JP4332171B2 - Metal detection head and metal detector - Google Patents

Metal detection head and metal detector Download PDF

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JP4332171B2
JP4332171B2 JP2006280637A JP2006280637A JP4332171B2 JP 4332171 B2 JP4332171 B2 JP 4332171B2 JP 2006280637 A JP2006280637 A JP 2006280637A JP 2006280637 A JP2006280637 A JP 2006280637A JP 4332171 B2 JP4332171 B2 JP 4332171B2
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広明 綿引
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アンリツ産機システム株式会社
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Description

本発明は、物品に混入している金属を検出するための金属検出機において、ゴミ等の異物が物品に混じらないようにするための技術に関する。   The present invention relates to a technique for preventing foreign matters such as dust from being mixed in an article in a metal detector for detecting metal mixed in the article.

食品等の製造ラインでは、製造した物品に金属混入があるか否かをライン上で検査するために金属検出機が用いられている。   In a production line for foods and the like, a metal detector is used for inspecting on the line whether or not the manufactured article has metal contamination.

金属検出機は、物品を通過させるための穴が中央部に貫通形成された筐体を有し、その穴を通過する物品に混入している金属による磁界変化を検出するための金属検出用ヘッドと、検査対象の物品が金属検出用ヘッドの穴を通過するように搬送するコンベア等の搬送手段とにより構成されている。   The metal detector has a housing in which a hole for allowing an article to pass therethrough is formed at the center, and a metal detection head for detecting a magnetic field change caused by metal mixed in the article passing through the hole. And conveying means such as a conveyor that conveys the article to be inspected so as to pass through the hole of the metal detection head.

金属検出用ヘッドの筐体内部には、穴の内部に磁界を発生し、物品の通過による磁界の変化を検出するための複数のコイルが設けられている。このような金属検出用ヘッドを有する従来の金属検出機は、例えば次の特許文献1(特に図6)に開示されている。   Inside the casing of the metal detection head, a plurality of coils are provided for generating a magnetic field in the hole and detecting a change in the magnetic field due to the passage of the article. A conventional metal detector having such a metal detection head is disclosed in, for example, the following Patent Document 1 (particularly, FIG. 6).

特許第2948733号公報Japanese Patent No. 2948733

この特許文献1の金属検出機では、その図6に記載されているように矩形枠状の検出ベッド(図中符号27で表されている)の穴にコンベアにより物品を通過させて磁界の変化を検出して、その物品に混入している金属の有無を判別している。   In the metal detector disclosed in Patent Document 1, as shown in FIG. 6, the change of the magnetic field is caused by passing an article through a hole in a rectangular frame-shaped detection bed (indicated by reference numeral 27 in the figure) by a conveyor. Is detected to determine the presence or absence of metal mixed in the article.

しかしながら、上記した特許文献1を含む従来の金属検出機の検出ヘッドの筐体の形状は、矩形枠状でその上面がほぼ水平で平坦であるため、この上面に埃や塵が堆積し易く、その堆積物が物品搬送面に落下したり、上方からの落下物などが搬送面に落下して、物品に混じってしまい衛生上好ましくない。   However, since the shape of the casing of the detection head of the conventional metal detector including the above-described Patent Document 1 is a rectangular frame shape and its upper surface is almost horizontal and flat, dust and dust easily accumulate on this upper surface. The deposit falls on the article conveyance surface, or the fallen object from above falls on the conveyance surface and is mixed with the article, which is not preferable in terms of hygiene.

本発明は、この問題を解決し、筐体上面に埃や塵が堆積しにくく、またその堆積物や上方からの落下物の物品搬送面への落下を抑制できる金属検出用ヘッドおよび金属検出機を提供することを目的としている。   The present invention solves this problem, prevents dust and dust from accumulating on the upper surface of the housing, and suppresses the deposit and the fallen object from falling onto the article transport surface, and a metal detection head and metal detector The purpose is to provide.

前記目的を達成するために、本発明の金属検出用ヘッドは、
物品を通過させるための穴(32)が貫通形成された筐体(31)を有し、該穴を通過する物品に混入している金属による磁界変化を検出するための金属検出用ヘッドにおいて、
前記筐体の上面側が、前記穴の貫通方向に直交する平面内で前記筐体の前端部および後端部に向かう程低くなるように傾斜していて、さらに、該筐体の前面側に、前記磁界変化に基づいて前記金属の検出処理を行う指示器(40)が前記筐体とは別体として該筐体と同一幅の箱状に形成されるとともに固定され、該指示器の上面側が前記筐体の前端側の傾斜した面と連続して傾斜していることを特徴としている。
In order to achieve the above object, the metal detection head of the present invention comprises:
In a metal detection head for detecting a change in a magnetic field due to a metal mixed in an article passing through the hole having a casing (31) in which a hole (32) for allowing the article to pass is formed.
The upper surface of the housing, be inclined to become lower as toward the front end and the rear end portion of the housing in a plane perpendicular to the through direction of the hole, further, on the front side of the housing, An indicator (40) for performing the metal detection process based on the magnetic field change is formed and fixed in a box shape having the same width as the casing as a separate body from the casing, and the upper surface side of the indicator is wherein it is characterized in that inclined continuously with casing front end side inclined upper surfaces of the.

また、本発明の金属検出機は、
物品を通過させるための穴(32)が貫通形成された筐体(31)を有し、該穴を通過する物品に混入している金属による磁界変化を検出するための金属検出用ヘッド(30)と、
検査対象の物品が前記金属検出用ヘッドの穴を通過するように搬送する搬送手段(45〜47、50、51、55)とを有する金属検出機において、
前記金属検出用ヘッドの筐体の上面側が、前記穴の貫通方向に直交する平面内で前記筐体の前端部および後端部に向かう程低くなるように傾斜していて、さらに、該筐体の前面側に、前記磁界変化に基づいて前記金属の検出処理を行う指示器(40)が前記筐体とは別体として該筐体と同一幅の箱状に形成されるとともに固定され、該指示器の上面側が前記筐体の前端側の傾斜した面と連続して傾斜していることを特徴としている。
The metal detector of the present invention is
A metal detection head (30) having a casing (31) through which a hole (32) for allowing an article to pass is formed and detecting a magnetic field change due to metal mixed in the article passing through the hole. )When,
In the metal detector having transport means (45 to 47, 50, 51, 55) for transporting the object to be inspected so as to pass through the hole of the metal detection head,
The upper surface of the housing of the metal detection head, be inclined to become lower as toward the front end and the rear end portion of the housing in a plane perpendicular to the through direction of the hole, further, the housing An indicator (40) for performing the metal detection process based on the magnetic field change is formed and fixed in a box shape having the same width as the casing as a separate body from the casing , It is characterized in that the upper surface of the indicator is inclined continuously with the upper surface inclined in the front side of the housing.

このように本発明の金属検出用ヘッドは、筐体の上面側が、穴の貫通方向に直交する平面内で筐体の前端部および後端部に向かう程低くなるように傾斜していて、さらに、その筐体の前面側に、磁界変化に基づいて金属の検出処理を行う指示器が前記筐体とは別体としてその筐体と同一幅の箱状に形成されるとともに固定され、その指示器の上面側が筐体の前端側の傾斜した面と連続して傾斜しているので、埃や塵が堆積しにくく、異物が搬送面側へ落下する確率が小さくなり、衛生面で好ましい。 Thus metal detection head of the present invention, the upper surface of the housing, be inclined to become lower as toward the front end and the rear end portion of the housing in a plane perpendicular to the through direction of the hole, further An indicator that performs a metal detection process based on a change in magnetic field is formed on the front side of the casing as a separate box from the casing and is fixed in a box shape having the same width as the casing. since the upper surface side of the vessel is inclined continuously with the front side inclined upper surface of the housing, difficult dirt and dust is deposited, the probability of foreign matter falls to the conveying surface side is reduced, preferably hygiene.

以下、図面に基づいて本発明の実施の形態を説明する。
図1〜図6は、本発明を適用した金属検出用ヘッド(以下単にヘッドと記す)を有する金属検出機20の構造を示している。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
1 to 6 show the structure of a metal detector 20 having a metal detection head (hereinafter simply referred to as a head) to which the present invention is applied.

基台21の下面側四隅には、高さ調整可能な脚22と、移動のためのキャスタ23が設けられている。   At the four corners on the lower surface side of the base 21, legs 22 that can be adjusted in height and casters 23 for movement are provided.

基台21の上面側中央にはヘッド30が支持されている。ヘッド30の筐体31は、横長矩形に貫通する穴32を有する略5角形の枠状に形成されており、その内部には、穴32に磁界を発生するための送信コイル(図示せず)と、穴32を通過する物品による磁界の変化を検出するための受信コイル(図示せず)とが穴32と同心に巻かれている。   A head 30 is supported at the center of the upper surface side of the base 21. The casing 31 of the head 30 is formed in a substantially pentagonal frame shape having a hole 32 penetrating in a horizontally long rectangle, and a transmission coil (not shown) for generating a magnetic field in the hole 32 is provided inside the casing 31. And a receiving coil (not shown) for detecting a change in magnetic field due to an article passing through the hole 32 is wound concentrically with the hole 32.

ヘッド30の筐体31は、平行に対向する枠状の側板33、34、側板33、34の間の上面側を覆う上板35、側板33、34の間の前面側を覆う前板36、側板33、34の間の背面側を覆う後板37および側板33、34の間の下面側を覆う底板38を有しており、これらの各板33〜38は磁界を遮蔽する鉄板により形成されている。また、穴32を囲む内周壁32aは磁界を通過させる合成樹脂により形成されている。   The housing 31 of the head 30 includes frame-shaped side plates 33 and 34 facing in parallel, an upper plate 35 covering the upper surface side between the side plates 33 and 34, a front plate 36 covering the front side between the side plates 33 and 34, The rear plate 37 that covers the back side between the side plates 33 and 34 and the bottom plate 38 that covers the lower surface side between the side plates 33 and 34 are formed, and each of these plates 33 to 38 is formed of an iron plate that shields the magnetic field. ing. Moreover, the inner peripheral wall 32a surrounding the hole 32 is formed of a synthetic resin that allows a magnetic field to pass therethrough.

ここで、ヘッド30の筐体31は、その上面側が、穴32の貫通方向に直交する平面内で筐体31の端部に向かう程低くなるように傾斜している。即ち、側板33、34の外形は横長の5角形状で、その上部は上に凸の3角形(屋根型)に形成されており、その上面側を覆う上板35は、側板33、34の上部頂点から前板36の上端まで下降する第1傾斜部35aと、側板33、34の上部頂点から後板37の上端まで下降する第2傾斜部35bとを有している。   Here, the casing 31 of the head 30 is inclined so that the upper surface side thereof becomes lower toward the end of the casing 31 in a plane orthogonal to the penetration direction of the hole 32. That is, the outer shape of the side plates 33 and 34 is a horizontally long pentagonal shape, and the upper portion thereof is formed in a convex triangle shape (roof shape). The upper plate 35 covering the upper surface side of the side plates 33 and 34 is The first inclined portion 35a descends from the upper apex to the upper end of the front plate 36, and the second inclined portion 35b descends from the upper apex of the side plates 33 and 34 to the upper end of the rear plate 37.

なお、ヘッド30の筐体31の前面には、ヘッド30の内部の各コイルに電気的に接続され、磁界を発生させるとともに、磁界の変化に基づいて物品中の混入異物の検出処理を行う指示器40が固定されている。   The front surface of the casing 31 of the head 30 is electrically connected to each coil inside the head 30 to generate a magnetic field, and to perform a detection process for foreign matter contained in the article based on the change in the magnetic field. The container 40 is fixed.

指示器40は、ヘッド30の筐体31とほぼ同一幅の箱状に形成され、その上面側の操作面40aは、ヘッド30の上板35の第1傾斜部35aと連続するように傾斜している。   The indicator 40 is formed in a box shape having substantially the same width as the casing 31 of the head 30, and the operation surface 40 a on the upper surface side thereof is inclined so as to be continuous with the first inclined portion 35 a of the upper plate 35 of the head 30. ing.

一方、基台21の上面側の一端側には平行に対向する一対の側板41、41が立設され、他端側にも側板41、41とそれぞれ一直線上に並び、互い平行に対向する一対の側板42、42が立設されている。   On the other hand, a pair of side plates 41 and 41 facing each other in parallel is provided on one end side on the upper surface side of the base 21, and a pair of side plates 41 and 41 arranged in a straight line on the other end side and facing each other in parallel. Side plates 42 and 42 are erected.

側板41、41の先端側には駆動ローラ45の両端45aが支持されており、一方の側板41の内側には駆動モータ46が取り付けられ、駆動ローラ45と駆動モータ46との間に駆動ベルト47が掛け渡されている。また、側板42、42の先端側には従動ローラ50の両端50aが支持されている。   Both ends 45 a of the drive roller 45 are supported on the front end side of the side plates 41, 41, and a drive motor 46 is attached to the inside of one side plate 41, and a drive belt 47 is interposed between the drive roller 45 and the drive motor 46. Is over. Further, both ends 50a of the driven roller 50 are supported on the leading ends of the side plates 42, 42.

側板41、41の上縁には、合成樹脂製のベルト受け51の一端側両縁が支持されている。このベルト受け51はヘッド30の穴32の低い位置を通過し、他端側の両縁が側板42、42の上縁に支持されている。   On the upper edges of the side plates 41, 41, both ends on one end side of the belt receiver 51 made of synthetic resin are supported. The belt receiver 51 passes through a low position of the hole 32 of the head 30, and both edges on the other end side are supported by the upper edges of the side plates 42 and 42.

駆動ローラ45と従動ローラ50の間には、無端状の搬送ベルト55が掛け渡され、駆動ローラ45の回転力を受けて周回する。前記ベルト受け51は、上方を通過する搬送ベルト55を下方から支持して、物品を安定に搬送させる。   An endless conveying belt 55 is stretched between the driving roller 45 and the driven roller 50, and circulates under the rotational force of the driving roller 45. The belt receiver 51 supports a conveyor belt 55 passing above from below, and stably conveys articles.

なお、ベルト受け51の両端下面側には、搬送ベルト55をベルト受け51の下面に近接した状態で搬送させるためのガイドローラ57、57が支持されている。また、図中の符号58は、ヘッド30の近傍でベルト受け51を支持する合成樹脂性の支持板、符号59は側板間を連結するための連結部材である。   Note that guide rollers 57 and 57 for conveying the conveying belt 55 in a state of being close to the lower surface of the belt receiver 51 are supported on the lower surfaces of both ends of the belt receiver 51. Reference numeral 58 in the figure denotes a synthetic resin support plate that supports the belt receiver 51 in the vicinity of the head 30, and reference numeral 59 denotes a connecting member for connecting the side plates.

上記駆動ローラ45、駆動モータ46、駆動ベルト47、従動ローラ50、ベルト受け51、搬送ベルト55、ガイドローラ57およびそれらを基台21に支持するための部材は、ヘッド30の穴32に物品を通過させるための搬送手段(コンベア)を形成するものであるが、金属検出機としてこのようなモータでベルトを駆動するコンベア形式のものだけでなく、例えば物品を自重により滑走させてヘッド30の穴32を通過させる搬送方式であってもよい。   The driving roller 45, the driving motor 46, the driving belt 47, the driven roller 50, the belt receiver 51, the conveying belt 55, the guide roller 57, and members for supporting them on the base 21 are used to load articles in the holes 32 of the head 30. It forms a conveying means (conveyor) for passing through, but is not limited to a conveyor type in which a belt is driven by such a motor as a metal detector, for example, by sliding an article by its own weight, 32 may be used.

上記のように構成された金属検出機20では、図示しない前段のコンベアから搬出された物品を搬送ベルト55の一端側で受け、ヘッド30の穴32内を通過させる。   In the metal detector 20 configured as described above, an article carried from a front conveyor (not shown) is received at one end of the conveyor belt 55 and passed through the hole 32 of the head 30.

ヘッド30の穴32の内部には指示器40の駆動信号により所定磁界が生じており、物品通過による磁界の変化が指示器40で検出され、その検出信号から物品内に金属が混入しているか否かが判定され、その判定結果が操作面に表示されるとともに、図示しない後段の選別ライン等へ送られ、判別結果に応じた選別処理がなされる。   A predetermined magnetic field is generated in the hole 32 of the head 30 by the drive signal of the indicator 40, and a change in the magnetic field due to the passage of the article is detected by the indicator 40, and metal is mixed in the article from the detection signal. It is determined whether or not, and the determination result is displayed on the operation surface and is sent to a subsequent selection line (not shown) or the like, and a selection process according to the determination result is performed.

ここで、ヘッド30の筐体31の上面側の第1傾斜部35a、第2傾斜部35bは、頂部から前板36方向および後板37方向へ傾斜しているので、図4のようにゴミ、埃、塵等の異物Dがその傾斜に沿って移動し、搬送ベルト55の側方へ落下することになる。   Here, since the first inclined portion 35a and the second inclined portion 35b on the upper surface side of the casing 31 of the head 30 are inclined from the top toward the front plate 36 and the rear plate 37, the dust as shown in FIG. The foreign matter D such as dust or dust moves along the inclination and falls to the side of the conveyor belt 55.

したがって、これらの異物Dは堆積しにくく、また搬送面に落下しにくくなり、搬送面を移動する物品に混じるという衛生面の問題が大幅に改善される。   Therefore, these foreign matters D are not easily deposited and are not easily dropped on the conveyance surface, and the problem of hygiene, which is mixed with articles moving on the conveyance surface, is greatly improved.

また、ヘッド30の前面に固定した指示器40の上面側(操作面40a)もヘッド30の第1傾斜部35aと連続するように傾斜させているので、ゴミを搬送面からより遠い位置に落下させることができ、さらに衛生上で安全となる。   Moreover, since the upper surface side (operation surface 40a) of the indicator 40 fixed to the front surface of the head 30 is also inclined so as to be continuous with the first inclined portion 35a of the head 30, dust falls to a position farther from the conveying surface. It can be made more hygienic and safe.

前記実施形態のヘッド30は、上面側の頂部が前板56寄りにある形状をしていたが、穴32の貫通方向に直交する平面内で端部に向かって傾斜するように形成したものであればよく、例えば図7のヘッド30′のように中央部に頂部がある形状してもよい。 The head 30 of the above embodiment has a shape in which the top portion on the upper surface side is close to the front plate 56, but is formed so as to be inclined toward the end portion in a plane orthogonal to the penetration direction of the hole 32. sufficient if may be shaped with the apex in the central portion as in example head 30 'of FIG. 7.

また、筐体31の上面側の傾斜は上記のような直線状だけでなく、例えば図のように、円弧状に傾斜していてもよい。 The inclination of the upper surface of the housing 31 is not only linear, as described above, for example, as shown in FIG. 8, but it may also be inclined in an arc shape.

また、上記実施形態のヘッドは、前端あるいは後端へ向かって下降するように傾斜し、側方(搬送面側)に対しては傾斜していない平坦構造として、清掃作業が容易に行えるようにしていたが、搬送面側への異物の落下を優先する場合、筐体上面に前後方向に沿った、即ち、穴32の貫通方向に直交する溝を設けたり、側板33、34の上縁を上板35より高くする等して、異物が溝や側板上縁の間から側方(搬送面側)へ移動できない構造にしてもよい。   In addition, the head of the above embodiment is inclined so as to descend toward the front end or the rear end, and has a flat structure not inclined with respect to the side (conveying surface side) so that the cleaning operation can be easily performed. However, when giving priority to the fall of foreign matter on the conveying surface side, a groove along the front-rear direction, that is, perpendicular to the penetrating direction of the hole 32 is provided on the upper surface of the housing, or the upper edges of the side plates 33 and 34 are provided. For example, the height may be higher than that of the upper plate 35 so that foreign matter cannot move sideways (conveying surface side) from between the groove and the upper edge of the side plate.

本発明の実施形態の斜視図。The perspective view of the embodiment of the present invention. 実施形態の平面図Plan view of the embodiment 実施形態の左側面図Left side view of the embodiment 実施形態の右側面図Right side view of the embodiment 実施形態の正面図Front view of the embodiment 実施形態の底面図Bottom view of the embodiment 実施形態の要部の変形例を示す図The figure which shows the modification of the principal part of embodiment. 実施形態の要部の変形例を示す図The figure which shows the modification of the principal part of embodiment.

符号の説明Explanation of symbols

20……金属検出機、21……基部、22……脚、30……金属検出用ヘッド、31……筐体、32……穴、33、34……側板、35……上板、35a……第1傾斜部、35b……第2傾斜部、36……前板、37……後板、38……底板、40……指示器、40a……操作面、41、42……側板、45……駆動ローラ、46……駆動モータ、47……駆動ベルト、50……従動ローラ、51……ベルト受け、55……搬送ベルト   20 ... Metal detector, 21 ... Base, 22 ... Leg, 30 ... Metal detection head, 31 ... Housing, 32 ... Hole, 33, 34 ... Side plate, 35 ... Top plate, 35a ... First inclined portion, 35 b... Second inclined portion, 36... Front plate, 37 .. Rear plate, 38 .. Bottom plate, 40 .. Indicator, 40 a .. Operation surface, 41, 42. , 45... Driving roller, 46... Driving motor, 47... Driving belt, 50 .. driven roller, 51.

Claims (2)

物品を通過させるための穴(32)が貫通形成された筐体(31)を有し、該穴を通過する物品に混入している金属による磁界変化を検出するための金属検出用ヘッドにおいて、
前記筐体の上面側が、前記穴の貫通方向に直交する平面内で前記筐体の前端部および後端部に向かう程低くなるように傾斜していて、さらに、該筐体の前面側に、前記磁界変化に基づいて前記金属の検出処理を行う指示器(40)が前記筐体とは別体として該筐体と同一幅の箱状に形成されるとともに固定され、該指示器の上面側が前記筐体の前端側の傾斜した面と連続して傾斜していることを特徴とする金属検出用ヘッド。
In a metal detection head for detecting a change in a magnetic field due to a metal mixed in an article passing through the hole having a casing (31) in which a hole (32) for allowing the article to pass is formed.
The upper surface of the housing, be inclined to become lower as toward the front end and the rear end portion of the housing in a plane perpendicular to the through direction of the hole, further, on the front side of the housing, An indicator (40) for performing the metal detection process based on the magnetic field change is formed and fixed in a box shape having the same width as the casing as a separate body from the casing, and the upper surface side of the indicator is the metal detection head, characterized in that inclined upper surface of the front end of the housing and are inclined continuously.
物品を通過させるための穴(32)が貫通形成された筐体(31)を有し、該穴を通過する物品に混入している金属による磁界変化を検出するための金属検出用ヘッド(30)と、
検査対象の物品が前記金属検出用ヘッドの穴を通過するように搬送する搬送手段(45〜47、50、51、55)とを有する金属検出機において、
前記金属検出用ヘッドの筐体の上面側が、前記穴の貫通方向に直交する平面内で前記筐体の前端部および後端部に向かう程低くなるように傾斜していて、さらに、該筐体の前面側に、前記磁界変化に基づいて前記金属の検出処理を行う指示器(40)が前記筐体とは別体として該筐体と同一幅の箱状に形成されるとともに固定され、該指示器の上面側が前記筐体の前端側の傾斜した面と連続して傾斜していることを特徴とする金属検出機。
A metal detection head (30) having a casing (31) through which a hole (32) for allowing an article to pass is formed and detecting a magnetic field change due to metal mixed in the article passing through the hole. )When,
In the metal detector having transport means (45 to 47, 50, 51, 55) for transporting the object to be inspected so as to pass through the hole of the metal detection head,
The upper surface of the housing of the metal detection head, be inclined to become lower as toward the front end and the rear end portion of the housing in a plane perpendicular to the through direction of the hole, further, the housing An indicator (40) for performing the metal detection process based on the magnetic field change is formed and fixed in a box shape having the same width as the casing as a separate body from the casing , metal detector, characterized in that the upper surface of the indicator is inclined continuously with the upper surface inclined in the front side of the housing.
JP2006280637A 2006-10-13 2006-10-13 Metal detection head and metal detector Expired - Fee Related JP4332171B2 (en)

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