JP4362751B2 - Cold storage structure for cryogenic fluid transport piping - Google Patents
Cold storage structure for cryogenic fluid transport piping Download PDFInfo
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- JP4362751B2 JP4362751B2 JP2002097238A JP2002097238A JP4362751B2 JP 4362751 B2 JP4362751 B2 JP 4362751B2 JP 2002097238 A JP2002097238 A JP 2002097238A JP 2002097238 A JP2002097238 A JP 2002097238A JP 4362751 B2 JP4362751 B2 JP 4362751B2
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- Prior art keywords
- heat insulating
- insulating material
- molded heat
- layer side
- molded
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Description
【0001】
【発明の属する技術分野】
本発明は、LNG,LPG,エチレン,LN2,LOX,DME,エチレングリコール等の低温流体を扱う輸送配管の保冷構造の改良に関する。
【0002】
【従来の技術】
従来、低温流体を扱う輸送配管の保冷構造として、保冷厚さが75mmを越える場合、または流体温度が−50℃を下回る場合、2層以上の保冷構造が多用されている。
【0003】
図6は2層の保冷構造を示したもので、配管1の外周面は、内層側の断熱材として硬質ポリウレタンフォーム等の割り筒型成形断熱材2で被覆してあり、これを金属バンド3で固定する。
【0004】
上記内層断熱材の外周面は、外層断熱材として、防湿材が一体成形されたポリウレタンフォームを用いた割り筒型成形断熱材7で被覆してあり、これをバンド8で固定し、断熱材7の円周方向の突き合わせ目地部分および管軸方向の突き合わせ目地部は、油性ジョイントシーラー、ウレタン系、エポキシ系などの低温用接着剤、またはポリウレタンフォームの現場発泡注入による目地材9a,9bを充填し、その上をブチルゴムを基材とした防湿粘着テープ10,11で被覆し、さらに外層材の表面に油性・合成ゴム系マスチックを塗布し、金属外装材12を巻き付ける。
【0005】
【発明が解決しようとする課題】
上記成形断熱材による保冷構造は、使用されるマスチック・防湿フィルムの経年劣化や施工時の隙間等の原因で、施工当初の性能が維持できず、劣化する場合が多く、施工後10〜20年で交換を必要とする場合が多い。
【0006】
この場合、成形断熱材の突き合わせ目地部や、外層側の成形断熱から劣化が進行する場合が多く、これらが吸水・氷結しても内層側の成形断熱が健全である場合が多い。
【0007】
しかし、成形断熱材の交換を行う場合、外層側の成形断熱材の目地部に施した接着剤・シール剤あるいは注入発泡材等により、外層側の成形断熱材が内層側成形断熱材に接着固定されている場合が多く、解体作業も鋸・包丁・バール等の手工具を使用して行うため、外層側成形断熱材のみの解体はできず、内層成形断熱材も取り外す必要がある。
【0008】
上述したように、従来の内層・外層の成形断熱材による保冷構造では、外層側の成形断熱材のみが劣化している場合でも、内層側の成形断熱材も含めて全ての既設断熱材を交換せざるを得ない。このため、交換に必要とする成形断熱材も多く、廃棄物も多く発生するため、多額の修繕費用を必要とする。
【0009】
本発明は、上記問題に鑑みてなされたものであって、内層側の成形断熱材を損傷させることなく外層側の成形断熱材のみを容易に解体可能とした低温流体輸送配管の保冷構造を提供することを主たる目的とする。
【0010】
【課題を解決するための手段】
本発明は、上記目的を達成するため、請求項1の発明は、配管の外周に成形断熱材を積層して成る低温流体輸送配管の保冷構造において、積層される前記成形断熱材は割り筒型成形断熱材を配管の円周方向および管軸方向に突き合わせたものであり、前記成形断熱材の層間に、内層側の成形断熱材を損傷させることなく外層側の成形断熱材の解体を容易にするための、JIS
C 2318端裂抵抗49N(20mm幅)以上を有する耐貫通性に優れた保護材が介在されていて、前記保護材は外層側の成形断熱材の管軸方向の目地部分に対向する内層側の成形断熱材の表面部位に介在されていることを要旨としている。
【0014】
請求項2の発明は、請求項1において、保護材は、JIS C 2318端裂抵抗49N(20mm幅)以上の耐貫通性を有する金属薄板、金属箔テープ、金属箔複合テープ、PET・ポリイミドテープから選択使用されていることを要旨としている。
【0015】
【発明の実施の形態】
本発明の好ましい実施の形態を図1〜図3に示す。なお、図6と同一または類似する部材には同じ符号が付されている。
図1〜図3において、1は配管、2は硬質ポリウレタンフォームからなる内層側の割り筒型成形断熱材、3は緊縛用金属バンド、4a,4bは前記内層側の割り筒型成形断熱材の円周方向の突き合わせ目地部および管軸方向の突き合わせ目地部に充填されたグラスウールのクッション材、5は目地部を被覆する金属箔テープ、6は内層側の断熱材の外周面に巻き付けた耐冷性フィルムからなる被覆テープであり、7は硬質ポリウレタンフォームからなる外層側の割り筒型成形断熱材、8は緊縛用バンド、9a,9bは前記外層側の割り筒型成形断熱材の円周方向の突き合わせ目地部および管軸方向の突き合わせ目地部に充填されたグラスウールのクッション材、10,11はその目地部に貼り付けた防湿粘着テープ、12は金属外装材であって、この外層側の断熱材を装着する前に、外層側の管軸方向の目地部に対向する内層側成形断熱材の表面に保護材13を介在させた構成としている。
【0016】
前記保護材13としては、JIS C 2318端裂抵抗49N(20mm幅)以上を有する耐貫通性に優れた金属薄板、金属箔テープ、金属箔複合テープ、PET・ポリイミド等の耐熱製フィルム・テープ等の使用が好ましい。
【0017】
上記保冷構造においては、管軸方向に付き合わされた外層側の多数の成形断熱材のうち、劣化による交換を必要とする成形断熱材を解体する場合、外側の成形断熱材の管軸方向の目地部に当る部分に、例えば鋸歯を当て、その成形断熱材を輪切りにする如く切り込み、そこから成形断熱材全体を破砕して除去する。
【0018】
この場合、切り込み鋸歯が内層側の成形断熱材の表面に接触するようなことがあっても、その表面は耐貫通性を有する保護材13で被覆されているので、鋸歯による内層側成形断熱材への損傷を防止することができる。
【0019】
また、上記構成によれば、前記保護材13による被覆は、外層側の成形断熱材の管軸方向の目地部に対向する表面部分のみでよく、それだけ材料費および施工作業の削減が図れる。
【0020】
しかし、前記保護材は内層側の成形断熱材の表面全体に被覆してもよい。それによれば外層側の成形断熱材への切り込み位置の制限がなくなるので、作業性の点で有利である。
【0021】
図4〜図5は、本発明による保冷構造を既設断熱構造と連結する構成を示している。なお、図1〜図3と同一または類似する部材には同じ符号が付されている。
【0022】
即ち、配管1に施工された既設の成形断熱材14との境界は、内層側の成形断熱材2の内面、周方向および管軸方向の突き合わせ部分に極低温接着剤4c,4d,4e,4fをそれぞれ塗布した後に被覆してあり、既設の成形断熱材14との突き合わせ部分は内層側の成形断熱材2と積層する構造となっている。
【0023】
そして、前述した断熱施工と同様に、クッション材4a,4bおよびプラスチック被覆テープ6を設け、外層側の成形断熱材7を被覆した後、既設の断熱構造部分と内層側の成形断熱材2の外周および端面にウレタン系接着剤を塗布し、ウレタン系接着剤を塗布した外周にクッション材15を被覆し、周方向の突き合わせ部分にウレタンフォームの注入発泡による断熱材16を形成した後、防湿テープ17を貼着してある。13は外層側の成形断熱材7の管軸方向の目地部分に対向する内層側の成形断熱材2の表面に設けた保護材である。
【0024】
【発明の効果】
以上詳述したように、本発明によれば、配管の外周に成形断熱材を積層して成る低温流体輸送配管の保冷構造において、成形断熱材の層間に、耐貫通性に優れた保護材が介在されているので、鋸・包丁・バール等の手工具を用いて解体する際、内層側の成形断熱材を損傷させることなく、外層側の成形断熱材のみを解体することができる。
【0025】
また、これにより劣化した外層側の成形断熱材のみを交換することが可能となり、使用材料の低減化や発生する廃棄物量の低減化が図れる。
【0026】
加えて、前記保護材の介在により、内層側の成形断熱材の寿命を更に伸ばすことが可能になる。
【0027】
また、配管内の低温流体の輸送即ち低温の状態で外層側断熱材を交換する際には、前記保護材により内層側断熱材の目地部からの冷気の漏洩防止効果も期待できる。
【図面の簡単な説明】
【図1】本発明の一実施例を示す低温流体輸送配管の保冷構造の斜視図である。
【図2】保冷構造の一部の積層断面図である。
【図3】保冷構造の縦断面図である。
【図4】既設断熱構造と保冷構造との連結部を示す横断面図である。
【図5】図4の縦断面図である。
【図6】従来の低温流体輸送配管の保冷構造の斜視図である。
【符号の説明】
1 配管
2 内層側の成形断熱材
3 金属バンド
4a,4b クッション材
5 金属箔テープ
6 耐冷性フィルムテープ
7 外層側の成形断熱材
8 金属バンド
9a,9b 目地材
10,11 防湿粘着テープ
12 金属外装材
13 保護材
14 既設の成形断熱材
4c,4d,4e,4f 極低温接着剤
15 クッション
16 注入発泡の成形断熱材
17 防湿テープ[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an improvement in a cooling structure of a transport pipe that handles a low-temperature fluid such as LNG, LPG, ethylene, LN 2 , LOX, DME, or ethylene glycol.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, as a cold insulation structure for a transport pipe that handles a low-temperature fluid, two or more layers of a cold insulation structure are frequently used when the cold insulation thickness exceeds 75 mm or when the fluid temperature falls below −50 ° C.
[0003]
FIG. 6 shows a two-layer cold insulation structure. The outer peripheral surface of the
[0004]
The outer peripheral surface of the inner layer heat insulating material is covered with a split tube type
[0005]
[Problems to be solved by the invention]
The cold insulation structure by the above-mentioned molded heat insulating material cannot maintain the initial performance due to aging deterioration of the mastic / moisture-proof film used or gaps during construction, etc., and often deteriorates. In many cases, replacement is required.
[0006]
In this case, deterioration often proceeds from the jointed joints of the molded heat insulating material or the molded heat insulation on the outer layer side, and even if these absorb water and freeze, the molded heat insulation on the inner layer side is often sound.
[0007]
However, when replacing the molded insulation, the molded insulation on the outer layer is bonded and fixed to the molded insulation on the inner layer using an adhesive, sealant, or injection foam material applied to the joint of the molded insulation on the outer layer. In many cases, the disassembly work is performed using hand tools such as saws, knives, and burls. Therefore, it is not possible to disassemble only the outer layer side heat insulating material, and it is also necessary to remove the inner layer heat insulating material.
[0008]
As described above, in the conventional cold insulation structure with the inner and outer layer molded heat insulating materials, even if only the outer layer side heat insulating material is deteriorated, all the existing heat insulating materials including the inner layer side heat insulating material are replaced. I have to. For this reason, since many molding heat insulation materials required for replacement | exchange and a lot of waste generate | occur | produce, a large repair expense is required.
[0009]
The present invention has been made in view of the above-described problems, and provides a cold insulation structure for a low-temperature fluid transport pipe that can easily disassemble only the outer layer-side formed heat insulating material without damaging the inner layer-side formed heat insulating material. The main purpose is to do.
[0010]
[Means for Solving the Problems]
In order to achieve the above object, according to the present invention, in the cold insulation structure for a low temperature fluid transport pipe formed by laminating a molded heat insulating material on the outer periphery of the pipe, the molded heat insulating material to be stacked is a split cylinder type. The molded insulation material is abutted in the circumferential direction of the pipe and the pipe axis direction, and it is easy to disassemble the molded insulation material on the outer layer side between the layers of the molded insulation material without damaging the molded insulation material on the inner layer side JIS for
A protective material excellent in penetration resistance having a C 2318 end tear resistance of 49 N (20 mm width) or more is interposed, and the protective material is on the inner layer side facing the joint portion in the tube axis direction of the molded heat insulating material on the outer layer side. The gist is that it is interposed in the surface portion of the molded heat insulating material .
[0014]
The invention of
[0015]
DETAILED DESCRIPTION OF THE INVENTION
A preferred embodiment of the present invention is shown in FIGS. In addition, the same code | symbol is attached | subjected to the same or similar member as FIG.
1 to 3, 1 is a pipe, 2 is an inner-layer-side split-cylinder molded heat insulating material made of rigid polyurethane foam, 3 is a metal band for binding, 4a and 4b are the inner-layer-side split-cylinder-shaped heat insulating material Glass wool cushion material filled in the butt joint portion in the circumferential direction and the butt joint portion in the tube axis direction, 5 is a metal foil tape covering the joint portion, and 6 is cold resistance wound around the outer peripheral surface of the heat insulating material on the inner layer side. A coating tape made of film, 7 is an outer-layer-side split-cylinder molded heat insulating material made of rigid polyurethane foam, 8 is a binding band, and 9a and 9b are circumferential directions of the outer-layer-side split tube-shaped molded heat insulating material. Glass wool cushion material filled in the butt joint and the butt joint in the tube axis direction, 10 and 11 are moisture-proof adhesive tapes affixed to the joint, and 12 is a metal exterior material. The outer layer side of the heat insulating material prior to mounting, has a configuration in which is interposed a
[0016]
Examples of the
[0017]
In the above cold insulation structure, when disassembling a molded heat insulating material that needs to be replaced due to deterioration among a large number of molded heat insulating materials on the outer layer side attached in the tube axial direction, joints in the tube axial direction of the outer molded heat insulating material For example, a saw blade is applied to the portion that hits the part, and the formed heat insulating material is cut into a circular shape, and the entire formed heat insulating material is crushed and removed therefrom.
[0018]
In this case, even if the cutting saw blade contacts the surface of the inner layer-side molded heat insulating material, the surface is covered with the
[0019]
Moreover, according to the said structure, the coating | cover with the said
[0020]
However, the protective material may cover the entire surface of the molded heat insulating material on the inner layer side. According to this, since there is no restriction on the cutting position into the molded heat insulating material on the outer layer side, it is advantageous in terms of workability.
[0021]
4-5 has shown the structure which connects the cold insulation structure by this invention with the existing heat insulation structure. In addition, the same code | symbol is attached | subjected to the same or similar member as FIGS. 1-3.
[0022]
That is, the boundary with the existing molded heat insulating material 14 constructed on the
[0023]
And after providing the
[0024]
【The invention's effect】
As described in detail above, according to the present invention, in the cold insulation structure for a low-temperature fluid transport pipe formed by laminating a molded heat insulating material on the outer periphery of the pipe, a protective material having excellent penetration resistance is provided between the layers of the molded heat insulating material. Since it is interposed, when disassembling using a hand tool such as a saw, a knife, or a bar, it is possible to disassemble only the outer layer-side molded heat insulating material without damaging the inner layer-side formed heat insulating material.
[0025]
Moreover, it becomes possible to replace | exchange only the shaping | molding heat insulating material by the side of the outer layer deteriorated by this, and reduction of the amount of used materials and the amount of generated waste can be aimed at.
[0026]
In addition, it becomes possible to further extend the life of the molded heat insulating material on the inner layer side due to the intervention of the protective material.
[0027]
Moreover, when transporting the low temperature fluid in the pipe, that is, replacing the outer layer side heat insulating material in a low temperature state, the protective material can also be expected to prevent the leakage of cold air from the joint portion of the inner layer side heat insulating material.
[Brief description of the drawings]
FIG. 1 is a perspective view of a cold insulation structure for a cryogenic fluid transport pipe showing an embodiment of the present invention.
FIG. 2 is a partial cross-sectional view of a cold insulation structure.
FIG. 3 is a vertical cross-sectional view of a cold insulation structure.
FIG. 4 is a cross-sectional view showing a connecting portion between an existing heat insulating structure and a cold insulating structure.
5 is a longitudinal sectional view of FIG. 4. FIG.
FIG. 6 is a perspective view of a conventional cold insulation structure for a cryogenic fluid transport pipe.
[Explanation of symbols]
DESCRIPTION OF
Claims (2)
C 2318端裂抵抗49N(20mm幅)以上を有する耐貫通性に優れた保護材が介在されていて、前記保護材は外層側の成形断熱材の管軸方向の目地部分に対向する内層側の成形断熱材の表面部位に介在されていることを特徴とする低温流体輸送配管の保冷構造。In the cold insulation structure of a low-temperature fluid transport pipe formed by laminating a molded heat insulating material on the outer periphery of the pipe, the molded heat insulating material to be laminated is obtained by abutting the split-tube shaped heat insulating material in the circumferential direction of the pipe and the pipe axis direction. There is a JIS for facilitating disassembly of the molded heat insulating material on the outer layer side between the layers of the molded heat insulating material without damaging the molded heat insulating material on the inner layer side.
A protective material excellent in penetration resistance having a C 2318 end tear resistance of 49 N (20 mm width) or more is interposed, and the protective material is on the inner layer side facing the joint portion in the tube axis direction of the molded heat insulating material on the outer layer side. A cold insulation structure for a low-temperature fluid transport pipe, characterized in that it is interposed in a surface portion of a molded heat insulating material .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2002097238A JP4362751B2 (en) | 2002-03-29 | 2002-03-29 | Cold storage structure for cryogenic fluid transport piping |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2002097238A JP4362751B2 (en) | 2002-03-29 | 2002-03-29 | Cold storage structure for cryogenic fluid transport piping |
Publications (2)
Publication Number | Publication Date |
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JP2003294192A JP2003294192A (en) | 2003-10-15 |
JP4362751B2 true JP4362751B2 (en) | 2009-11-11 |
Family
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JP2002097238A Expired - Fee Related JP4362751B2 (en) | 2002-03-29 | 2002-03-29 | Cold storage structure for cryogenic fluid transport piping |
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Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JP5464318B2 (en) * | 2008-11-25 | 2014-04-09 | 中国電力株式会社 | Thermal insulation material repair method and thermal insulation structure for piping for cryogenic fluid |
JP4897858B2 (en) * | 2009-07-24 | 2012-03-14 | ニチアス株式会社 | Thermal insulation repair method and thermal insulation structure |
CN103591413A (en) * | 2013-10-30 | 2014-02-19 | 惠生(南通)重工有限公司 | Ultra-low temperature pipe thermal insulation construction technology |
JP6616265B2 (en) | 2015-10-16 | 2019-12-04 | 株式会社Kokusai Electric | Heating unit, substrate processing apparatus, and semiconductor device manufacturing method |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3812886A (en) * | 1972-07-05 | 1974-05-28 | Midwesco Enterprise Inc | Cryogenic insulation |
JPS587993U (en) * | 1981-07-09 | 1983-01-19 | アキレス株式会社 | insulation pipe |
JPH10299983A (en) * | 1997-04-26 | 1998-11-13 | Nichias Corp | Heat insulating and cold insulating structure for piping |
JPH1182875A (en) * | 1997-09-02 | 1999-03-26 | Mitsubishi Kagaku Sanshi Corp | Heat insulating coated tube |
-
2002
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