JP4335363B2 - Resin molded part supply holder and manufacturing method thereof - Google Patents

Resin molded part supply holder and manufacturing method thereof Download PDF

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Publication number
JP4335363B2
JP4335363B2 JP18394599A JP18394599A JP4335363B2 JP 4335363 B2 JP4335363 B2 JP 4335363B2 JP 18394599 A JP18394599 A JP 18394599A JP 18394599 A JP18394599 A JP 18394599A JP 4335363 B2 JP4335363 B2 JP 4335363B2
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JP
Japan
Prior art keywords
resin molded
supply holder
molded part
tray
supply
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP18394599A
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Japanese (ja)
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JP2001009662A (en
Inventor
光生 吉村
朝男 井口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Corp
Panasonic Holdings Corp
Original Assignee
Panasonic Corp
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Panasonic Corp, Matsushita Electric Industrial Co Ltd filed Critical Panasonic Corp
Priority to JP18394599A priority Critical patent/JP4335363B2/en
Publication of JP2001009662A publication Critical patent/JP2001009662A/en
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Publication of JP4335363B2 publication Critical patent/JP4335363B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Jigs For Machine Tools (AREA)
  • Automatic Assembly (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は樹脂成形部品の供給ホルダーに関するものである。
【0002】
【従来の技術】
近年、電気製品を始め製品の組立工程でも自動化が進んでおり、様々な部品を規則的に組立装置に供給し、ロボットにより製品の組立を行っている。とくに、部品供給時において規則的に部品を供給することが難しい形状の部品の供給手段としては、図5に示すトレイが用いられていた。以下、トレイを用いた従来の樹脂成形部品の部品供給方法について、図5に基づき説明する。図において、3はパイロット穴、4は樹脂成形部品、7は樹脂成形部品4を装填する専用トレイ、8はトレイ7の上面をカバーする落下防止フィルム、9は成形部品4を取り出し組み立てるロボットのチャックである。この方法によって部品を組立装置に供給する場合、まず部品を一定間隔で送るパイロット穴3を設けた部品専用トレイ7の中に供給する樹脂成形品である部品4を装填し、その上面に落下防止用のフィルム8を貼り付けて組立装置にセットする。そして部品の装填されたトレイ7は組立装置に規則的に供給され、カバーのフィルム8を剥がして、ロボットのチャック9がトレイ7から部品4を取り出して製品の組み立てが行われる。しかしながらこのトレイ7を用いた部品供給方法では、供給する樹脂部品以外にトレイ7と落下防止用のフィルム8が必要であり、さらに成形品4をトレイ7に装填する工程も必要であるという問題を有していた。
【0003】
【発明が解決しようとする課題】
上記した従来の成形品を装填するトレイを用いた部品供給方法では、樹脂成形品4を成形する以外に樹脂成形品を装填する専用トレイ5、落下防止用フィルム3を予め作成しなければならず、そのためトレイを成形する金型、部品をトレイに装填し、トレイの上面にフィルムを貼着する装置が必要であった。
【0004】
本発明は上記従来の問題点を解決するもので、別工程で専用トレイを成形する工程や、落下防止フィルムをトレイ上面に貼着する工程を必要とせず、さらに成形品をトレイにセットする工程を設けることなく、そのまま組立装置に部品を供給できる成形品供給ホルダーを提供することを目的とする。
【0005】
【課題を解決するための手段】
この目的を達成するために本発明は、樹脂成形部品を製品組立装置に供給する樹脂部品供給ホルダーにおいて、左右一対で設けられ、長さ方向に一定間隔で設けたパイロット穴が形成され、前後端部にそれぞれ連結部を有する支持体と、支持体から内側に延設され、支持体と樹脂成形部品を連結するブリッジ部材を設けたことを特徴とする樹脂成形部品の供給ホルダーユニットである。
【0006】
この構成によって、樹脂成形部品はこれを供給するホルダーユニットと同時成形できるため、トレイを成形する金型、部品をトレイに装填し、フィルムを貼着する設備を必要とせず、簡単な工程により樹脂成形部品とそのホルダーユニットを製造でき、樹脂成形部品を組立装置に供給することが可能となる。
【0007】
【発明の実施の形態】
本発明の請求項1に記載の発明は、樹脂成形部品を製品組立装置に供給する部品供給ホルダーにおいて、1つの樹脂成形部品を挟んで一組の支持体が配置され、前記一組の支持体の長さ方向には一定間隔でパイロット穴が形成されると共に前記一組の支持体がそれぞれの前後端部に連結部を有し、前記連結部は前記樹脂成形部品の両側に配置され、かつ、前記連結部のうち前方連結部は支持体から内側に延設して設けられ、前記連結部の後方連結部は前方連結部と連結する構造を有することを特徴とする樹脂成形部品の供給ホルダーユニットであり、樹脂成形部品と、樹脂成形部品を組立装置に規則的に送るための送り用パイロット穴と成形部品と支持体を連結するブリッジ部材とホルダーユニットを連結するための連結部材から形成されるホルダーユニットを、1ユニットとして成形し、このユニット同士を成形しながら連結することにより、従来の部品供給において必要であったトレイを成形する金型、部品をトレイに装填しフィルムを貼着する装置を用いる必要がなく、一成形工程で部品と供給ホルダーを同時に成形し、そのまま部品を組立装置に供給することが可能となるとともに、成形材料が1種類ですむためリサイクルが容易な樹脂成形部品とその供給ホルダーを提供できる作用を有する。
【0008】
請求項2に記載の発明は、請求項1記載の供給ホルダーユニットの複数を連結部において順次連結したことを特徴とする樹脂成形部品の供給ホルダーであり、請求項1記載の発明が有する作用と同じ作用を有する
【0009】
【実施の形態】
図1は本発明の樹脂成形部品とその供給ホルダーユニットを示す平面図、図2は図1のユニットを連結した供給ホルダーを示す平面図、図3、図4は樹脂成形部品の供給ホルダーの成形工程を示す工程図である。
以下、図1〜2を参照して本発明の実施の形態の樹脂成形部品の供給ホルダーについて説明する。
【0010】
図において、1は供給ホルダー、1aは供給ホルダーユニット、2は樹脂成形部品を支持する左右一対で設けた支持体、3は支持体2の長さ方向の一定間隔毎に設けたパイロット穴、4は樹脂成形部品、5は支持体2から内側に延設され、樹脂成形部品4を支持体2に連結するブリッジ部材、6は支持体2を連結する連結部で、6aは前方連結部、6bは後方連結部である。
【0011】
図2に示す通り、本発明の樹脂成形部品の供給ホルダー1は、複数の供給ホルダーユニット1aの連結体で形成され、各供給ホルダーユニット1aは、左右一対で設けられ、長さ方向に一定間隔でパイロット穴3が形成され、前後端部にそれぞれ連結部6a,6bを有する支持体2と、支持体2から内側に延設され、支持体2と樹脂成形部品4を連結するブリッジ部材5を有する構成となっている。
【0012】
次に、図3、4を用いて供給ホルダーユニット1aの成形工程と連結工程について説明する。図において、10は固定側入れ子、11は可動側入れ子、12はゲートである。まず、図3(a)において、固定側入れ子10、可動側入れ子からなる樹脂成形金型において、N番目の樹脂成形部品の供給ホルダーユニット1Nが成形される。該供給ホルダーユニットには、前記した左右一対で設けられ、長さ方向に一定間隔でパイロット穴3が形成され、前後端部にそれぞれ連結部6a,6bを有する支持体2と、支持体2から内側に延設され、支持体2と樹脂成形部品4を連結するブリッジ部材5が設けられている。
【0013】
次に、図3(b)において、固定側入れ子10が上昇し、成形された供給ホルダーユニット1Nはユニットの長分だけ移動し、図3(c)に示す位置にセットされる。
次に、図4(a)において、N+1番目の供給ホルダーユニット1(N+1)が成形される。この成形時に、N番目の供給ホルダーユニット1Nの支持体2に設けられた後部連結部6bとN+1番目供給ホルダーユニット1(N+1)の支持体2に設けられた前部連結部6aが結合し、供給ホルダーユニット1(N+1)の成形と同時に、供給ホルダーユニット1Nと供給ホルダーユニット1(N+1)の結合が同時に行われる。
【0014】
次に、図4(b)において、固定側入れ子10が上昇し、成形された供給ホルダーユニット1(N+1)はユニット長分だけ移動し、図4(c)に示す位置にセットされる。この工程を連続して行うことにより樹脂成形金型により、連続して樹脂成形部品を支持する樹脂成形部品の供給ホルダーが成形される。
以上詳記した通り、本発明によれば、樹脂成形部品4と、樹脂成形部品4を組立装置に規則的に送るための送り用パイロット穴3と樹脂成形部品4と支持体2を連結するブリッジ部材5と供給ホルダーユニット1aを連結するための連結部6から形成される供給ホルダーユニットを、1ユニットとして成形し、このユニット同士を成形しながら連結することにより、従来の部品供給において必要であったトレイを成形する金型、部品をトレイに装填しフィルムを貼着する装置を用いる必要がなく、一成形工程で部品を組立装置に供給することが可能となる。
【0015】
【発明の効果】
以上のように本発明の樹脂成形部品の供給ホルダーユニットは、樹脂成形部品を組立装置に規則的に送るための送り用パイロット穴と成形部品と支持体を連結するブリッジ部材とホルダーユニットを連結するための連結部材を有し、これをユニットとして成形し、このユニット同士を成形しながら連結することにより、そのまま部品を組立装置に供給できるため、トレイを成形する金型、部品をトレイに装填しフィルムを貼着する装置を用いることなく、部品を組立装置に供給することが可能となるとともに、成形材料が1種類ですむためリサイクルが容易な樹脂成形部品の供給ホルダーを実現できるものである。
【図面の簡単な説明】
【図1】本発明の樹脂成形部品の供給ホルダーユニットを示す平面図である。
【図2】本発明の樹脂成形部品の供給ホルダーを示す平面図である。
【図3】供給ホルダーの成形工程を示す工程図である。
【図4】供給ホルダーの成形工程を示す工程図である。
【図5】従来の部品供給トレイによる部品供給方式を示す概要図である。
【符号の説明】
1 供給ホルダー
1a 供給ホルダーユニット
2 支持体
3 パイロット穴
4 樹脂成形部品
5 ブリッジ部材
6 連結部
10 固定側入れ子
11 可動側入れ子
12 ゲート
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a supply holder for resin molded parts.
[0002]
[Prior art]
In recent years, automation is progressing in the assembly process of products including electric products, and various parts are regularly supplied to an assembly apparatus, and products are assembled by robots. In particular, the tray shown in FIG. 5 has been used as a means for supplying parts having a shape that makes it difficult to regularly supply parts when supplying the parts. Hereinafter, a conventional method for supplying resin molded parts using a tray will be described with reference to FIG. In the figure, 3 is a pilot hole, 4 is a resin molded part, 7 is a dedicated tray for loading the resin molded part 4, 8 is a fall prevention film for covering the upper surface of the tray 7, and 9 is a robot chuck for taking out and assembling the molded part 4 It is. When supplying parts to the assembling apparatus by this method, first, the parts 4 that are resin molded products to be supplied are loaded into the parts-dedicated tray 7 provided with pilot holes 3 for sending the parts at regular intervals, and fall prevention is performed on the upper surface thereof. A film 8 is attached and set in an assembling apparatus. The tray 7 loaded with the parts is regularly supplied to the assembling apparatus, the cover film 8 is peeled off, and the chuck 9 of the robot takes out the parts 4 from the tray 7 to assemble the product. However, the component supply method using the tray 7 requires the tray 7 and the fall prevention film 8 in addition to the resin component to be supplied, and further requires a step of loading the molded product 4 into the tray 7. Had.
[0003]
[Problems to be solved by the invention]
In the above-described component supply method using a tray for loading a molded product, in addition to molding the resin molded product 4, the dedicated tray 5 for loading the resin molded product and the fall prevention film 3 must be prepared in advance. Therefore, a mold for forming the tray and an apparatus for loading the parts into the tray and sticking the film on the upper surface of the tray are required.
[0004]
The present invention solves the above-mentioned conventional problems, and does not require a step of forming a dedicated tray in a separate step or a step of sticking a fall prevention film to the upper surface of the tray, and further a step of setting a molded product on the tray. An object of the present invention is to provide a molded product supply holder that can supply parts to an assembling apparatus without being provided.
[0005]
[Means for Solving the Problems]
In order to achieve this object, the present invention provides a resin component supply holder for supplying a resin molded component to a product assembling apparatus, wherein a pair of left and right pilot holes are formed at regular intervals in the length direction, and front and rear ends. A resin-molded component supply holder unit comprising: a support having a connecting portion at each portion; and a bridge member extending inwardly from the support and connecting the support and the resin-molded component.
[0006]
With this configuration, resin molded parts can be molded at the same time as the holder unit that supplies them, so there is no need for a mold for molding the tray, or for loading the parts into the tray and attaching the film, and the resin can be molded in a simple process. The molded part and its holder unit can be manufactured, and the resin molded part can be supplied to the assembly apparatus.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
According to a first aspect of the present invention, the component supply holder for supplying a resin molded component in the product assembling apparatus, a pair of support across the one resin molded part is arranged, the set of support Pilot holes are formed at regular intervals in the length direction, and the pair of supports has connecting portions at respective front and rear end portions, and the connecting portions are disposed on both sides of the resin molded part, and A supply holder for a resin molded part, wherein the front connection part of the connection parts is provided to extend inward from the support, and the rear connection part of the connection part is connected to the front connection part. The unit is formed from a resin molded part, a pilot hole for sending the resin molded part regularly to the assembly apparatus, a bridge member for connecting the molded part and the support, and a connecting member for connecting the holder unit. Ru Molding the holder unit as a single unit and connecting the units while molding them together, a mold that molds the tray required in conventional component supply, and a device that loads the component into the tray and attaches the film It is possible to mold the parts and the supply holder at the same time in one molding process, and supply the parts to the assembly equipment as they are, and because only one type of molding material is required, The supply holder can be provided.
[0008]
The invention according to claim 2 is a supply holder for resin molded parts, wherein a plurality of the supply holder units according to claim 1 are sequentially connected at the connecting portion, and the operation of the invention according to claim 1 Has the same effect .
[0009]
Embodiment
FIG. 1 is a plan view showing a resin molded part and its supply holder unit of the present invention, FIG. 2 is a plan view showing a supply holder connected to the unit of FIG. 1, and FIGS. 3 and 4 are moldings of a supply holder for a resin molded part. It is process drawing which shows a process.
Hereinafter, a supply holder for a resin molded part according to an embodiment of the present invention will be described with reference to FIGS.
[0010]
In the figure, 1 is a supply holder, 1a is a supply holder unit, 2 is a pair of left and right supports for supporting a resin molded part, 3 is a pilot hole provided at regular intervals in the length direction of the support 2, 4 Is a resin molded part, 5 is a bridge member that extends inward from the support 2 and connects the resin molded part 4 to the support 2, 6 is a connection part that connects the support 2, 6 a is a front connection part, 6 b Is a rear connection part.
[0011]
As shown in FIG. 2, the supply holder 1 of the resin molded part of the present invention is formed by a connection body of a plurality of supply holder units 1a, and each supply holder unit 1a is provided in a pair of left and right, and is spaced at a constant interval in the length direction. A pilot hole 3 is formed, and a support body 2 having connecting portions 6a and 6b at front and rear ends, and a bridge member 5 extending inward from the support body 2 and connecting the support body 2 and the resin molded component 4 are provided. It is the composition which has.
[0012]
Next, the shaping | molding process and connection process of the supply holder unit 1a are demonstrated using FIG. In the figure, 10 is a fixed side insert, 11 is a movable side insert, and 12 is a gate. First, in FIG. 3A, a supply holder unit 1N for the Nth resin molded part is molded in a resin molding die including a fixed side insert 10 and a movable side insert. The supply holder unit is provided with a pair of left and right as described above, the pilot holes 3 are formed at regular intervals in the length direction, and the support body 2 having the connecting portions 6a and 6b at the front and rear ends respectively. A bridge member 5 extending inward and connecting the support 2 and the resin molded part 4 is provided.
[0013]
Next, in FIG. 3B, the fixed side insert 10 is raised, and the formed supply holder unit 1N moves by the length of the unit, and is set at the position shown in FIG.
Next, in FIG. 4A, the (N + 1) th supply holder unit 1 (N + 1) is formed. During this molding, the rear connecting portion 6b provided on the support 2 of the Nth supply holder unit 1N and the front connecting portion 6a provided on the support 2 of the N + 1th supply holder unit 1 (N + 1) are combined, Simultaneously with the formation of the supply holder unit 1 (N + 1), the supply holder unit 1N and the supply holder unit 1 (N + 1) are combined at the same time.
[0014]
Next, in FIG.4 (b), the fixed side nest | insert 10 raises, the shape | molded supply holder unit 1 (N + 1) moves only unit length, and is set to the position shown in FIG.4 (c). By performing this process continuously, a resin molded part supply holder for continuously supporting the resin molded part is molded by the resin molding die.
As described above in detail, according to the present invention, the resin molded component 4, the feed pilot hole 3 for regularly feeding the resin molded component 4 to the assembling apparatus, the bridge that connects the resin molded component 4 and the support 2. The supply holder unit formed from the connecting portion 6 for connecting the member 5 and the supply holder unit 1a is formed as one unit, and these units are connected while being formed, which is necessary in conventional component supply. There is no need to use a mold for forming a tray and a device for loading parts onto the tray and attaching a film, and the components can be supplied to the assembling apparatus in one molding process.
[0015]
【The invention's effect】
As described above, the supply holder unit for the resin molded part of the present invention connects the pilot unit for feeding the resin molded part regularly to the assembly apparatus, the bridge member that connects the molded part and the support, and the holder unit. Since the parts can be supplied as they are to the assembly device by forming the units as a unit and connecting the units while forming them, the mold for molding the tray and the parts are loaded into the tray. This makes it possible to supply parts to the assembly apparatus without using a film sticking apparatus and to realize a supply holder for resin molded parts that can be easily recycled because only one type of molding material is required.
[Brief description of the drawings]
FIG. 1 is a plan view showing a supply holder unit for a resin molded part of the present invention.
FIG. 2 is a plan view showing a supply holder for a resin molded part of the present invention.
FIG. 3 is a process diagram showing a forming process of a supply holder.
FIG. 4 is a process diagram showing a forming process of a supply holder.
FIG. 5 is a schematic diagram showing a component supply system using a conventional component supply tray.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Supply holder 1a Supply holder unit 2 Support body 3 Pilot hole 4 Plastic molded part 5 Bridge member 6 Connection part 10 Fixed side nest 11 Movable side nest 12 Gate

Claims (2)

樹脂成形部品を製品組立装置に供給する部品供給ホルダーにおいて、1つの樹脂成形部品を挟んで一組の支持体が配置され、前記一組の支持体の長さ方向には一定間隔でパイロット穴が形成されると共に前記一組の支持体がそれぞれの前後端部に連結部を有し、前記連結部は前記樹脂成形部品の両側に配置され、かつ、前記連結部のうち前方連結部は支持体から内側に延設して設けられ、前記連結部の後方連結部は前方連結部と連結する構造を有することを特徴とする樹脂成形部品の供給ホルダーユニット。In the component supply holder for supplying a resin molded component in the product assembling apparatus is arranged a pair of support across the one resin molded part, wherein the length direction of the pair of support pilot holes at regular intervals The pair of supports has connecting portions at respective front and rear end portions, the connecting portions are arranged on both sides of the resin molded component, and the front connecting portion of the connecting portions is a support body. A supply holder unit for a resin molded part, wherein the supply holder unit is provided so as to extend inwardly from the rear, and the rear connection part of the connection part is connected to the front connection part . 請求項1記載の供給ホルダーユニットの複数を連結部において順次連結したことを特徴とする樹脂成形部品の供給ホルダー。  A supply holder for resin molded parts, wherein a plurality of supply holder units according to claim 1 are sequentially connected at a connecting portion.
JP18394599A 1999-06-29 1999-06-29 Resin molded part supply holder and manufacturing method thereof Expired - Fee Related JP4335363B2 (en)

Priority Applications (1)

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JP18394599A JP4335363B2 (en) 1999-06-29 1999-06-29 Resin molded part supply holder and manufacturing method thereof

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Application Number Priority Date Filing Date Title
JP18394599A JP4335363B2 (en) 1999-06-29 1999-06-29 Resin molded part supply holder and manufacturing method thereof

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JP2001009662A JP2001009662A (en) 2001-01-16
JP4335363B2 true JP4335363B2 (en) 2009-09-30

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