JP4350413B2 - Packaged material metering device for automatic packaging machines - Google Patents

Packaged material metering device for automatic packaging machines Download PDF

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Publication number
JP4350413B2
JP4350413B2 JP2003123717A JP2003123717A JP4350413B2 JP 4350413 B2 JP4350413 B2 JP 4350413B2 JP 2003123717 A JP2003123717 A JP 2003123717A JP 2003123717 A JP2003123717 A JP 2003123717A JP 4350413 B2 JP4350413 B2 JP 4350413B2
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weighing
packaging material
hopper
mass
packaging
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JP2004323091A (en
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聡 海老原
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Sanko Machinery Co Ltd
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Sanko Machinery Co Ltd
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  • Supply Of Fluid Materials To The Packaging Location (AREA)
  • Basic Packing Technique (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、例えば複数本の包装袋を同時に連続成形することができる縦型多列自動充填包装機に用いて好適な被包装材料計量供給装置に関するものである。
【0002】
【従来の技術】
例えば、特許文献1に見られるような縦型多列自動充填包装機では、被包装材料を供給するホッパーと、このホッパーの下側に多数並設した材料供給用シュートとの間のそれぞれに、図8に示したような構造の被包装材料計量供給装置を設けて、シール成形される被包装材料の定量化を図っている。
【0003】
【特許文献1】
特開平9−272511号公報
【0004】
図8に於いて、101は被包装材料投入用のホッパーで、102はその投入口、103は該投入口102を囲むように設けたスクレーパ取付フレーム、104と105はこの取付フレーム103に取付けた前スクレーパと後スクレーパを示す。110は計量マス111を開口形成した計量板であって、112は計量ハンドル113の先端部を取付けた固定板で、ハンドル113を回転すると計量板110が前後に移動して、シャッタ114との間で計量マス111の開口率を可変し、被包装材料の供給量を増減調節することができる。115はモータ(図示せず)によって回転する駆動ギヤ120に噛み合って、計量板110をホッパー投入口102に対して前後にスライド作動せしめるラックを示す。
【0005】
上記の被包装材料計量供給装置によれば、ホッパー投入口102から被包装材料を供給しながら計量板110を前後にスライドすると、計量マス111内に充填される被包装材料が前スクレーパ104と後スクレーパ105によって摺り切りされて定量化されるため、計量板110が図8に示した位置に戻って計量マス111の底面が開放された時に、定量化された被包装材料が下側のシュート121に排出され、次いで、供給パイプ122を通って自動包装機の包装部に供給されてシール包装される。
【0006】
【発明が解決しようとする課題】
以上の如く構成した従来の被包装材料計量供給装置に於いて、計量マス111に入れた被包装材料を前後のスクレーパ104,105で摺り切りする時に、摺り切り後の余剰の被包装材料が計量板110の後部側に堆積して、計量板110の外部に溢れ出てしまう問題があった。
【0007】
上記被包装材料が溢れ出ると、被包装材料がそのまま下方に落ちて自動包装機とその周辺を汚したり、更には、ヒートシーラと包装フイルムの間に溢れた被包装材料が噛み込んで、シールに不具合が生じたりする原因になるため、その解決が望まれていた。
【0008】
尚、上記被包装材料が溢れ出る問題は、計量板110の前部側は近くに計量マス111があって堆積量が少ない関係で、専ら計量板110の後部側で発生していた。
【0009】
本発明は上記の問題点を解決するためになされたものであって、その技術的課題は、スクレーパによる摺り切り後の余剰の被包装材料の堆積を平均化して、被包装材料が計量供給室の外に溢れでないように工夫した自動包装機用被包装材料計量供給装置を提供することである。
【0010】
【課題を解決するための手段】
(1) 上記の技術的課題を解決するために本発明の自動包装機用被包装材料計量供給装置では、前記請求項1に記載の如く、被包装材料はホッパーから計量マスに投入され、計量マスをホッパーに対して前後にスライド作動させることによって、ホッパー投入口の前後に設けた前スクレーパと後スクレーパが摺り切りして定量化した後、下側のシュートに落とし込んで自動包装するように構成した自動包装機用被包装材料計量供給装置に於いて、上記の計量マスを、水平面に対して正面視前側を下にした傾斜状態でスライド作動するように構成したことを特徴としている。
【0011】
(2) また、本発明では前記請求項2に記載の如く、計量マスを設けた計量基板を前後にスライド自在に取付けた取付台を、水平な基板フレームに対して正面視前側を下にした傾斜状態に枢着し、この取付台の根端部側には、該根端部側を上下動して基板フレームに対する取付台の傾斜角度を任意に調節可能に構成した角度調整手段を設けたことを特徴としている。
【0012】
(3) また、本発明では前記請求項3に記載の如く、前記の角度調整手段が、前記基板フレーム上に立設され、且つ、前記取付台の根端部を上下可動自在に挿通したネジ軸と、このネジ軸に螺動自在に装着した位置決め用ナットとによって構成されていることを特徴としている。
【0013】
前記(1)で述べた手段によれば、計量マスが正面視前側を下にした傾斜状態、即ち、前下がりの状態で前後にスライド作動する。その結果、前後のスクレーパによって摺り切りされた後の余剰の被包装材料は、傾斜に従って前部側、即ち、前スクレーパ側に移動して堆積量が平均化されるため、余剰の被包装材料が外部に溢れ出る問題を解決することができる。
【0014】
前記(2)と(3)で述べた手段によれば、正面視前側を下にした傾斜状態、即ち、前下がりの状態で前後にスライドする計量マスの傾斜角度を任意に調節できるため、被包装材料の性状や量等の条件に合わせて傾斜角度を調整することによって、被包装材料を外部に溢れさせることなく円滑に自動包装機側に定量供給することを可能にする。
【0015】
【発明の実施の形態】
以下に、上述した本発明に係わる自動包装機用被包装材料計量供給装置の実施の形態を図面と共に説明する。図1は本発明を実施した自動包装機の一例である多列自動充填包装機を示す正面図、図2は同じく多列自動充填包装機のスリッター部分と供給パイプの部分を示した斜視図であって、多列自動充填包装機1は、本体フレーム1Fを備えている。この本体フレーム1Fの上部には、被包装材料を収容するホッパ2が設けられている。ホッパー2の下部には、ホッパー2から供給される被包装材料を、下方に向けて多列に並設された例えば10本の供給パイプ3に振り分けて供給することができる本発明の計量供給装置2Aが設けられている。
【0016】
各供給パイプ3の上端部側には、後述するスリット手段によって複数条にスリットされた包装フイルムを筒状にフォーミング手段としてのフォーマー5と、被包装材料を受け入れるシュート3Hが設けられている。各フォーマー5はホルダー6に並べて取付けられている。フォーマー5の下方には、縦シーラ7が設けられている。そして、この縦シーラ7の下方には、横シーラ8とカッター装置9と排出装置10が設けられている。
【0017】
本体フレーム1Fの正面左側には操作パネルボックス11が設けられ、この操作パネルボックス11には多列自動包装機1の駆動系を電気制御するためのCPUが内蔵されている。また、操作パネルボックス11の上部には、作動異常時に点灯するパトライト12が設けられ、更に、操作パネルボックス11の前面にはモニター画面70が取り付けられている。
【0018】
図2において、符号FHは幅の広いシート状の包材フイルムが巻き取られている巻取りロールで、本体フレーム1Fの側部に回動可能にかつ着脱可能に軸支されている。巻取りロールFHから繰り出された包材フイルムFは、ガイドロール、テンションロールに掛け渡されて、スリッターFXに導かれている。このスリッターFXは、包材フイルムFを繰り出し方向に沿って複数条の包装フィルムF’にスリットする。
【0019】
スリッターFXは、複数のカッター刃51・・・を備えた上ローラ52と、この上ローラとともに転動する下ローラ53とから構成されている。スリッターFXによってスリットされた各包装フィルムF’は2本のガイドロール54、55に掛け渡された後、フォーマー5に導かれる。各包装フィルムF’は横シーラ8の往復上下動によって引き出されるようになっている。
【0020】
スリッターFXによってスリットされた包装フィルムF’は、フォーマー5によって筒状包材とされ、縦シーラ7と、横シーラ8とによって筒状袋体とされる。そして、各包装フィルムF’からなる筒状袋体内に供給パイプ3を通して被包装材料が充填される。被包装材料が充填された後、横シーラ8によって前記袋上開口が横シールされると共に、カッター装置9で横シールの中央部をカットされて、排出装置10によって排出される。
【0021】
次に、以上の如く構成した多列自動充填包装機1に実施される本発明に係わる計量供給装置の構成を説明する。図3は本発明の構成を明示した側面図、図4と図5はその要部を拡大して示した側面図であって、これらの図面に於いて、1F’はホッパ2を支持する支持フレーム、1Eは本体フレーム1Fに対して水平に設けた基板フレーム、20はこの基板フレーム1Eの上面に取付けた取付台で、取付台20の全体はその先端部側を略蝶番構造のバネ材21を用いて取付けることによって、基板フレーム1Eに対して上下可動自在(起伏回動自在)に取り付けられている。
【0022】
30は上記取付台20の上面に取付けた計量供給装置の本体、32は本体30の上面側の左右両側部に架設した左右のガイド軸、40は本体30の上面に前後方向(図面上左右横方向)にスライド自在に設けた左右のスライド板(図面上手前側に設けたものはいずれも省略)で、これ等左右のスライド板40の間には、横に幅広く形成した計量基板45’の左右の両端部が掛け渡した状態で固定されている。
【0023】
計量基板45’の全体は、前記多列に並設した各供給パイプ3の各シュート3Hの口を上面から覆うように幅広く構成され、且つ、各シュート3H毎に位置を合わせてスライド方向に沿わせて複数の計量マス45Tとしてのスライド長孔が略櫛歯状に並設形成され、これ等各スライド長孔のそれぞれに細片状に形成した計量板45がスライド調節自在に嵌め込まれていて、この計量板45によって塞がれないスライド長孔の開口部分が計量マス45Tに成っている。31は上記左右のスライド板40の上下両面に接して、計量板45の図面上左右方向へのスライドをガイドするガイドローラ、41は上記左右のスライド板40に取付けたスライド軸受けで、これ等各軸受け41を前記ガイド軸32に取付けて、計量板45と計量マス45Tを備えた計量基板45’のスライドをガイドする。
【0024】
35は前記左右のスライド板40の上面側両側部に前後(図面上は左右)に間隔をあけて取付けた支持板(図面上手前側のものは省略)、36Aと36Bはこれ等前後の各支持板35,35のそれぞれに、上記計量基板45’の上面を横切る架設状態に取付けた前後の取付枠、37,38はこれ等前後の取付枠36A,36Bに対して、上記計量基板45’の上面を横切るように、また、ナイフ状に形成したその各下端部が計量基板45’の上面に軽く接するように取付けた前後のスクレーパを示す。
【0025】
34は上記計量板45’の上面を囲むようにその周辺部に設けた壁板で、この壁板34によって囲まれた計量基板45’の上面が、投入された被包装材料の収容室と成る。34Hは計量基板45’の上面に設けた上記壁板34の一辺を構成する壁板、42は前記左右のスライド板40側に取付けた支持片43、43に支持されて計量板45を計量基板45’のスライド長孔内で進退作動して、上記被包装材料を収容する計量マス45Tの容積(大きさ)を増減調節する計量ハンドルである。
【0026】
36は上記前後のスクレーパ用取付枠36A,36Bの間に架設した取付板、39はこの取付板36を用いて下端側のホッパー投入口39Tを上記前後のスクレーパ37,38の間に臨ました状態に取付けた材料投入用ホッパーで、このホッパー39の全体は図1に示すように計量基板45’の全体を横切るように幅広く形成され、また、その上端口の内部には同じく幅広に形成した前記ホッパー2の下端排出口2Xが挿入されている。
【0027】
図6は本発明を構成する角度調節手段と、計量マス45Tを備えた取付台20の部分を背面側(図3において右側)から見た図、図7は同じく取付台20を平面から見た図であって、これ等の図面及び前記図3において、22は根端部を取付軸23を用いて前記基板フレーム1Eの一側上面に設けた軸受部23Kに前後回動自在(図3において左右方向に回動自在)に取付けたネジ軸である。このネジ軸22の上端側は、前記取付台20の根端部に設けた断面略L字状の支持板24の上面板24Aに穿設されている長孔24Bを挿通して、取付台20の上方に突出している。
【0028】
25Aと25Bは上記上面板24Aの底面と上面を挟むように上記ネジ軸22に装着した位置決め用ナットで、これ等両ナット25A,25Bの螺動調節によって取付台20の取付け位置を上下に移動して、水平な基板フレーム1Eに対する取付台20の傾斜角度θ(図4、図5参照)、即ち、前記計量マス45Tを設けた計量基板45’の、正面視前側を下にした傾斜状態(前下がり)での前後のスライド角度を、被包装材料の性状に合わせて任意に調節できる仕組みに成っている。
【0029】
28は連結軸作動軸で、その先端部側は軸40Aを用いて左右のスライド板40又は計量基板45’の根端部に連結され、根端部側は偏心回転板27に連結されている。偏心回転板27は上記取付台20の根端部側に設けた軸受け26A,26Bに取付けられている回転軸26に設けられている。26Cは上記回転軸26に取付けた連動スプロケット又はプーリ、29Bは図3に示したモータ29の駆動回転軸29Aに取付けた駆動スプロケット又はプーリ、29Cはこれ等の両スプロケット又はプーリの間に掛け渡したチェーン又はベルトで、これ等の伝動手段によって偏心回転板27が回転すると、上記スライド板40に取付けた計量基板45’が、前記取付台20の傾斜に従って、前記計量ハンドル42を設けた先端側を下に向けた傾斜状態で前後にスライドする。
【0030】
図3乃至図5において、33は上記計量基板45’の底面に沿わせて設けたシャッターで、上記本体30側に取付けたこのシャッター33は、図3並びに図4に示すように計量基板45’が前方(図面上左方向)にスライドして、各計量マス45Tが前記各シュート3Hの直上に位置した時は、計量マス45Tの底面を開放してシュート3Hへの被包装材料の落下を可能にするが、図5に示すように計量基板45’が後方(図面上右方向)にスライドした時は、計量マス45Tの底面を塞いで、被包装材料の落下を防止する。
【0031】
44は計量基板45’に振動を与えて、計量マス45Tやその周辺部への被包装材料の付着を防止するエアーバイブレーションの如き振動発生装置であって、この振動発生装置44としては、前記モータ29の駆動回転軸29Aに計量基板45’或いはその周辺部を打撃するアーム等を設けて、打撃による振動によって被包装材料を払い落とすように構成したものであってもよい。
【0032】
47は上記各計量マス45T及び計量基板45’の下側部に向けて集塵機46の吸引作用を及ぼす吸引用フードで、計量マス45Tからシュート3Hの外に溢れた被包装材料を、この吸引用フードが吸引して、被包装材料の飛散を防止することができる。
【0033】
次に上記本発明の動作を説明する。
図3と図4は計量基板45’が偏心回転板27によって最も左側にスライドされていて、各計量マス45Tの底面が開口されて、計量マス45Tによって定量化された被包装材料が下側のシュート3Hに落とし込まれた状態を示す。
【0034】
投入用ホッパ39の投入口39Tからは、前後のスクレーパ37,38間の計量基板45’に向けて常に被包装材料が供給状態にある。従って、偏心回転板27の回転によって計量基板45’が図5に示す状態に図面上右方向に復帰スライドすると、計量マス45Tの底面がシャッター33によって塞がれるため、各計量マス45T内に被包装材料が充填される。
【0035】
この時、後スクレーパ38が計量基板45’のスライドに従って図面上右方向に移動する被包装材料を受け止めて、被包装材料を各計量マス45Tの内部に押し込む作用を発揮するため、被包装材料が隙間なく確実に充填されることになる。また、この充填状態から計量基板45’が再び図3及び図4に示した左方向への往動スライドを行って、以後、上記の往復スライドを連続的に繰り返すことになるが、上記往動スライド時には、前スクレーパ37が計量マス45Tの上に堆積している余剰の被包装材料を摺り切って定量化するため、決められた量の被包装材料をシュート3Hに落とし込んで、常に決められた量の被包装材料をシール包装することを可能にする。
【0036】
そして本発明では、上記計量基板45’の全体が先端側を下にした傾斜状態、即ち、図3乃至図5に見られるように、正面視前側を下にした前下がりの傾斜状態で進退スライドするため、この傾斜状態によって余剰の被包装材料が常に前方向、即ち、前スクレーパ37の方向に移動して、後スクレーパ38側からの溢れ出しを防止する。また、前スクレーパ37は計量マス45Tの近傍にあって、前スクレーパ37側に移動した余剰の被包装材料は、順次この計量マス45Tに落ち込んで堆積量を少なくするため、摺り切り後の余剰材料の堆積量を前後のスクレーパ37,38の間で平均化することができる。
【0037】
更に本発明では、計量基板45’を振動発生装置44が振動して、計量基板45’及び計量マス45Tへの被包装材料の付着を防止できると共に、計量マス45Tから溢れて外部にこぼれた被包装材料は、吸引用フード47が吸引して自動包装機への飛散や落下を防止することができる。
【0038】
また、本発明では上記計量基板45’の傾斜角度θを例えば2゜〜7゜の範囲で任意に調節できるため、被包装材料の性状に合わせて傾斜角度θを設定することができる。因みに、被包装材料が例えば粉ミルクのように多少粘性を備えているものである場合は、傾斜角度θを大きく設定し、反対に例えばグラニュー糖のようにサラサラ状態のものである場合は、傾斜角度θを小さく設定するこによって、正確な定量供給を可能にする。
【0039】
【発明の効果】
以上述べた次第で、本発明に係わる自動包装機用被包装材料計量供給装置によれば、摺り切り後の余剰材料の堆積量を前後のスクレーパの間で平均化するため、被包装材料の溢れ出しを防止して、下側の自動包装機やその周辺部を溢れた被包装材料で汚したり、溢れた被包装材料がシール部に噛み込んでシール不良を引き起こす問題を解消することができるものであって、計量マスに振動を与えて被包装材料の付着を防止する点、こぼれた被包装材料を吸引用フードで吸引する点、及び、計量マスの傾斜角度を被包装材料の性状に合わせて調節できる点と相俟って、常にきれいで衛生的な環境下で、決められた量の被包装材料を正確に供給できる利点を備えている。
【図面の簡単な説明】
【図1】 本発明に係わる計量供給装置を実施した自動包装機の一例を示す正面図。
【図2】 図1に示した自動包装機に於けるスリッターと供給パイプの部分を示した斜視図。
【図3】 本発明に係わる自動包装機用被包装材料計量供給装置の全体を説明した側面図。
【図4】 本発明に係わる自動包装機用被包装材料計量供給装置の要部を拡大して示した側面図。
【図5】 同じく計量マスがスライドした状態の要部の拡大側面図。
【図6】 本発明の要部を示した背面図。
【図7】 本発明の要部を示した平面図。
【図8】 従来例の構成を説明した構成図。
【符号の説明】
1 縦型多列自動充填包装機
1E 基板フレーム
1F 本体フレーム
2 ホッパー
2A 計量供給装置
3 供給パイプ
3H シュート
20 取付台
24A,24B 位置決め用ナット
27 偏心回転板
28 連結軸
33 シャッター
37,38 前後のスクレーパ
39T ホッパー投入口
44 振動発生装置
45’ 計量基板
45 計量板
45T 計量マス
47 吸飲用フード
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a packaged material metering and feeding apparatus suitable for use in, for example, a vertical multi-row automatic filling and packaging machine capable of continuously molding a plurality of packaging bags at the same time.
[0002]
[Prior art]
For example, in a vertical multi-row automatic filling and packaging machine as seen in Patent Document 1, each of a hopper that supplies a material to be packaged and a material supply chute arranged in parallel below the hopper, A packaged material metering device having a structure as shown in FIG. 8 is provided to quantify the packaged material to be sealed.
[0003]
[Patent Document 1]
JP-A-9-272511 [0004]
In FIG. 8, 101 is a hopper for charging material to be packaged, 102 is a loading port, 103 is a scraper mounting frame provided so as to surround the loading port 102, and 104 and 105 are mounted on the mounting frame 103. The front and rear scrapers are shown. Reference numeral 110 denotes a weighing plate having an opening in the weighing mass 111. Reference numeral 112 denotes a fixed plate to which the tip of the weighing handle 113 is attached. When the handle 113 is rotated, the weighing plate 110 moves back and forth, and between the shutter 114 and the weighing plate. By changing the opening ratio of the weighing mass 111, the supply amount of the packaging material can be increased or decreased. Reference numeral 115 denotes a rack that meshes with a drive gear 120 that is rotated by a motor (not shown) and slides the weighing plate 110 back and forth with respect to the hopper insertion port 102.
[0005]
According to the above-described packaged material metering device, when the metering plate 110 is slid back and forth while feeding the packaged material from the hopper insertion port 102, the packaged material filled in the metering mass 111 is separated from the front scraper 104 and the rear scraper 104. Since the scraper 105 is sliced and quantified, when the weighing plate 110 returns to the position shown in FIG. 8 and the bottom surface of the weighing mass 111 is opened, the quantified packaging material becomes the lower chute 121. Then, it is supplied to the packaging portion of the automatic packaging machine through the supply pipe 122 and sealed and packaged.
[0006]
[Problems to be solved by the invention]
In the conventional packaging material metering device configured as described above, when the packaging material put in the weighing mass 111 is scraped by the front and rear scrapers 104 and 105, the surplus packaging material after scraping is weighed. There was a problem that it accumulated on the rear side of the plate 110 and overflowed to the outside of the measuring plate 110.
[0007]
When the packaging material overflows, the packaging material falls down as it is to contaminate the automatic packaging machine and its surroundings, and the packaging material overflowing between the heat sealer and the packaging film bites into the seal. Since this may cause problems, it has been desired to solve the problem.
[0008]
The problem of overflowing the material to be packaged occurred mainly on the rear side of the measuring plate 110 because the measuring mass 111 was close to the front side of the measuring plate 110 and the accumulation amount was small.
[0009]
The present invention has been made to solve the above-mentioned problems, and its technical problem is to average the accumulation of surplus packaging material after scraping by the scraper, so that the packaging material is supplied to the metering chamber. An object of the present invention is to provide an apparatus for measuring and supplying a packaging material for an automatic packaging machine so as not to overflow.
[0010]
[Means for Solving the Problems]
(1) In order to solve the above technical problem, in the packaging material weighing and supplying apparatus for automatic packaging machine according to the present invention, the packaging material is fed from the hopper to the weighing mass as described in the first aspect. By sliding the mass back and forth with respect to the hopper, the front and rear scrapers provided at the front and rear of the hopper inlet are quantified by sliding and then dropped into the lower chute for automatic packaging In the packaged material weighing and supplying apparatus for an automatic packaging machine, the weighing mass is configured to be slid in an inclined state with the front side viewed from the lower side with respect to a horizontal plane.
[0011]
(2) Further, according to the present invention, as described in claim 2, the mounting base on which the weighing substrate provided with the weighing mass is slidably attached back and forth is placed with the front side of the front side facing down with respect to the horizontal substrate frame . An angle adjusting means is provided that is pivotally attached to the tilted state, and that is configured so that the tilt angle of the mount relative to the substrate frame can be arbitrarily adjusted by moving the root end side up and down on the root end side of the mount. It is characterized by that.
[0012]
(3) Further, in the present invention, as described in claim 3, the angle adjusting means is a screw that is erected on the substrate frame and is inserted through the root end of the mounting base so as to be movable up and down. It is characterized by being comprised by the axis | shaft and the positioning nut attached to this screw axis | shaft so that rotation was possible.
[0013]
According to the means described in the above (1), the weighing mass slides back and forth in an inclined state in which the front side when viewed from the front is down, that is, in a state of front-down . As a result, the surplus packaging material after being scraped off by the front and rear scrapers moves to the front side, i.e., the front scraper side according to the inclination, and the accumulated amount is averaged. You can solve problems that overflow to the outside.
[0014]
According to the means described in the above (2) and (3), the inclination angle of the weighing mass that slides back and forth in the inclined state with the front side of the front view down, that is, the front-down state, can be arbitrarily adjusted. By adjusting the inclination angle in accordance with the conditions such as the properties and amount of the packaging material, it is possible to smoothly supply the packaged material to the automatic packaging machine side without overflowing the outside.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the above-described packaging material measuring and supplying apparatus for automatic packaging machines according to the present invention will be described below with reference to the drawings. FIG. 1 is a front view showing a multi-row automatic filling and packaging machine as an example of an automatic packaging machine embodying the present invention, and FIG. 2 is a perspective view showing a slitter portion and a supply pipe portion of the multi-row automatic filling and packaging machine. The multi-row automatic filling and packaging machine 1 includes a main body frame 1F. A hopper 2 that accommodates the material to be packaged is provided on the upper portion of the main body frame 1F. In the lower part of the hopper 2, the material to be packaged supplied from the hopper 2 can be distributed and supplied to, for example, 10 supply pipes 3 arranged in parallel in a downward direction. 2A is provided.
[0016]
On the upper end side of each supply pipe 3, a former 5 as a forming means for forming a packaging film slit into a plurality of strips by a slit means, which will be described later, and a chute 3H for receiving a material to be packaged are provided. Each former 5 is attached to the holder 6 side by side. A vertical sealer 7 is provided below the former 5. A horizontal sealer 8, a cutter device 9, and a discharge device 10 are provided below the vertical sealer 7.
[0017]
An operation panel box 11 is provided on the front left side of the main body frame 1F. The operation panel box 11 incorporates a CPU for electrically controlling the drive system of the multi-row automatic packaging machine 1. In addition, a patrol light 12 that is turned on when the operation is abnormal is provided at the upper part of the operation panel box 11, and a monitor screen 70 is attached to the front surface of the operation panel box 11.
[0018]
In FIG. 2, reference numeral FH denotes a winding roll around which a wide sheet-like packaging material film is wound, and is pivotally supported on the side of the main body frame 1 </ b> F so as to be rotatable and detachable. The packaging material film F fed out from the take-up roll FH is stretched over a guide roll and a tension roll and guided to a slitter FX. The slitter FX slits the packaging material film F into a plurality of packaging films F ′ along the feeding direction.
[0019]
The slitter FX is comprised from the upper roller 52 provided with the some cutter blade 51 ..., and the lower roller 53 which rolls with this upper roller. Each packaging film F ′ slit by the slitter FX is passed over two guide rolls 54 and 55 and then guided to the former 5. Each packaging film F ′ is pulled out by the reciprocating vertical movement of the horizontal sealer 8.
[0020]
The packaging film F ′ slit by the slitter FX is made into a cylindrical packaging material by the former 5, and is made into a cylindrical bag body by the vertical sealer 7 and the horizontal sealer 8. And the to-be-wrapped material is filled through the supply pipe 3 in the cylindrical bag body which consists of each packaging film F '. After the material to be packaged is filled, the opening on the bag is laterally sealed by the horizontal sealer 8, and the central portion of the horizontal seal is cut by the cutter device 9 and discharged by the discharge device 10.
[0021]
Next, the configuration of the metering device according to the present invention implemented in the multi-row automatic filling and packaging machine 1 configured as described above will be described. FIG. 3 is a side view clearly showing the configuration of the present invention, and FIGS. 4 and 5 are enlarged side views of the main part. In these drawings, 1F ′ is a support for supporting the hopper 2. A frame 1E is a board frame provided horizontally with respect to the main body frame 1F, and 20 is a mounting base attached to the upper surface of the board frame 1E. The whole mounting base 20 has a spring material 21 having a substantially hinge structure at the tip side. Is attached to the substrate frame 1E so as to be movable up and down (turning up and down freely).
[0022]
30 is a main body of the metering device attached to the upper surface of the mounting base 20, 32 is a left and right guide shaft erected on both left and right sides of the upper surface of the main body 30, and 40 is a front-rear direction on the upper surface of the main body 30. The left and right slide plates are slidable in the direction) (all of those provided on the front side of the drawing are omitted). Between these left and right slide plates 40, the left and right sides of the weighing substrate 45 'formed widely horizontally It is fixed in a state where both ends of the bridge are stretched.
[0023]
The entire weighing substrate 45 'is configured to cover the mouths of the chutes 3H of the supply pipes 3 arranged in parallel in the multi-row from the upper surface, and the positions of the chutes 3H are aligned with each other along the sliding direction. In addition, a plurality of long slide holes as the measuring mass 45T are formed in a substantially comb-like shape, and a measuring plate 45 formed in a strip shape is fitted into each of the long slide holes so as to be slidably adjustable. The opening portion of the slide long hole that is not blocked by the measuring plate 45 is a measuring mass 45T. 31 is a guide roller which contacts the upper and lower surfaces of the left and right slide plates 40 and guides the slide of the measuring plate 45 in the left and right direction in the drawing, and 41 is a slide bearing attached to the left and right slide plates 40. The bearing 41 is attached to the guide shaft 32 to guide the slide of the measurement board 45 ′ having the measurement plate 45 and the measurement mass 45T.
[0024]
Reference numeral 35 denotes a support plate (the front side in the drawing is omitted) attached to both sides on the upper surface side of the left and right slide plates 40 with a space in the front and rear (left and right in the drawing), and 36A and 36B are front and rear support members. Front and rear mounting frames 37 and 38 attached to each of the plates 35 and 35 so as to be installed across the upper surface of the weighing substrate 45 ′ are attached to the front and rear mounting frames 36A and 36B of the weighing substrate 45 ′. The scraper is shown before and after being mounted so as to cross the upper surface and so that each lower end portion formed in a knife shape is in light contact with the upper surface of the measuring substrate 45 ′.
[0025]
Reference numeral 34 denotes a wall plate provided at the periphery so as to surround the upper surface of the weighing plate 45 ', and the upper surface of the weighing substrate 45' surrounded by the wall plate 34 serves as a storage chamber for the charged packaging material. . 34H is a wall plate constituting one side of the wall plate 34 provided on the upper surface of the weighing substrate 45 ', and 42 is supported by support pieces 43, 43 attached to the left and right slide plates 40, so that the weighing plate 45 is supported by the weighing substrate. This is a measuring handle that moves forward and backward in the slide long hole 45 'to adjust the volume (size) of the measuring mass 45T that accommodates the packaging material.
[0026]
36 is a mounting plate installed between the front and rear scraper mounting frames 36A and 36B, and 39 is a state where the lower hopper insertion port 39T is faced between the front and rear scrapers 37 and 38 by using this mounting plate 36. As shown in FIG. 1, the entire hopper 39 is widely formed so as to cross the entire weighing substrate 45 ', and the inside of the upper end of the hopper 39 is also wide. A lower end discharge port 2X of the hopper 2 is inserted.
[0027]
FIG. 6 is a view of a portion of the mounting base 20 provided with the angle adjusting means and the weighing mass 45T constituting the present invention as viewed from the back side (right side in FIG. 3), and FIG. 7 is a similar view of the mounting base 20 from the plane. In these drawings and FIG. 3, reference numeral 22 designates a root end portion that can be pivoted back and forth to a bearing portion 23 </ b> K provided on one side upper surface of the substrate frame 1 </ b> E using a mounting shaft 23 (FIG. 3). It is a screw shaft attached so as to be rotatable in the left-right direction. The upper end side of the screw shaft 22 is inserted through a long hole 24 </ b> B formed in the upper surface plate 24 </ b> A of the support plate 24 having a substantially L-shaped cross section provided at the root end portion of the mounting base 20. Projecting upward.
[0028]
25A and 25B are positioning nuts mounted on the screw shaft 22 so as to sandwich the bottom surface and the top surface of the top plate 24A, and the mounting position of the mounting base 20 is moved up and down by adjusting the screwing of these nuts 25A and 25B. Then, the inclination angle θ of the mounting base 20 with respect to the horizontal substrate frame 1E (see FIGS. 4 and 5), that is, the inclination state with the measurement substrate 45 ′ provided with the measurement mass 45T facing downward in front view ( It has a mechanism that allows the front / rear slide angle to be adjusted arbitrarily according to the properties of the packaging material.
[0029]
Reference numeral 28 denotes a connecting shaft operating shaft, the tip end side of which is connected to the left and right slide plates 40 or the root end portions of the measurement substrate 45 ′ using the shaft 40 </ b> A, and the root end side is connected to the eccentric rotating plate 27. . The eccentric rotating plate 27 is provided on the rotating shaft 26 attached to bearings 26A and 26B provided on the root end side of the mounting base 20. 26C is an interlocking sprocket or pulley attached to the rotating shaft 26, 29B is a driving sprocket or pulley attached to the driving rotating shaft 29A of the motor 29 shown in FIG. 3, and 29C is spanned between these two sprockets or pulleys. When the eccentric rotating plate 27 is rotated by these transmission means by the chain or belt, the measuring substrate 45 ′ attached to the slide plate 40 is provided on the tip side where the measuring handle 42 is provided according to the inclination of the mounting base 20. Slide back and forth in a tilted state with the facing down.
[0030]
3 to 5, reference numeral 33 denotes a shutter provided along the bottom surface of the weighing substrate 45 ′. The shutter 33 attached to the main body 30 is connected to the weighing substrate 45 ′ as shown in FIGS. 3 and 4. Slides forward (to the left in the drawing), and each weighing mass 45T is positioned directly above each chute 3H, the bottom surface of the weighing mass 45T is opened to allow the packaging material to fall onto the chute 3H. However, as shown in FIG. 5, when the weighing substrate 45 'slides backward (to the right in the drawing), the bottom surface of the weighing mass 45T is closed to prevent the packaging material from falling.
[0031]
Reference numeral 44 denotes a vibration generating device such as an air vibration which applies vibration to the weighing substrate 45 'to prevent the material to be packaged from adhering to the measuring mass 45T and its peripheral portion. The vibration generating device 44 includes the motor The drive rotating shaft 29A of 29 may be provided with an arm or the like for striking the weighing substrate 45 ′ or its peripheral portion, and the material to be packaged may be removed by vibration caused by the striking.
[0032]
Reference numeral 47 denotes a suction hood that exerts a suction action of the dust collector 46 toward the lower side of each of the weighing masses 45T and the weighing substrate 45 '. The material to be packaged that overflows from the weighing mass 45T to the outside of the chute 3H The hood can suck and prevent the material to be wrapped from scattering.
[0033]
Next, the operation of the present invention will be described.
3 and 4, the weighing substrate 45 ′ is slid to the leftmost side by the eccentric rotating plate 27, the bottom surface of each weighing mass 45 T is opened, and the packaging material quantified by the weighing mass 45 T is on the lower side. The state where it was dropped into the chute 3H is shown.
[0034]
From the charging port 39T of the charging hopper 39, the packaging material is always supplied toward the weighing substrate 45 'between the front and rear scrapers 37, 38. Accordingly, when the weighing substrate 45 ′ is slid back to the right in the drawing in the state shown in FIG. 5 by the rotation of the eccentric rotating plate 27, the bottom surface of the weighing mass 45T is blocked by the shutter 33. Packing material is filled.
[0035]
At this time, since the rear scraper 38 receives the packaging material that moves to the right in the drawing according to the slide of the weighing substrate 45 ′ and exerts the action of pushing the packaging material into each weighing mass 45 T, the packaging material is It is surely filled without gaps. Further, from this filling state, the weighing substrate 45 ′ again performs the forward slide in the left direction shown in FIGS. 3 and 4, and thereafter, the above-described reciprocating slide is continuously repeated. At the time of sliding, in order to quantify the surplus packaging material accumulated on the measuring mass 45T by the front scraper 37, a predetermined amount of the packaging material is dropped into the chute 3H and always decided. Enables the amount of packaged material to be sealed.
[0036]
In the present invention, the entire weighing substrate 45 ′ is in an inclined state with the tip side down, that is, as shown in FIGS. Therefore, the excessively wrapped material is always moved in the forward direction, that is, in the direction of the front scraper 37 by this inclined state , and overflow from the rear scraper 38 side is prevented. Further, the front scraper 37 is in the vicinity of the weighing mass 45T, and the surplus material to be wrapped that has moved to the front scraper 37 side sequentially falls into the weighing mass 45T to reduce the accumulation amount. Can be averaged between the front and rear scrapers 37, 38.
[0037]
Further, according to the present invention, the vibration generating device 44 vibrates the weighing substrate 45 ′, so that the material to be packaged can be prevented from adhering to the weighing substrate 45 ′ and the weighing mass 45T. The packaging material can be sucked by the suction hood 47 and prevented from being scattered or dropped into the automatic packaging machine.
[0038]
Further, in the present invention, since the inclination angle θ of the measurement substrate 45 ′ can be arbitrarily adjusted within a range of 2 ° to 7 °, for example, the inclination angle θ can be set in accordance with the properties of the packaging material. By the way, if the material to be packaged is somewhat viscous, such as powdered milk, the inclination angle θ is set large, and conversely, if it is in a smooth state, such as granulated sugar, the inclination angle By setting θ small, accurate quantitative supply is possible.
[0039]
【The invention's effect】
As described above, according to the packaging material measuring and supplying apparatus for an automatic packaging machine according to the present invention, the amount of surplus material after scraping is averaged between the front and rear scrapers. Prevents the problem of unloading and soiling the lower automatic wrapping machine and its surroundings with overflowing material to be packed, or overflowing material to bite into the seal part and causing a sealing failure The point that prevents the adherence of the packaging material by applying vibration to the weighing mass, the point that the spilled packaging material is sucked by the suction hood, and the inclination angle of the weighing mass are matched to the properties of the packaging material. Combined with the ability to be adjusted, it has the advantage of being able to accurately supply a defined amount of packaging material in a clean and hygienic environment at all times.
[Brief description of the drawings]
FIG. 1 is a front view showing an example of an automatic packaging machine in which a metering device according to the present invention is implemented.
FIG. 2 is a perspective view showing a slitter and a supply pipe in the automatic packaging machine shown in FIG.
FIG. 3 is a side view illustrating an entire packaging material metering and supplying apparatus for an automatic packaging machine according to the present invention.
FIG. 4 is an enlarged side view showing a main part of a packaging material measuring and supplying apparatus for an automatic packaging machine according to the present invention.
FIG. 5 is an enlarged side view of the main part in a state where the measuring mass is similarly slid.
FIG. 6 is a rear view showing a main part of the present invention.
FIG. 7 is a plan view showing the main part of the present invention.
FIG. 8 is a configuration diagram illustrating a configuration of a conventional example.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Vertical multi-row automatic filling and packaging machine 1E Substrate frame 1F Main body frame 2 Hopper 2A Weighing supply device 3 Supply pipe 3H Chute 20 Mounting base 24A, 24B Positioning nut 27 Eccentric rotating plate 28 Connection shaft 33 Shutter 37, 38 Front and rear scraper 39T Hopper slot 44 Vibration generator 45 'Weighing board 45 Weighing board 45T Weighing mass 47 Food for drinking

Claims (3)

被包装材料はホッパーから計量マスに投入され、計量マスをホッパーに対して前後にスライド作動させることによって、ホッパー投入口の前後に設けた前スクレーパと後スクレーパが摺り切りして定量化した後、下側のシュートに落とし込んで自動包装するように構成した自動包装機用被包装材料計量供給装置であって、
上記の計量マスを、水平面に対して正面視前側を下にした傾斜状態でスライド作動するように構成したことを特徴とする自動包装機用被包装材料計量供給装置。
The material to be packaged is put into the weighing mass from the hopper, and the front and rear scrapers provided before and after the hopper loading opening are quantified by sliding the weighing mass back and forth with respect to the hopper. A packaging material metering device for an automatic packaging machine configured to be automatically packaged by dropping into a lower chute,
A packaging material metering and supplying device for an automatic packaging machine, wherein the weighing mass is configured to slide in an inclined state with the front side in front as viewed from the horizontal plane.
計量マスを設けた計量基板を前後にスライド自在に取付けた取付台を、水平な基板フレームに対して正面視前側を下にした傾斜状態に枢着し、この取付台の根端部側には、該根端部側を上下動して基板フレームに対する取付台の傾斜角度を任意に調節可能に構成した角度調整手段を設けたことを特徴とする請求項1に記載の自動包装機用被包装材料計量供給装置。A mounting base on which a weighing board provided with a weighing mass is slidably mounted back and forth is pivotally attached to a horizontal board frame in an inclined state with the front side facing down, and on the base end side of this mounting base 2. An automatic wrapping machine package according to claim 1, further comprising angle adjusting means configured to move the root end side up and down to arbitrarily adjust the inclination angle of the mount with respect to the substrate frame. Material metering device. 前記の角度調整手段が、前記基板フレーム上に立設され、且つ、前記取付台の根端部を上下可動自在に挿通したネジ軸と、このネジ軸に螺動自在に装着した位置決め用ナットとによって構成されていることを特徴とする請求項2に記載の自動包装機用被包装材料計量供給装置。  A screw shaft, wherein the angle adjusting means is erected on the substrate frame, and the root end of the mounting base is movably inserted vertically; and a positioning nut that is screwably attached to the screw shaft; It is comprised by these, The packaging material measurement supply apparatus for automatic packaging machines of Claim 2 characterized by the above-mentioned.
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