of primary processed bodies having a length of about 10 to 20 cm).

The agitation and mixing step B of the auxiliary agent may be one or more kinds of auxiliary agents such as soy milk, cocoa, calcium, citric acid, black vinegar, vitamins, dietary fiber, etc., which are powdery or liquid in advance. Select, add a predetermined amount to a large number of primary workpieces, and then stir and mix. The auxiliary agent can be easily added to a large number of primary workpieces. It is easy to stir and mix.
By the way, the mixture ratio of the adjuvant with respect to brown sugar (the mixture ratio of the adjuvant with respect to 1 weight part of brown sugar) is blended as shown in the following Table 1, for example.

In the re-granulation step C, as in the granulation step A, for example, a large number of the stirring mixture obtained by adding an auxiliary agent to the primary processed body is arranged in a state where round holes of about 1 to 2 mm are in close contact with each other. And a rotating press body that rotates inside the mesh body and rotates and presses the stirring mixture against the inner surface of the mesh body.
That is, the stirring mixture charged into the mesh body is pressed against the inner surface of the mesh body by a rotary pressing body, and is backed, and is a short noodle shape (for example, having a diameter of approximately 1 to 2 mm and a length of approximately 1 to 2 mm). A large number of secondary processed bodies (about 10 to 20 cm) are formed.

The molding step D is performed by, for example, a molding machine that includes a molding die in which a plurality of elongated rectangular parallelepiped molding recesses are disposed, and a pressing body that presses a plurality of secondary workpieces placed in the molding recesses. Is called.
The mold includes, for example, a silicon mold base and a stainless steel bottom plate that is detachably disposed on the bottom of the mold base. The mold base has an elongated shape serving as the molding recess. A plurality of rectangular shaped through-holes are provided, and the bottom plate is arranged so that the bottoms of the plurality of molded through-holes block the ridges, and the bottom of the bottom plate is divided in half in the width direction. A plurality of partitioning pieces are projected.
That is, when the bottom plate is set on the bottom of the mold base, the inside of the molding recess is divided into two in the width direction by the partitioning pieces (not shown).
Then, a large number of secondary processed bodies are placed in the molding recesses of the molding die, and the inside of the molding recesses is pressed with a pressing body so that the size and shape of the molding recesses are divided into two in the width direction. A plurality of bodies are formed.

Then, the plurality of substantially elongated rectangular parallelepiped processed bodies formed as described above are formed into a plurality of substantially rectangular parallelepiped tertiary processed bodies that are easy to be oralized by an appropriate cutting step.
That is, this cutting step is performed by, for example, a cutting machine having a plurality of cutting blades that can enter the molding recess of the mold, for example, removing the bottom plate from the bottom and processing the molding recess in the molding base. By cutting the body along the longitudinal direction with a plurality of cutting blades of a cutting machine, the body is formed into a plurality of substantially rectangular parallelepiped tertiary processed bodies that are easy to be oralized. The tertiary processed body formed in a plurality of substantially rectangular parallelepiped shapes can be easily taken out (dropped) from the molding recess by turning the mold base over.

  By the way, in the molding step D, for example, a plurality of molding concave portions similar to one solid brown sugar K with an auxiliary agent are provided in advance in a molding die so that a plurality of tertiary processed bodies can be formed by the molding die. Also good. At this time, the shape of the molding recess can be freely set as appropriate.

Further, when a large number of secondary processed bodies in the molding recess are pressed, each of the secondary processed bodies is divided into short pieces so that a plurality of elongated granular bodies 1 can be formed. Pressurization is performed so that a large number of small gaps 2 can be connected.
That is, the plurality of small gaps 2 are uniformly provided in the solid brown sugar K with the auxiliary agent. If the pressure is excessively increased, the gap space 2 is reduced and it is difficult to dissolve in cold water. If the pressure is insufficient, the connection between the elongated granular materials 1 becomes insufficient, so that the solid brown sugar K with an auxiliary agent is formed. It becomes easy to lose shape.
In addition, when pressing a large number of secondary workpieces in the molding recess, the inside of the molding die may be pressurized so that the small gaps 2 are not formed on the outer surface of the tertiary workpiece. In this way, the surface of the solid brown sugar K with the auxiliary agent is processed smoothly, and appropriate decorations such as pictures, patterns, letters, etc. can be appropriately applied to the smooth surface portion by printing means or the like. Become. As a result, it can be used as a gift.

  The drying step E is performed by, for example, an appropriate drying facility using gas or electricity, and the plurality of tertiary workpieces are appropriately moved to the drying facility and then forcedly dried.

  The adjuvant-containing solid brown sugar K dried in the drying step E may be appropriately sealed by a single packaging bag L made of synthetic resin. That is, it becomes possible to appropriately maintain the humidity and the like of the solid brown sugar K containing the auxiliary agent, prevent the generation of mold and the like, and can be configured to be hygienic and portable.

  By the way, means for producing block or plate-shaped brown sugar from sugar cane, granulation step A, stirring and mixing step B for auxiliary agent, re-granulation step C, molding step D, drying step E, cutting step Specific equipment for realizing granulation process A, stirring and mixing process B of auxiliary agent, re-granulation process C, molding process D, drying process E, cutting process Configuration, shape, dimensions, components, specific components of the auxiliary agent, mixing ratio, specific shape, size, number, arrangement state of the elongated granular material 1, specific shape, size, number, arrangement of the gap small space 2 The specific structure, shape, dimensions, material, primary processed body, secondary processed body, and tertiary processed body of the position and individual packaging L are not limited to the illustrated examples. It can be freely set and changed as appropriate.

It is a block diagram which illustrates the manufacturing process of adjuvant containing solid brown sugar. It is a perspective view which illustrates the solid brown sugar with an adjuvant manufactured by the method of this invention. It is sectional drawing which illustrates the solid brown sugar with an adjuvant manufactured by the method of this invention. It is a perspective view which illustrates the solid brown sugar with another adjuvant manufactured by the method of this invention. It is a perspective view which illustrates the solid brown sugar with another adjuvant manufactured by the method of this invention.

Explanation of symbols

A Granulation step B Stirring and mixing step of auxiliary agent C Re-granulation step D Molding step E Drying step K Solid brown sugar with auxiliary agent 1 Elongated granular material 2 Small gap L L Individual packaging

Claims (5)

  Solid black with a plurality of supplements arranged in the desired shape with brown sugar such as block or plate and appropriate supplements such as soy milk, cocoa, calcium, citric acid, black vinegar, vitamins, dietary fiber, etc. A method for producing sugar, comprising a granulation step in which a large number of primary processed bodies that are substantially short noodle-like are formed by lining up brown sugar such as a lump or plate to form a substantially short noodle, a powder or liquid and 1 A stirring / mixing step of an auxiliary agent in which a predetermined amount or types of appropriate auxiliary agents are added in a predetermined amount to a large number of primary processed bodies, followed by stirring and mixing, and a secondary processing in which the stirring mixture is applied to an appropriate backing machine to form a substantially short noodle shape. A re-granulation process that allows a large number of bodies to be formed, and a large number of secondary processed bodies can be appropriately placed in a mold of a molding machine and pressed in the mold to form a tertiary processed body of a desired shape. Molding process and multiple tertiary processing A drying step that can be appropriately dried by a drying facility, and in the molding step, each of the secondary processed bodies can be divided into a plurality of elongated granular bodies, and the plurality of elongated strips can be formed. A method for producing solid brown sugar with an auxiliary agent, wherein the inside of the mold is pressurized so that the granules can be connected in a state where many small spaces are left as appropriate.   Bulk sugar or plate-like brown sugar and appropriate adjuvants such as soy milk, cocoa, calcium, citric acid, black vinegar, vitamins, dietary fiber, etc., granulating step, stirring and mixing step of auxiliary agent, re-granulation Is a manufacturing method that becomes a solid brown sugar with a plurality of adjuvants arranged in a desired shape through a forming step, a molding step, and a drying step. In the stirring and mixing step of the auxiliary agent, a predetermined amount of powdery or liquid and one or more kinds of appropriate auxiliary agents is added to a large number of primary processed bodies. In addition, in the re-granulation process, the stirring mixture obtained by adding the auxiliary agent to the primary processing body is appropriately placed on a backside machine to form a number of secondary processing bodies that are substantially short noodles. When the secondary processed body is properly placed in the mold of the molding machine To form a tertiary processed body having a desired shape, and in the drying process, the tertiary processed body is forcibly dried by appropriate drying equipment. In the molding step, the secondary processed body is formed. Each of the plurality of elongated granular bodies 1 can be formed by being divided into short pieces, and the inside of the mold is pressurized so that the plurality of elongated granular bodies can be connected with each other while leaving a large number of small spaces. To produce solid brown sugar with supplements.   The method for producing solid brown sugar with an auxiliary agent according to claim 1 or 2, wherein the secondary processed body is formed to have a substantially circular cross section.   4. The auxiliary according to claim 1, 2 or 3, wherein in the molding step, the inside of the mold is pressurized so that a small space is not formed on the outer surface of the tertiary workpiece. A method for producing solid brown sugar containing a drug.   5. The solid brown sugar containing an auxiliary agent dried in the drying step is appropriately sealed in a single bag made of synthetic resin, according to claim 1, 2, 3 or 4. Production method of solid brown sugar with adjuvant.

Images