JP4407392B2 - Impact tools - Google Patents

Impact tools Download PDF

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Publication number
JP4407392B2
JP4407392B2 JP2004179919A JP2004179919A JP4407392B2 JP 4407392 B2 JP4407392 B2 JP 4407392B2 JP 2004179919 A JP2004179919 A JP 2004179919A JP 2004179919 A JP2004179919 A JP 2004179919A JP 4407392 B2 JP4407392 B2 JP 4407392B2
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motor
impact
magnet
magnetic
rotation speed
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JP2006000972A (en
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秀規 清水
史明 沢野
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Panasonic Corp
Panasonic Electric Works Co Ltd
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Panasonic Corp
Matsushita Electric Works Ltd
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Description

本発明は、モータを動力源としているインパクト工具に関するものである。   The present invention relates to an impact tool using a motor as a power source.

モータを動力源としている電動工具において、モータの回転数を制御する場合、モータの回転数を検知する回転数センサーを設けることになるが、この回転数センサーとしては、モータの回転軸に放射状に着磁した磁石を設けるとともに、この磁石の外周に磁石の極数に応じた爪状の突起が並ぶ2枚のヨークとコイルとを配置した周波数ジェネレータと称されるものが用いられている。   In a power tool that uses a motor as a power source, when controlling the rotation speed of the motor, a rotation speed sensor that detects the rotation speed of the motor is provided, and as this rotation speed sensor, the rotation axis of the motor is arranged radially. A so-called frequency generator is used in which a magnet is provided and two yokes and coils are arranged on the outer periphery of the magnet with claw-shaped protrusions corresponding to the number of poles of the magnet.

しかし、このような回転数センサーでは、モータの回転軸自体が軸方向振動をしてしまうインパクト工具においては、回転軸に取り付けられた磁石が上記ヨークと干渉して破損してしまうことがある。   However, in such a rotational speed sensor, in an impact tool in which the rotational shaft of the motor itself vibrates in the axial direction, the magnet attached to the rotational shaft may be damaged by interference with the yoke.

また、ヨークやコイル等のセンシング側の部材の部品点数が多くて小型軽量が困難である。 In addition, the number of parts of the sensing side members such as yokes and coils is large, and it is difficult to reduce the size and weight.

本発明は上記の従来の問題点に鑑みて発明したものであって、モータの回転軸の軸方向振動の影響を受けることなく回転数検知を確実に行うことができる上に小型軽量化に有利なインパクト工具を提供することを課題とするものである。   The present invention has been invented in view of the above-described conventional problems, and is capable of reliably detecting the rotational speed without being affected by the axial vibration of the rotating shaft of the motor, and is advantageous in reducing the size and weight. It is an object to provide a simple impact tool.

上記課題を解決するために本発明に係るインパクト工具は、モータとこのモータの回転からインパクト打撃を発生するインパクト機構部とを備えているとともにモータ回転数の検出用の回転数センサーを備えているものにおいて、回転数センサーが放射状に着磁されてモータの回転軸に取り付けられた磁石と、該磁石の外周に配置された磁気感応素子とからなり、上記磁石とモータの磁気回路部との間にモータの回転軸を受ける磁性体製の軸受が位置していることに特徴を有している。モータの回転軸自体が軸方向に振動しても、磁石と磁気感応素子とが干渉するようなことがないものである。そして、磁石とモータの磁気回路部との間にモータの回転軸を受ける磁性体製の軸受が位置しているため、磁気回路部の磁気的影響を受けることなく回転数検出を行うことができる。 In order to solve the above-described problems, an impact tool according to the present invention includes a motor and an impact mechanism that generates impact impact from the rotation of the motor, and also includes a rotation speed sensor for detecting the motor rotation speed. in things, a magnet attached to a rotating shaft of the motor speed sensor is magnetized radially, Ri Do and a magnetically sensitive element disposed on the outer periphery of the magnet, the magnetic circuit of the magnet and the motor It is characterized in that a magnetic bearing for receiving the rotation shaft of the motor is located between them. The rotation axis itself of the motor is vibrated in the axial direction, Ru der that there is no such thing as a magnet and a magnetic sensitive element is interference. And since the magnetic bearing that receives the rotation axis of the motor is located between the magnet and the magnetic circuit part of the motor, the rotational speed can be detected without being influenced by the magnetic circuit part. The

上記磁気感応素子はモータを収めたハウジングによってモータの回転軸の軸方向と交差する方向において挟持固定されていることが、磁気感応素子の位置ずれや振動による回転数検出精度の低下の防止の点で好ましい。   The magnetic sensitive element is sandwiched and fixed in a direction intersecting the axial direction of the motor rotation shaft by a housing that houses the motor, to prevent a decrease in rotational speed detection accuracy due to positional deviation or vibration of the magnetic sensitive element. Is preferable.

本発明は、モータの回転軸自体が軸方向に振動しても磁石と磁気感応素子とが干渉するようなことがなく、このために回転数検出に関して高い安定性を有するものであり、しかも周波数ジェネレータの場合に比して部品点数も少なくて小型軽量化に有利なものである。   The present invention does not cause interference between the magnet and the magnetically sensitive element even when the rotation shaft of the motor itself vibrates in the axial direction. For this reason, the present invention has high stability with respect to rotation speed detection and has a high frequency. Compared to the generator, the number of parts is small, which is advantageous for reducing the size and weight.

以下、本発明を添付図面に示す実施形態に基いて説明する。図示例のインパクト工具はグリップ部10の下端に電池パック2を着脱自在に装着している本体1内に駆動源であるモータ3とその出力を減速する減速器4並びにインパクト機構部5を配したもので、グリップ部10の根元部にはトリガーレバー11を備えたスイッチ12を内蔵している。図中6は出力軸、13は設定状態の表示及び回転数設定値等の変更用の表示設定部、14は制御回路部である。   Hereinafter, the present invention will be described based on embodiments shown in the accompanying drawings. The impact tool of the illustrated example has a motor 3 as a drive source, a speed reducer 4 for decelerating its output, and an impact mechanism section 5 in a main body 1 in which a battery pack 2 is detachably attached to the lower end of a grip section 10. A switch 12 having a trigger lever 11 is built in the base of the grip portion 10. In the figure, 6 is an output shaft, 13 is a display setting section for displaying the setting state and changing the rotation speed setting value, and 14 is a control circuit section.

上記モータ3は本体1のハウジングをモータケースとするビルトインタイプのもので、その回転軸31の一端側は上記減速器4に接続されているが、他端には図3に示すように放射状に着磁された磁石70が取り付けられている。また該磁石70の外周位置には本体1の二つ割とされているハウジングで挟持固定された磁気感応素子71が配設されて、磁石70と磁気感応素子71とで回転数センサー7が構成されている。   The motor 3 is of a built-in type having the housing of the main body 1 as a motor case, and one end side of the rotating shaft 31 is connected to the speed reducer 4, but the other end is radially formed as shown in FIG. A magnetized magnet 70 is attached. Further, a magnetic sensitive element 71 sandwiched and fixed by a housing that is divided into two parts of the main body 1 is disposed at the outer peripheral position of the magnet 70, and the rotational speed sensor 7 is constituted by the magnet 70 and the magnetic sensitive element 71. Has been.

モータ3が回転する時の磁石70の磁界の切り替わりが磁気感応素子71から方形波として出力されるものであり、制御回路部14は方形波信号の周期を計算することでモータ3の回転数を検出し、この検出結果に基づいてスイッチング素子15をたとえばPWM制御駆動することでモータ3の回転数を制御してインパクトの打撃力を調整する。図3中の72は磁気検出素子(図示例はホール素子)71から導出されて前記制御回路部14に接続されているリード線である。   The switching of the magnetic field of the magnet 70 when the motor 3 rotates is output as a square wave from the magnetic sensing element 71, and the control circuit unit 14 calculates the rotation speed of the motor 3 by calculating the period of the square wave signal. Based on the detection result, the rotational speed of the motor 3 is controlled by, for example, PWM control driving of the switching element 15 to adjust the impact striking force. Reference numeral 72 in FIG. 3 denotes a lead wire that is led out from the magnetic detection element 71 (in the illustrated example, a Hall element) and connected to the control circuit unit 14.

磁気感応素子71は磁石70の外周に配置されており、モータ3の回転軸31自体が軸方向に振動しても、磁石70と磁気感応素子71とが干渉するようなことはなく、また磁石70の位置が軸方向に変化しても、回転数検出は放射状に着磁された磁石70の回転による磁界の切り替わりを基に行っているために、回転数検出に支障が生じることはない。また、左右に二つ割の本体1のハウジングで磁気感応素子71を回転軸31と交差する方向において挟持しているために、磁気感応素子71が振動の影響で左右方向に動いてしまうこともなく、このために高い回転数検出精度を得ることができる。   The magnetic sensitive element 71 is arranged on the outer periphery of the magnet 70, and even if the rotating shaft 31 itself of the motor 3 vibrates in the axial direction, the magnet 70 and the magnetic sensitive element 71 do not interfere with each other. Even if the position of 70 changes in the axial direction, the rotation speed detection is performed based on the switching of the magnetic field due to the rotation of the radially magnetized magnets 70, so that the rotation speed detection is not hindered. Further, since the magnetic sensitive element 71 is sandwiched in the direction intersecting the rotating shaft 31 by the housing of the main body 1 that is divided into two on the left and right, the magnetic sensitive element 71 may move in the horizontal direction due to the influence of vibration. For this reason, high rotational speed detection accuracy can be obtained.

ここで、磁石70はモータ3の回転軸31の端部に取り付けて、モータ3における磁気回路部と磁石70との間に軸受30が位置するようにしているのは、図6に示すように、磁気回路部の磁力線が磁性体からなる軸受30を通過して回転数センサー7側に影響が及ばないようにしているためである。   Here, the magnet 70 is attached to the end of the rotating shaft 31 of the motor 3 so that the bearing 30 is positioned between the magnetic circuit portion and the magnet 70 in the motor 3, as shown in FIG. This is because the lines of magnetic force of the magnetic circuit section pass through the bearing 30 made of a magnetic material so as not to affect the rotation speed sensor 7 side.

なお、回転数センサー7はどのような目的で設けたものであってもよいのはもちろんである。たとえば回転数の変化によってインパクトの打撃を検出し、その打撃数を設定回数カウントして所定数に達すればモータへの電力を遮断することでインパクトの締め付け力制御を行うものでもよく、またモータ3の回転数表示のために設けただけのものであってもよい。 Of course, the rotational speed sensor 7 may be provided for any purpose. For example, impact impact may be detected by a change in the rotational speed, and the impact tightening force may be controlled by cutting off the power to the motor 3 when the number of impacts is counted a predetermined number of times and reaches a predetermined number. It may be provided only for displaying the number of rotations of 3.

本発明の実施の形態の一例の縦断面図である。It is a longitudinal cross-sectional view of an example of embodiment of this invention. 同上の部分拡大縦断面図である。It is a partial expanded longitudinal cross-sectional view same as the above. 同上の横断面図である。It is a cross-sectional view same as the above. 同上の概略図である。It is a schematic diagram same as the above. 同上のブロック図である。It is a block diagram same as the above. 同上のモータの磁力線についての説明図である。It is explanatory drawing about the magnetic force line of a motor same as the above.

符号の説明Explanation of symbols

1 本体
3 モータ
5 インパクト機構部
7 回転数センサー
31 回転軸
70 磁石
71 磁気感応素子
DESCRIPTION OF SYMBOLS 1 Main body 3 Motor 5 Impact mechanism part 7 Rotation speed sensor 31 Rotating shaft 70 Magnet 71 Magnetic sensitive element

Claims (2)

モータとこのモータの回転からインパクト打撃を発生するインパクト機構部とを備えているとともにモータ回転数の検出用の回転数センサーを備えているインパクト工具において、上記回転数センサーは放射状に着磁されてモータの回転軸に取り付けられた磁石と、該磁石の外周に配置された磁気感応素子とからなり、上記磁石とモータの磁気回路部との間にモータの回転軸を受ける磁性体製の軸受が位置していることを特徴とするインパクト工具。 In an impact tool that includes a motor and an impact mechanism that generates impact impact from the rotation of the motor and includes a rotation speed sensor for detecting the rotation speed of the motor, the rotation speed sensor is radially magnetized. a magnet attached to a rotating shaft of the motor, Ri Do and a magnetically sensitive element disposed on the outer periphery of the magnet, the magnetic body made of a bearing for receiving the rotary shaft of the motor between the magnetic circuit of the magnet and the motor Impact tool characterized in that is located . 磁気感応素子はモータを収めたハウジングによってモータの回転軸の軸方向と交差する方向において挟持固定されていることを特徴とする請求項1記載のインパクト工具。 The magnetic sensitive element Impact Engineering tool according to claim 1, characterized in that it is clamped fixed in the direction orthogonal to the axial direction of the rotating shaft of the motor by a housing that contains the motor.
JP2004179919A 2004-06-17 2004-06-17 Impact tools Active JP4407392B2 (en)

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JP6857871B2 (en) 2017-03-31 2021-04-14 パナソニックIpマネジメント株式会社 Electric tool
JP6899541B2 (en) 2017-05-30 2021-07-07 パナソニックIpマネジメント株式会社 Electric tool
JP6906196B2 (en) 2017-05-30 2021-07-21 パナソニックIpマネジメント株式会社 Electric tool
JP6887118B2 (en) * 2017-08-31 2021-06-16 パナソニックIpマネジメント株式会社 Electric tool
JP7220362B2 (en) * 2017-09-25 2023-02-10 パナソニックIpマネジメント株式会社 Electric tool

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