JP4373050B2 - Method for manufacturing garlic egg yolk soft capsules - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing garlic egg yolk soft capsules that can be used in the field of health foods.
[0002]
[Prior art and problems to be solved by the invention]
The conventional sales form of garlic egg yolk is that the garlic egg yolk is once dried and finished to powder, then mixed with oil such as safflower oil, and further made into a fine paste using a grinder In recent years, the health food industry has entered an era of intense competition and has to differentiate itself from other companies, develop an image, and develop even better products. If you can't win the competition, you are entering an era.
[0003]
In this conventional sales form, when mixing garlic egg yolk powder and oil, vegetable oil such as safflower oil was generally used, but safflower oil contains a lot of linoleic acid, which is a highly unsaturated fatty acid. Contained and lack of linoleic oil has been confirmed to be a trigger for growth inhibition and skin lesions, but since the amount of linoleic acid required is negligible, it is rather a modern satiety state Therefore, it is better to pay attention to the dangers of overdose, and it has been pointed out that overdose of linoleic acid is a risk factor that promotes allergic symptoms, decreased body immunity, and cancer cells.
[0004]
On the other hand, fish oil contains a large amount of highly unsaturated fatty acids such as DHA and EPA, and the presence of an average of about 10% of DHA is confirmed in brain cell fat. The phospholipids called hippocampus contain 20% or more of DHA, and DHA is one of the few selected components that can pass through the blood-brain barrier. It is known to enter cells and activate the brain to increase intelligence and suppress brain aging.
[0005]
However, when trying to put on the market a new type of garlic egg yolk soft capsule that mixes this garlic egg yolk powder and refined fish oil, the following problems occur.
[0006]
There are two types of garlic egg yolk soft capsules that have been sold in the past, one in a plastic or glass container and the other in an aluminum bag that has been slightly increased for replacement. Over 90% of people have purchased garlic egg yolk soft capsules for replacement, or a change in awareness of the problem.
[0007]
Therefore, it is necessary for consumers to be able to discriminate between conventional capsules and new capsules so as not to make a mistake when replacing garlic egg yolk soft capsules. Similarly, in the management in the factory, it is difficult to discriminate when a conventional capsule and a new capsule are mixed due to some human error.
[0008]
The soft capsules can be identified by their size, capsule shape, and capsule color. However, compared with the garlic egg yolk soft capsules currently available, The problem is that it is inferior in terms of ease and appearance.
[0009]
In addition, it is conceivable to make a mark that can be identified on the surface of the soft capsule so that it can be discriminated, but the soft capsule sold as a health food is designed to understand the content and history, The current situation is that they are not sold.
[0010]
According to the Pharmaceutical Affairs Law, the name of the manufacturer, the name of the drug specified by the Japanese Pharmacopoeia, the serial number and symbol, the weight of the internal volume, the volume, etc. are described in the direct container or the direct encapsulation of the drug. However, soft capsules sold as health foods are costly due to the lack of legal regulations stipulated by the Pharmaceutical Affairs Law.
[0011]
In view of the present situation as described above, the present invention does not mix garlic egg yolk powder and vegetable oil such as safflower oil conventionally used, but by mixing garlic egg yolk powder and purified fish oil, In addition to preventing excessive intake of acid, DHA, EPA, etc. can be ingested, and the soft capsules that were difficult to distinguish from conventional capsules are marked with symbols, pictures or figures by laser processing, and the contents can be identified and historyd By doing so, it can be easily distinguished from conventional capsules and the manufacturing history can be understood, so it can be used not only for health, but also as a longevity diet, wise brain diet, and new with conventional garlic egg yolk soft capsules A type of garlic egg yolk soft capsule can be put on the market at the same time without any problems, and laser marking Thus it is possible to identify the manufacturing date or the like of the capsule, there is provided a very manufacturing process of practical breakthrough garlic yolk soft capsules improved significantly confidence.
[0012]
[Means for Solving the Problems]
The gist of the present invention will be described.
[0013]
A paste-like mixture made by mixing garlic egg yolk powder and refined fish oil without including vegetable oil such as safflower oil is poured into a capsule, and this capsule is laser-processed with a picture or figure of fish and the date of manufacture. The present invention relates to a method for producing a garlic egg yolk soft capsule, characterized in that a symbol capable of specifying the above is marked.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
The preferred embodiment of the present invention (how to carry out the invention) will be briefly described by showing its effects.
[0015]
For example, capsules in which garlic egg yolk powder and refined fish oil are mixed and made into a paste form without using vegetable oil such as safflower oil are used for the linoleic acid contained in safflower oil. Prevents the onset of allergic symptoms due to overdose, decreases the body's immunity, promotes cancer cells, and ingests DHA, EPA, etc. contained in fish oil, making the brain more active, improving intelligence, and aging the brain It will be suppressed.
[0016]
Moreover, when both a symbol and a figure are written on the capsule by laser processing, the contents can be identified and the manufacturing history can be understood, so that it can be easily distinguished from the conventional garlic egg yolk soft capsule.
[0017]
Therefore, not only is it good for health, it can also be used as a longevity diet, a wise brain diet, and the conventional garlic egg yolk soft capsule and a new type of garlic egg yolk soft capsule can be put on the market at the same time without any problems. Since the date of manufacture of the capsule can be specified by laser marking, it becomes an extremely practical and innovative method of manufacturing a garlic egg yolk soft capsule with significantly improved reliability.
[0018]
【Example】
Specific embodiments of the present invention will be described with reference to the drawings.
[0019]
The garlic egg yolk soft capsule of this example is a capsule in which garlic egg yolk powder and refined fish oil are mixed and pasted into a capsule. Both the symbols and figures are understood so that the contents can be identified and history by laser processing. Was written.
[0020]
N difficulty egg yolk powder is, and rose strip the skin raw garlic, wash the garlic took the calyx, and garlic paste that was made over the mixer were steamed in a steamer, divide the eggs of chicken, egg yolk The egg yolk paste made by mixing the yolk with a mixer and removing the calaza through a filter is mixed at a ratio of about 2 to 1, and then heated gradually to about 85 degrees. It can be manufactured by kneading at about 85 degrees for about 6 hours, unloading it in the state of a slightly damp powder containing lumps, and then drying with a dryer and then applying to a pulverizer. .
[0021]
Refined fish oil can be produced by adding some tocophenol to a commercial product.
[0022]
Soft capsules consist of gelatin powder purchased from a raw material manufacturer, mixed with approximately 30% of a plasticizer such as glycerin or sorbitol, and heated to form a sheet. Using a filling machine, soft capsules containing garlic egg yolk can be produced and marked using a laser processing machine as shown in FIG.
[0023]
Specifically , for example, garlic egg yolk soft capsules can be produced as shown below.
[0024]
Prepare 20kg of garlic paste and 10kg of egg yolk paste, put the garlic paste in the kettle, then put the egg yolk paste in the kettle and mix, then gradually heat until the temperature of the material does not exceed 85 degrees Knead for about 6 hours, take garlic egg yolk powder containing lumps from the kettle, transfer it to a tray and dry it with hot air at 60 degrees for 5 hours, and dry the dried garlic egg yolk with a hammer mill type grinder About 11 kg of garlic egg yolk was produced.
[0025]
As refined fish oil, IHA Foods Co., Ltd. DHA46 containing 46% DHA in fish oil was used, and 0.05% tocopherol was added for the purpose of preventing oxidation.
[0026]
To make a paste by mixing garlic egg yolk powder and refined fish oil, first put 10.5 kg of refined fish oil in a pan, heat it to about 70 degrees, dissolve 0.5 kg of dense wax, and refined fish oil Add 11 kg of garlic egg yolk powder to 11 kg of oil in which dense wax is dissolved.
[0027]
Since the powder and oil mixed into a paste are still large and clogged when filled into soft capsules, it is necessary to make this a fine paste.
[0028]
The method of making a fine paste is to make a fine garlic egg yolk-refined fish oil paste by means of a grinding stone, shear force and grinding force using a serendipeater MKCA10 type manufactured by Masuyuki Sangyo Co., Ltd. Can do.
[0029]
For the paste having a fine texture, a garlic egg yolk soft capsule having an internal volume of 300 mg was produced using a rotary automatic capsule filling machine shown in FIG.
[0030]
The rotary type automatic capsule manufacturing machine feeds the gelatin film E in the form of a band from both sides between the rotating roll dies D, presses the contents B with the piston A interlocking with this, and the capsules are cut by cutting both dies D. Can be molded.
[0031]
At this time, the gelatin film E is heated to an appropriate temperature by the segment C, and a soft capsule having a completely bonded surface can be manufactured by pressure and heat sealing.
[0032]
The garlic egg yolk soft capsule F is stored in the hopper of the automatic feeder and falls to the drum 11. The drum surface is pre-processed with holes 12, and the fallen capsule fits into the hole with a brush. It has become.
[0033]
Laser marking can be performed as shown in FIG.
[0034]
The laser oscillator 1 uses a laser marking system LM-3200 manufactured by HOYA Continium Co., Ltd., and the laser 2 can be controlled to have a wavelength of Nd: YAG laser 1.06 μm and an output of 3 W to 25 W.
[0035]
By heating with the excitation lamp 3, energy is accumulated between the total reflection mirror 4 and the output mirror 5, and when the energy reaches a certain level, a YAG laser wavelength of 1.06 μm is output from the output mirror 5.
[0036]
The output laser light can enter the optical fiber 7 through the incident lens 6, pass through the output lens 9, and laser-mark the soft capsule 10 on the drum 11.
[0037]
As for the marking to be marked, the laser light entering the output optical unit 8 is made of floppy data and converted by the X-axis and Y-axis scanners on the laser processing machine, so that marking can be performed at high speed.
[0038]
In this example, a fish mark was printed on the soft capsule 10 to produce 50,000 capsules per hour.
[0039]
The gelatinous soft capsule is translucent, but the contents of garlic egg yolk-purified fish oil paste are yellowish brown, so it looks yellowish brown, and the one that has been laser-marked looks white and the fish mark I was able to judge.
[0040]
In addition, since the floppy data can be converted with a single button, the mark can be converted and laser-marked for each lot or customer.
[0041]
Therefore, the garlic egg yolk soft capsules manufactured as described above are not only good for health, but can also be used as longevity foods and wise brain foods.In addition, the conventional garlic egg yolk soft capsules and new types of garlic egg yolk soft capsules, Since it can be put on the market at the same time without any problems and the date of manufacture of the capsule can be specified by laser marking, the reliability is remarkably improved.
[0042]
Note that the present invention is not limited to this embodiment, and the specific configuration of each component can be designed as appropriate.
[0043]
【The invention's effect】
Since the present invention as described above, not only good for health, longevity diet, can be used as Kenno diet, moreover, it is easy determined that conventional capsule, new types of garlic and conventional garlic yolk soft capsules Egg yolk soft capsule can be put on the market at the same time without any problems, and furthermore, the date of manufacture of the capsule can be specified by laser marking, so it is extremely practical and epoch-making that significantly improves reliability It becomes the manufacturing method of a garlic egg yolk soft capsule.
[Brief description of the drawings]
FIG. 1 is a rotary soft capsule manufacturing apparatus according to an embodiment of the present invention.
FIG. 2 is a laser marking processing apparatus according to the present embodiment.

Claims (1)

A paste-like mixture made by mixing garlic egg yolk powder and refined fish oil without including vegetable oil such as safflower oil is injected into the capsule, and the capsule is laser-processed to produce a picture or figure of the fish and the date of manufacture. A method for producing a garlic egg yolk soft capsule, characterized in that a symbol capable of identifying the garlic is added.

Images