JP4351747B2 - Engine oil drain plug - Google Patents

Engine oil drain plug Download PDF

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Publication number
JP4351747B2
JP4351747B2 JP09315698A JP9315698A JP4351747B2 JP 4351747 B2 JP4351747 B2 JP 4351747B2 JP 09315698 A JP09315698 A JP 09315698A JP 9315698 A JP9315698 A JP 9315698A JP 4351747 B2 JP4351747 B2 JP 4351747B2
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Prior art keywords
oil
plug
oil drain
valve
bolt
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JP09315698A
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Japanese (ja)
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JPH11294135A (en
Inventor
保 高原
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Nitto Kohki Co Ltd
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Nitto Kohki Co Ltd
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Priority to JP09315698A priority Critical patent/JP4351747B2/en
Priority to PCT/JP1999/001790 priority patent/WO1999051860A1/en
Priority to EP99910844A priority patent/EP1087112B1/en
Priority to DE69926000T priority patent/DE69926000T2/en
Publication of JPH11294135A publication Critical patent/JPH11294135A/en
Priority to US10/268,955 priority patent/US6902038B2/en
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Publication of JP4351747B2 publication Critical patent/JP4351747B2/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M11/00Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
    • F01M11/04Filling or draining lubricant of or from machines or engines
    • F01M11/045Removing lubricant by suction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M11/00Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
    • F01M11/04Filling or draining lubricant of or from machines or engines
    • F01M11/0408Sump drainage devices, e.g. valves, plugs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M11/00Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
    • F01M11/04Filling or draining lubricant of or from machines or engines
    • F01M11/0408Sump drainage devices, e.g. valves, plugs
    • F01M2011/0416Plugs
    • F01M2011/0425Plugs with a device facilitating the change of oil

Description

【0001】
【産業上の利用分野】
本発明は、自動車エンジンのオイルパンに用いるオイル抜きプラグに関するものである。
【0002】
【従来技術】
従来、自動車エンジンでは、稼働部分の動きを円滑に行わせるため所定の部位に潤滑油(オイル)を循環させる機構が設けられるが、このオイルは使用に伴い経時的に劣化して所望の潤滑性能が得られなくなり、またオイル中に摩耗粉やスラッジが混入する。このため古くなったオイルはエンジン本体の損傷防止等の観点から一定期間毎(一般的には3000〜5000km程の一定距離の走行毎)に交換される。
【0003】
図5は、この古くなったオイルを交換するための構造をもった従来の一般的エンジンの一例を説明するための図であり、クランク室下部に設けられたオイルパン102のオイル100は、油ポンプ101によって所定部位に給油される。給油はポンプ101によってオイルを圧送し調整弁103で調圧してから、オイルに混入している金属粉,カーボン,スラッジ等の異物をフィルタ104で除去,清浄し、機関各部を潤滑したオイルは再びオイルパン102に戻るように設けられる。なお、オイルパン102は常に油を満たしている構造のものが普通である。
【0004】
このように、オイルは通常その循環途中でフィルタ104により混入物を除去する清浄処理が行われるが、フィルタによる異物除去にも限界があるだけでなく、オイル自身が経時に性能劣化するという問題は避けられない。そこで、オイルパン102の底部に設けた通常は閉塞されているオイル抜き孔(ドレン穴)105から栓(ドレンコック)106を取り外し、古くなったオイルを自然流下により抜き、次に、該オイル抜き孔105を閉栓して新しいオイルを上部から流し込むという作業でオイル交換を行っている。
【0005】
しかし上記のオイル交換作業は、作業の始めにオイル抜き孔105から栓を取り外し、オイル抜き取り後に栓を螺子込む面倒な作業であり、また作業者がオイルまみれになることが避けられない。
【0006】
そこで、エンジンの上部側からオイルを抜き取る作業も行われている。例えば、エンジンのオイル量や汚れを調べるために設けられているオイルゲージの装着孔に細長い吸引用チューブを差し込んで古いオイルを真空吸引する方式、あるいはオイル注入口から吸引用チューブを差し込む方式(以下これらを「上抜き方式」という)などである。
【0007】
しかし、これらの上抜き方式は、狭い空間にコンパクトに収容されているクランク軸やその他の複雑な機構の上からチューブを差し込むため、チューブ先端がオイルパンの底部まで達していることを確認する方法がないこともあって、古いオイルの全量抜き取りが難しく、新しいオイルを入れた後のオイルチェックで古いオイルの抜き取り不良が始めて分かって、極端な場合には再度のオイル交換作業が必要になるという問題を招くことがある。また、オイルパンの底部に沈積している金属粉等の除去が困難であるという問題もあって、必ずしも普及していない。
【0008】
一方、古いオイルを下抜きする方法は、オイル全量の抜き取りができるので、その利点を生かしつつ、油で汚れるなどの難を解消する方法が提案されている。例えば常閉型ポペット弁内蔵の永久固定栓(プラグ)を使用したオイル交換方法(米国特許第4745894号公報(対応する日本公報:特公平4−48987号公報))、常閉型ボール弁内蔵の永久固定栓(プラグ)を使用したオイル交換方法(特開平8−170782号公報)などである。
【0009】
これらの方法は、図5で示した既設の単純なプラグ構造のオイル抜き孔閉塞栓106を取り外して、これに代えて常閉弁を内蔵した弁付きプラグ(図示せず)をオイル抜き孔105に固定して用いるものであり、オイル交換時には、内蔵弁を開く専用の治具を装着してオイルパン102内のオイル100を負圧吸引し、抜出し終了後は、前記治具を外して内蔵弁を閉状態に戻して新しいオイルを充填する。
【0010】
この方法によれば、オイル100の抜き取りを吸引装置で強制的に吸引抜き取りできるので、作業を迅速に行え、1回目のプラグ交換時は別として、次回以降は栓の取り外し,再螺子込みの作業が不要となり、更に、オイルで作業者や周囲が汚れることなく作業できるという優れた利点が得られる。
【0011】
【発明が解決しようとする課題】
しかし、本発明者が上記従来提案の常閉弁内蔵型プラグを用いて実際の作業を行ったところ、いくつかの車両において該プラグの装着ができないなどのいくつかの問題があって、組付け可能な車種が限定されることが明らかとなった。
【0012】
そこで更に検討を重たところ、これらの問題は、車種により異なる設計仕様や必ずしも厳密な取り付け位置精度が要求されていないオイルパン内の各種機構の微妙な位置ズレが影響していることが分かった。
【0013】
すなわち、上記特開平8−170782号公報で開示された常閉弁内蔵型プラグでは、常閉弁を構成するボール弁を収容している筒部の周囲からオイルが流れ込むように構成されているため、このボール弁とこれを常閉させるバネの収容部がオイルパン内に一定長突出する形態でオイルパンに装着されるが、オイルパン内のオイル抜き孔の軸線上に構造物が存在するとこのプラグのネジ込みが十分できず、装着不良となってしまうのである。このような構造物としては、車両走行時のオイルの波打ちを抑制するバッフルプレート,セパレータ,オイル汲み上げ用のストレーナなどがあり、設計仕様上まったく装着不能な車種がある他、設計仕様上は問題ないが製作時の僅か数mm程度の取り付け位置のズレで装着できなくなる場合もある。
【0014】
また米国特許第4745894号公報で開示された常閉弁内蔵型プラグの場合は、常閉状態でオイルパンに装着されるプラグは、その装着先端は概ねオイルパンの底面と面一であるため、上記のようなオイル抜き孔の軸線上に構造物が存在していても装着できないという問題はない。しかし、この方式のプラグは、オイル抜きを行う際に、プラグのオイルパン内側の端部に位置している弁体を該オイルパン内の方向に移動させて弁座との係合を離間させて弁を開く構造をなしているため、上記のような構造物が存在すると、プラグの装着はできても弁の開栓ができないという不具合を招く結果となる。したがって、この場合には次回のオイル抜き作業時に初めて開栓ができないという状態が初めて分かることになり、むしろ実際面での弊害は上記の場合よりも大きい。
【0015】
本発明は、以上のようにプラグの取り外しの必要がなく、作業者がオイルで汚れることも殆どなく、迅速に作業を行えるという利点を有する常閉弁内蔵型プラグを、車種やオイルパン内機構の僅かな取り付け位置のズレなどの影響を受けることなしに、すべての車両に普遍的に適用できるように工夫した新たな常閉弁内蔵型プラグであるエンジンのオイル抜き用プラグを提供することを目的としてなされたものである。
【0016】
また本発明の別の目的は、オイルパンの底から下方に突出する長さを少なくできて、いわゆる車両の底こすりなどによってプラグが破損する虞を軽減することができるオイル抜き用プラグを提供するところにある。
【0017】
本発明の更に別の目的は、構造が簡単であり、組み立て作業も容易に行うことができて量産性に優れ、ひいては安価なオイル抜き用プラグを提供するところにある。
【0018】
【課題を解決するための手段】
上記の目的は、本願の特許請求の範囲の各請求項に記載した構成を有する本発明のオイル抜き用プラグによって達成される。
【0019】
本願請求項1のエンジンのオイル抜き用プラグの発明は、エンジン装置のオイルパンに設けられたオイル抜き孔に螺着固定される雄ネジが形成された一端側のネジ軸部と、その螺着固定時の状態でオイルパンの外側に位置する他端側のボルト頭型の頭部と、前記一端側のネジ軸部から他端側の頭部に渡ってオイル抜きのために貫通形成された軸方向のオイル抜き通路と、このオイル抜き通路内の前記頭部近傍に設けられたテーパ面をシール面とする別体の環状の弁座とを有する筒状のボルト型部材、前記ボルト型部材のオイル抜き通路の前記一端側に設けられた円筒状内壁面により軸方向に移動案内されるように滑合し、内部がオイル抜き通路をなす筒部と、その筒部に続けて設けられた複数のオイル流通孔と、さらにそのオイル流通孔に続けて設けられた前記弁座に係合することでオイル抜き通路を閉じ、該弁座とのシール面が前記筒部の外径部に形成された弁体部を有し、かつこの弁体部が前記弁座からオイルパンの内側方向に移動することで前記オイル抜き通路を開くようにオイル抜き通路内で移動可能に内装された可動弁体部材、
前記ボルト型部材のオイル抜き通路内で前記一端側近傍の受座前記可動弁体部材の筒部の先端間に張設されて、前記可動弁体部材にその弁体部を前記弁座に係合させる方向にバネ力を付勢する弁常閉用のバネ部材、を備え、当該可動弁体部材を前記弁常閉用バネ部材のバネ力に抗し移動させてその弁体部を前記弁座から離間させることで前記オイル抜き通路を開いてオイルを抜くように用いられるオイル抜き用プラグであって、前記ネジ軸部の先端は、前記螺着固定時に前記オイルパンの内壁面と概ね面一となるように設けられていることを特徴とする。
【0020】
前記の構成において、可動弁体部材の弁体部と弁座との係合面には、厳密にオイル漏れ防止の液密シールが確保できる構成が好ましく採用され、例えば、耐オイル性、耐候性などの耐久性が高いシールリングを介在させることがよい。一般的にはこのシールリングは可動弁体部材の弁体部に組み付けられる。
【0021】
また、可動弁体部材の移動を安定させて確実なシール状態を確保できるようにする可動弁体部材の移動案内を設けることが好ましく、例えば、可動弁体部材に弁体部と一体の筒状部を設けると共に、この筒状部をボルト型部材の内壁で軸方向に移動案内する案内部を設けた構成を採用することが推奨される。
【0022】
また上記構成において「ネジ軸部の先端をオイルパンの内壁面と概ね面一にする」というのは、厳密に面一となることを意味するものではなく、上述した従来方式で問題となっているオイルパン内部の構造物がプラグの装着や弁開栓の支障となる不具合がある問題を回避できればよいのであるから、このような支障のない範囲でオイルパン内壁面よりも若干内側に突出する寸法に設けられる場合を除くものではない。
【0023】
この発明によれば、常閉弁内蔵型の本発明のプラグは、オイル交換時に、オイルパンから取り外し、オイル抜き後再装着するように用いられている単純なプラグが格別の問題なく利用されているのと同様にすべての車種の車両に全く問題なく装着することができ、しかも、常閉弁の開栓もプラグ内での可動弁体部材の移動で行われるので、オイルパン内に存在する構造物になんら影響されることなく確保できる。したがって、従来方式の常閉弁内蔵型プラグでは装着できる車両に車種などに制限があったという問題を解消して、すべての車両に常に適切に適用できるようにするという本発明の課題を達成できる。
【0024】
請求項2の発明は、前記発明において、ボルト型部材の頭部が、可動弁体部材をバネ力に抗し移動させてオイル抜き通路を開路状態に保持するための治具の組付け保持部を有することを特徴とする。
【0025】
この発明によれば、前記治具を組み付けることで内蔵常閉弁の開路を維持できるため、作業者の負担が軽減され、特に負圧吸引装置で強制的にオイルを抜き取る方式の作業を簡易に行うことができる。
【0026】
請求項3の発明は、前記の各発明において、ボルト型部材のオイル抜き通路内の頭部近傍に設けられた環状の弁座は、該ボルト型部材とは別体の弁座形成部材を、該ボルト型部材端部のカシメで固定して形成することを特徴とする。
【0027】
この発明によれば、内蔵常閉弁の閉栓時のオイル漏れを確実に防止するのに重要な部材である弁座を、ボルト型部材とはその材質,形状等を独立,別個に設計した部材で形成できる利点がある。
【0028】
請求項4の発明は、前記の各発明において、前記ボルト型部材は、前記オイルパン内側の一端部から他端部に向かって、前記可動弁体部材の弁常閉用のバネ部材収容部と前記可動弁体部材の筒部の収容部、可動弁体部材の収容部、前記弁座形成部材の固定部が、漸次大径となるように設けられていることを特徴とする。
【0029】
この発明によれば、ボルト型部材のオイル抜き通路内に、内蔵弁常閉用のバネ、可動弁体部材、弁座形成部材の順に内装し、ボルト型部材の他端側端部を弁座形成部材を固定するようにカシメることで本発明のプラグを製作することができるので、オイル抜き用プラグの製作作業が極めて単純化でき、生産性に優れた安価な製品を提供できる利点が得られる。
【0030】
【発明の実施の形態】
以下、本発明を図面に示す実施形態に基づいて更に詳細に説明する。
【0031】
実施形態1
本例は、図1〜図4により示され、図1は本例のオイル抜き用プラグをオイルパンに装着し、オイル抜き専用治具を組み付けてオイル抜きをしている状態を示し、図2は本例のオイル抜き用プラグを説明するための図であり、図3は本例のオイル抜き用プラグの常閉弁を開くための専用治具を示している。なお図4は、オイル交換時以外の時にオイル抜き用プラグを保護するために用いられるキャップを示している。
【0032】
図1において、102はオイルパン、105はこのオイルパン102の底部に設けられたオイル抜き孔(雌ネジ穴)であり、これらは図5の構成と同じである。そしてこのオイル抜き孔105は通常は常閉弁を内蔵していない単純な閉塞プラグ(図5の符号106を参照)によって閉塞されているが、本例のオイル抜き用プラグ1を用いる場合には、前記の閉塞プラグ106を取り外して以下説明するオイル抜き用プラグ1を螺子込み固定する。2はオイルパン102内に貯溜されているオイルである。
【0033】
本例のオイル抜き用プラグ1の詳細は図1及び図2に示される。本例のこのオイル抜き用プラグ1は、雄ネジ1111が形成された一端側のネジ軸部111、及びこのネジ軸部111に連続して他端側に大径に設けられた頭部112を有すると共に、ネジ軸部111から頭部112に渡って段付き(ボルト頭部側が大径の段付き)の貫通孔113が設けられたボルト型部材11と、この貫通孔113内の前記頭部112側の開口近傍に固定された弁座形成部材12と、この弁座形成部材12に形成された弁座121と協働して開閉弁を構成するように前記貫通孔113内に内装された可動弁体部材13と、この可動弁体部材13を弁座121の方向にバネ付勢するコイルスプリング14とから構成されている。前記貫通孔113がオイル抜き通路をなす。
【0034】
このオイル抜き用プラグを構成する前記の各部材について説明すると、ボルト型部材11は、図2(a)に示すように、上述したネジ軸部111と頭部112とを有しており、これに軸方向に貫通形成されている貫通孔113には、そのネジ軸部111側の一端部から頭部112側の他端部に向かって次の構成が形成されている。すなわち、ネジ軸部111側近傍位置に内向きの短尺フランジとして設けられたコイルスプリング14端部の受座1131、このスプリング受座1131に続きボルト型部材11の軸方向略中間位置まで延設されて、コイルスプリング14の収容部をなすと共に、可動弁体部材13が滑合して軸方向の移動案内をする円筒状内壁面1132、この円筒状内壁面1132に続きテーパー部1133を介して前記頭部112方向に延設された大径円筒状面1134、この大径円筒状面1134に続きシールリング組付け段部1135を介して前記頭部112近傍に設けられた弁座形成部材12のカシメ固定用のテーパー部1136、前記頭部112に形成された弁座形成部材カシメ固定用の突起1137が順次に形成されている。
【0035】
また、前記ネジ軸部111の軸方向の寸法は、オイルパン102のオイル抜き孔(雌ネジ穴)105に、頭部112の肩部1121にパッキン3を介在させて螺着固定した際にその先端がオイルパン102の底面と略面一となる寸法に設定されている。また、このプラグ1の頭部112の外周は、後述するオイル抜き専用治具を装着した際にこれを固定的に保持し、また通常時には同じく後述する保護キャップ4を固定的に保持することに利用される周溝1122が設けられており、この周溝1122に、前記専用治具及び保護キャップ4を組み付けるための断面円形の案内面1123、及び前記ネジ軸部111から頭部の肩部1121に続いてプラグ螺子込み用の六角型ボルト頭部1124が設けられている。
【0036】
次に前記構成における弁座形成部材12を説明すると、その詳細は図2(a)及び(c)に示される。すなわち、軸方向には比較的短尺の寸法である筒状(リング状)の構造をなしていて、その外周側の形状としては、前記頭部112側の端部近傍に位置して、前記ボルト型部材11のカシメ固定用テーパー部1136と一致したテーパー外周面122が形成され、これに続いて、前記シールリング組付け段部1135と対をなすシールリング組付け段部123と、前記大径筒状面1134に嵌合する軸方向に延設された外周面124とが設けられている。また内周側の形状としては、前記頭部112の端部側に位置して筒状内周面125がオイル抜きのため通路を形成し、これに続いて、前記外周面124に至るように通路径を漸次拡大するテーパー面が設けられている。そしてこの通路径を漸次拡大するテーパー面が前記弁座121を形成する。
【0037】
そして、この弁座形成部材12は、ボルト型部材11の頭部112側から、そのテーパー外周面122がカシメ固定用テーパー部1136に係合するように組み込まれた後、弁座形成部材カシメ固定用の突起1137をカシメることでボルト型部材11に固定される。
【0038】
次に前記構成における可動弁体部材13について説明すると、これは図2(a)及び(b)に示される。すなわち、本例のこの可動弁体部材13は、前記ネジ軸部111側の端部として形成されたオイル抜き通路をなす筒部131と、前記頭部112側の端部として形成された弁体部132を有するように形成されたものであり、前記筒部131は内外を連通するオイル流通孔1311が周方向に均等配分されてオイル抜きに適当な大きさの孔として3カ所設けられている。そしてこの筒部131は、前記したボルト型部材11の円筒状内壁面1132により軸方向に移動案内されるように滑合できる外径寸法をなしている。
【0039】
また、前記弁体部132は、本例においては図2(a)の状態で逆崔頭台形状の形状に設けられていると共に、そのテーパー外周面には周溝1321が形成されていて、この周溝1321に弁座121への着座時に確実な液密シール作用を発揮できるシールリング6が組み付けられている。
【0040】
以上の構成の本例のオイル抜き用プラグ1の組み立てと、オイルパン102への組付け固定について説明する。
【0041】
まず、突起1137をカシメていない状態のボルト型部材11に、頭部側の大きな開口から初めにコイルスプリング14を貫通孔113の円筒状内壁面1132に沿ってその先端がスプリング受座1131に係合する位置まで嵌挿し、次に、シールリング6を組み付けた可動弁体部材13をその筒部131の先端がコイルスプリング14の端部に係合するように嵌挿して、該コイルスプリング14を圧縮させた状態で保持する。
【0042】
次に、シールリング5をその組付け部である段部1135に組込んだ後、弁座形成部材12をそのテーパー外周面122が貫通孔113のテーパー部1136に係合するように嵌挿し、突起1137をカシメて該弁座形成部材12を固定し、可動弁体部材13の保持を解除して、組み立て作業を終了する。
【0043】
以上のように、本例のオイル抜き用プラグ1の組み立ては極めて簡易に行うことができて量産性に優れ、部品点数も少ないため、製品を廉価に市場に供給することができる。また、弁座形成部材12はボルト型部材11とのテーパー部分の係合で芯出しできるので、精度高く位置決めすることができ、シールリング5によるオイル漏れの防止、及び可動弁体部材13のシールリング6と弁座121確実な係合によるオイル漏れ防止が実現できて、オイル漏れのない信頼性の高いプラグを提供できる。
【0044】
このようにして製作された本例のプラグ1は、オイルパン102のオイル抜き孔105に組み付けられていた既設の単純なプラグ106(図5参照)を取り外したのち、パッキン3を介在させ、ネジ軸部111を該オイル抜き孔105に螺合させることでオイルパン102に組付け固定することができ、この際、ボルト型部材11の頭部112に設けている六角型ボルト頭部1124が、スパナ等の螺子込み治具を用いた螺子込み作業に利用される。
【0045】
以上のようにして組付け固定されたプラグ1に対しては、通常時(オイル抜き作業時以外)には、図4に示した保護キャップ4がボルト型部材11の頭部112端部に被嵌される。本例のこの保護キャップ4は、ボルト型部材頭部12の断面円形の案内面1123に嵌合する断面円形をなす本体41の胴部内壁42の一部に、ボルト型部材頭部12の周溝1122に嵌合する周状の突起43を有するように構成されたゴム製キャップとして形成されたものであるが、ボルト型部材11の頭部112の端部に確実に組付け保持することができるものであれば、その材質や構造が限定されるものではない。
【0046】
次に、以上のようにして本例のオイル抜き用プラグ1が組付け固定されたオイルパン102からの好ましいオイル抜き作業について述べる。
【0047】
この好ましい作業は、図3に示したオイル抜きの専用治具7を用いて行われ、オイル抜き作業時の状態は図1に示される。
【0048】
本例において用いられるオイル抜きの専用治具7は、一般的なソケットとプラグの着脱で流体流通をオン,オフするカップリング、すなわち、ソケットあるいはプラグの一方に常閉弁を内蔵していて、これらソケットとプラグの脱離時には常閉弁が閉じ、ソケットとプラグを嵌合装着させた際には常閉弁を開いて流体の流通を許す構造のものを用いて構成することができる。
【0049】
すなわち、本例のプラグ1と対をなしてカップリングを構成するソケットとして用いられるオイル抜きの専用治具7は、前記プラグ1の頭部112の案内面1123に被嵌できるように断面円形の内壁面711を有する一端側の大径のプラグ嵌合部71と、オイル吸引用のホース8を接続するための他端側のカプラー接続部72とを有していて、プラグ嵌合部71からカプラー接続部72に渡る軸方向の貫通孔がオイル抜き通路73として形成されている。
【0050】
そして、前記プラグ嵌合部71には、径方向内方にはボールの一定長以上の突出を規制しかつ外方には該ボールの移動を自在とするように、径外方に向かって収容径が漸増して設けられたボール収容孔712と、このボール収容孔712に収容されたボール713とを周方向に複数均等配置し、更にこのボールの径方向外方への移動を2段階の位置に規制する環状筒型のボール移動規制スライダ714を組み付けてなる着脱切換機構が設けられている。このボール移動規制スライダ714は、プラグ嵌合部71の外周に外装されたコイルスプリング715により一端部側に押圧されて係止リング716により抜け止めされており、この状態では、スライダ714の内周面7141で前記ボール713を径内方に突出させた位置に拘束する。そして、該スライダ714をコイルスプリング715のバネ力に抗して他端部側に移動させたときには、先端のテーパー面7142により、前記ボール713を径方向外方に移動できるようにする。なお、スライダ714の先端突起7143はボール713の抜け止めである。
【0051】
またこのプラグ嵌合部71の内筒底部には、この専用治具7をプラグ1に装着した時にプラグ内蔵の常閉弁を開く可動弁体部材13移動用の押圧杆717が設けられている。この押圧杆717は、軸方向のオイル抜き通路が複数穿設されているプラグ嵌合部71の底部718の中央部から、一端部側に向かって一定長延出するように設けられており、その延出長は、該専用治具7をプラグ1に装着した時の可動弁体部材13の移動長を適切なものとするように設定される。719は該専用治具7をプラグ1に装着した時のオイル漏れを防ぐためのシール部材であり、前記プラグ嵌合部71の内筒底部に組み付けられていて、該装着時にプラグの弁座形成部材12の端面に弾着するようになっている。
【0052】
なお、カプラー接続部72に嵌合されるカプラー9には、ホースの一端が固定され、このホース8の他端は図示しない負圧吸引装置に接続されている。
【0053】
以上のように構成されたオイル抜きの専用治具7を、オイルパン102に組付け固定している本例のプラグ1の保護キャップ4を外して組み付けた状態は図1に示され、該専用治具7の被嵌組付けにより、押圧杆717がプラグ1の可動弁体部材13を押圧移動させて弁体132を弁座121から離間させて常閉弁を開き、またシール部材719が弁座形成部材12の端面に係合して液密シールする。したがって、ホース8を通して負圧吸引装置(図示せず)からの負圧作用により、オイルパン102内のオイルを強制的に吸引抜き取りすることができる。
【0054】
そしてこの際に、プラグ1の一端側からオイルパン102内に突出するものはないから、常閉弁の開閉はオイルパン内の機構,構造になんら制約されることなく円滑に行うことができる。
【0055】
【発明の効果】
以上述べたように、本発明によれば、プラグの取り外しの必要がなく、作業者がオイルで汚れることも殆どなく、迅速に作業を行えるという利点を有する常閉弁内蔵型プラグを、車種やオイルパン内機構の僅かな取り付け位置のズレなどの影響を受けることなしに、同じ規格の常閉弁内蔵型プラグによりすべての車両に普遍的に適用可能とすることが初めて実現できるという効果が得られる。
【0056】
また本発明のオイル抜き用プラグは、内蔵常閉弁の開路のために適した可動弁体部材の移動長を確保するのに必要な寸法を、ネジ軸部を弁体押圧用バネの収容部として利用できるので、上述した従来型式のものと比べてプラグ全長を短縮することができ、例えば、オイルパンの底から下方に突出する長さを少なくすることによって、いわゆる車両の底こすりなどでプラグが破損するという虞れを軽減できる効果が得られる。
【0057】
また更に、本発明のオイル抜き用プラグは、構造が簡単であり、組み立て作業も容易に行うことができて量産性に優れているため、オイル抜き用プラグを安価に提供できるという効果も奏される。
【0058】
更にまた、本発明のオイル抜き用プラグをオイルパンの底面に装着するタイプでは、そのオイルパン内側の端部をオイルパン底面に面一に装着できるので、抜き残りが実質的にないかあるいは極めて少ない状態を確保できるという効果も奏される。
【図面の簡単な説明】
【図1】本発明の実施形態1のオイル抜き用プラグをオイルパンのオイル抜き孔に装着し、オイル抜き専用治具を組み付けてオイル抜きをしている状態を示した縦断面図。
【図2】前記実施形態1のオイル抜き用プラグの説明するための図であり、(a)はその縦断面図、(b)はその可動弁体部材の斜視図、(c)は弁座形成部材の斜視図。
【図3】前記実施形態1のオイル抜き用プラグの内蔵常閉弁を開くための専用治具を示した縦断面図。
【図4】前記実施形態1のオイル抜き用プラグを、オイル交換時以外の通常時に保護するために用いられるキャップを示した縦断面図。
【図5】本発明のプラグを適用するエンジンのオイルパンから、オイルを抜き取るための従来方法の一例を示した図。
【符号の説明】
1・・・オイル抜き用プラグ
2・・・オイル
3・・・パッキン
4・・・保護キャップ
5・・・シールリング
6・・・シールリング
7・・・オイル抜取りの専用治具
71・・・プラグ嵌合部
711・・・内壁面
712・・・ボール収容オイル孔
713・・・ボール
714・・・ボール移動規制スライダ
7141・・・内周面
7142・・・テーパー面
7143・・・先端突起
715・・・コイルスプリング
716・・・係止リング
717・・・押圧杆
718・・・底部
719・・・シール部材
72・・・カプラー接続部
8・・・ホース
9・・・カプラー
11・・・ボルト型部材
111・・・ネジ軸部
111・・・雄ネジ
112・・・頭部
1121・・・肩部
1122・・・周溝
1123・・・案内面
1124・・・六角型ボルト頭部
113・・・貫通孔
1131・・・(スプリング)受座
1132・・・円筒状内壁面
1133・・・テーパー部
1134・・・大径円筒状面
1135・・・段部
1136・・・テーパー部
1137・・・突起
12・・・弁座形成部材
121・・・弁座
122・・・テーパー外周面
123・・・段部
124・・・外周面
13・・・可動弁体部材
131・・・筒部
1311・・・オイル流通孔
132・・・弁体部
1321・・・周溝
[0001]
[Industrial application fields]
The present invention relates to an oil drain plug used for an oil pan of an automobile engine.
[0002]
[Prior art]
Conventionally, in an automobile engine, a mechanism for circulating lubricating oil (oil) to a predetermined part is provided in order to smoothly move an operating part, but this oil deteriorates with use and has a desired lubricating performance. Cannot be obtained, and wear powder and sludge are mixed in the oil. For this reason, the stale oil is exchanged every certain period (generally every traveling of a constant distance of about 3000 to 5000 km) from the viewpoint of preventing damage to the engine body.
[0003]
FIG. 5 is a view for explaining an example of a conventional general engine having a structure for replacing the old oil. The oil 100 of the oil pan 102 provided in the lower part of the crank chamber is an oil Oil is supplied to a predetermined portion by the pump 101. Oil is pumped by the pump 101 and regulated by the regulating valve 103, and then foreign matter such as metal powder, carbon and sludge mixed in the oil is removed and cleaned by the filter 104. It is provided so as to return to the oil pan 102. Note that the oil pan 102 is usually configured to always be filled with oil.
[0004]
In this way, the oil is usually subjected to a cleaning process in which the contaminants are removed by the filter 104 during its circulation. However, not only is there a limit to the removal of foreign matter by the filter, but the problem is that the oil itself deteriorates over time. Inevitable. Therefore, a plug (drain cock) 106 is removed from a normally closed oil drain hole (drain hole) 105 provided at the bottom of the oil pan 102, and old oil is drained by natural flow. Oil replacement is performed by closing the hole 105 and pouring new oil from above.
[0005]
However, the oil changing operation described above is a troublesome operation in which the plug is removed from the oil drain hole 105 at the beginning of the operation, and the plug is screwed after the oil is removed, and it is inevitable that the operator is covered with oil.
[0006]
Therefore, an operation of extracting oil from the upper side of the engine is also performed. For example, a method in which a long suction tube is inserted into the oil gauge mounting hole provided to check the oil level and dirt of the engine, and old oil is vacuumed, or a suction tube is inserted from the oil inlet (hereinafter referred to as the suction tube). These are referred to as “upper method”).
[0007]
However, these topping methods insert the tube from the top of the crankshaft and other complicated mechanisms that are compactly housed in a narrow space, so that the tube tip reaches the bottom of the oil pan. It is difficult to extract all of the old oil, and it is difficult to extract the old oil by checking the oil after adding the new oil. In extreme cases, it is necessary to change the oil again. May cause problems. In addition, there is a problem that it is difficult to remove metal powder or the like deposited on the bottom of the oil pan, and it is not always popular.
[0008]
On the other hand, the method of pulling out old oil is capable of extracting the entire amount of oil, and therefore a method has been proposed that eliminates the difficulty of getting dirty with oil while taking advantage of the advantages. For example, an oil changing method using a permanent fixing plug (plug) with a built-in normally closed poppet valve (US Pat. No. 4,745,894 (corresponding Japanese Patent Publication No. 4-48987)), with a normally closed ball valve built in For example, an oil changing method using a permanent fixing plug (plug) (Japanese Patent Laid-Open No. 8-170782).
[0009]
In these methods, the oil drain hole blocking plug 106 having the existing simple plug structure shown in FIG. 5 is removed, and a valve plug (not shown) having a normally closed valve is replaced with the oil drain hole 105 instead. When exchanging oil, a dedicated jig for opening the built-in valve is attached to suck the oil 100 in the oil pan 102 under negative pressure. Return the valve to the closed position and fill with fresh oil.
[0010]
According to this method, the oil 100 can be forcibly extracted with the suction device, so that the operation can be performed quickly, and the plug removal and re-screwing operations are performed next time, apart from the first plug replacement. In addition, it is possible to obtain an excellent advantage that the operator and the surroundings can be worked without being contaminated with oil.
[0011]
[Problems to be solved by the invention]
However, when the present inventor performed actual work using the above-mentioned conventionally proposed plug with a normally closed valve, there were some problems such as inability to install the plug in some vehicles, It became clear that the possible car models are limited.
[0012]
As a result of further investigations, it was found that these problems were affected by subtle misalignment of various mechanisms in the oil pan, which did not require strict installation position accuracy and different design specifications depending on the vehicle type. .
[0013]
That is, in the normally closed valve built-in type plug disclosed in the above-mentioned Japanese Patent Application Laid-Open No. Hei 8-170782, the oil flows from the periphery of the cylindrical portion housing the ball valve constituting the normally closed valve. The ball valve and the spring housing that normally closes the ball valve are mounted on the oil pan in a form that protrudes into the oil pan for a certain length, but if there is a structure on the axis of the oil drain hole in the oil pan, The plug cannot be screwed in sufficiently, resulting in poor mounting. Such structures include baffle plates, separators, and oil pumping strainers that suppress oil undulations when the vehicle is running. There are some types of vehicles that cannot be installed at all in the design specifications, and there are no problems with the design specifications. However, there may be a case where it cannot be mounted due to a displacement of a mounting position of only a few mm at the time of manufacture.
[0014]
Further, in the case of the normally closed valve built-in type plug disclosed in US Pat. No. 4,745,894, the plug attached to the oil pan in the normally closed state is substantially flush with the bottom surface of the oil pan. There is no problem that it cannot be mounted even if there is a structure on the axis of the oil drain hole as described above. However, this type of plug, when oil is drained, moves the valve body located at the end inside the oil pan of the plug in the direction of the oil pan to separate the engagement with the valve seat. Therefore, if a structure such as that described above is present, the valve cannot be opened even if the plug can be attached. Therefore, in this case, it will be understood for the first time that the plug cannot be opened for the first time when the oil is drained. Rather, the actual adverse effect is greater than in the above case.
[0015]
The present invention eliminates the need for removing the plug as described above, and the normally closed valve built-in type plug having the advantage of being able to work quickly without being contaminated with oil by the vehicle type or the mechanism within the oil pan. To provide an engine oil drain plug that is a new normally closed valve built-in plug that has been devised so that it can be universally applied to all vehicles without being affected by the slight displacement of the mounting position. It was made as a purpose.
[0016]
Another object of the present invention is to provide an oil draining plug that can reduce the length of the oil pan projecting downward from the bottom of the oil pan and reduce the risk of the plug being damaged by so-called bottom rubbing of the vehicle. By the way.
[0017]
Still another object of the present invention is to provide a plug for draining oil that has a simple structure, can be easily assembled, is excellent in mass productivity, and is inexpensive.
[0018]
[Means for Solving the Problems]
The above object is achieved by the oil draining plug of the present invention having the structure described in each claim of the present application.
[0019]
According to the first aspect of the present invention, an oil drain plug for an engine is provided with a screw shaft portion at one end formed with a male screw to be screwed and fixed to an oil drain hole provided in an oil pan of an engine device, Bolt head type head on the other end side located outside the oil pan in the fixed state, and penetratingly formed to drain the oil from the screw shaft portion on the one end side to the head on the other end side. An oil drain passage in the axial direction and provided near the head in the oil drain passage Separately with tapered surface as sealing surface A cylindrical bolt-shaped member having an annular valve seat, and an oil drain passage of the bolt-shaped member. A cylindrical portion that slides and is guided to move in the axial direction by a cylindrical inner wall surface provided on the one end side, and a plurality of oil circulation holes provided continuously to the cylindrical portion, the inside of which forms an oil drain passage And further provided in the oil circulation hole The oil drain passage is closed by engaging the valve seat. The sealing surface with the valve seat is formed on the outer diameter portion of the cylindrical portion. Having a valve body and moving the valve body from the valve seat toward the inside of the oil pan. Above A movable valve body member movably installed in the oil drain passage so as to open the oil drain passage;
In the oil drain passage of the bolt type member, Seat When Above Of the movable valve element The tip of the tube Stretched between, Above The valve element is attached to the movable valve element. Above A spring member for normally closing a valve that biases a spring force in a direction to be engaged with the valve seat, and the movable valve body member is moved against the spring force of the valve normally closing spring member. That Valve body Above An oil draining plug that is used to open the oil drain passage by being separated from the valve seat to drain the oil, and the tip of the screw shaft portion is fixed when the screw is fixed. Above The oil pan is provided so as to be substantially flush with the inner wall surface of the oil pan.
[0020]
In the above-described configuration, a configuration capable of strictly ensuring a liquid-tight seal for preventing oil leakage is preferably employed for the engagement surface between the valve body portion and the valve seat of the movable valve body member, for example, oil resistance and weather resistance. It is preferable to interpose a highly durable seal ring. Generally, this seal ring is assembled to the valve body portion of the movable valve body member.
[0021]
Further, it is preferable to provide a movable valve body member movement guide that stabilizes the movement of the movable valve body member and ensures a reliable sealing state. For example, the movable valve body member has a cylindrical shape integrated with the valve body portion. It is recommended to adopt a configuration in which a guide portion is provided for providing a guide portion for moving and guiding the cylindrical portion in the axial direction on the inner wall of the bolt-type member.
[0022]
Further, in the above configuration, “making the tip of the screw shaft portion approximately flush with the inner wall surface of the oil pan” does not mean that it is strictly flush with the above-described conventional method. It is only necessary to avoid the problem that the structure inside the oil pan has a problem that hinders plug mounting and valve opening, so that it protrudes slightly inward from the inner wall surface of the oil pan within such a range. This does not exclude cases where dimensions are provided.
[0023]
According to the present invention, the plug of the present invention with a normally closed valve is used without any particular problem as a simple plug that is used to be removed from the oil pan and remounted after oil is removed when the oil is changed. It can be mounted on all types of vehicles just as well, and the normally closed valve is opened by moving the movable valve body member in the plug, so it exists in the oil pan. It can be secured without being affected by the structure. Therefore, the problem of the present invention of solving the problem that the type of vehicle that can be mounted by the conventional closed-valve built-in plug is limited to the vehicle type, and being always applicable appropriately to all vehicles can be achieved. .
[0024]
According to a second aspect of the present invention, there is provided an assembly holding portion for a jig in which the head of the bolt-shaped member moves the movable valve body member against the spring force to hold the oil drain passage in the open state. It is characterized by having.
[0025]
According to the present invention, since the open circuit of the built-in normally closed valve can be maintained by assembling the jig, the burden on the operator is reduced, and particularly the work of the method of forcibly extracting oil with a negative pressure suction device is simplified. It can be carried out.
[0026]
The invention of claim 3 is that in each of the above inventions, the annular valve seat provided in the vicinity of the head in the oil drain passage of the bolt type member is a valve seat forming member separate from the bolt type member. The bolt-type member is fixed by caulking at the end of the bolt-shaped member.
[0027]
According to the present invention, the valve seat, which is an important member for reliably preventing oil leakage when the built-in normally closed valve is closed, is a member that is designed independently and separately from the bolt-type member in terms of material, shape, etc. There is an advantage that can be formed.
[0028]
The invention of claim 4 is the above invention, Above Bolt type members Above From one end to the other end inside the oil pan, Above Spring member accommodating portion for normally closing the movable valve body member And said An accommodating portion of the cylindrical portion of the movable valve body member; The An accommodating portion of the movable valve body member; Above The fixed portion of the valve seat forming member is provided so as to gradually increase in diameter.
[0029]
According to the present invention, a built-in valve normally closed spring, a movable valve body member, and a valve seat forming member are housed in the oil drain passage of the bolt type member in this order, and the other end of the bolt type member is connected to the valve seat. Since the plug of the present invention can be manufactured by caulking so as to fix the forming member, the manufacturing work of the oil draining plug can be extremely simplified, and there is an advantage that an inexpensive product with excellent productivity can be provided. It is done.
[0030]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in more detail based on embodiments shown in the drawings.
[0031]
Embodiment 1
This example is shown in FIGS. 1 to 4, and FIG. 1 shows a state in which the oil draining plug of this example is attached to the oil pan and the oil draining jig is assembled to drain the oil. FIG. 3 is a view for explaining the oil draining plug of this example, and FIG. 3 shows a dedicated jig for opening the normally closed valve of the oil draining plug of this example. FIG. 4 shows a cap that is used to protect the oil draining plug at times other than during oil replacement.
[0032]
In FIG. 1, reference numeral 102 denotes an oil pan, and 105 denotes an oil drain hole (female screw hole) provided at the bottom of the oil pan 102. These are the same as those in FIG. The oil drain hole 105 is normally closed by a simple plug (see reference numeral 106 in FIG. 5) that does not contain a normally closed valve. When the oil drain plug 1 of this example is used, Then, the closing plug 106 is removed and an oil draining plug 1 described below is screwed and fixed. Reference numeral 2 denotes oil stored in the oil pan 102.
[0033]
Details of the oil draining plug 1 of this example are shown in FIGS. The oil draining plug 1 of this example includes a screw shaft portion 111 on one end side where a male screw 1111 is formed, and a head portion 112 that is continuous with the screw shaft portion 111 and that has a large diameter on the other end side. And a bolt-type member 11 provided with a through-hole 113 having a step (a step with a large diameter on the bolt head side) from the screw shaft portion 111 to the head 112, and the head in the through-hole 113. The valve seat forming member 12 fixed in the vicinity of the opening on the 112 side and the valve seat 121 formed on the valve seat forming member 12 are incorporated in the through hole 113 so as to constitute an on-off valve. The movable valve body member 13 and a coil spring 14 that biases the movable valve body member 13 toward the valve seat 121 are configured. The through hole 113 forms an oil drain passage.
[0034]
The above-described members constituting the oil draining plug will be described. The bolt-type member 11 has the above-described screw shaft portion 111 and the head portion 112 as shown in FIG. The following structure is formed in the through-hole 113 formed in the axial direction so as to extend from one end portion on the screw shaft portion 111 side to the other end portion on the head portion 112 side. That is, a receiving seat 1131 at the end of the coil spring 14 provided as an inward short flange in the vicinity of the screw shaft portion 111 side, and extends to a substantially intermediate position in the axial direction of the bolt-type member 11 following the spring receiving seat 1131. The cylindrical inner wall surface 1132 that forms the accommodating portion of the coil spring 14 and that the movable valve body member 13 slides and guides the movement in the axial direction, is connected to the cylindrical inner wall surface 1132 through the tapered portion 1133. A large-diameter cylindrical surface 1134 extending in the direction of the head 112, and a valve seat forming member 12 provided in the vicinity of the head 112 via a seal ring assembly step 1135 following the large-diameter cylindrical surface 1134. A caulking fixing taper portion 1136 and a valve seat forming member caulking fixing projection 1137 formed on the head portion 112 are sequentially formed.
[0035]
The axial dimension of the screw shaft portion 111 is determined when the oil drain hole (female screw hole) 105 of the oil pan 102 is screwed and fixed to the shoulder portion 1121 of the head portion 112 with the packing 3 interposed therebetween. The tip is set to a dimension that is substantially flush with the bottom surface of the oil pan 102. Further, the outer periphery of the head 112 of the plug 1 is fixedly held when an oil draining jig to be described later is mounted, and the protective cap 4 to be described later is also fixedly held in normal times. A circumferential groove 1122 to be used is provided. In this circumferential groove 1122, a guide surface 1123 having a circular cross section for assembling the dedicated jig and the protective cap 4, and a shoulder portion 1121 of the head from the screw shaft portion 111. Subsequently, a hexagonal bolt head 1124 for plug screwing is provided.
[0036]
Next, the valve seat forming member 12 in the above configuration will be described. The details are shown in FIGS. 2 (a) and 2 (c). That is, it has a cylindrical (ring-shaped) structure having a relatively short dimension in the axial direction, and the outer peripheral side thereof is located near the end on the head 112 side, and the bolt A taper outer peripheral surface 122 that coincides with the caulking fixing taper portion 1136 of the mold member 11 is formed, and subsequently, the seal ring assembly step portion 123 that forms a pair with the seal ring assembly step portion 1135, and the large diameter The outer peripheral surface 124 extended in the axial direction which fits the cylindrical surface 1134 is provided. Further, as the shape on the inner peripheral side, the cylindrical inner peripheral surface 125 is located on the end side of the head portion 112 so as to form a passage for oil drainage, and subsequently, reaches the outer peripheral surface 124. A tapered surface is provided to gradually increase the passage diameter. The valve seat 121 is formed by a tapered surface that gradually increases the diameter of the passage.
[0037]
The valve seat forming member 12 is assembled from the head 112 side of the bolt-type member 11 so that the tapered outer peripheral surface 122 engages with the caulking fixing taper portion 1136, and then the valve seat forming member caulking fixing The protrusion 1137 is fixed to the bolt-type member 11 by crimping.
[0038]
Next, the movable valve body member 13 in the above configuration will be described. This is shown in FIGS. 2 (a) and 2 (b). That is, the movable valve body member 13 of this example includes a cylinder part 131 forming an oil drain passage formed as an end part on the screw shaft part 111 side, and a valve body formed as an end part on the head part 112 side. The cylindrical portion 131 is provided with three oil distribution holes 1311 communicating with the inside and outside of the cylinder portion 131, which are evenly distributed in the circumferential direction and are appropriately sized to drain oil. . The cylindrical portion 131 has an outer diameter dimension that allows sliding so that the cylindrical inner wall surface 1132 of the bolt-shaped member 11 is moved and guided in the axial direction.
[0039]
In addition, in the present example, the valve body portion 132 is provided in a reverse truncated trapezoidal shape in the state of FIG. 2A, and a circumferential groove 1321 is formed on the outer peripheral surface of the taper. The circumferential ring 1321 is assembled with a seal ring 6 that can exhibit a reliable liquid-tight seal when seated on the valve seat 121.
[0040]
The assembly of the oil draining plug 1 of this example having the above configuration and the assembly and fixing to the oil pan 102 will be described.
[0041]
First, the coil spring 14 is first applied from the large opening on the head side along the cylindrical inner wall surface 1132 to the spring seat 1131 on the bolt-type member 11 with the protrusion 1137 not crimped. Next, the movable valve body member 13 to which the seal ring 6 is assembled is inserted so that the tip of the cylindrical portion 131 is engaged with the end of the coil spring 14, and the coil spring 14 is inserted. Hold in a compressed state.
[0042]
Next, after the seal ring 5 is assembled in the step portion 1135 that is the assembly portion, the valve seat forming member 12 is fitted and inserted so that the tapered outer peripheral surface 122 engages with the tapered portion 1136 of the through hole 113, The projection 1137 is caulked to fix the valve seat forming member 12, the holding of the movable valve body member 13 is released, and the assembling operation is completed.
[0043]
As described above, the assembly of the oil draining plug 1 of this example can be performed very easily, is excellent in mass productivity, and has a small number of parts, so that the product can be supplied to the market at a low price. Further, since the valve seat forming member 12 can be centered by the engagement of the tapered portion with the bolt type member 11, it can be positioned with high accuracy, oil leakage can be prevented by the seal ring 5, and the seal of the movable valve body member 13 can be achieved. Ring 6 and valve seat 121 of It is possible to provide a reliable plug without oil leakage that can prevent oil leakage by reliable engagement.
[0044]
In the plug 1 of this example manufactured in this way, the existing simple plug 106 (see FIG. 5) assembled in the oil drain hole 105 of the oil pan 102 is removed, and then the packing 3 is interposed between the screw 1 and the screw 1. The shaft 111 can be assembled and fixed to the oil pan 102 by screwing the shaft 111 into the oil drain hole 105. At this time, a hexagonal bolt head 1124 provided on the head 112 of the bolt-type member 11 is Used for screwing work using a screwing jig such as a spanner.
[0045]
With respect to the plug 1 assembled and fixed as described above, the protective cap 4 shown in FIG. Fitted. The protective cap 4 of this example is formed on a part of the body inner wall 42 of the body 41 having a circular cross section that fits the guide surface 1123 having a circular cross section of the bolt type member head 12. It is formed as a rubber cap configured to have a circumferential projection 43 that fits into the groove 1122, The head 112 of the bolt-shaped member 11 The material and the structure are not limited as long as they can be securely assembled and held at the end of the material.
[0046]
Next, a preferable oil draining operation from the oil pan 102 to which the oil draining plug 1 of this example is assembled and fixed as described above will be described.
[0047]
This preferable operation is performed using the oil draining exclusive jig 7 shown in FIG. 3, and the state during the oil draining operation is shown in FIG.
[0048]
The dedicated oil draining jig 7 used in this example is a coupling that turns on and off fluid flow by attaching and detaching a general socket and plug, that is, a normally closed valve is built in either the socket or the plug. When the socket and the plug are detached, the normally closed valve is closed. When the socket and the plug are fitted and attached, the normally closed valve is opened to allow the fluid to flow.
[0049]
That is, the exclusive oil draining jig 7 used as a socket constituting a coupling paired with the plug 1 of this example has a circular cross section so that it can be fitted on the guide surface 1123 of the head 112 of the plug 1. It has a large-diameter plug fitting portion 71 having an inner wall surface 711 and a coupler connecting portion 72 on the other end side for connecting the oil suction hose 8. An axial through hole extending over the coupler connecting portion 72 is formed as an oil drain passage 73.
[0050]
The plug fitting portion 71 accommodates toward the radially outer side so as to restrict the protrusion of the ball over a certain length radially inward and allow the ball to move freely outward. A plurality of ball receiving holes 712 having a gradually increasing diameter and a plurality of balls 713 received in the ball receiving holes 712 are arranged uniformly in the circumferential direction, and the movement of the balls radially outward is performed in two stages. An attachment / detachment switching mechanism is provided in which an annular cylindrical ball movement restricting slider 714 for restricting the position is assembled. The ball movement restricting slider 714 is pressed toward one end by a coil spring 715 externally provided on the outer periphery of the plug fitting portion 71 and is prevented from coming off by a locking ring 716. In this state, the inner periphery of the slider 714 The surface 7141 restrains the ball 713 at a position projecting radially inward. When the slider 714 is moved to the other end side against the spring force of the coil spring 715, the ball 713 can be moved radially outward by the tapered surface 7142 at the tip. Note that the tip protrusion 7143 of the slider 714 is used to prevent the ball 713 from coming off.
[0051]
Further, a pressing rod 717 for moving the movable valve body member 13 that opens the normally closed valve built in the plug when the dedicated jig 7 is attached to the plug 1 is provided at the bottom of the inner cylinder of the plug fitting portion 71. . The pressing rod 717 is provided so as to extend a certain length from the center of the bottom portion 718 of the plug fitting portion 71 in which a plurality of axial oil drain passages are formed, toward the one end portion side. The extension length is set so that the moving length of the movable valve body member 13 when the dedicated jig 7 is attached to the plug 1 is appropriate. Reference numeral 719 denotes a seal member for preventing oil leakage when the dedicated jig 7 is attached to the plug 1. The seal member 719 is assembled to the bottom of the inner cylinder of the plug fitting portion 71 to form a valve seat for the plug at the time of attachment. It is adapted to be elastically attached to the end face of the member 12.
[0052]
Note that one end of a hose is fixed to the coupler 9 fitted to the coupler connecting portion 72, and the other end of the hose 8 is connected to a negative pressure suction device (not shown).
[0053]
The state in which the protective cap 4 of the plug 1 of the present example, in which the dedicated oil draining jig 7 configured as described above is assembled and fixed to the oil pan 102 is removed and assembled, is shown in FIG. By fitting the jig 7, the pressing rod 717 pushes and moves the movable valve body member 13 of the plug 1 to separate the valve body 132 from the valve seat 121 to open the normally closed valve, and the seal member 719 opens the valve. Engage with the end face of the seat forming member 12 to achieve a fluid tight seal. Therefore, the oil in the oil pan 102 can be forcibly drawn out by the negative pressure action from the negative pressure suction device (not shown) through the hose 8.
[0054]
At this time, since there is nothing protruding from the one end side of the plug 1 into the oil pan 102, the normally closed valve can be opened and closed smoothly without any restriction on the mechanism and structure in the oil pan.
[0055]
【The invention's effect】
As described above, according to the present invention, there is no need to remove the plug, the operator is hardly contaminated with oil, and the normally closed valve built-in plug having the advantage of being able to work quickly can be The effect of being able to be universally applicable to all vehicles with a plug with a normally closed valve of the same standard without being affected by slight displacement of the oil pan internal mechanism is obtained for the first time. It is done.
[0056]
Further, the oil draining plug of the present invention has a dimension necessary to ensure the moving length of the movable valve body member suitable for opening the built-in normally closed valve, and the screw shaft portion is a housing portion for the valve body pressing spring. Therefore, the total length of the plug can be shortened compared to the conventional type described above. For example, by reducing the length protruding downward from the bottom of the oil pan, the plug can be used for rubbing the bottom of the vehicle. The effect that can reduce the fear of damage is obtained.
[0057]
Furthermore, the oil draining plug of the present invention has a simple structure, can be easily assembled, and is excellent in mass productivity, so that the oil draining plug can be provided at low cost. The
[0058]
Furthermore, in the type in which the oil drain plug of the present invention is attached to the bottom surface of the oil pan, the end portion inside the oil pan can be flush with the bottom surface of the oil pan, so that there is substantially no residual drain or extremely There is also an effect that a small number of states can be secured.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing a state in which an oil draining plug according to Embodiment 1 of the present invention is installed in an oil draining hole of an oil pan and an oil draining jig is assembled to drain the oil.
2A and 2B are views for explaining the oil draining plug according to the first embodiment, wherein FIG. 2A is a longitudinal sectional view thereof, FIG. 2B is a perspective view of the movable valve body member, and FIG. 2C is a valve seat; The perspective view of a formation member.
3 is a longitudinal sectional view showing a dedicated jig for opening a built-in normally closed valve of the oil draining plug according to Embodiment 1. FIG.
FIG. 4 is a longitudinal sectional view showing a cap used for protecting the oil draining plug of the first embodiment at a normal time other than during oil replacement.
FIG. 5 is a view showing an example of a conventional method for extracting oil from an oil pan of an engine to which the plug of the present invention is applied.
[Explanation of symbols]
1 ... Plug for oil removal
2 ... oil
3 ... Packing
4 ... Protective cap
5 ... Seal ring
6 ... Seal ring
7 ... Exclusive jig for oil extraction
71 ... Plug fitting part
711 ... Inner wall surface
712 ... Ball housing oil hole
713 ... Ball
714 ... Ball movement restriction slider
7141 ... inner peripheral surface
7142 ... Tapered surface
7143 ... tip protrusion
715 ... Coil spring
716 ... Locking ring
717 ... pressing rod
718 ... Bottom
719 ... Seal member
72 ... Coupler connection
8 ... Hose
9 ... Coupler
11 ... Bolt type member
111 ... Screw shaft
111 ... Male thread
112 ... head
1121 ... shoulder
1122 ... Circumferential groove
1123 ... Guide surface
1124 ... Hexagon bolt head
113 ... through hole
1131 ... (spring) seat
1132 ... cylindrical inner wall surface
1133. Tapered portion
1134: Large diameter cylindrical surface
1135 ... Stepped part
1136.. Tapered portion
1137... Projection
12 ... Valve seat forming member
121 ... Valve seat
122 ... Tapered outer peripheral surface
123 ... Step
124 ... outer peripheral surface
13 ... movable valve element
131 ... Cylinder part
1311 ... Oil circulation hole
132 ... Valve body
1321 ... Circumferential groove

Claims (4)

エンジン装置のオイルパンに設けられたオイル抜き孔に螺着固定される雄ネジが形成された一端側のネジ軸部と、その螺着固定時の状態でオイルパンの外側に位置する他端側のボルト頭型の頭部と、前記一端側のネジ軸部から他端側の頭部に渡ってオイル抜きのために貫通形成された軸方向のオイル抜き通路と、このオイル抜き通路内の前記頭部近傍に設けられたテーパ面をシール面とする別体の環状の弁座とを有する筒状のボルト型部材、
前記ボルト型部材のオイル抜き通路の前記一端側に設けられた円筒状内壁面により軸方向に移動案内されるように滑合し、内部がオイル抜き通路をなす筒部と、その筒部に続けて設けられた複数のオイル流通孔と、さらにそのオイル流通孔に続けて設けられた前記弁座に係合することでオイル抜き通路を閉じ、該弁座とのシール面が前記筒部の外径部に形成された弁体部を有し、かつこの弁体部が前記弁座からオイルパンの内側方向に移動することで前記オイル抜き通路を開くようにオイル抜き通路内で移動可能に内装された可動弁体部材、
前記ボルト型部材のオイル抜き通路内で前記一端側近傍の受座前記可動弁体部材の筒部の先端間に張設されて、前記可動弁体部材にその弁体部を前記弁座に係合させる方向にバネ力を付勢する弁常閉用のバネ部材、を備え、
当該可動弁体部材を前記弁常閉用バネ部材のバネ力に抗し移動させてその弁体部を前記弁座から離間させることで前記オイル抜き通路を開いてオイルを抜くように用いられるオイル抜き用プラグであって、
前記ネジ軸部の先端は、前記螺着固定時に前記オイルパンの内壁面と概ね面一となるように設けられていることを特徴とするエンジンのオイル抜き用プラグ。
A screw shaft portion on one end side formed with a male screw that is screwed and fixed in an oil drain hole provided in an oil pan of the engine device, and the other end side that is located outside the oil pan when the screw is fixed. A bolt head type head, an axial oil drain passage formed through the drain shaft from the screw shaft portion on the one end side to the head on the other end side, and the oil drain passage in the oil drain passage. A cylindrical bolt-shaped member having a separate annular valve seat having a taper surface provided in the vicinity of the head as a seal surface ;
The cylinder part slides so as to be moved and guided in the axial direction by a cylindrical inner wall surface provided on the one end side of the oil drain passage of the bolt type member, and the inside continues to the cylinder part forming the oil drain passage. The oil drainage passage is closed by engaging with a plurality of oil circulation holes provided in addition to the valve seat provided subsequent to the oil circulation holes, and the seal surface with the valve seat is outside the cylindrical portion. It has a valve body portion which is formed in diameter, and movably decorated in the oil drain passage to the valve body opens the oil drain passage by moving from the valve seat toward the inside of the oil pan Movable valve body member,
Is stretched between the tip of the cylindrical portion of seat and the movable valve member of said one end vicinity in the oil drain passage of said bolt-type member, the valve body portion to the movable valve member on the valve seat A spring member for normally closing a valve for biasing a spring force in a direction to be engaged,
Oil used as the movable valve member to open the oil drain passage by separating the the valve body from the valve seat is moved against the spring force of the valve normally closing spring members pull the oil A plug for unplugging,
Tip of the screw shank, oil drain plug of the engine, characterized in that provided so that the the inner wall surface of the oil pan generally flush when the screwing fixing.
請求項1において、前記ボルト型部材の頭部は、前記可動弁体部材をバネ力に抗し移動させて前記オイル抜き通路を開路状態に保持するための治具の組付け保持部を有することを特徴とするエンジンのオイル抜き用プラグ。In claim 1, the head of the bolt-type member having a holding portion assembling jig for holding the oil drain passage said movable valve member is moved against the spring force to open circuit An oil drain plug for the engine. 請求項1または2において、前記ボルト型部材のオイル抜き通路内の頭部近傍に設けられた環状の弁座は、前記別体の弁座形成部材を、該ボルト型部材端部のカシメで固定して形成することを特徴とするエンジンのオイル抜き用プラグ。According to claim 1 or 2, an annular valve seat provided in the head near in the oil drain passage of said bolt-type member, a valve seat-forming member of the further body, fixed with caulking of the bolt-type member end An oil drain plug for an engine characterized by being formed as a 請求項1ないし3のいずれかにおいて、前記ボルト型部材は、前記オイルパン内側の一端部から他端部に向かって、前記可動弁体部材の弁常閉用のバネ部材収容部と前記可動弁体部材の筒部の収容部、可動弁体部材の収容部、前記弁座形成部材の固定部が、漸次大径となるように設けられていることを特徴とするエンジンのオイル抜き用プラグ。In any one of claims 1 to 3, the bolt-type member, from said oil pan inner end portion toward the other end, the valve of the movable valve member normally closing spring member accommodating portion and the movable valve receiving portion of the cylindrical portion of the body member, housing portion of said movable valve body member, the fixing portion of the valve seat-forming member, gradually oil drain plug of the engine, characterized in that provided such that the diameter .
JP09315698A 1998-04-06 1998-04-06 Engine oil drain plug Expired - Lifetime JP4351747B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP09315698A JP4351747B2 (en) 1998-04-06 1998-04-06 Engine oil drain plug
PCT/JP1999/001790 WO1999051860A1 (en) 1998-04-06 1999-04-05 Oil drain plug of engine
EP99910844A EP1087112B1 (en) 1998-04-06 1999-04-05 Oil drain plug of engine
DE69926000T DE69926000T2 (en) 1998-04-06 1999-04-05 DRAIN BARRIER
US10/268,955 US6902038B2 (en) 1998-04-06 2002-10-11 Oil drain plug of engine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP09315698A JP4351747B2 (en) 1998-04-06 1998-04-06 Engine oil drain plug

Publications (2)

Publication Number Publication Date
JPH11294135A JPH11294135A (en) 1999-10-26
JP4351747B2 true JP4351747B2 (en) 2009-10-28

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JP09315698A Expired - Lifetime JP4351747B2 (en) 1998-04-06 1998-04-06 Engine oil drain plug

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EP (1) EP1087112B1 (en)
JP (1) JP4351747B2 (en)
DE (1) DE69926000T2 (en)
WO (1) WO1999051860A1 (en)

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EP1087112B1 (en) 2005-06-29
DE69926000D1 (en) 2005-08-04
EP1087112A1 (en) 2001-03-28
EP1087112A4 (en) 2002-01-02
WO1999051860A1 (en) 1999-10-14
JPH11294135A (en) 1999-10-26
DE69926000T2 (en) 2005-12-22

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