JP4430967B2 - Lens manufacturing system, manufacturing method, and program - Google Patents

Description

  The present invention relates to a method and a system for manufacturing a lens, and more particularly, to an improvement in a method and a system for manufacturing a spectacle lens suitable for low-volume, multi-product production.

  In the production of spectacle lenses, different prescriptions are often applied for each customer, and small-lot, multi-product production is required. Especially in the case of plastic lenses for spectacles that are applied to various products in recent years, the lens molding process Therefore, when manufacturing a product through a dip coating process, a dyeing process, a vapor deposition process, etc., various processes according to the prescription are performed in each manufacturing process.

In order to select a manufacturing process accurately in response to small-quantity, high-mix production, the work instructions according to the prescription are described in two-dimensional barcodes in each manufacturing process. One that reads a barcode and selects a necessary process is known (for example, Patent Document 1).
Japanese Patent Laid-Open No. 8-294777

  However, in the above conventional example, various work instructions in each manufacturing process can be transmitted by a two-dimensional bar code. However, when the production is temporarily stopped and resumed due to a trouble of the manufacturing apparatus, necessary processing is performed. Although the process is not completed, there is a problem that the process is input to the next process. Further, there is a problem in that a lack of necessary processing cannot be detected until an inspection result of each manufacturing process or final product is obtained, resulting in a defective product and a decrease in productivity. In other words, it is impossible to know the processing history of what processing or processing has been performed during each manufacturing process.

  In addition, in each of the manufacturing processes described above, there are many cases that are configured with dedicated lines, and as in the conventional example, when all the manufacturing processes are managed with one management system, all the dedicated lines are connected to the management system. There was a problem that the necessity and the hardware and software of each dedicated line had to be created completely, and the cost for capital investment was excessive.

  Therefore, the present invention has been made in view of the above problems, and an object of the present invention is to make it possible to monitor a processing history in a lens manufacturing process and to suppress an increase in capital investment.

  The present invention processes the first control device (for example, the management server 5, the entrance terminal computer 6, the exit terminal computer 7) that manages manufacturing information related to the manufacture of the lens, and the lens placed on the conveying means. A second control device (for example, controller 4) for controlling the manufacturing device, and a lens manufacturing method for processing the lens based on the manufacturing information, wherein the lens placed on the transport means An identifier is read into the first control device, a processing command necessary for the manufacturing device is generated based on the manufacturing information corresponding to the identifier, and a readable / writable identification medium (for example, attached to the transport unit) , The processing instruction is written in the IC tag), and then the conveying means is sent to the manufacturing apparatus.

  The second control device reads a processing command from the readable / writable identification medium, commands processing of the lens based on the processing command, and writes a processing result on the readable / writable identification medium after the processing is completed, The first control device reads the processing result from the readable / writable identification medium and accumulates it as history information.

  Accordingly, the present invention provides two independent control devices including a first control device that manages manufacturing information via a readable / writable identification medium (for example, an IC tag) and a second control device that controls lens processing. By coordinating the control system, the processing history in the manufacturing process is recorded on a readable / writable identification medium, so that it can be grasped and stored for each lens, and can be fed back to quality control later. .

  And by using a readable / writable identification medium, it becomes possible to link these two control devices, and it is possible to minimize the update of software and hardware of each control device, thereby suppressing an increase in capital investment. The establishment of traceability can be realized.

  Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings.

  FIG. 1 shows an example in which the present invention is applied to a dip coating process for forming a film such as a hard coat on a plastic lens for spectacles. This dip coating process is a process of forming a hard coat film or the like on a lens after a molding process of a plastic lens for eyeglasses (hereinafter simply referred to as a lens). After this dip coating process, a dyeing process or vapor deposition is performed. Processes are performed to complete the product.

  The lenses 12 are placed on the tray 10 as a pair of left and right and arrive at the dip coating process. The tray 10 is provided with a work instruction sheet 11 for instructing processing information of the lens 12. The work instruction sheet 11 includes a tray ID obtained by encoding the lens information of the lens 12 and an identifier indicating the processing information. It is described as code 111. The lens information indicates the material, refractive index, shape, and the like of the lens 12, and the processing information indicates the type and number of the coating film of the lens 12, and a set of the lens information, processing information, and history information described later. Manufacturing information of the lens 12 is configured.

  In the management server 5 described later, lens information (lens refractive index, material, etc.) and processing information (type of hard coat film) according to the specifications of the lens 12 are set in advance corresponding to the tray ID. By reading the bar code 111 of the work instruction sheet 11 and making an inquiry to the management server 5 by the entrance terminal computer 6 and the exit terminal computer 7 to be described later, it is possible to grasp a processing command necessary for the lens 12. The processing information is composed of various kinds of information related to the manufacture of the lens, and the processing command means information necessary for the dip coating process.

  The tray 10 arriving at the dip coating process is moved to the rack 8 together with other lenses 12 that form the same hard coat film.

  An IC tag (or RFID) 9 having a readable / writable memory and capable of wireless communication is attached to the rack 8, and a processing instruction and a processing record are written and referenced by a reader / writer described later. The IC tag 9 (readable / writable identification medium) only needs to have an element or a circuit including a readable / writable nonvolatile storage means and a communication means for communicating with the outside.

  The lens 12 accommodated in the rack 8 is configured with a lot in which the barcode 111 is read from the work instruction sheet 11 of each tray 10 and subjected to the same processing, and a processing instruction such as the type of dip coating is given to the IC tag 9. Written.

  For this reason, an entrance terminal computer 6 is provided at the entrance of the dip coating process, which configures the lot and writes a processing command based on the processing information to the IC tag 9. In order to read the processing history (history information) written in the IC tag 9, the exit terminal computer 7 is installed. The entrance terminal computer 6 and the exit terminal computer 7 are connected to the management server 5 serving as the center of the manufacturing management system via the network 50 to transmit / receive lens information, processing information, and processing history. The network 50 is configured by a LAN or the like.

  In the entrance terminal computer 6 and the exit terminal computer 7, barcode readers 61 and 71 for reading the barcode 111 of the work instruction sheet 11 and reader / writers for reading and writing information by communicating with the IC tag 9 of the rack 8 respectively. (Communication devices) 62 and 72 are provided. A display device such as a display, a keyboard, and a mouse, and an input device are also provided.

  The management server 5 operates a database 51 that stores lens information, processing information, and processing history of the lens 12 for each tray ID, and manages information related to the entire product manufacturing (each manufacturing process). On the other hand, the entrance terminal computer 6 and the exit terminal computer 7 manage manufacturing information regarding the dip coating process.

  A manufacturing management system is constructed from the management server 5, the entrance terminal computer 6, and the exit terminal computer 7. The management server 5 is also connected to a terminal computer for other processes (not shown) (for example, a molding process, a dyeing process, and a vapor deposition process).

  The dedicated line for forming the hard coat film on the lens 12 includes a cleaning device 3, a dip device 1 for forming a primer layer, and a dip device 2 for forming a top layer. The dip devices 1 and 2 are controlled by a controller 4. The

  Next, a dedicated line for the dip coating process will be described.

  In FIG. 1, the controller 4 that controls the dip devices 1 and 2 is a dedicated line controller that is independent from the manufacturing management system and operates stand-alone. For this reason, the controller 4 reads the processing command from the IC tag 9 of the rack 8 to determine the process, performs the processing, and writes the processing result (history) to the IC tag 9. The reader / writers 41 to 48 are arranged at predetermined positions 1 and 2, communicate with the IC tag 9 in a non-contact manner, and form a hard coat film on the lens 12 housed in the rack 8.

  First, a reader / writer 41 that is connected to the controller 4 and inspects information of the IC tag 9 is disposed at the entrance of the cleaning device 3 that serves as an entrance of the dip coating process.

  The cleaning device 3 removes dirt from the surface of the lens 12, and is cleaned with, for example, an organic solvent such as acetone.

  The controller 4 selects the dip device for the next process according to the type of hard coat applied to the lens 12 for the rack 8 that has been cleaned. That is, the hard coat film to be applied to the lens 12 is roughly divided into two processes, that is, a two-layer process in which a top layer is formed after forming a primer layer, and a single-layer process in which only the top layer is formed. Which processing is to be applied is determined from the corresponding processing information command.

  Therefore, a reader / writer 42 for reading a processing command for the IC tag 9 of the rack 8 is installed at the entrance of the dip device 1, and the processing command read from the IC tag 9 is sent to the controller 4. If the processing command read from the IC tag 9 is a single-layer process, the rack 8 is sent to the dip device 2, and if the processing command is a two-layer process, the rack 8 is placed in one of the primer tanks A to C of the dip device 1. Immerse.

  Primer tanks A, B, and C of the dip device 1 contain different primer liquids depending on the material of the lens 12 and the like, and the controller 4 can be racked in any tank based on a processing command from an IC tag 9 described later. It is determined whether to immerse 8 and the rack 8 is moved and put into a predetermined primer tank.

  Reader / writers 43, 44, and 45 for writing the time (and date) when processing is completed to the IC tag 9 are arranged at the outlets of the primer tanks A, B, and C, respectively, in accordance with instructions from the controller 4 Each of the reader / writers 43 to 45 writes to the IC tag 9.

  The rack 8 that has completed the dipping process in the primer tanks A to C is put into the curing furnace 101, and a baking process for curing the primer liquid is performed.

  The rack 8 for which the primer liquid baking process is completed is sent to the dipping device 2 for forming the top layer. As described above, the single-layer processing rack 8 is sent directly to the dip device 2.

  The top tanks D and E of the dip device 2 contain different topcoat solutions depending on the material of the lens 12 and the like, and the controller 4 immerses the rack 8 in any tank based on a processing command from the IC tag 9. The rack 8 is moved and put into a predetermined top tank. Therefore, a reader / writer 46 that reads a processing command from the IC tag 9 is installed at the entrance of the dip device 2, and the read processing command is sent to the controller 4.

  Reader / writers 47 and 48 for writing the time (and date etc.) when the processing is completed to the IC tag 9 are arranged at the top tanks D and E exits of the dip device 2, respectively, according to instructions from the controller 4 Each reader / writer 47, 48 writes to the IC tag 9.

  The rack 8 that has completed the dipping process in the top tanks D and E is put into the curing furnace 201, and a baking process for curing the hard coat (top coat) is performed.

  As described above, after the hard coat film is formed by the dip devices 1 and 2, the rack 8 is transferred to the exit of the dip coat process.

  At the exit of this dip coating process, the exit terminal computer 7 reads the processing history and processing instructions from the IC tag 9, and when returning each lens 12 to the original tray 10, the barcode reader 71 reads the work instruction sheet 11. The barcode 111 is read, and the processing command is collated from the IC tag 9 based on the tray ID. If the collation result is valid, each lens 12 is transferred to the original tray 10 and a processing history corresponding to the tray ID is transmitted to the management server 5 and accumulated. Thereafter, the tray 10 performs an inspection process (not shown). After that, the process proceeds to the next step.

  The overall process flow has been described above, but the processing in each apparatus will be described in detail below.

  First, the flow of data between devices will be described with reference to FIG.

  In the IC tag 9 attached to the rack 8, a rack ID is set in advance, and in the lot assembling process for transferring the lens 12 of the tray 10 transferred to the dip coating process to the rack 8, first, the entrance terminal The information of the IC tag 9 is read by the reader / writer 62 of the computer 6 (IN terminal in the figure), and the rack ID is acquired (S101).

  Next, the barcode reader 61 of the tray terminal 10 is read by the barcode reader 61 of the entrance terminal computer 6 and the tray ID is extracted from the barcode 111 (S102).

  Next, the tray ID is transmitted to the management server 5, and the lens information and processing information of the lens 12 corresponding to the tray ID are acquired (S103, S104).

  If there are a plurality of trays 10, the operations of S102 and S103 are repeated. At this time, if there is a tray ID with different processing conditions (processing information), a warning is issued.

  When the input of the tray ID of the lens 12 to be loaded into the rack 8 is completed, the entrance terminal computer 6 assigns a lot number to the rack 8. The lot number is composed of a predetermined serial number.

  Then, a processing command necessary for the dip coating process is determined from the processing information acquired from each tray ID, and written to the IC tag 9 together with the lot number (S105).

  As described above, the lot assembling process is completed, and after the rack 8 cleans the lens 12 with the cleaning device 3, the rack 8 shifts to the processing step to be put into the dip devices 1 and 2, as described above.

  In the processing step, each reader / writer of the controller 4 reads a processing instruction for the IC tag 9 (S106), determines the dip devices 1 and 2 and the tank into which the rack 8 is put, and immerses the rack 8 in the determined tank. When the immersion is completed, the controller 4 writes the date and time when the process is completed to the IC tag 9 by the reader / writer (S107). Then, the rack 8 exiting the curing furnace 201 finishes the processing step, proceeds to the exit of the dip coating step, and performs the lot release step.

  In the lot releasing process, the plurality of lenses 12 accommodated in the rack 8 are returned to the original tray 10, and the rack 8 transferred from the curing path 201 is returned to the tray 10 ′ prepared at the exit of the dip coating process. This is done by checking whether it should be. In FIG. 1, the tray 10 'and the work instruction sheet 11 at the exit of the dip coating process are moved from the process entrance.

  In this lot releasing process, since a plurality of racks 8 circulate the dip devices 1 and 2 and the cleaning device 3 in the dip coating process, if the lens 12 is not returned to the original tray 10, different work instructions 11 To prevent different processing.

  That is, the exit terminal computer 7 reads the lot number and the processing history from the IC tag 9 of the rack 8 that has completed the processing process (S108).

  Next, the exit terminal computer 7 reads the barcode 111 from the work instruction sheet 11 'of the exit tray 10' in the dip coating process, and acquires the tray ID (S109). And the exit terminal computer 7 transmits tray ID to the management server 5, and acquires lens information and process information (S110, S111).

  Whether the lens information and the processing information acquired from the management server 5 match the contents of the work instruction sheet 11 'is collated (S111). At this time, the lens information and the processing information may be displayed on the display device of the exit terminal computer 7 so that the operator can collate. Alternatively, the lot number is acquired from the IC tag 9, the lot number is transmitted to the entrance terminal computer 6 to request the tray ID, and the tray ID received from the entrance terminal computer 6 matches the tray ID of the work instruction sheet 11 ′. It is also possible to perform collation depending on whether or not.

  If this verification is correct, the lens 12 of the rack 8 is returned to the tray 10 'at the exit of the dip coating process.

  Then, the processing history read from the IC tag 9 is transmitted to the management server 5 in association with the tray ID (S112). As a result, the management server 5 can identify the time and where the processing was performed during the processing by specifying the tray ID from the barcode 111 of the work instruction sheet 11. Traceability can be established in the manufacturing process.

  Since the rack 8 is used in the next lot, the exit terminal computer 7 erases information on the current lot from the memory of the IC tag 9 and performs initialization (S113).

  Hereinafter, details of processing in each control device will be described.

<Inlet terminal computer>
Next, the lot group processing performed in the entrance terminal computer 6 will be described with reference to the flowchart of FIG.

  In S1, the rack ID of the rack 8 is read from the reader / writer 62. Next, in S <b> 2, the tray ID of the lens 12 accommodated in the rack 8 is read from the barcode 111 of the work instruction sheet 11 using the barcode reader 61. In S3, the read tray ID is transmitted to the management server 5, and the lens information and the processing information are requested and read.

  In S4, when there are a plurality of sets of lenses 12, it is determined whether the tanks of the dip devices 1 and 2 in which the rack 8 is immersed are the same. If they are the same, the process proceeds to S5. Go to and notify the error. The notification of this error can be displayed on the display device of the entrance terminal computer 6 that there is an error, or can be notified by sound.

  If the processing information is normal, it is determined in S5 whether the reading of the tray ID accommodated in the rack 8 has been completed. This determination may be made by the operator operating the entrance terminal computer 6. If completed, the process proceeds to S6, but if the tray ID is still input, the process returns to S2.

  In S6, a lot number composed of a preset serial number or the like is determined. In S7, a processing instruction for the dip devices 1 and 2 is determined from the lens information and processing information acquired from the management server 5. This processing instruction is based on whether the hard coat film is a single-layer process or a two-layer process. If the hard-coat film is a single-layer process, the processing instruction is set so that only the dipping device 2 is input. Then, the processing instruction is set so as to be put into the dip devices 1 and 2. Further, the material of the lens 12 is acquired from the lens information, and if it is the dip device 1, it is determined which of the primer tanks A to C should be put. If the dip apparatus 3, the top tank D or E is selected. Decide whether to put in.

  In S8, the lot number and processing instruction determined in S6 and S7 are written into the IC tag 9 via the reader / writer 62.

  With the above processing, the lot group processing for storing the processing instructions in the IC tag 9 by combining the plurality of lenses 12 performing the same dip coating process in one rack 8 is completed.

  When the lot grouping process is completed, the tray 10 and the work instruction sheet 11 are moved to the exit of the dip coating process, and the processing of the lens 12 is awaited as the tray 10 'and the work instruction sheet 11' in FIG.

  Here, the information to be written in the IC tag 9 can be configured as shown in FIG. 4, for example.

  FIG. 4 shows an example of the storage area 90 of the memory of the IC tag 9, an area for storing lot numbers, an area for storing rack IDs, an area for flags A to E for determining tanks to be inserted, An area for storing the completion date and time of immersion in the dip device 1 (Time 1), an area for storing the completion date and time of immersion in the dip apparatus 2 (Time 2), and the like. Note that either the rack ID or the lot number is used as the second identifier.

  Numeric values such as the serial number are stored in the lot number, and symbols and numerical values are stored in the rack ID. The flag A indicates whether or not to put into the primer tank A of the dip device 1, and if “1”, indicates input, and if “0” indicates passing. Similarly, the flag B indicates whether or not to put into the primer tank B of the dipping device 1, and the flag C shows whether or not to put into the primer tank C of the dipping device 1. Further, the flag D indicates whether or not to put into the top tank D of the dip device 2, and the flag E shows whether or not to put into the primer tank E of the dip device 2. That is, in the case of single layer processing, one of the flags D and E among the flags A to E is set to “1”, and the other flag is set to “0”. In the case of two-layer processing, one of the flags A to C is “1”, one of the flags D and E is set to “1”, and the other flag is “0”. Then, when the dipping process in any of the primer tanks A to C of the dipping device 1 is completed, the date and time is written to the Time 1 by any of the reader / writers 43 to 45, and the Dip device 2 is written to the Time 2 When the dipping process is completed in any one of the top tanks D and E, the date and time is written by one of the reader / writers 467 and 48.

  Therefore, if both Time 1 and Time 2 indicating the completion time of the processing are blank, it can be determined that the machining process is not yet completed, and if Time 2 is written, the machining process is completed. Can be determined. And when the time and date are written in Time1, while Time2 is blank, the immersion treatment in the dip device 1 is completed in the two-layer treatment, but the immersion treatment in the dip device 2 is not yet performed. It can be easily determined.

  Further, the management server 5, the inlet terminal computer 6, and the outlet terminal computer 7 read the flags A to E and compare the lens information (materials), so that an appropriate liquid tank is selected for the lens 12 material. It can be determined whether or not.

<Dip device controller 4>
Next, FIG. 5 shows an example of control performed by the controller 4 of the dip devices 1 and 2 performed independently of the manufacturing management system.

  FIG. 5 shows the processing performed by the controller 4 with respect to one rack 8 in a time series. Actually, since a plurality of racks 8 are inserted into the dip devices 1 and 2, each reader / writer 41. Each time the rack 8 passes through .about.48, the control for each reader / writer and the tank is executed. In addition, control with respect to a tank shows the process which immerses the rack 8 in a primer tank or a top tank, or transfers, and although it omitted in FIG. 1, the dip apparatus 1 and 2 have a conveyance means which is not shown in figure.

  In S <b> 10, the reader / writer 41 installed at the entrance of the cleaning device 3 reads the processing instruction shown in FIG. 4 from the IC tag 9 of the rack 8. At this time, the controller 4 stores the rack ID and the flags A to E and uses them for subsequent processing.

  In S11, it is determined whether or not the read processing instruction is normal. If normal, the process proceeds to S12, and if abnormal, the process proceeds to S33 to notify that an error has occurred.

  For example, when the lot number is blank, two or more flags among flags A to C are set to “1” (setting to immerse twice in different primer tanks), When both D and E are “1” or “0” (setting to immerse twice in different top tanks or setting not to immerse in both), it is determined as abnormal. Further, when only Time 1 is written, it is determined that there is an abnormality because only dipping of the dipping device 2 is not completed as described above. In this case, an operator or the like may transfer the rack 8 to the dip device 2. Also, if the date and time is written in Time2, it is determined as abnormal because it is the second process.

  If the information of the IC tag 9 is normal, the process proceeds to S12 to determine whether the rack 8 has reached the reader / writer 42 installed at the entrance of the dip device 1.

  If it has reached, the bath to be immersed is selected from the flags A to E read from the IC tag 9 in S13. In S14, it is determined whether the dip coating process is a single-layer process or a two-layer process. The process proceeds to S15 in the two-layer process, and proceeds to S25 in the single-layer process.

  In the two-layer process, if the flag A is “1” after S15, after the rack 8 is immersed in the primer tank A, the reader / writer 43 writes the date and time in the storage area Time1 of the IC tag 9 and racks the cure furnace 101. 8 is input (S15, S16, S17, S24).

  If the flag B is “1”, the rack 8 is immersed in the primer tank B, then the reader / writer 44 writes the date and time in the storage area Time1 of the IC tag 9, and the rack 8 is loaded into the curing furnace 101 (S18, S19). , S20, S24).

  If the flag C is “1”, after the rack 8 is immersed in the primer tank C, the reader / writer 45 writes the date and time in the storage area Time1 of the IC tag 9 and puts the rack 8 into the curing furnace 101 (S21, S22). , S23, S24).

  In S25, the reader / writer 46 detects whether the baking process is completed by the two-layer process or the rack 8 is transferred to the dip device 2 by the single-layer process. If the rack 8 has reached the entrance of the dip device 2, an immersion process in the top tank is performed in S26 to S32.

  If the flag D is “1”, after the rack 8 is immersed in the top tank D, the reader / writer 47 writes the date and time in the storage area Time2 of the IC tag 9, and the rack 8 is loaded into the curing furnace 201 (S26, S27). , S28, S32).

  If the flag E is “1”, after the rack 8 is immersed in the top tank E, the reader / writer 48 writes the date and time in the storage area Time2 of the IC tag 9 and puts the rack 8 into the curing furnace 201 (S29, S30). , S31, S32).

  Through the above processing, the controller 4 that controls the dip devices 1 and 2 executes the dip coating process independently from the manufacturing management system based on the processing instruction of the IC tag 9, and after being immersed in each tank, the processing is performed. Is written in predetermined storage areas Time 1 and 2 of the IC tag 9 to generate a processing history.

<Exit terminal computer>
Next, the lot releasing process performed by the exit terminal computer 7 will be described with reference to the flowchart of FIG.

  In S41, the information of the IC tag 9 of the rack 8 is read from the reader / writer 72. This information includes the rack ID and the completion date and time Time 1 and 2 indicating the processing result.

  Next, in S42, the tray ID of the lens 12 to be returned from the rack 8 ′ (see FIG. 1) moved to the exit of the dip coating process to the tray 10 ′ is replaced with the barcode 111 of the work instruction sheet 11 using the barcode reader 71. Read from. In step S43, the tray ID is transmitted to the management server 5 to request and read lens information and processing information.

  In S44, the lens information and the processing information acquired from the management server 5 are displayed on the display device of the exit terminal computer 7, and in S45, it is verified whether or not it matches the content of the work instruction sheet 11 '. If they do not match, the process proceeds to S49 and an error is assumed.

  If the collation results match, the process proceeds to S46, where it is determined whether collation has been completed for the work instructions 11 ′ of all the lenses 12 in the rack 8, and if completed, the process proceeds to S47, and if not, Return to S42.

  In S 47, the processing result read from the IC tag 9 is transmitted to the management server 5 as a processing history in association with the tray ID, and the processing history is stored in the management server 5. After that, in S48, the exit terminal computer 7 erases the information on the current lot from the memory of the IC tag 9 and performs initialization so that the rack 8 can be used for the next lot.

  In this way, by specifying the tray ID from the bar code 111 of the work instruction sheet 11, the management server 5 can accurately grasp the processing history of what processing is performed at what time and where during processing. And traceability in the manufacturing process of the lens 12 can be established.

  In addition to the above, the collation in S42 to S45 is performed by transmitting the rack ID read from the IC tag 9 to the entrance terminal computer 6, and the lot number corresponding to the rack ID and the tray ID associated with the lot number. The tray ID received from the entrance terminal computer 6 and the tray ID of the barcode 111 read from the barcode reader 71 may be collated.

  As described above, the IC tag 9 attached to the rack 8 links the two independent control systems including the manufacturing management system for managing manufacturing information and the dedicated line controller 4 for processing the lens 12. The processing history in the manufacturing process can be grasped for each lens 12 and can be fed back to quality control later.

  Further, in a manufacturing system having two different information processing systems, that is, a manufacturing management system and a dedicated line control system, the IC tag 9 is used to link these two systems so that the manufacturing management system and the dip devices 1 and 2 are connected. Since the update of the software and hardware of the controller 4 can be minimized, the establishment of traceability can be realized while suppressing an increase in capital investment. For example, the dip devices 1 and 2 only need to add the reader / writers 41 to 48 to the existing ones and add the communication processing with the IC tag 9 attached to the rack 8 to the controller 4. Since the reader / writers 62 and 72 are provided in the terminal computer 6 and the exit terminal computer 7 and the communication processing with the IC tag 9 is added, the existing information apparatus is used to link the two information processing systems at the lowest cost. Traceability can be established.

  In particular, since the dip coating process requires one to several hours from the entrance to the exit, the processing on the controller 4 side where the response speed is not required and the processing on the management server 5 side where access requests frequently occur from a plurality of terminals. Can be made independent, so there is no need to forcibly combine information processing systems with different processing loads and processing speeds, and existing equipment can be diverted. Can be built. In other words, the manufacturing management system side requires inquiries from each manufacturing process, which requires a high processing load and high processing speed, whereas the dedicated line controller side requires one processing unit (rack). 8) requires a period of one to several hours from the entrance to the exit of the process. Even if a large number of racks 8 are flowing, the controller on the dedicated line side has a low processing load and a low processing speed. It can respond enough.

  For this reason, when a manufacturing management system and a dedicated line control system (controller) are connected, it is necessary to improve the processing capacity of the dedicated line controller and interface according to the manufacturing management system side with high processing capacity. When such a system is integrated, the dedicated line control system will have an excessive processing capacity, and connecting the manufacturing management system and the dedicated line controller as in the conventional example described above is cost-effective for capital investment. Becomes extremely low.

  On the other hand, as in the present invention, an information processing system having different processing loads and processing speeds is separated as it is, and information is transmitted via the IC tag 9, thereby minimizing the optimum manufacturing system. It is possible to obtain a remarkable effect that it can be realized with the equipment investment.

  In the above embodiment, an example in which the present invention is applied to the dip coating process has been described. However, the present invention can be applied to a lens molding process, a dyeing process, a vapor deposition process, and the like.

  Moreover, although the example applied to the lens for spectacles was shown in the said embodiment, it applies to the manufacturing system of lenses (for example, optical drives, such as DVD-ROM and CD-ROM, a camera lens, etc.) of other optical systems. You can also

  Moreover, in the said embodiment, although the management server 5, the entrance terminal computer 6, and the exit terminal computer 7 were comprised by a different computer, you may comprise by the same computer. Moreover, the information regarding the lot in the dip coating process may be managed by the entrance terminal computer 6 or the exit terminal computer 7, and the management server 5 may manage only the information corresponding to the tray ID.

  In the above-described embodiment, an example in which the rack 8 is provided with the IC tag 9 is shown. However, although not illustrated, an immersion process or a baking process is performed while the IC tag 9 is provided on the tray 10 and the lens 12 is placed. May be performed. In this case, the lot assembly process (process) and the lot release process (process) shown in the above embodiment can be made unnecessary. In the conventional dip devices 1 and 2, the selection of the dip tank (primer tank, top tank) for performing the immersion process is performed by removing and changing the command plate attached to the rack 8 to perform the process according to the lot. However, there is a problem in that a process different from the work instruction sheet 11 is performed if a wrong instruction plate is attached. In contrast to this, by storing the contents of the work instruction sheet 11 of the lens 12 placed on the rack 8 in the IC tag 9 of the rack 8 as in the present invention, it is possible to prevent an error in the processing command. , Productivity can be improved. In other words, the means for transporting the lens 12 may be either the rack 8 or the tray 10.

  In the above-described embodiment, the tray ID, which is the lens identifier, is attached to the work instruction sheet 11, but although not shown, the identifier is stored in an IC card or the like having a non-volatile memory, and the work instruction sheet 11. Instead of this, this IC card may be attached to the tray 10.

  As described above, the present invention can be applied to a spectacle lens manufacturing system that can be constructed with a minimum equipment investment while ensuring traceability in the lens manufacturing process.

1 is a schematic diagram of a control system showing an embodiment of the present invention. The time chart which shows the flow of the data between each apparatus in a dip coat process. The flowchart which shows an example of the process performed with an entrance terminal computer. Explanatory drawing which shows an example of the storage area of an IC tag. There is no flow showing the processing performed by the controller for one rack in time series. The flowchart which shows an example of the process performed with an exit terminal computer.

Explanation of symbols

1, 2 Dip device 3 Cleaning device 4 Controller 5 Management server 6 Entrance terminal computer 7 Exit terminal computer 8 Rack 9 IC tag 10 Tray 11 Work instruction sheet 12 Lens 41 to 48 Reader / writer

Claims (14)

A first control device that manages manufacturing information relating to the manufacture of the lens, and a second control device that controls the manufacturing device that processes the lens placed on the conveying means, and based on the manufacturing information. A method of manufacturing a lens for processing a lens,
A procedure for causing the first control device to read the identifier of the lens placed on the transport means;
The first control device generates a processing command necessary for the manufacturing device based on the manufacturing information corresponding to the identifier;
A procedure for the first manufacturing apparatus to write the processing command on a readable / writable identification medium attached to the conveying means;
A procedure for sending the conveying means to the manufacturing apparatus;
The second control device reads a processing command from the readable / writable identification medium;
Based on the processing command, the second control device instructs the manufacturing device to process the lens and performs processing;
A procedure in which the second control device writes the processing result to the readable / writable identification medium;
A procedure for reading a processing result from an identification medium readable and writable by the first control device and storing it as history information;
A method for producing a lens, comprising:   The lens manufacturing method according to claim 1, wherein the pre-readable identification medium is an IC tag.   2. The manufacturing apparatus according to claim 1, wherein the manufacturing apparatus includes a plurality of processes, and the second control apparatus writes the processing result to the readable / writable identification medium every time one process is completed. Lens manufacturing method.   The manufacturing apparatus is a dip device that includes a plurality of tanks to form a film on a lens, and the second control device determines in which tank the lens is to be processed based on the processing command. The method for manufacturing a lens according to claim 1 or 3, wherein The first control device reads a lens identifier from a work instruction medium corresponding to the lens,
The first control device reads a processing result from the readable / writable identification medium and accumulates it as history information.
A procedure for collating the identifier of the lens read from the readable / writable identification medium with the identifier read from the work instruction medium;
The manufacturing method according to claim 1, further comprising: accumulating history information corresponding to the identifier if the collation result is valid. A first control device for managing manufacturing information relating to the manufacturing of the lens;
A second control device that controls a manufacturing device that processes the lens placed on the conveying means, and a lens manufacturing system that processes the lens based on the manufacturing information,
The transport means includes a readable / writable memory and a readable / writable identification medium provided with a communication means,
The first control device includes:
A processing command determination unit that reads a preset lens identifier from a work instruction medium, acquires the manufacturing information corresponding to the identifier, and determines a processing command necessary for the manufacturing apparatus from the manufacturing information;
Processing command writing means for writing the processing command to the readable / writable identification medium;
Reading means for reading a processing result from the readable / writable identification medium after processing in the manufacturing apparatus is completed;
Storing means for storing the read processing result as history information corresponding to the identifier,
The second control device includes:
Processing command means for reading the processing command from the readable / writable identification medium and commanding the manufacturing apparatus to process the lens;
Processing result writing means for writing the processing result to the readable / writable identification medium when the processing is completed,
A lens manufacturing system comprising:   The lens manufacturing system according to claim 6, wherein the pre-readable identification medium is an IC tag.   The manufacturing apparatus has a plurality of steps, the processing result writing means is installed for each step, and the second control device can read and write the processing result every time one step is completed. The lens manufacturing system according to claim 6, wherein writing is performed on an identification medium. The manufacturing apparatus is a dip device that includes a plurality of tanks to form a film on a lens,
The lens manufacturing system according to claim 6 or 8, wherein the processing command means determines in which tank the lens is processed. The processing command determination means reads a lens identifier from a work instruction medium corresponding to the lens,
The accumulating means includes collating means for collating the identifier of the lens read from the readable / writable identification medium and the identifier read from the work instruction medium, and corresponding to the identifier if the collation result is valid. The manufacturing system according to claim 6, wherein history information is accumulated. A program for managing manufacturing information related to lens manufacturing,
A process of reading an identifier previously associated with a lens from a work instruction medium corresponding to the lens;
From the database preset processing information for each lens, the processing information is obtained based on the identifier, and processing to determine a processing command according to the lens,
A process of writing the processing command to a readable / writable identification medium that is attached to a conveying means for mounting the lens and stores the second identifier;
A program characterized by causing a computer to function.   12. The program according to claim 11, wherein the pre-readable / writable identification medium is an IC tag. A process of reading a processing result written during processing from a readable / writable identification medium of the conveying means after processing;
A process of reading an identifier associated with the lens;
A process of reading the processing information based on an identifier associated with the lens;
A process of collating the read processing result with the processing information corresponding to the identifier of the work instruction medium;
The program according to claim 11, wherein when the collation is valid, the machining result is stored in the database as a machining history. A process of reading a processing result written during processing and the second identifier from a readable / writable identification medium of the transporting unit that has been processed;
A process of collating the correspondence between the identifier associated with the lens and the second identifier;
The program according to claim 11, wherein when the collation is valid, the machining result is stored in the database as a machining history.

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