JP4368343B2 - Silver palladium alloy for dental porcelain baking - Google Patents
Silver palladium alloy for dental porcelain baking Download PDFInfo
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本発明は歯科治療に使用する陶材焼付用合金に関するものである。 The present invention relates to a porcelain baking alloy used for dental treatment.
歯科治療において歯冠欠損部や歯牙欠損部は鋳造クラウンやブリッジおよび義歯によって補綴されるが、審美性と機能性を満足する方法の一つとしては、陶材焼付用の鋳造用合金で作製した金属フレームの表面に陶材と呼ばれるセラミックを焼付けて、歯牙形態を修復した陶材焼付クラウン・ブリッジが用いられる。 In dental treatment, the crown defect part and tooth defect part are prosthetic by casting crown, bridge and denture, but as one of the methods satisfying aesthetics and functionality, it was made with a casting alloy for porcelain baking Porcelain-baked crown bridges are used in which the tooth shape is restored by baking ceramic called porcelain on the surface of the metal frame.
陶材焼付用合金に必要な基本条件としては、陶材焼付用合金は鋳造性に優れ、陶材との結合力が強く、陶材を相容できる熱膨張係数を有していることが挙げられる。これまで開発されてきた従来の陶材焼付用貴金属合金は、大きくAuを主成分とする合金系とAuを含まない合金系に大別される。 The basic conditions necessary for porcelain alloys are that the porcelain alloys are excellent in castability, have a strong bond with porcelain, and have a thermal expansion coefficient compatible with porcelain. It is done. Conventional precious metal alloys for baking porcelain that have been developed so far are roughly classified into alloy systems mainly containing Au and alloy systems not containing Au.
後者のAuを含まない貴金属合金の代表として銀パラジウム系合金がある。これらは金を含まないため、低コストであること,口腔内において軽量であること,十分な機械的性質を有することなどのメリットを持つ。しかしながら、従来の銀パラジウム合金の製品では、陶材を焼付けた時に起こる陶材の変色、陶材の割れや剥離、陶材への気泡発生などのトラブルが多い。陶材の割れや剥離についての一因としては、銀パラジウム系合金が他の合金に比べて熱膨張係数が高いことが挙げられる。市販されている陶材との相性を考えた場合、合金の熱膨張係数は13.8〜14.8×10-6K-1程度が望ましい。 As a representative of the latter precious metal alloy not containing Au, there is a silver palladium alloy. Since these do not contain gold, they have advantages such as low cost, light weight in the oral cavity, and sufficient mechanical properties. However, conventional silver-palladium alloy products have many problems such as discoloration of porcelain, cracking and peeling of porcelain, and generation of bubbles in porcelain when baking porcelain. One reason for the cracking and peeling of porcelain is that the silver-palladium alloy has a higher thermal expansion coefficient than other alloys. In consideration of compatibility with commercially available porcelain, the thermal expansion coefficient of the alloy is preferably about 13.8 to 14.8 × 10 −6 K −1 .
特許文献1において、Ag-Pd-Fe基と添加元素からなる陶材焼付用合金が公開されている。しかし、当該技術では歯科用合金としての機械的性質を有するものの、熱膨張係数は15.0×10-6K-1以上と高い。加えて、成分元素としてFeが5〜10重量%添加されているため、合金の酸化膜色調は黒く、陶材築盛後の陶材と合金の界面に黒い線が現れてしまい、容易に除去できず審美性を損なう。以上のことから、当該技術では陶材焼付用合金に必要な機能が十分であるとは言えない。
特許文献2には、陶材焼付用銀パラジウム合金として請求項1にAg:7〜45重量%,Pd:45〜80重量%,Ru:1重量%まで,Ga:7重量%まで,Co:5重量%まで,Ge:3重量%までからなる銀パラジウム合金が開示されている。請求項5では請求項1の成分範囲に、Au:5重量%まで,In:5重量%まで,Sn:5重量%まで,Cu:2重量%まで付け加えた範囲からなる銀パラジウム合金に関して開示されている。しかし、この合金の開発目標は陶材の焼成時の変色を抑えることに着目したものであり、陶材焼付用合金として必要な熱膨張係数は高く、陶材焼付性に不安な面が多い。実施例から見ても、熱膨張係数は14.9〜15.8×10-6K-1と高いため、従来の問題を解決したとは言えない。
本発明の目的は、前述した銀パラジウム系の歯科陶材焼付用合金がもつマイナス点を技術的課題とし、具体的には、陶材焼付性に影響を与える熱膨張係数が14.8×10-6K-1以下で陶材の割れや剥離等のない歯科陶材焼付用銀パラジウム合金を提供するものである。 The object of the present invention is to provide a technical problem to the negative point of the silver-palladium dental porcelain alloy described above. Specifically, the thermal expansion coefficient that affects the porcelain seizure property is 14.8 × 10. It provides a silver palladium alloy for baking dental porcelain at -6 K -1 or less and without cracking or peeling of the porcelain.
本発明は、歯科補綴物を鋳造により作製する歯科用合金であって、Ag:20〜30重量%,Pd:60〜70重量%,In:6〜8重量%,Ga:3〜5重量%,Sn:0.1〜6重量%からなることを特長とする歯科陶材焼付用銀パラジウム合金である。 The present invention is a dental alloy for producing a dental prosthesis by casting, Ag: 20-30% by weight, Pd: 60-70% by weight, In: 6-8% by weight, Ga: 3-5% by weight , Sn: a silver-palladium alloy for baking dental porcelain, characterized by comprising 0.1 to 6% by weight.
本発明は、またAg:20〜30重量%,Pd:60〜70重量%,In:6〜8重量%,Ga:3〜5重量%,Sn:0.1〜6重量%からなり、熱膨張係数が14.8×10-6K-1以下であることを特長とする歯科陶材焼付用銀パラジウム合金である。 The present invention also comprises Ag: 20-30% by weight, Pd: 60-70% by weight, In: 6-8% by weight, Ga: 3-5% by weight, Sn: 0.1-6% by weight, A silver-palladium alloy for dental porcelain baking, having an expansion coefficient of 14.8 × 10 −6 K −1 or less.
本発明は、更にAg:20〜30重量%,Pd:60〜70重量%,In:6〜8重量%,Ga:3〜5重量%,Sn:0.1〜6重量%に加え、Au,Pt,Rhのうち少なくとも1種から選ばれ元素を0.1〜1重量%まで、Ge,Zn,Sb,Siのうち1種から選ばれる元素を0.1〜1重量%まで、Ir,Ru,W,Reのうち1種から選ばれる元素を0.1〜1重量%まで含有するものからなり、熱膨張係数が14.8×10-6K-1以下であることを特長とする歯科陶材焼付用銀パラジウム合金である。 The present invention further includes Ag: 20-30 wt%, Pd: 60-70 wt%, In: 6-8 wt%, Ga: 3-5 wt%, Sn: 0.1-6 wt%, and Au , Pt, Rh selected from at least one element selected from 0.1 to 1% by weight, Ge, Zn, Sb, Si selected from one element selected from 0.1% to 1% by weight, Ir, It comprises an element selected from one of Ru, W, and Re up to 0.1 to 1% by weight, and has a thermal expansion coefficient of 14.8 × 10 −6 K −1 or less. A silver-palladium alloy for dental porcelain baking.
次に、この発明に於ける陶材焼付用銀パラジウム合金の構成と成分限定の理由について述べる。 Next, the constitution of the silver-palladium alloy for baking porcelain in this invention and the reason for limiting the components will be described.
[Ag,Pd]
まず、Ag,Pdについて述べると、AgPdの2元合金において成分の比率を変えることで、合金の融点と熱膨張に影響を及ぼす。すなわち、Ag含有量を多くする(Pd含有を少なくする)と熱膨張係数は高く、融点は低くなる。一方、Ag含有量が少ない場合は逆のことが言える。Ag,Pd以外の融点の低い元素が添加されることにより、合金の融点は低くなるが、熱膨張係数は高くなる。そこで、本発明ではAg/Pdの比に着目して、その比をAg30以下の範囲とし、融点は高く、熱膨張係数は低い状態より出発し、その他の元素の添加量を調整することで融点は低く、なおかつ熱膨張係数14.8×10-6K-1以下を満足する成分の組合せを見出した。
[Ag, Pd]
First, regarding Ag and Pd, changing the component ratio in the binary alloy of AgPd affects the melting point and thermal expansion of the alloy. That is, when the Ag content is increased (Pd content is decreased), the thermal expansion coefficient is high and the melting point is low. On the other hand, the opposite is true when the Ag content is low. By adding an element having a low melting point other than Ag and Pd, the melting point of the alloy is lowered, but the thermal expansion coefficient is increased. Therefore, in the present invention, paying attention to the ratio of Ag / Pd, the ratio is set in the range of Ag30 or less, the melting point is high, the thermal expansion coefficient is low, and the melting point is adjusted by adjusting the addition amount of other elements. The combination of components satisfying a low thermal expansion coefficient of 14.8 × 10 −6 K −1 or less was found.
成分元素Agは20重量%未満であると合金の熱膨張係数は低いが、その他の元素を添加しても融点低下を図れず、溶解・鋳造性は悪くなる。一方、30%を超えると合金の融点は低くなるが、熱膨張係数は高くなる。加えて、融点の低い元素を加えることで熱膨張係数は上昇し、14.8×10-6K-1を大きく超えてしまう。以上の結果より20〜30重量%とした。 When the component element Ag is less than 20% by weight, the thermal expansion coefficient of the alloy is low, but even if other elements are added, the melting point cannot be lowered, and the melting and castability deteriorate. On the other hand, if it exceeds 30%, the melting point of the alloy becomes low, but the thermal expansion coefficient becomes high. In addition, by adding an element having a low melting point, the thermal expansion coefficient increases and greatly exceeds 14.8 × 10 −6 K −1 . From the above results, it was set to 20 to 30% by weight.
成分元素Pdは60重量%未満であると合金の融点は低くなるが、熱膨張係数は高くなり、その他の元素を添加することで、更に熱膨張係数は大きくなる。一方、70重量%を越えると熱膨張係数は低くなるが、その他の元素を添加しても融点の低下は図れず、溶解・鋳造性を悪くする。以上の結果より60〜70重量%とした。 If the component element Pd is less than 60% by weight, the melting point of the alloy is lowered, but the coefficient of thermal expansion is increased, and the addition of other elements further increases the coefficient of thermal expansion. On the other hand, if it exceeds 70% by weight, the coefficient of thermal expansion becomes low, but even if other elements are added, the melting point cannot be lowered and the melting and casting properties are deteriorated. From the above results, it was set to 60 to 70% by weight.
[In]
成分元素Inは銀パラジウム合金の融点を下げ溶解・鋳造性を改善し、熱膨張係数に影響を与える。その他の成分元素Gaと組合せたときに、添加量は6重量%未満では熱膨張係数は14.8×10-6K-1より低いものの、融点が上がってしまうため、溶解・鋳造性は不十分となる。一方、8重量%超えると熱膨張係数は14.8×10-6K-1より高くなる。以上のことから、6〜8重量%とした。
[In]
The component element In lowers the melting point of the silver-palladium alloy, improves the melting and casting properties, and affects the thermal expansion coefficient. When combined with other component element Ga, if the addition amount is less than 6% by weight, the coefficient of thermal expansion is lower than 14.8 × 10 −6 K −1 , but the melting point increases, so melting and castability are poor. It will be enough. On the other hand, if it exceeds 8% by weight, the thermal expansion coefficient becomes higher than 14.8 × 10 −6 K −1 . From the above, it was set to 6 to 8% by weight.
[Ga]
成分元素Gaは銀パラジウム合金の融点を下げ溶解・鋳造性を改善し、その他に機械的性質の向上や陶材との結合力の強化に寄与する。その他の成分元素Inと組合わせたときに、その効果は3重量%以上の添加から見られ、5重量%を超えると合金が脆くなり,加工性を低下させることが分かった。以上のことから、3〜5重量%とした。
[Ga]
The component element Ga lowers the melting point of the silver-palladium alloy and improves the melting and casting properties, and contributes to the improvement of mechanical properties and the strength of bonding with porcelain. When combined with the other component element In, the effect is seen from the addition of 3% by weight or more, and when it exceeds 5% by weight, the alloy becomes brittle and the workability is lowered. From the above, it was set to 3 to 5% by weight.
[Sn]
成分元素Snは銀パラジウム合金の融点を下げ、溶解・鋳造性を改善するとともに機械的性質を向上させる。他の元素Gaと組合せて添加したとき、0.1重量%以上で機械的性質に十分効果がある。一方、6重量%を超える添加は合金が脆化する。以上のことから、0.1〜6重量%とした。
[Sn]
The component element Sn lowers the melting point of the silver-palladium alloy, improves melting and casting properties, and improves mechanical properties. When added in combination with other elements Ga, 0.1% by weight or more has a sufficient effect on mechanical properties. On the other hand, addition exceeding 6% by weight causes the alloy to become brittle. From the above, it was set to 0.1 to 6% by weight.
[Au,Pt,Rh]
成分元素Auは僅かな添加によって熱膨張係数の低下に寄与するほか、機械的性質,耐食性向上に寄与する。但し、1重量%を超えると合金の融点上昇するため、0.1〜1重量%含有させることとした。成分元素Pt,Rhについても0.1〜1重量%までで同様の効果がある。
[Au, Pt, Rh]
The component element Au contributes to the reduction of the thermal expansion coefficient by a slight addition, and also contributes to the improvement of mechanical properties and corrosion resistance. However, if it exceeds 1% by weight, the melting point of the alloy increases, so 0.1 to 1% by weight was included. The component elements Pt and Rh also have the same effect up to 0.1 to 1% by weight.
[Ge,Zn,Sb,Si]
成分元素Geは熱膨張係数14.8×10-6K-1以下を保ちつつ、AgPd合金の融点を下げる効果がある。その他に合金と陶材との結合力強化、酸化膜色調の改善および機械的性質の向上に寄与するが、1重量%を超えると合金の熱膨張係数の増加に著しく影響することから、0.1〜1重量%まで含有させることとした。成分元素Zn,Sb,Siについても0.1〜1重量%までで同様の効果がある。
[Ge, Zn, Sb, Si]
The component element Ge has an effect of lowering the melting point of the AgPd alloy while maintaining a thermal expansion coefficient of 14.8 × 10 −6 K −1 or less. In addition, it contributes to strengthening the bonding strength between the alloy and porcelain, improving the color tone of the oxide film, and improving the mechanical properties. However, if it exceeds 1% by weight, the increase in the thermal expansion coefficient of the alloy is significantly affected. It was decided to contain up to 1-1% by weight. The component elements Zn, Sb, and Si have the same effect up to 0.1 to 1% by weight.
[Ir,Ru,Re,W]
成分元素Irは僅かな添加によって熱膨張係数の低下に寄与する他、合金の結晶粒微細化,機械的性質の向上に寄与する。但し、1重量%を超えると、合金の融点上昇や合金中での偏析を招く恐れがあることから、0.1〜1重量%まで含有させることとした。成分元素Ru,ReおよびWについても0.1〜1重量%までで同様の効果がある。
[Ir, Ru, Re, W]
The component element Ir contributes to the reduction of the thermal expansion coefficient by a slight addition, and also contributes to the refinement of crystal grains and the improvement of mechanical properties of the alloy. However, if it exceeds 1% by weight, the melting point of the alloy may be increased or segregation in the alloy may be caused. The component elements Ru, Re and W have the same effect up to 0.1 to 1% by weight.
上記のごとく成分範囲を限定することで、優れた鋳造性および良好な焼付性を特長とする歯科陶材焼付用銀パラジウム合金を提供することが可能となる。 By limiting the component range as described above, it is possible to provide a silver-palladium alloy for dental porcelain baking that has excellent castability and good seizure characteristics.
この発明の実施例について、成分と特性を下記表1に示す。 The components and properties of the examples of the present invention are shown in Table 1 below.
各試料は、各純金属を秤量し高周波加熱溶解炉にて溶製し、所定の形状に加工した。表1に示す試料は機械式鋳造機にて鋳造し、ロストワックス法により所定の試験片を作製した。各試験内容については以下の通りである。 For each sample, each pure metal was weighed, melted in a high-frequency heating melting furnace, and processed into a predetermined shape. Samples shown in Table 1 were cast by a mechanical casting machine, and predetermined test pieces were produced by the lost wax method. The contents of each test are as follows.
(1)鋳造試験
各試料を所定の形状に鋳造し、鋳巣の有無を観察した。
(1) Casting test Each sample was cast into a predetermined shape, and the presence or absence of a cast hole was observed.
(2)溶融温度
各試料より試験片を切り出し、示差熱分析装置にて合金の溶融が開始および終了する点を測定し、各々固相点,液相点とした。
(2) Melting temperature A test piece was cut out from each sample, and the points at which the melting and melting of the alloy started and ended were measured with a differential thermal analyzer.
(3)硬さ試験
マイクロビッカース硬さ試験機を用いて荷重200g,荷重印加時間10秒の条件で測定した。
(3) Hardness test Using a micro Vickers hardness tester, the hardness was measured under conditions of a load of 200 g and a load application time of 10 seconds.
(4)熱膨張試験
試験方法はJIS T 6120に従って、試験片として約φ4mm×L20mmの寸法に調製し、熱機械分析装置にて昇温速度5℃/minで550℃まで加熱し、50℃〜500℃までの平均熱膨張係数を算出した。
(4) Thermal expansion test In accordance with JIS T 6120, the test method was prepared as a test piece with a size of about φ4 mm × L20 mm, heated to 550 ° C. at a temperature rising rate of 5 ° C./min with a thermomechanical analyzer, The average coefficient of thermal expansion up to 500 ° C was calculated.
(5)陶材変色確認試験
各試験片に陶材を焼付けた後の陶材の変色の有無を観察した。
(5) Porcelain discoloration confirmation test The presence or absence of discoloration of the porcelain after baking the porcelain on each test piece was observed.
(6)陶材焼付性試験
試験方法はJIS T 6118に従って、各試験片に陶材を焼付けた後、焼付面の裏側に直径10.0mmの金属棒を押し当て、陶材を破折するまで折り曲げる。更に試験片をまっすぐに直し、焼付面に破折して付着している陶材の状態を観察した。
(6) Porcelain seizure test In accordance with JIS T 6118, the porcelain is baked on each test piece, and then a metal rod with a diameter of 10.0 mm is pressed against the back of the baked surface until the porcelain is broken. Bend it. Furthermore, the test piece was straightened, and the state of the porcelain adhered to the baking surface after breaking was observed.
上記(1)〜(6)の試験結果を表2に示す。 Table 2 shows the test results of the above (1) to (6).
表2に示す結果から分かるとおり、本発明の範囲では、鋳巣なく、熱膨張係数14.8×10-6K-1以下を満足し、陶材の変色もなく、折り曲げ後の陶材も十分残存していた。よって、上記のごとく成分範囲を限定することで、優れた鋳造性および良好な焼付性を特長とする歯科陶材焼付用銀パラジウム合金を提供できることが確認された。
As can be seen from the results shown in Table 2, within the scope of the present invention, there is no cast hole, a thermal expansion coefficient of 14.8 × 10 −6 K −1 or less is satisfied, there is no discoloration of the porcelain, and the porcelain after bending Sufficiently remained. Therefore, it was confirmed that by limiting the component range as described above, it is possible to provide a silver-palladium alloy for dental porcelain baking that has excellent castability and good seizure characteristics.
Claims (3)
Ag: 20-30% by weight, Pd: 60-70% by weight, In: 6-8% by weight, Ga: 3-5% by weight, Sn: 0.1-6% by weight, in addition to Au, Pt, Rh Of these, at least one element selected from 0.1 to 1% by weight, and at least one element selected from Ge, Zn, Sb, and Si from 0.1 to 1% by weight, Ir, Ru, W, Dental porcelain comprising at least one element selected from Re in an amount of 0.1 to 1% by weight and having a thermal expansion coefficient of 14.8 × 10 −6 K −1 or less Silver palladium alloy for baking.
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JP2013533377A (en) * | 2010-05-27 | 2013-08-22 | ヒュン‐ソク パク | Dental metal baking metal alloys and dental prostheses |
KR101254289B1 (en) * | 2010-11-24 | 2013-04-12 | 박형석 | Dental porcelain fused metal alloy and dental prosthetic material |
JP5753683B2 (en) * | 2010-12-27 | 2015-07-22 | クラレノリタケデンタル株式会社 | Dental alloy |
CN103205594B (en) * | 2013-05-07 | 2015-06-17 | 四川奇和贵金属有限公司 | Palladium-silver alloy material for dental department |
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