JP4392639B2 - Hole sewing machine - Google Patents

Hole sewing machine Download PDF

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Publication number
JP4392639B2
JP4392639B2 JP2000293497A JP2000293497A JP4392639B2 JP 4392639 B2 JP4392639 B2 JP 4392639B2 JP 2000293497 A JP2000293497 A JP 2000293497A JP 2000293497 A JP2000293497 A JP 2000293497A JP 4392639 B2 JP4392639 B2 JP 4392639B2
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Japan
Prior art keywords
stitch
sewing
cloth
stitches
seam
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JP2000293497A
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Japanese (ja)
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JP2002102558A (en
Inventor
悦造 野村
幸夫 西田
淳 蒲野
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Brother Industries Ltd
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Brother Industries Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は穴かがりミシンに関し、特に、穴かがり縫目の奥閂止め部を改善した縫目形状で形成できるようにしたものである。
【0002】
【従来の技術】
従来、穴かがりミシンには、加工布を布送りする布送り機構と加工布に縫目を形成する縫製機構が設けられ、これら布送り機構と縫製機構が制御装置により制御されて、加工布に1対の千鳥部(往千鳥部と復千鳥部)と1対の閂止め部(前閂止め部と奥閂止め部)を含む穴かがり縫目が形成される。穴かがりミシンには、一般的なミシン同様に糸調子機構と天秤機構が設けられ、これらの機構により、加工布に形成される穴かがり縫目が引締められる。
【0003】
布送り機構は、送り台と押え足とステッピングモータ等を有し、加工布を押え足で送り台に押えた状態で、ステッピングモータにより送り台と押え足が一体的に駆動されて加工布も一体的に布送りされる。穴かがり縫目を形成する為に、送り台には縫針が挿通する布送り方向に細長い針穴が形成されている。尚、穴かがりミシンでは、通常、穴かがり縫目の縫製後や縫製途中や縫製前に、穴かがり縫目(穴かがり縫目形成予定部)の内側にボタン穴を形成することができる。
【0004】
ところで、穴かがり縫目は、概ね往千鳥部→奥閂止め部→復千鳥部→前閂止め部の順で連続的に縫製される。そのうち、奥閂止め部については、通常、実施形態に係る図6に示すように、振幅方向が布送り方向と直交する前段縫目70を縫製してから、実施形態に係る図7に示すように、同じく振幅方向が布送り方向と直交する後段縫目76を連続的に縫製するようにしている。
【0005】
【発明が解決しようとする課題】
従来の穴かがりミシンでは、図6、図7に示すように、通常の奥閂止め部の前段縫目70と後段縫目76の連続する2つの針落ち点間の距離が長いため、布厚が薄い加工布やニット等の伸縮性の高い加工布の場合、加工布に形成される奥閂止め部の縫目引締めにより、加工布の奥閂止め部付近に皺や窪みが発生する虞がある。
【0006】
また、通常の奥閂止め部の前段縫目70の針落ち点付近に後段縫目76の針落ち点が位置している箇所が多いため、前段縫目70を縫製した後に後段縫目76を縫製する際、前段縫目70の針落ち点(上糸と下糸の糸交絡点)付近の加工布を縫針が挿通する抵抗が大きくなる。このとき、伸縮性の高い加工布が縫製に供される場合、加工布が伸びて縫針と一緒に針穴に引込まれて食い込む虞がある。
【0007】
また、伸縮性の高い加工布が縫製に供される場合には、通常の穴かがり縫目の予め設定された縫製データに基づいて縫製を行っても、奥閂止め部の縫目引締めによる加工布の伸び等が原因で、縫製後、奥閂止め部の往千鳥部側の複数の針落ち点に対して復千鳥部側の複数の針落ち点が布送り方向にずれて、奥閂止め部が歪んだ形状になることがある。
【0008】
このように、従来の穴かがりミシンでは、加工布の奥閂止め部付近に皺や窪みが発生する虞があること、加工布が縫針と一緒に針穴に引込まれて食い込む虞があること、奥閂止め部が歪んだ形状になり易いこと等の課題があり、こうなると、綺麗な穴かがり縫目を形成することができず品質が低下する。尚、前閂止め部においては、穴かがり縫目の縫い始めと縫い終りに行われる止め縫いによる補強効果があるため前記課題が発生しにくい。
【0009】
本発明の目的は、特にニット等の伸縮性の高い加工布が縫製に供される場合に、加工布の奥閂止め部付近の皺や窪みの発生、加工布の針穴への食い込み、歪んだ奥閂止め部が形成されること等を防止し、綺麗な穴かがり縫目を形成して品質低下を防止できる穴かがりミシンを提供することである。
【0010】
請求項1の穴かがりミシンは、加工布を布送りする布送り手段と、加工布に縫目を形成する縫製手段と、布送り手段と縫製手段を制御して1対の千鳥部と1対の閂止め部を含む穴かがり縫目を形成させる制御手段とを備えた穴かがりミシンにおいて、前記制御手段は、1対の閂止め部のうちの奥閂止め部を形成する際、振幅方向が布送り方向となるジグザグの前段縫目を縫製してから、振幅方向が布送り方向と直交する通常の閂止め縫目からなる後段縫目を連続的に縫製するように、布送り手段と縫製手段を制御することを特徴とするものである。
【0011】
この穴かがりミシンでは、布送り手段により加工布が布送りされ、縫製手段により加工布に縫目が形成され、制御手段により布送り手段と縫製手段が制御され、1対の千鳥部と1対の閂止め部を含む穴かがり縫目が形成される。特に、制御手段により布送り手段と縫製手段が制御されて、1対の閂止め部のうちの奥閂止め部を形成する際、振幅方向が布送り方向となるジグザグの前段縫目が縫製されてから、振幅方向が布送り方向と直交する通常の閂止め縫目からなる後段縫目が連続的に縫製される。
【0012】
前段縫目は振幅方向が布送り方向となるジグザグ形状であり、振幅方向が布送り方向と直交する通常の閂止め縫目からなる後段縫目を形成する前に、前段縫目を形成することにより加工布を補強することができる。それ故、布厚が薄い加工布やニット等の伸縮性の高い加工布が縫製に供される場合でも、奥閂止め部の縫目引締めにより加工布の奥閂止め部付近に皺や窪みが発生するのを防止できる。奥閂止め部の前段縫目は後段縫目で覆い隠されるため、見た目は通常の閂止め縫目となり見栄えも良好となる。
【0013】
【0014】
【0015】
【0016】
請求項の穴かがりミシンは、請求項1発明において、前記制御手段に、前記前段縫目と後段縫目からなる奥閂止め部を形成する第1モードと、前記前段縫目を省略して後段縫目のみからなる奥閂止め部を形成する第2モードに択一的に設定する為のモード設定手段を設けたことを特徴とするものである。奥閂止め部の形状選択を簡単に行うことができ、それで以て、前記前段縫目と後段縫目からなる奥閂止め部、又は、前記前段縫目を省略して後段縫目のみからなる奥閂止め部を簡単・確実に形成することができる。
【0017】
【0018】
【0019】
【0020】
【発明の実施の形態】
以下、本発明の実施の形態について図面を参照して説明する。
本実施形態は、加工布に、例えば、図5の穴かがり縫目60を形成するとともに、その穴かがり縫目60の内側にボタン穴65を形成する所謂ボタン穴用の穴かがりミシンに、本発明を適用した場合の例である。但し、図1の前方と左方を基準として説明する。尚、以下、穴かがり縫目やボタン穴等の符号については、図5の角形の穴かがり縫目60とボタン穴65等を符号の主に引用する。
【0021】
図1に示すように、穴かがりミシンMには、ミシンテーブル1に、ミシンモータ2と、そのミシンモータ2を含む各駆動部(後で説明する)を起動又は停止させる為の足踏ペダル3と、穴かがり縫目60の形状とサイズ等を規定する複数のパラメータ等を入力設定する為の操作パネル4と、前記各駆動部を駆動制御する制御装置5等が設けられている。
【0022】
穴かがりミシンMは、ベッド部6と脚柱部7とアーム部8とを有するミシン本体を有し、そのミシン本体に、図2〜図4に示すように、加工布を前後に布送りする布送り機構10と、加工布に縫目を形成する縫製機構30と、加工布にボタン穴65を形成するボタン穴形成機構50が設けられ、制御装置5により、布送り機構10と縫製機構30が制御されて穴かがり縫目60を形成し、ボタン穴形成機構50が制御されて穴かがり縫目60の内側にボタン穴65を形成する。
【0023】
図3に示すように、布送り機構10は、送り台11と、押え足12と、ステッピングモータ13等を有し、加工布を押え足12で送り台11に押えた状態で、ステッピングモータ13により送り台11と押え足12を一体的に前後に駆動することで、加工布も一体的に前後に布送りされる。送り台11は前後に長い板状に形成され、ベッド部6の上面部分に嵌込まれた左右1対の案内板14により前後に移動可能にガイドされている。送り台11の前端部には穴かがり縫目60及びボタン穴65を形成する為の針穴11aが形成されている。
【0024】
送り台11の後端部下面側に可動部材15が固定され、その可動部材15の後側に前後に長い連結ロッド16を介して可動部材17が連結され、この可動部材17に、布押え12を前端部に取り付けた押え腕18の後端部が左右軸心回りに枢支されている。押え足12は付勢部材(図示略)により押え腕18を介して下方へ付勢され、足踏ペダル3の操作で駆動される押え昇降機構(図示略)により、押え腕18と一体的に押え足12が昇降される。尚、この押え昇降機構には、足踏ペダル3の操作量に応じて押え足12の昇降とその高さ調節を可能に駆動制御されるステッピングモータ22(図14参照)が設けられている。
【0025】
前記連結ロッド16は、可動部材15,17の左端部に挿通状に固定されて延び、可動部材15,17の前後両側において1対の軸受19を介してミシン機枠に前後移動自在にガイド支持されている。連結ロッド16の右側には、前後に長いロッド20がミシン機枠に固定的に設けられ、このロッド20に可動部材17の右端部が軸受17aを介して前後移動自在にガイド支持されている。ステッピングモータ13の出力軸に駆動プーリ13aが固着され、駆動プーリ13aの後方に従動プーリ(図示略)がミシン機枠に枢支され、これら両プーリに無端状のベルト21が掛け渡されている。このベルト21の一部に可動部材17が連結され、ステッピングモータ13が駆動されると、ベルト21を介して可動部材15,17と送り台11と押え足12が前後に一体的に駆動される。
【0026】
図2、図4に示すように、縫製機構30は、針棒31、針棒31の下端に装着された縫針32、縫針32に糸駒等の上糸供給源(図示略)から供給される縫製用の上糸33に張力を付与する糸調子機構34、糸調子機構34から縫針32へ延びる上糸33の途中部が掛けられる天秤35等を有する。
【0027】
針棒31及び縫針32はミシンモータ2により駆動される針棒上下動機構(図示略)により上下に往復駆動され、ベッド部6内の糸捕捉器(図示略)により送り台11の下側にて上下動する縫針32付近における上糸33を捕捉しボビン(図示略)から伸びる下糸と交絡させて縫目が形成される。また、針棒31はステッピングモータ36(図14参照)により左右に揺動駆動され、これにより、前後に布送りされる加工布に左右幅のある穴かがり縫目60を縫製可能になる。天秤35はミシンモータ2により駆動される針棒上下動機構と大部分が共通の天秤駆動機構(図示略)により上下に往復駆動され、上昇する天秤35により上糸33が引っ張られて、糸調子機構34により上糸33に摩擦抵抗が作用して張力が付与され、加工布に形成される縫目が引締められる。
【0028】
糸調子機構34は、図4に示すように、第1,第2糸調子皿40,41と補助糸調子皿42とを有する。上糸供給源から延びる上糸33は、糸案内部材33a,33b等に案内されてから、第1糸調子皿40、補助糸調子皿42、第2糸調子皿41にこの順序で掛けられ、そこから、糸案内部材33cにより上方へ案内されて天秤35に掛けられ、そこから、案内部材33d,33e等に案内されて縫針32に供給される。第1糸調子皿40と補助糸調子42は、常時上糸33に張力を付与する張力付与状態にある。第1糸調子皿40は張力付与状態と張力開放状態に切換え可能に構成され、この切換えをソレノイドアクチュエータ45(図14参照)を有する張力切換え機構(図示略)で行うことができる。
【0029】
図2に示すように、ボタン穴形成機構50は、カッタ51、カッタホルダ52、カッタ取付軸53、カッタ駆動用ソレノイドアクチュエータ54(図14参照)等を有する。カッタ取付軸53の下端にカッタホルダ52が連結され、カッタホルダ52にカッタ51がビス52aで固定されいる。ソレノイドアクチュエータ54により、カッタ取付軸53とカッタホルダ52と一体的にカッタ51が昇降駆動され、カッタ51が加工布上に落とされてボタン穴65が形成される。
【0030】
図5に示すように、穴かがり縫目60は、左(往)千鳥部61と右(復)千鳥部62と前閂止め部63と奥閂止め部64を有し、前閂止め部63の一部、左千鳥部61、奥閂止め部64、右千鳥部62、前閂止め部63の残りの部分の順で縫製される。そして、この穴かがりミシンMでは、1対の閂止め部63,64のうちの奥閂止め部64について、それが角型の場合に、奥閂止め部予定部の左上の角又は角付近まで図6、図8〜図12等の種々の前段縫目70〜75のうちの1つの前段縫目を縫製してから、図7の後段縫目76を連続的に縫製できるようになっている。
【0031】
図6の前段縫目70と図7の後段縫目76は、振幅方向が布送り方向(前後方向)と直交する通常の閂止め縫目である。図8〜図10の前段縫目71〜73は、振幅方向が布送り方向となるジグザグ縫目であり、図11と図12の前段縫目74,75は、振幅方向が布送り方向と直交する方向となり且つ図7の通常の後段縫目76よりも幅狭のジグザグ縫目である。尚、前記前段縫目71〜75を省略して後段縫目(即ち、通常の閂止め縫目)のみからなる奥閂止め部が、図6の前段縫目70と図7の後段縫目76を組合わせた縫目である。
【0032】
また、この穴かがりミシンMでは、1対の閂止め部63,64のうちの奥閂止め部64の特に後段縫目76について、複数の針落ち点の縫製データを受けて、図13に示すように、往千鳥部61(左)側の複数の針落ち点に対して復千鳥部62(右)側の複数の針落ち点を布送り方向に微小距離raだけ相対移動させるように補正でき、その微小距離値raも設定できるようになっている。
【0033】
次に、穴かがりミシンMの制御系について説明する。
図14に示すように、制御装置5は、CPU5aとROM5bとRAM5cを主要部とするマイクロコンピュータと、足踏ペダル3の操作状態に応じたペダル位置検出センサ3aからの信号や操作パネル4からの信号等が入力される入力インタフェース5dと、ミシンモータ2、ステッピングモータ13,22,36、ソレノイドアクチュエータ45,54を駆動する為の駆動回路80〜85に駆動信号を出力すると共に、操作パネル4へも表示状態等の制御信号を出力する出力インタフェース5eとを備え、それらをバス5fにて接続して構成されている。
【0034】
この制御装置5のROM5bには、操作パネル4を用いて穴かがり縫目60の形状とサイズを規定する複数のパラメータ等の縫製に関する各種設定を行う為の設定処理プログラムと、複数のパラメータに基づいて縫製データ(針落ちデータ)とボタン穴データ(カッタ落とし位置データ)とを演算処理する演算処理プログラム、演算されたデータに基づいて布送り機構10、縫製機構30、ボタン穴形成機構50等を駆動制御する制御プログラムが格納されている。
【0035】
図15〜図18に示すように、複数のパラメータとして、内容の欄に記載されているように、千鳥部の回転数、穴かがり縫目形状、カッタ寸法、カッタし時の千鳥縫い長さ、千鳥ピッチ、・・・等があり、操作パネル4の表示部に番号(番号の欄に記載されている番号)を表示させ、その番号に対応するパラメータを設定することができる。
【0036】
各パラメータ(例えば、番号「04」の千鳥ピッチ)については、設定範囲(0.20〜2.00mm)内で設定することができ、その設定の際、操作パネル4のアップダウンキー(図示略)の1回の押圧操作で1ステップ(0.05(mm))分だけ増減する。各パラメータの初期値(番号「04」の千鳥ピッチには0.35(mm))が設けられ、基本的にこの初期値を変更し設定することになる。尚、制御装置5のROM5bに、複数のパラメータの番号に対応付けて設定範囲データとステップデータと初期値データとが格納されている。尚、図5に示すaは番号「02」のカッタ寸法、bは番号「04」の千鳥ピッチ、cは番号「05」の千鳥幅、dは番号「20」の前閂止め長さ、eは番号「30」の奥閂止め長さを表している。
【0037】
ここで、図16の番号「33」の奥閂止めの前段縫目形状を(0;通常)に設定して図6の通常の前段縫目70を形成でき、(1;山形)に設定して図8〜図10の前段縫目71〜73を形成でき、奥閂止めの前段縫目形状を(2;小幅ジグザグ形)に設定して図11の前段縫目74を形成でき、(3;小幅ジグザグテーパ形)に設定して図12の前段縫目75を形成できるようになる。
【0038】
番号「33」の奥閂止めの前段縫目形状が(1;山形)に設定されると、番号「34」の前段縫目X(左右方向)針数と番号「35」の前段縫目Y(前後方向)針数と番号が有効となり、例えば、前段縫目X針数を(8)に前段縫目Y針数を(2)に設定して、図8の前段縫目71を縫製でき、前段縫目X針数を(8)に前段縫目Y針数を(3)に設定して、図9の前段縫目72を縫製でき、前段縫目X針数を(5)に前段縫目Y針数を(2)に設定して、図10の前段縫目73を縫製できるようになる。
【0039】
このように、前記設定処理プログラムでは、奥閂止め部の前段縫目形状等を設定できるようになっており、奥閂止め部が角型の場合には、制御装置5により前記前段縫目形状等を含む複数のパラメータに基づいて布送り機構10と縫製機構30が駆動制御されて、奥閂止め部を形成する際に、図6、図8〜図12等の種々の前段縫目70〜75のうちの1つの前段縫目が縫製されてから図7の後段縫目76が連続的に縫製される。
【0040】
尚、図8〜図12等の種々の前段縫目71〜75のうちの1つの前段縫目を縫製する場合に、その前段縫目と後段縫目76からなる奥閂止め部を形成する第1モードとなり、図6の前段縫目70を縫製する場合に、前記特殊な前段縫目を省略して後段縫目のみからなる奥閂止め部を形成する第2モードとなり、これら第1,第2モードを択一的に設定する為の操作パネル4と前記設定処理プログラムを有する制御装置Cがモード設定手段に相当する。
【0041】
また、番号「36」の奥閂止め送り方向針落ち点補正のパラメータにより、往千鳥部側の複数の針落ち点に対して復千鳥部側の複数の針落ち点を布送り方向に相対移動させる微小距離raを設定することができ、前記演算処理では、1対の閂止め部のうちの奥閂止め部の複数の針落ち点の縫製データを受けて、往千鳥部側の複数の針落ち点に対して復千鳥部側の複数の針落ち点を布送り方向に微小距離raだけ相対移動させるように補正し(縫製データ補正手段に相当する)、その補正した縫製データを作成できるようになっている。
【0042】
制御装置5により実行される制御について図19のフローチャート(図中Si(i=1、2、3・・・)は各ステップを示す)に基づいて簡単に説明すると、穴かがりミシンMの電源投入とともにこの制御が開始され、先ず、初期設定(S1)が行われた後、パラメータ設定処理(S2)が行われる。このパラメータ設定処理では、例えば、電源投入直後には、図15〜図18の複数のパラメータにROM5bに記憶されている初期値が設定されるが、前述のように、操作パネル4を用いて、複数のパラメータの設定値を変更して設定し直すことができる。
【0043】
その後、パラメータ設定処理が終了すると(S3;Yes)、パラメータの設定値が読込まれ(S4)、その設定値に基づいて、縫製データの演算(S5)と、カッタ落とし位置データの演算(S6)が行われる。そして、足踏ペダル3が踏まれると、穴かがり縫目形成処理(S7)が実行され、縫製データに基づいて布送り機構10と縫製機構30が制御されて、設定された閂止め部形状となる穴かがり縫目が形成される。次に、ボタン穴形成処理(S8)が実行されて、穴かがり縫目の内側にボタン穴が形成されS2へリターンする。尚、ボタン穴形成処理について、このフローチャートでは穴かがり縫目の形成後にボタン穴を形成する所謂後メスを行うようにしているが、穴かがり縫目の縫製前又は縫製途中においてボタン穴を形成できるようにしてもよい。
【0044】
この穴かがりミシンMによれば、図16の番号「33」の奥閂止めの前段縫目形状を(1;山形)に設定し、制御装置5により布送り機構10と縫製機構30を制御して、1対の閂止め部63,64のうちの奥閂止め部64を形成する際、振幅方向が布送り方向となる図8〜図10のジグザグの前段縫目71〜73を縫製してから、振幅方向が布送り方向と直交する図7の通常の閂止め縫目からなる後段縫目76を連続的に縫製することができる。
【0045】
つまり、加工布に後段縫目76を形成する前に前段縫目71〜73を形成することにより加工布を補強することができるため、布厚が薄い加工布やニット等の伸縮性の高い加工布が縫製に供される場合でも、奥閂止め部64の縫目引締めにより加工布の奥閂止め部64付近に皺や窪みが発生するのを防止できると共に、奥閂止め部64の前段縫目71〜73も後段縫目76で覆い隠されるため、見た目は通常の閂止め縫目となり見栄えが良好となる。
【0046】
また、図16の番号「33」の奥閂止めの前段縫目形状を(2;小幅ジグザグ形)又は(3;小幅ジグザグテーパ形)に設定し、制御装置5により布送り機構10と縫製機構30を制御して、1対の閂止め部63,64のうちの奥閂止め部64を形成する際、振幅方向が布送り方向と直交する方向となる幅狭の図11、図12のジグザグの前段縫目74,75を縫製してから、振幅方向が布送り方向と直交する方向となり且つ前段縫目74,75よりも幅広の図7の通常の閂止め縫目からなる後段縫目76を連続的に縫製することができる。
【0047】
それ故、前段縫目74,75の複数の針落ち点は後段縫目76の複数の針落ち点に対して内側に位置し、つまりは、前段縫目74,75の針落ち点付近に後段縫目76の針落ち点が一致しなくなり、前段縫目74、75を縫製した後に後段縫目76を縫製する際、縫針32が障害なく加工布をスムースに挿通するため、伸縮性の高い加工布が縫製に供される場合でも、加工布が伸びて縫針32と一緒に針穴11aに引込まれて食い込むのを防止できると共に、前記同様、奥閂止め部64の前段縫目74,75も後段縫目76で覆い隠されるため、見た目は通常の閂止め縫目となり見栄えが良好となる。
【0048】
操作パネル4を用いて奥閂止め部の形状選択を簡単に行うことができ、それで以て、図6、図8〜図12等の種々の前段縫目70〜75のうちの1つの前段縫目と図7の後段縫目76とを組み合わせた奥閂止め部を簡単・確実に形成することができる。また、山形の前段縫目を形成する場合には、前段縫目X針数と前段縫目Y針数も容易に設定することができる。
【0049】
ここで、伸縮性の高い加工布が縫製に供される場合には、奥閂止め部64の縫目引締めによる加工布の伸び等が原因で、縫製後、奥閂止め部64の往千鳥部側の複数の針落ち点に対して復千鳥部側の複数の針落ち点が布送り方向にずれて、奥閂止め部64が歪んだ形状になることがある。
【0050】
このようなとき、縫製後に奥閂止め部64の往千鳥部側の複数の針落ち点に対して復千鳥部側の複数の針落ち点が布送り方向にずれる方向をずれ方向としその距離をずれ量とすると、図16の番号「36」の奥閂止め送り方向針落ち点補正の補正量raを適当な数値に設定し、往千鳥部側の複数の針落ち点に対して復千鳥部側の複数の針落ち点を、前記ずれ方向と反対方向に前記ずれ量分だけ相対移動させるように補正することができる。これにより、逆に歪んだ形状の奥閂止め部64を縫製していくことになるが、縫製後に奥閂止め部64の往千鳥部側の複数の針落ち点に対して復千鳥部側の複数の針落ち点が前記ずれ方向にずれることで、歪まない綺麗な奥閂止め部64を形成することができる。
【0051】
尚、前閂止め部63を形成する際、振幅方向が布送り方向となる図8〜図10のようなジグザグの前段縫目を縫製してから、振幅方向が布送り方向と直交する図7のような通常の閂止め縫目からなる後段縫目を連続的に縫製するように構成してもよいし、振幅方向が布送り方向と直交する方向となる幅狭の図11、図12のようなジグザグの前段縫目を縫製してから、振幅方向が布送り方向と直交する方向となり且つ前段縫目よりも幅広の図7のような通常の閂止め縫目からなる後段縫目を連続的に縫製するように構成してもよい。また、幅狭の図11、図12のジグザグの前段縫目の振幅を可変に設定できるようにしてもよい。
【0052】
また、前記後段縫目を省略して図8〜図10のような前段縫目71〜73のみからなる奥閂止め部を形成するようにしてもよい。但し、前段縫目X(左右方向)針数を多く設定できるようにして、X方向ピッチを小さくする必要はある。尚、その他、本発明の趣旨を逸脱しない範囲で、種々の変更を付加した形態で実施することが可能である。
【0053】
【発明の効果】
請求項1の穴かがりミシンによれば、制御手段により布送り手段と縫製手段を制御して、1対の閂止め部のうちの奥閂止め部を形成する際、振幅方向が布送り方向となるジグザグの前段縫目を縫製してから、振幅方向が布送り方向と直交する通常の閂止め縫目からなる後段縫目を連続的に縫製できる。加工布に後段縫目を形成する前に前段縫目を形成することにより加工布を補強することができるため、布厚が薄い加工布やニット等の伸縮性の高い加工布が縫製供される場合でも、奥閂止め部の縫目引締めにより加工布の奥閂止め部付近に皺や窪みが発生するのを防止でき、奥閂止め部の前段縫目も後段縫目で覆い隠すことができるため、見た目は通常の閂止め縫目となり見栄えが良好となる。
【0054】
【0055】
請求項の穴かがりミシンによれば、制御手段に設けられたモード設定手段により、前記前段縫目と後段縫目からなる奥閂止め部を形成する第1モードと、前記前段縫目を省略して後段縫目のみからなる奥閂止め部を形成する第2モードに択一的に設定することができる。つまり、奥閂止め部の形状選択を簡単に行うことができ、それで以て、前記前段縫目と後段縫目からなる奥閂止め部、又は、前記前段縫目を省略して後段縫目のみからなる奥閂止め部を簡単・確実に形成することができる。
【0056】
【図面の簡単な説明】
【図1】本発明の実施形態に係る穴かがりミシンの斜視図である。
【図2】穴かがりミシンのミシン本体前部の右側面図である。
【図3】布送り機構の斜視図である。
【図4】穴かがりミシンの糸調子機構を含むミシン本体前部の斜視図である。
【図5】穴かがり縫目の平面図である。
【図6】穴かがり縫目の奥閂止め部の前段縫目の平面図である。
【図7】穴かがり縫目の奥閂止め部の後段縫目の平面図である。
【図8】穴かがり縫目の奥閂止め部の前段縫目の平面図である。
【図9】穴かがり縫目の奥閂止め部の前段縫目の平面図である。
【図10】穴かがり縫目の奥閂止め部の前段縫目の平面図である。
【図11】穴かがり縫目の奥閂止め部の前段縫目の平面図である。
【図12】穴かがり縫目の奥閂止め部の前段縫目の平面図である。
【図13】穴かがり縫目の奥閂止め部の後段縫目の平面図である。
【図14】穴かがりミシンの制御系のブロック図である。
【図15】複数のパラメータを表す図表(1/4)である。
【図16】複数のパラメータを表す図表(2/4)である。
【図17】複数のパラメータを表す図表(3/4)である。
【図18】複数のパラメータを表す図表(4/4)である。
【図19】制御装置で実行される制御のフローチャートである。
【符号の説明】
M 穴かがりミシン
4 操作パネル
5 制御装置
10 布送り機構
30 縫製機構
64 奥閂止め部
70〜75 前段縫目
76 後段縫目
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a boring machine, and in particular, can be formed with an improved seam shape at a back anchoring portion of a boring seam.
[0002]
[Prior art]
Conventionally, a boring machine has been provided with a cloth feed mechanism for feeding a work cloth and a sewing mechanism for forming a stitch on the work cloth, and the cloth feed mechanism and the sewing mechanism are controlled by a control device to be applied to the work cloth. A perforated seam including a pair of staggered portions (outward staggered portion and reverse staggered portion) and a pair of tacking portions (front tacking and back tacking portions) is formed. As with a general sewing machine, a bobbin sewing machine is provided with a thread tension mechanism and a balance mechanism, and the boring stitch formed on the work cloth is tightened by these mechanisms.
[0003]
The cloth feed mechanism has a feed base, presser foot, stepping motor, etc., with the work cloth being pressed against the feed base by the presser foot, the feed base and presser foot are driven integrally by the stepping motor, and the work cloth is also The cloth is fed together. In order to form a holed stitch, a long and narrow needle hole is formed on the feed base in the cloth feed direction in which the sewing needle is inserted. Incidentally, in a boring machine, it is usually possible to form a button hole inside a boring seam (a boring seam formation scheduled portion) after, during or before the sewing of the boring seam.
[0004]
By the way, the hole stitches are continuously sewn generally in the order of the forward staggered portion → the back tacking portion → the reverse staggered portion → the front tacking portion. Of these, as shown in FIG. 6 according to the embodiment, the back tacking portion is usually as shown in FIG. 7 according to the embodiment after sewing the front stitch 70 whose amplitude direction is orthogonal to the cloth feeding direction. Similarly, the rear stitches 76 whose amplitude direction is orthogonal to the cloth feeding direction are continuously sewn.
[0005]
[Problems to be solved by the invention]
As shown in FIGS. 6 and 7, in the conventional hole sewing machine, the distance between two continuous needle drop points of the front stitch 70 and the rear stitch 76 of the normal back tacking portion is long. In the case of work cloths with high elasticity such as thin work cloths and knits, there is a risk that wrinkles and dents may occur near the back-stop part of the work cloth due to tightening of the seam of the back-stop part formed on the work cloth. is there.
[0006]
Further, since there are many places where the needle drop point of the rear stitch 76 is located near the needle drop point of the front stitch 70 of the normal back tacking portion, the rear stitch 76 is set after the front stitch 70 is sewn. When sewing, the resistance of the sewing needle to pass through the work cloth in the vicinity of the needle drop point (the thread entanglement point of the upper thread and the lower thread) of the front stage seam 70 is increased. At this time, when a highly elastic work cloth is used for sewing, the work cloth may be stretched and drawn into the needle hole together with the sewing needle.
[0007]
In addition, when a highly stretchable work cloth is used for sewing, even if sewing is performed based on preset sewing data for a normal hole stitching seam, processing by tightening the seam of the back tack stop portion After sewing, due to the stretch of the cloth, the multiple needle drop points on the reverse staggered part side are shifted in the fabric feed direction with respect to the multiple needle drop points on the forward staggered part side of the back stick stop part, and the back tack is stopped. The part may have a distorted shape.
[0008]
In this way, in the conventional hole sewing machine, there is a possibility that wrinkles and dents may occur near the back tacking portion of the work cloth, and that the work cloth may be drawn into the needle hole together with the sewing needle, There are problems such as that the back tacking portion tends to be distorted, and if this is the case, a beautiful holed seam cannot be formed and the quality deteriorates. It should be noted that the above-described problem is unlikely to occur in the front tacking portion because there is a reinforcing effect due to the stitching performed at the start and end of the stitching of the seam.
[0009]
The object of the present invention is to generate wrinkles and dents near the back-stop portion of the work cloth, bite into the needle hole of the work cloth, and distortion, especially when a work cloth with high elasticity such as knit is used for sewing. It is another object of the present invention to provide a boring machine that can prevent the formation of a back tack stop portion and the like, and can form a beautiful bouncing seam to prevent quality deterioration.
[0010]
According to another aspect of the present invention, there is provided a hole sewing machine comprising a cloth feeding means for feeding a work cloth, a sewing means for forming stitches on the work cloth, a pair of staggered portions and a pair by controlling the cloth feeding means and the sewing means. In the boring machine comprising the control means for forming the bouncing seam including the bar tacking portion, the control means has an amplitude direction when forming the back tack preventing portion of the pair of bar tacking portions. After sewing the zigzag front stage seam that becomes the cloth feed direction, the sewing machine and the sewing machine are sewn in such a way that the back stage stitch that consists of normal tacking seams whose amplitude direction is orthogonal to the cloth feed direction is continuously sewn. The means is controlled.
[0011]
In this boring machine, the work cloth is fed by the cloth feed means, the stitches are formed on the work cloth by the sewing means, and the cloth feed means and the sewing means are controlled by the control means, and a pair of staggered portions and a pair are formed. A hole seam including the barbed portion is formed. In particular, when the cloth feeding means and the sewing means are controlled by the control means to form the back tack preventing portion of the pair of tack preventing portions, the zigzag front stage stitch whose amplitude direction is the cloth feeding direction is sewn. After that, the subsequent stitches composed of the normal tacking stitches whose amplitude direction is orthogonal to the cloth feeding direction are continuously sewn.
[0012]
The front stitch has a zigzag shape with the amplitude direction being the cloth feed direction, and the front stitch is to be formed before the rear stitch is formed of the normal tack seams whose amplitude direction is orthogonal to the cloth feed direction. Thus, the work cloth can be reinforced. Therefore, even when work cloths with thin fabric thickness or work cloths with high elasticity such as knit are used for sewing, there are wrinkles and dents in the vicinity of the back tack stop part of the work cloth by tightening the seam of the back tack stop part. It can be prevented from occurring. Since the front stitches of the back tacking portion are covered with the subsequent stitches, the appearance becomes a normal tacking stitch and the appearance is good.
[0013]
[0014]
[0015]
[0016]
Claim 2 The perforated sewing machine according to claim 1 of In the present invention, the control means is provided with a first mode for forming a back tack stop portion comprising the front stitch and the back stitch, and a back stitch stop portion comprising only the back stitch without the front stitch. Further, mode setting means for selectively setting to the second mode is provided. It is possible to easily select the shape of the back tacking portion, and therefore, the back tacking portion including the front stitch and the rear stitch or the rear stitch without the front stitch is included. It is possible to easily and reliably form the back tack stop.
[0017]
[0018]
[0019]
[0020]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
In the present embodiment, for example, in a so-called buttonhole sewing machine that forms the hole seam 60 in FIG. 5 and forms the button hole 65 inside the hole seam 60 on the work cloth. It is an example when the invention is applied. However, description will be made with reference to the front and the left in FIG. In the following, the reference numerals of the hole stitching, the button hole and the like are mainly referred to as the square hole stitching 60 and the button hole 65 of FIG.
[0021]
As shown in FIG. 1, a boring machine M includes a sewing machine table 1, a sewing machine motor 2, and a foot pedal 3 for starting or stopping each drive unit (described later) including the sewing machine motor 2. And an operation panel 4 for inputting and setting a plurality of parameters for defining the shape and size of the hole stitch 60, and a control device 5 for driving and controlling each of the drive units.
[0022]
The perforated sewing machine M has a sewing machine main body having a bed portion 6, a pedestal column portion 7, and an arm portion 8. As shown in FIGS. 2 to 4, the work cloth is fed forward and backward to the sewing machine main body. A cloth feed mechanism 10, a sewing mechanism 30 that forms a stitch on the work cloth, and a button hole forming mechanism 50 that forms a button hole 65 in the work cloth are provided. The control device 5 controls the cloth feed mechanism 10 and the sewing mechanism 30. Is controlled to form a holed seam 60, and the button hole forming mechanism 50 is controlled to form a buttonhole 65 inside the holed seam 60.
[0023]
As shown in FIG. 3, the cloth feed mechanism 10 includes a feed base 11, a presser foot 12, a stepping motor 13, and the like, and the stepping motor 13 is in a state where the work cloth is pressed against the feed base 11 by the presser foot 12. Thus, the work cloth is also fed back and forth integrally by driving the feed base 11 and the presser foot 12 back and forth integrally. The feed base 11 is formed in a plate shape that is long in the front-rear direction, and is guided by a pair of left and right guide plates 14 that are fitted in the upper surface portion of the bed portion 6 so as to be movable in the front-rear direction. A needle hole 11 a for forming a hole seam 60 and a button hole 65 is formed at the front end of the feed base 11.
[0024]
A movable member 15 is fixed to the lower surface of the rear end of the feed base 11, and a movable member 17 is connected to the rear side of the movable member 15 via a long connecting rod 16 in the front-rear direction. The rear end of the presser arm 18 attached to the front end is pivotally supported about the left and right axis. The presser foot 12 is urged downward by a biasing member (not shown) through a presser arm 18, and is integrated with the presser arm 18 by a presser lifting mechanism (not shown) driven by operation of the foot pedal 3. The presser foot 12 is raised and lowered. The presser lifting / lowering mechanism is provided with a stepping motor 22 (see FIG. 14) that is driven and controlled so that the presser foot 12 can be raised and lowered and its height can be adjusted according to the operation amount of the foot pedal 3.
[0025]
The connecting rod 16 is inserted and fixed to the left end portions of the movable members 15 and 17 so as to be inserted therethrough, and is guided and supported on the sewing machine frame through a pair of bearings 19 on both front and rear sides of the movable members 15 and 17. Has been. On the right side of the connecting rod 16, a rod 20 that is long in the front-rear direction is fixed to the sewing machine frame, and the right end portion of the movable member 17 is guided and supported by the rod 20 through a bearing 17a so as to be movable back and forth. A driving pulley 13a is fixed to the output shaft of the stepping motor 13, a driven pulley (not shown) is pivotally supported by the sewing machine frame behind the driving pulley 13a, and an endless belt 21 is stretched around these pulleys. . When the movable member 17 is connected to a part of the belt 21 and the stepping motor 13 is driven, the movable members 15, 17, the feed base 11, and the presser foot 12 are integrally driven back and forth via the belt 21. .
[0026]
2 and 4, the sewing mechanism 30 is supplied from a needle bar 31, a sewing needle 32 attached to the lower end of the needle bar 31, and an upper thread supply source (not shown) such as a thread spool to the sewing needle 32. A thread tension mechanism 34 that applies tension to the upper thread 33 for sewing, and a balance 35 on which a middle portion of the upper thread 33 extending from the thread tension mechanism 34 to the sewing needle 32 is hung.
[0027]
The needle bar 31 and the sewing needle 32 are reciprocated up and down by a needle bar up-and-down moving mechanism (not shown) driven by the sewing machine motor 2, and below the feed base 11 by a thread catcher (not shown) in the bed 6. The upper thread 33 in the vicinity of the sewing needle 32 that moves up and down is captured and entangled with the lower thread extending from a bobbin (not shown) to form a stitch. Further, the needle bar 31 is driven to swing left and right by a stepping motor 36 (see FIG. 14), so that it is possible to sew a hole seam 60 having a lateral width on a work cloth fed forward and backward. The balance 35 is largely reciprocated up and down by a common scale drive mechanism (not shown) that is shared with the needle bar vertical movement mechanism driven by the sewing machine motor 2, and the upper thread 33 is pulled by the rising balance 35, thereby adjusting the thread tension. Friction resistance acts on the upper thread 33 by the mechanism 34 to apply tension, and the seam formed on the work cloth is tightened.
[0028]
As shown in FIG. 4, the thread tension mechanism 34 includes first and second thread tension dishes 40 and 41 and an auxiliary thread tension dish 42. After the upper thread 33 extending from the upper thread supply source is guided by the thread guide members 33a, 33b, etc., it is hung on the first thread tension tray 40, the auxiliary thread tension tray 42, and the second thread tension tray 41 in this order. From there, it is guided upward by the thread guide member 33c and hung on the balance 35, and from there, it is guided by the guide members 33d, 33e, etc. and supplied to the sewing needle 32. The first thread tension tray 40 and the auxiliary thread tension 42 are in a tension application state in which tension is constantly applied to the upper thread 33. The first thread tension tray 40 is configured to be switchable between a tension applying state and a tension releasing state, and this switching can be performed by a tension switching mechanism (not shown) having a solenoid actuator 45 (see FIG. 14).
[0029]
As shown in FIG. 2, the button hole forming mechanism 50 includes a cutter 51, a cutter holder 52, a cutter attachment shaft 53, a cutter driving solenoid actuator 54 (see FIG. 14), and the like. A cutter holder 52 is coupled to the lower end of the cutter mounting shaft 53, and the cutter 51 is fixed to the cutter holder 52 with screws 52a. By the solenoid actuator 54, the cutter 51 is driven up and down integrally with the cutter mounting shaft 53 and the cutter holder 52, and the cutter 51 is dropped onto the work cloth to form the button hole 65.
[0030]
As shown in FIG. 5, the hole seam 60 includes a left (outward) staggered portion 61, a right (returned) staggered portion 62, a front tack stop portion 63, and a back tack stop portion 64, and the front tack stop portion 63. The left zigzag portion 61, the back tack stop portion 64, the right zigzag portion 62, and the remaining portions of the front tack stop portion 63 are sewn in this order. In the perforated sewing machine M, when the back tacking portion 64 of the pair of tacking fastening portions 63 and 64 is a square shape, it is up to the upper left corner or near the corner of the planned back tacking portion. 7 can be continuously sewn after one of the various front stitches 70 to 75 shown in FIGS. 6 and 8 to 12 is sewn. .
[0031]
The front-stage seam 70 in FIG. 6 and the rear-stage seam 76 in FIG. 7 are normal barb seams whose amplitude direction is orthogonal to the cloth feeding direction (front-rear direction). The front stitches 71 to 73 in FIGS. 8 to 10 are zigzag stitches whose amplitude direction is the cloth feed direction, and the front stitches 74 and 75 in FIGS. 11 and 12 are orthogonal to the cloth feed direction. This zigzag stitch is narrower than the normal rear stitch 76 in FIG. It should be noted that the front stitches 71 to 75 are omitted, and the back tacking portion consisting only of the rear stitches (that is, the normal tacking stitches) is the front stitching 70 in FIG. 6 and the rear stitching 76 in FIG. It is a stitch that combines.
[0032]
Further, in this perforated sewing machine M, sewing data of a plurality of needle drop points is received for the rear stitch portion 76 of the back tacking portion 64 of the pair of tacking portions 63 and 64, as shown in FIG. As described above, the plurality of needle drop points on the return zigzag part 62 (right) side can be corrected so as to be relatively moved in the cloth feeding direction by a minute distance ra with respect to the plurality of needle drop points on the forward stagger part 61 (left) side. The minute distance value ra can also be set.
[0033]
Next, a control system of the boring machine M will be described.
As shown in FIG. 14, the control device 5 includes a microcomputer mainly composed of a CPU 5 a, a ROM 5 b, and a RAM 5 c, a signal from the pedal position detection sensor 3 a corresponding to the operation state of the foot pedal 3, and a signal from the operation panel 4. A drive signal is output to the input interface 5d to which signals and the like are input, and the drive circuits 80 to 85 for driving the sewing machine motor 2, the stepping motors 13, 22, and 36, and the solenoid actuators 45 and 54, and to the operation panel 4. And an output interface 5e for outputting a control signal such as a display state, and these are connected by a bus 5f.
[0034]
In the ROM 5b of the control device 5, a setting processing program for performing various settings related to sewing such as a plurality of parameters for defining the shape and size of the hole stitch 60 using the operation panel 4 and a plurality of parameters are used. An arithmetic processing program for calculating and processing the sewing data (needle drop data) and button hole data (cutter drop position data), and the cloth feed mechanism 10, sewing mechanism 30, button hole forming mechanism 50 and the like based on the calculated data. A control program for driving control is stored.
[0035]
As shown in FIG. 15 to FIG. 18, as described in the contents column, as a plurality of parameters, the rotation speed of the staggered portion, the hole stitching shape, the cutter dimensions, the cutter Fall There is a staggered stitch length, staggered pitch, etc., and a number (number described in the number column) is displayed on the display section of the operation panel 4, and a parameter corresponding to the number is set. be able to.
[0036]
Each parameter (for example, a staggered pitch of the number “04”) can be set within a setting range (0.20 to 2.00 mm), and at the time of setting, one of up / down keys (not shown) of the operation panel 4 is set. Increase / decrease by one step (0.05 (mm)) by pressing once. An initial value for each parameter (0.35 (mm) for the zigzag pitch of number “04”) is provided, and this initial value is basically changed and set. The ROM 5b of the control device 5 stores setting range data, step data, and initial value data in association with a plurality of parameter numbers. In FIG. 5, a is the cutter size of the number “02”, b is the staggered pitch of the number “04”, c is the staggered width of the number “05”, d is the front tacking length of the number “20”, e Represents the backstop length of the number “30”.
[0037]
Here, it is possible to form the normal front seam 70 of FIG. 6 by setting the front stitch shape of the back tack stop of the number “33” in FIG. 16 to (0; normal), and set it to (1; chevron). 8 to 10 can be formed, and the front stitch shape of the back-end stopper can be set to (2; narrow zigzag shape) to form the front stitch 74 of FIG. 12), it is possible to form the front stitch 75 of FIG.
[0038]
When the front stitch shape of the back tack stop of the number “33” is set to (1; mountain shape), the number of stitches of the front stitch X (left and right) of the number “34” and the front stitch Y of the number “35” (Fore-and-aft direction) The number of stitches and the number become effective. For example, the number of front stitches X stitches can be set to (8) and the number of front stitches Y stitches can be set to (2) to sew the front stitch 71 in FIG. 9 can be sewn by setting the number of front stitches X stitches to (8) and the number of front stitches Y stitches to (3), and the number of front stitches X stitches can be set to (5). The number of stitches Y stitches is set to (2), and the front stitch 73 in FIG. 10 can be sewn.
[0039]
Thus, in the setting processing program, the front stitch shape or the like of the back tack stop portion can be set. When the back tack stop portion is a square shape, the control device 5 controls the front stitch shape. When the cloth feed mechanism 10 and the sewing mechanism 30 are driven and controlled on the basis of a plurality of parameters including the like, and the back anchorage portion is formed, various front stitches 70 to 70 in FIG. 6, FIG. 8 to FIG. 7 is sewn continuously after one of the front stitches 75 is sewn.
[0040]
In addition, when sewing one front stitch among the various front stitches 71 to 75 shown in FIGS. 8 to 12 and the like, a back anchoring portion formed of the front stitch and the rear stitch 76 is formed. In the first mode, when the front stitch 70 in FIG. 6 is sewn, the special front stitch is omitted, and the second mode is formed in which the back anchoring portion including only the rear stitch is formed. The operation panel 4 for alternatively setting the two modes and the control device C having the setting processing program correspond to the mode setting means.
[0041]
In addition, by using the parameter “36” for setting the back stitch feed direction needle drop point correction, a plurality of needle drop points on the return zigzag portion side are relatively moved in the cloth feed direction with respect to a plurality of needle drop points on the forward zigzag portion side. A small distance ra can be set, and in the calculation process, a plurality of needles on the outward staggered portion side are received by receiving sewing data of a plurality of needle drop points of the back tacking portion of the pair of tacking portions. Correction is made so that a plurality of needle drop points on the return staggered portion side are moved relative to the drop point by a minute distance ra in the cloth feed direction (corresponding to the sewing data correction means), and the corrected sewing data can be created. It has become.
[0042]
The control executed by the control device 5 will be briefly described based on the flowchart of FIG. 19 (Si (i = 1, 2, 3,... In the figure indicates each step)). At the same time, this control is started. First, initial setting (S1) is performed, and then parameter setting processing (S2) is performed. In this parameter setting process, for example, immediately after the power is turned on, initial values stored in the ROM 5b are set in the plurality of parameters shown in FIGS. 15 to 18, but as described above, using the operation panel 4, Multiple parameter settings can be changed and set again.
[0043]
Thereafter, when the parameter setting process is completed (S3; Yes), the parameter setting value is read (S4). Based on the setting value, the sewing data is calculated (S5) and the cutter drop position data is calculated (S6). Is done. Then, when the foot pedal 3 is depressed, a hole stitch formation process (S7) is executed, and the cloth feed mechanism 10 and the sewing mechanism 30 are controlled based on the sewing data, and the set tacking portion shape is set. The resulting seam is formed. Next, a button hole forming process (S8) is executed, a button hole is formed inside the hole stitching, and the process returns to S2. As for the button hole forming process, in this flowchart, a so-called rear knife is formed to form a button hole after forming a hole stitch, but the button hole can be formed before or during the sewing of the hole stitch. You may do it.
[0044]
According to this boring machine M, the front stitch shape of the back tack stop of number “33” in FIG. 16 is set to (1; mountain shape), and the control device 5 controls the cloth feed mechanism 10 and the sewing mechanism 30. Then, when forming the back tack 64 of the pair of tacks 63, 64, the zigzag front stitches 71 to 73 of FIGS. 8 to 10 whose amplitude direction is the cloth feeding direction are sewn. Therefore, it is possible to continuously sew the rear-stage stitch 76 composed of the normal tacking stitches of FIG. 7 whose amplitude direction is orthogonal to the cloth feeding direction.
[0045]
In other words, since the work cloth can be reinforced by forming the front seams 71 to 73 before the rear seam 76 is formed on the work cloth, the work cloth having a high stretch property such as a thin work cloth or a knit is used. Even when the cloth is used for sewing, it is possible to prevent wrinkles and dents from being generated in the vicinity of the backstop portion 64 of the work cloth by tightening the stitches of the backstop portion 64, and to perform the front stage sewing of the backstop portion 64. Since the eyes 71 to 73 are also covered with the rear stage seam 76, the appearance becomes a normal tacking seam and the appearance is good.
[0046]
16 is set to (2; narrow zigzag shape) or (3; narrow zigzag taper shape), and the control device 5 causes the cloth feed mechanism 10 and the sewing mechanism to be set. 30 and the zigzag of FIG. 11 and FIG. 12 in which the amplitude direction is a direction orthogonal to the cloth feeding direction when forming the back tacking section 64 of the pair of tacking sections 63 and 64. After the first-stage seams 74 and 75 are sewn, the rear-stage seams 76 made of the normal tack seams in FIG. 7 whose amplitude direction is perpendicular to the cloth feeding direction and wider than the front-stage seams 74 and 75. Can be sewn continuously.
[0047]
Therefore, the plurality of needle drop points of the front stitches 74 and 75 are located on the inner side with respect to the plurality of needle drop points of the rear stitch 76, that is, in the vicinity of the needle drop points of the front stitches 74 and 75. Since the needle drop point of the seam 76 becomes inconsistent, and when the rear stage seam 76 is sewn after the front stage seams 74 and 75 are sewn, the sewing needle 32 smoothly inserts the work cloth without hindrance. Even when the cloth is used for sewing, it is possible to prevent the work cloth from being stretched and drawn into the needle hole 11a together with the sewing needle 32, and the front stitches 74 and 75 of the back anchoring portion 64 are also the same as described above. Since it is covered with the back-stage seam 76, the appearance becomes a normal tacking seam and the appearance is good.
[0048]
It is possible to easily select the shape of the back tacking portion by using the operation panel 4, and thus, one of the front stitches 70 to 75 of various front stitches 70 to 75 shown in FIGS. 6 and 8 to 12. It is possible to easily and reliably form the back tacking portion that combines the eye and the rear stitch 76 of FIG. Further, when forming an angle-shaped front stitch, the number of front stitches X stitches and the number of front stitches Y stitches can be easily set.
[0049]
Here, in the case where a highly stretchable work cloth is used for sewing, due to the stretch of the work cloth caused by the tightening of the stitches of the back tack stop portion 64, the outward staggered portion of the back tack stop portion 64 after sewing is performed. The plurality of needle drop points on the reverse staggered portion side may be displaced in the cloth feeding direction with respect to the plurality of needle drop points on the side, and the back tacking stop portion 64 may be distorted.
[0050]
In such a case, the direction in which the plurality of needle drop points on the return zigzag portion side deviate from the plurality of needle drop points on the forward staggered portion side of the back tack stop portion 64 after sewing is set as the shift direction and the distance is defined as When the amount of deviation is set, the correction amount ra for the back-sticking feed direction needle drop point correction of the number “36” in FIG. 16 is set to an appropriate value, and the return zigzag portion is set with respect to a plurality of needle drop points on the forward zigzag portion side. The plurality of needle drop points on the side can be corrected so as to be relatively moved in the direction opposite to the shift direction by the shift amount. As a result, the back-clamping portion 64 having a distorted shape is sewn on the reverse side, but after the sewing, a plurality of needle drop points on the outward staggered portion side of the back-clamping portion 64 are sewn. As the plurality of needle drop points are displaced in the displacement direction, it is possible to form a beautiful backstop portion 64 that is not distorted.
[0051]
When forming the front tacking stop 63, the zigzag front stage stitch as shown in FIGS. 8 to 10 in which the amplitude direction is the cloth feed direction is sewn, and then the amplitude direction is orthogonal to the cloth feed direction. It is also possible to continuously sew back-stage stitches made of ordinary tack-stopped seams such as those shown in FIGS. 11 and 12 in which the amplitude direction is perpendicular to the cloth feed direction. After sewing the zigzag front stage seam like this, the back side seam consisting of the normal tacking seam as shown in FIG. 7 is continuous, with the amplitude direction orthogonal to the cloth feed direction and wider than the front stage seam. You may comprise so that it may sew. Further, the amplitude of the front stitch of the zigzag in FIG. 11 and FIG. 12 which is narrow may be variably set.
[0052]
Further, the rear stitches may be omitted, and a back tack stop portion including only the front stitches 71 to 73 as shown in FIGS. 8 to 10 may be formed. However, it is necessary to reduce the pitch in the X direction so that the number of front stitches X (left and right direction) can be increased. In addition, the present invention can be implemented in various forms without departing from the spirit of the present invention.
[0053]
【The invention's effect】
According to the hole sewing machine of claim 1, when the cloth feeding means and the sewing means are controlled by the control means to form the back tacking portion of the pair of tacking portions, the amplitude direction is the fabric feeding direction. After the zigzag front stage seam is sewn, it is possible to continuously sew the back stage seam consisting of a normal tacking seam whose amplitude direction is orthogonal to the cloth feed direction. Since the work cloth can be reinforced by forming the front stage seam before forming the back seam on the work cloth, it is possible to sew work cloths with thin cloth thickness or highly stretchable work cloth such as knit. In Even if it is provided, it is possible to prevent wrinkles and dents from being generated near the back-stop part of the work cloth by tightening the seam of the back-stop part, and the front-stage seam of the back-stop part is covered with the back-stage seam. Therefore, the appearance becomes a normal tacking seam and the appearance is good.
[0054]
[0055]
Claim 2 According to the present invention, the mode setting means provided in the control means eliminates the first mode in which the back-end preventing portion including the front stage stitch and the rear stage stitch is formed, and the rear stage by omitting the front stage stitch. It can alternatively be set to the second mode for forming the back tacking portion consisting only of the seam. That is, it is possible to easily select the shape of the back anchoring portion, and therefore, only the back stitch is omitted by omitting the back anchoring portion including the front stitch and the rear stitch, or the front stitch. It is possible to easily and surely form a back stopper portion made of
[0056]
[Brief description of the drawings]
FIG. 1 is a perspective view of a drilling machine according to an embodiment of the present invention.
FIG. 2 is a right side view of the front part of the sewing machine main body of the boring machine.
FIG. 3 is a perspective view of a cloth feed mechanism.
FIG. 4 is a perspective view of a front portion of a sewing machine body including a thread tension mechanism of a boring machine.
FIG. 5 is a plan view of a hole stitch.
FIG. 6 is a plan view of the front stitch of the back stitching preventing portion of the hole stitch.
FIG. 7 is a plan view of a back-stage stitch of a back-end preventing portion of a hole stitch.
FIG. 8 is a plan view of a front stage stitch of a back anchoring part of a hole stitch.
FIG. 9 is a plan view of the front stitch of the back stitching prevention portion of the hole stitch.
FIG. 10 is a plan view of an anterior stitch of a back anchorage portion of a hole stitch.
FIG. 11 is a plan view of a front stage seam of a back seam stop portion of a hole seam.
FIG. 12 is a plan view of a front-stage stitch of a back anchoring portion of a hole stitch.
FIG. 13 is a plan view of a back-stage stitch of a back-end preventing portion of a hole stitch.
FIG. 14 is a block diagram of a control system for a boring machine.
FIG. 15 is a chart (1/4) representing a plurality of parameters.
FIG. 16 is a chart (2/4) representing a plurality of parameters.
FIG. 17 is a chart (3/4) representing a plurality of parameters.
FIG. 18 is a chart (4/4) representing a plurality of parameters.
FIG. 19 is a flowchart of control executed by the control device.
[Explanation of symbols]
M drilling machine
4 Operation panel
5 Control device
10 Cloth feed mechanism
30 Sewing mechanism
64 Backstop
70-75 Front stitch
76 Back stitch

Claims (2)

加工布を布送りする布送り手段と、加工布に縫目を形成する縫製手段と、布送り手段と縫製手段を制御して1対の千鳥部と1対の閂止め部を含む穴かがり縫目を形成させる制御手段とを備えた穴かがりミシンにおいて、
前記制御手段は、1対の閂止め部のうちの奥閂止め部を形成する際、振幅方向が布送り方向となるジグザグの前段縫目を縫製してから、振幅方向が布送り方向と直交する通常の閂止め縫目からなる後段縫目を連続的に縫製するように、布送り手段と縫製手段を制御することを特徴とする穴かがりミシン。
A cloth feed means for feeding the work cloth, a sewing means for forming stitches on the work cloth, and a hole sewing that includes a pair of staggered portions and a pair of tack-fastening portions by controlling the cloth feed means and the sewing means. In a perforated sewing machine equipped with a control means for forming eyes,
The control means sews a zigzag front stage seam in which the amplitude direction is the cloth feed direction when forming the back tack stop portion of the pair of tack stop portions, and then the amplitude direction is orthogonal to the cloth feed direction. A boring machine characterized in that the cloth feeding means and the sewing means are controlled so as to continuously sew back-stage stitches composed of ordinary tack-stopped seams.
前記制御手段に、前記前段縫目と後段縫目からなる奥閂止め部を形成する第1モードと、前記前段縫目を省略して後段縫目のみからなる奥閂止め部を形成する第2モードに択一的に設定する為のモード設定手段を設けたことを特徴とする請求項1に記載の穴かがりミシン。In the control means, a first mode for forming a back tacking portion comprising the front stitch and the back stitch, and a second mode for forming a back tacking portion comprising only the back stitch without the front stitch. 2. The boring machine according to claim 1, further comprising mode setting means for alternatively setting the mode.
JP2000293497A 2000-09-27 2000-09-27 Hole sewing machine Expired - Fee Related JP4392639B2 (en)

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JP4392639B2 true JP4392639B2 (en) 2010-01-06

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