JP4318654B2 - Insulation degradation diagnosis method, insulation degradation diagnostic equipment, and insulation - Google Patents
Insulation degradation diagnosis method, insulation degradation diagnostic equipment, and insulation Download PDFInfo
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Description
本発明は、高温又は低温の機器や配管の外周面に施工してある断熱材の劣化度を診断する断熱材劣化診断方法と、高温又は低温の機器や配管の外周面に施工してある断熱材の劣化度を診断可能な断熱材劣化診断設備と、断熱劣化度を診断可能な断熱材に関する。 The present invention relates to a thermal insulation deterioration diagnosis method for diagnosing the degree of deterioration of thermal insulation material applied to the outer peripheral surface of high-temperature or low-temperature equipment and piping, and heat insulation applied to the outer peripheral surface of high-temperature or low-temperature equipment and piping. The present invention relates to a heat insulation deterioration diagnosis facility capable of diagnosing the deterioration degree of a material and a heat insulation material capable of diagnosing the heat insulation deterioration degree.
電力や化学プラントなどにおいて機器や配管に施工してある断熱施工済み断熱材は、長期使用のうちに雨水や結露水が侵入して断熱性能が劣化し、熱エネルギーのロスが生じるので、適宜、断熱材の劣化度を診断して、必要に応じて交換するなどのメンテナンスを実施する必要がある。
断熱材の劣化度を診断する従来の技術では、高温又は低温の機器や配管の外周面に施工してある断熱材の一部をサンプルとして取り出して、そのサンプルの熱伝導率や含水率などの物性を調べたり(以下、従来技術1という)、断熱施工済み断熱材の表面温度を赤外線サーモグラフィ装置で求めたり、断熱施工済み断熱材の放散熱量を熱流量計や表面温度計などの計測機器で求めて(以下、従来技術2という)、その劣化度を診断している(周知・慣用技術であり、先行技術文献情報を開示できない)。
Thermal insulation that has been installed on equipment and piping in electric power and chemical plants, etc., because rainwater and condensed water enter during long-term use, resulting in deterioration of thermal insulation performance and loss of thermal energy. It is necessary to perform maintenance such as diagnosing the degree of deterioration of the heat insulating material and replacing it as necessary.
In the conventional technology for diagnosing the degree of deterioration of a heat insulating material, a part of the heat insulating material applied to the outer peripheral surface of a high-temperature or low-temperature device or piping is taken out as a sample, and the thermal conductivity, moisture content, etc. of the sample are taken. Investigate the physical properties (hereinafter referred to as Conventional Technology 1), obtain the surface temperature of the heat-insulated heat insulation material with an infrared thermography device, and measure the amount of heat dissipated in the heat-insulated heat insulation material with a measuring device such as a heat flow meter or surface thermometer. In search (hereinafter referred to as Conventional Technology 2), the degree of deterioration is diagnosed (a well-known and commonly used technology, and information on prior art documents cannot be disclosed).
上記従来技術1は、サンプルとして取り出した断熱材の物性を調べるので、高い信頼性で劣化度を診断できるが、断熱施工済み断熱材からサンプルを取り出しても支障がないように、診断時期がプラントなどの稼働停止時に限られるといった制約を受け易いとともに、物性を調べるために時間や経費も掛かり、劣化度を簡便かつ迅速に診断できない欠点がある。
また、上記従来技術2は、非破壊で断熱施工済み断熱材の劣化度を診断できるが、断熱材を施工してある現場に、高価な赤外線サーモグラフィ装置や計測機器を搬入して設置する必要があるので、それらの装置や機器を搬入できる診断時期や、それらの装置や機器を設置して診断できる箇所に制約を受け易いとともに、それらの装置や機器の操作にも熟練を要し、劣化度を簡便かつ迅速に診断できない欠点がある。
本発明は上記実情に鑑みてなされたものであって、断熱施工済み断熱材の劣化度を簡便かつ迅速に診断できるようにすることを目的とする。
Since the above prior art 1 examines the physical properties of the heat insulating material taken out as a sample, the degree of deterioration can be diagnosed with high reliability, but the diagnosis time is set in the plant so that there is no problem even if the sample is taken out from the heat insulating material that has been heat-insulated. There is a drawback that it is easy to be subjected to restrictions such as when the operation is stopped, and it takes time and expense to investigate the physical properties, and the degree of deterioration cannot be diagnosed easily and quickly.
Moreover, although the said
This invention is made | formed in view of the said situation, Comprising: It aims at enabling it to diagnose the deterioration degree of the heat insulating material after heat insulation construction simply and rapidly.
本発明の第1特徴構成は、高温又は低温の機器や配管の外周面に施工してある断熱材の劣化度を診断する断熱材劣化診断方法であって、特定温度で表示色が変化する示温表示部と変色前の色を表示する基準色表示部とを並べて、予め、断熱施工時に断熱用部材の外部露出面に設けておいて、前記示温表示部における表示色の変化を前記基準色表示部の表示色と比較して、前記断熱施工済み断熱材の劣化度を診断する点にある。 A first characteristic configuration of the present invention is a heat insulation deterioration diagnosis method for diagnosing the deterioration degree of heat insulation applied to high-temperature or low-temperature equipment and pipe outer peripheral surfaces, and a temperature display whose display color changes at a specific temperature. The display unit and the reference color display unit for displaying the color before the color change are arranged side by side and provided in advance on the externally exposed surface of the heat insulating member during the heat insulation construction, and the display color change in the temperature display unit is displayed in the reference color display. It is in the point which diagnoses the deterioration degree of the said heat insulating construction completed heat insulating material compared with the display color of a part .
〔作用及び効果〕
特定温度で表示色が変化する示温表示部と変色前の色を表示する基準色表示部とを並べて、診断時期に制約を受けないように、予め、断熱施工時に所望の断熱用部材の外部露出面に設けておいて、特に熟練を要することなく、離れた位置からでも示温表示部を必要に応じて目視して、示温表示部における表示色を前記基準色表示部の表示色と比較して、断熱施工済み断熱材の劣化度を非破壊で診断できるので、所望の時期に所望の箇所を安価に診断することができ、断熱施工済み断熱材の劣化度を簡便かつ迅速に診断できる。
[Action and effect]
Side-by-side display of temperature display that changes display color at a specific temperature and reference color display that displays the color before discoloration , so as not to be constrained by the diagnosis time, external exposure of the desired heat insulation member in advance during heat insulation construction It is provided on the surface, and the temperature display part is visually observed as needed from a distant position without special skill, and the display color in the temperature display part is compared with the display color of the reference color display part. In addition, since the degree of deterioration of the heat-insulated material that has been heat-insulated can be diagnosed nondestructively, a desired location can be diagnosed at a low cost at a desired time, and the degree of deterioration of the heat-insulated material that has been heat-insulated can be diagnosed easily and quickly.
本発明の第2特徴構成は、高温又は低温の機器や配管の外周面に施工してある断熱材の劣化度を診断する断熱材劣化診断方法であって、劣化診断時に断熱用部材の外部露出面に、特定温度で表示色が変化する示温表示部と変色前の色を表示する基準色表示部とを並べて設けて、前記示温表示部における表示色の変化を前記基準色表示部の表示色と比較して、前記断熱施工済み断熱材の劣化度を診断する点にある。 A second characteristic configuration of the present invention is a thermal insulation material deterioration diagnosis method for diagnosing the degree of deterioration of a thermal insulation material applied to an outer peripheral surface of a high-temperature or low-temperature device or pipe, and externally exposing a heat-insulating member at the time of deterioration diagnosis A temperature display portion whose display color changes at a specific temperature and a reference color display portion which displays the color before the color change are provided side by side, and the display color change in the temperature display portion is displayed in the display color of the reference color display portion. Compared to the above, there is a point of diagnosing the degree of deterioration of the heat insulating material that has been heat-insulated.
〔作用及び効果〕
特定温度で表示色が変化する示温表示部と変色前の色を表示する基準色表示部とを並べて、必要に応じて、所望の劣化診断時に所望の断熱用部材の外部露出面に設けて、特に熟練を要することなく、離れた位置からでも示温表示部を目視して、示温表示部における表示色を前記基準色表示部の表示色と比較して、断熱施工済み断熱材の劣化度を非破壊で診断できるので、示温表示部を断熱施工時に設けておくことなく、所望の時期に所望の箇所を安価に診断することができ、断熱施工済み断熱材の劣化度を簡便かつ迅速に診断できる。
[Action and effect]
Arrange the temperature display section where the display color changes at a specific temperature and the reference color display section which displays the color before the color change , and if necessary, provide it on the external exposed surface of the desired heat insulation member during the desired deterioration diagnosis, Without any special skill, the temperature display unit is visually observed even from a distant position, and the display color in the temperature display unit is compared with the display color of the reference color display unit, so that the degree of deterioration of the heat-insulated heat insulating material is reduced. Since it can be diagnosed by destruction, it is possible to diagnose a desired location at a low cost at a desired time without providing a temperature indicating part at the time of heat insulation construction, and it is possible to easily and quickly diagnose the degree of deterioration of heat insulation material that has undergone heat insulation construction. .
本発明の第3特徴構成は、高温又は低温の機器や配管の外周面に施工してある断熱材の劣化度を診断可能な断熱材劣化診断設備であって、特定温度で表示色が変化する示温表示部と変色前の色を表示する基準色表示部とを並べて設けてある基布を、断熱用部材の外部露出面に無機接着剤で接着固定してある点にある。 The third characteristic configuration of the present invention is a heat insulation deterioration diagnosis facility capable of diagnosing the deterioration degree of heat insulation material installed on the outer peripheral surface of high temperature or low temperature equipment or piping, and the display color changes at a specific temperature. The base fabric in which the temperature display portion and the reference color display portion for displaying the color before the discoloration are arranged side by side is bonded and fixed to the externally exposed surface of the heat insulating member with an inorganic adhesive .
〔作用及び効果〕
特定温度で表示色が変化する示温表示部と変色前の色を表示する基準色表示部とを並べて設けてある基布を、断熱用部材の外部露出面に無機接着剤で接着固定しておいて、示温表示部における表示色を前記基準色表示部の表示色と比較して、断熱施工済み断熱材の劣化度を診断可能に構成してあるので、断熱施工時や断熱施工後の都合の良いときに、示温表示部を所望の断熱用部材の外部露出面に設けておけば、特に熟練を要することなく、離れた位置からでも示温表示部と基準色表示部とを必要に応じて目視して、非破壊で診断することができ、断熱施工済み断熱材の劣化度を簡便かつ迅速に診断できる。
[Action and effect]
A base fabric in which a temperature display portion that changes display color at a specific temperature and a reference color display portion that displays the color before color change is arranged and bonded to the externally exposed surface of the heat insulating member with an inorganic adhesive . Compared with the display color of the reference color display part, the display color in the temperature display part is configured so that the degree of deterioration of the heat-insulated heat insulation material can be diagnosed. If the temperature display section is provided on the externally exposed surface of the desired heat insulating member at a good time, the temperature display section and the reference color display section can be visually checked from a remote location as needed without any special skill. Thus, non-destructive diagnosis can be performed, and the degree of deterioration of the heat-insulated heat insulating material can be easily and quickly diagnosed.
本発明の第4特徴構成は、断熱劣化度を診断可能な断熱材であって、特定温度で表示色が変化する示温表示部と変色前の色を表示する基準色表示部とを並べて設けてある基布を、外部露出面に設けて、前記示温表示部における表示色の変化を前記基準色表示部の表示色と比較して断熱施工後の断熱劣化度を診断可能に構成してある点にある。 A fourth characteristic configuration of the present invention is a heat insulating material capable of diagnosing the degree of heat insulation deterioration, and is provided with a temperature display portion that changes display color at a specific temperature and a reference color display portion that displays a color before changing color. A certain base fabric is provided on the externally exposed surface, and the change in display color in the temperature display portion is compared with the display color in the reference color display portion so that the degree of heat insulation deterioration after heat insulation can be diagnosed. It is in.
〔作用及び効果〕
特定温度で表示色が変化する示温表示部と変色前の色を表示する基準色表示部とを並べて設けてある基布を、外部露出面に設けて、示温表示部における表示色の変化を前記基準色表示部の表示色と比較して、断熱施工後の断熱劣化度を診断可能に構成してあるので、所望の断熱施工箇所に使用することにより、特に熟練を要することなく、離れた位置からでも示温表示部と基準色表示部とを必要に応じて目視して、非破壊で診断することができ、断熱施工済み断熱材の劣化度を簡便かつ迅速に診断できる。
[Action and effect]
A base fabric in which a temperature display portion that changes display color at a specific temperature and a reference color display portion that displays the color before color change is provided on the externally exposed surface, and the change in display color in the temperature display portion is described above. Compared with the display color of the reference color display section, it is configured so that the degree of heat insulation deterioration after heat insulation construction can be diagnosed. Therefore, the temperature display section and the reference color display section can be visually observed as needed to make a non-destructive diagnosis, and the degree of deterioration of the heat-insulated heat insulating material can be easily and quickly diagnosed.
以下に本発明の実施の形態を図面に基づいて説明する。
〔第1実施形態〕
図1は、本発明による断熱材劣化診断方法の実施に使用する断熱材劣化診断設備を示し、電力や化学プラントなどにおける高温配管1の外周面を、ロックウールやガラス繊維などで半割円筒状に形成してある複数の断熱材2で断熱施工して、断熱施工済み断熱材2の劣化度を診断可能に構成してある。
Embodiments of the present invention will be described below with reference to the drawings.
[First Embodiment]
FIG. 1 shows a heat insulation deterioration diagnosis facility used for carrying out a heat insulation deterioration diagnosis method according to the present invention. The outer peripheral surface of a high-temperature pipe 1 in an electric power or chemical plant is formed in a half-cylindrical shape with rock wool, glass fiber or the like. Insulation is performed with a plurality of
前記断熱材2の各々は、図1(イ)に示すように、緊縛材3で配管1に固定して、その外周面を鋼板製の外装材4で覆ってあり、図1(ロ)に示すように、一部の外装材4(4a)の管周方向で隣り合う外装材4との接続箇所近くに四角い窓孔5を形成して、断熱材2(2a)の外周面を外部に臨ませてある。
尚、断熱材2や緊縛材3や外装材4などの断熱施工用資材を総称して、断熱用部材という。
As shown in FIG. 1 (a), each of the
Insulating materials such as the
そして、断熱材2(2a)の断熱性能が劣化した結果、その断熱材2(2a)が特定温度以上に加熱されると表示色が変化する示温表示部6を、図1(イ)に示すように、断熱材2(2a)の外周面のうちの窓孔5を通して外部に露出させる外部露出面に、予め、断熱施工時に設けておいて、断熱材2(2a)の劣化が進行するに伴う示温表示部6における表示色の変化に基づいて、断熱施工済み断熱材2の劣化度を診断できるようにしてある。
Then, as a result of the deterioration of the heat insulating performance of the heat insulating material 2 (2a), the
前記示温表示部6は、ガラスクロスや不織布などの可撓性を備えた基布7に、特定温度において変色する周知の示温塗料(示温機能材料)を塗布して構成してあり、基布7を無機質接着剤で断熱材2(2a)の外周面に接着固定してある。
The
また、示温表示部6の表示色の変化を変色前の色と比較して分かるように、変色前の色を表示する基準色表示部8を温度変化によっては変色し難い塗料で、示温表示部6に並べて基布7に設けて、窓孔5に臨ませてある。
Further, as can be seen by comparing the change in the display color of the
〔第2実施形態〕
図2は、断熱施工済み断熱材2の劣化度を診断可能な本発明による断熱材劣化診断方法の別実施形態を示し、示温表示部6を設けてある基布7を、劣化診断時に断熱用部材の外部露出面、具体的には、断熱材2(2a)の外周面を覆う外装材4の外面に接着固定して、示温表示部6における表示色の変化に基づいて、断熱施工済み断熱材2の劣化度を間接的に診断できるようにしてある。
その他の構成は第1実施形態と同様である。
[Second Embodiment]
FIG. 2 shows another embodiment of the heat insulation deterioration diagnosis method according to the present invention that can diagnose the degree of deterioration of the
Other configurations are the same as those of the first embodiment.
〔第3実施形態〕
図3は、本発明による示温表示部付き断熱材2を示し、予め、工場などにおいて、示温表示部6を、断熱施工時に外部に露出させる外部露出面に設けておいて、示温表示部6における表示色の変化に基づいて、断熱施工後の断熱材2の断熱劣化度を診断可能に構成してある。
その他の断熱材2の構成は第1実施形態と同様である。
[Third Embodiment]
FIG. 3 shows the
The structure of the other
〔その他の実施形態〕
1.本発明による断熱材劣化診断方法と断熱材劣化診断設備及び断熱材は、示温表示部を断熱材の目地部に沿って設けても良い。
2.本発明による断熱材劣化診断方法と断熱材劣化診断設備及び断熱材は、示温表示部を、配管や機器の下面側などの水が流下して溜まりやすい箇所に施工してある断熱部材の外部露出面に設けても良い。
3.本発明による断熱材劣化診断方法と断熱材劣化診断設備及び断熱材は、示温表示部として、示温塗料を断熱用部材の外部露出面に塗布して設けても良い。
4.本発明による断熱材劣化診断方法と断熱材劣化診断設備及び断熱材は、マグネット付きシート材に設けてある示温表示部を使用して、外装材などの金属板に吸着固定しても良い。
5.本発明による断熱材劣化診断方法と断熱材劣化診断設備及び断熱材は、示温表示部を設けてある市販のラベルを使用しても良い。
6.本発明による断熱材劣化診断方法と断熱材劣化診断設備及び断熱材は、示温表示部として、一定温度以上の温度上昇で変色し、温度下降により復色して繰り返し使用できる可逆性の示温表示部を設けても、一定温度以上の温度上昇で変色し、温度下降しても復色しない不可逆性の示温表示部を設けても、これらの示温表示部の複数を適宜組み合わせて設けても良い。
7.本発明による断熱材劣化診断方法と断熱材劣化診断設備及び断熱材は、配管以外に、プラントなどにおける各種機器に施工済みの断熱材の劣化度を診断するために使用しても良い。
8.本発明による断熱材劣化診断方法と断熱材劣化診断設備及び断熱材は、無機繊維系断熱材の他、発泡プラスチック系断熱材,木質繊維系断熱材,真空断熱材などの劣化度を診断するために使用しても良い。
9.本発明による断熱材劣化診断方法と断熱材劣化診断設備及び断熱材は、LNG用タンクやLNG用配管などを低温に維持する為の施工済みの断熱材の劣化度を診断するために使用しても良い。
[Other Embodiments]
1. The heat insulating material deterioration diagnosis method, the heat insulating material deterioration diagnosis facility, and the heat insulating material according to the present invention may be provided with a temperature indicating portion along the joint portion of the heat insulating material.
2. The heat insulation deterioration diagnosis method and heat insulation deterioration diagnosis equipment and heat insulation according to the present invention are such that the temperature display is exposed to the outside of a heat insulation member that is constructed at a place where water tends to flow and collect, such as the lower surface side of piping or equipment. It may be provided on the surface.
3. The heat insulating material deterioration diagnosis method, the heat insulating material deterioration diagnosis facility, and the heat insulating material according to the present invention may be provided by applying a temperature indicating paint to the externally exposed surface of the heat insulating member as the temperature indicating portion.
4). The heat insulating material deterioration diagnosis method, the heat insulating material deterioration diagnosis facility, and the heat insulating material according to the present invention may be adsorbed and fixed to a metal plate such as an exterior material using a temperature display unit provided on the magnet-attached sheet material.
5. The thermal insulation deterioration diagnosis method, the thermal insulation deterioration diagnosis equipment, and the thermal insulation according to the present invention may use a commercially available label provided with a temperature display.
6). Insulating material deterioration diagnosis method and heat insulating material deterioration diagnosis equipment and heat insulating material according to the present invention have a reversible temperature display unit that can be used repeatedly as a temperature display unit, which changes color when a temperature rises above a certain temperature, and then recolors when temperature drops. May be provided, or an irreversible temperature display portion that changes color when the temperature rises above a certain temperature and does not recover even when the temperature drops may be provided, or a plurality of these temperature display portions may be provided in appropriate combination.
7). The heat insulating material deterioration diagnosis method, the heat insulating material deterioration diagnosis facility, and the heat insulating material according to the present invention may be used for diagnosing the degree of deterioration of the heat insulating material already applied to various devices in a plant or the like in addition to piping.
8). The heat insulation deterioration diagnosis method, heat insulation deterioration diagnosis equipment, and heat insulating material according to the present invention are for diagnosing the degree of deterioration of foamed plastic heat insulating materials, wood fiber heat insulating materials, vacuum heat insulating materials, etc. in addition to inorganic fiber heat insulating materials. May be used for
9. The heat insulation deterioration diagnosis method and heat insulation deterioration diagnosis equipment and heat insulation according to the present invention are used for diagnosing the degree of deterioration of a heat insulation that has been installed to maintain the LNG tank, the LNG pipe, and the like at a low temperature. Also good.
2 断熱材(断熱用部材)
6 示温表示部
2 Insulation (heat insulation material)
6 Temperature display
Claims (4)
特定温度で表示色が変化する示温表示部と変色前の色を表示する基準色表示部とを並べて、予め、断熱施工時に断熱用部材の外部露出面に設けておいて、前記示温表示部における表示色の変化を前記基準色表示部の表示色と比較して、前記断熱施工済み断熱材の劣化度を診断する断熱材劣化診断方法。 A heat insulation deterioration diagnosis method for diagnosing the degree of deterioration of heat insulation applied to the outer peripheral surface of high-temperature or low-temperature equipment or piping ,
A temperature indicating display part whose display color changes at a specific temperature and a reference color display part for displaying the color before the color change are arranged in advance, provided in advance on the externally exposed surface of the heat insulating member at the time of heat insulation construction, A heat insulation deterioration diagnosis method for diagnosing the degree of deterioration of the heat-insulated heat insulation material by comparing a change in display color with the display color of the reference color display section .
劣化診断時に断熱用部材の外部露出面に、特定温度で表示色が変化する示温表示部と変色前の色を表示する基準色表示部とを並べて設けて、前記示温表示部における表示色の変化を前記基準色表示部の表示色と比較して、前記断熱施工済み断熱材の劣化度を診断する断熱材劣化診断方法。 A heat insulation deterioration diagnosis method for diagnosing the degree of deterioration of heat insulation applied to the outer peripheral surface of high-temperature or low-temperature equipment or piping ,
When the deterioration diagnosis is performed, a temperature display portion whose display color changes at a specific temperature and a reference color display portion which displays the color before color change are provided side by side on the externally exposed surface of the heat insulating member, and the display color change in the temperature display portion Is compared with the display color of the reference color display section, and the heat insulation deterioration diagnosis method for diagnosing the degree of deterioration of the heat insulation after heat insulation.
特定温度で表示色が変化する示温表示部と変色前の色を表示する基準色表示部とを並べて設けてある基布を、断熱用部材の外部露出面に無機接着剤で接着固定してある断熱材劣化診断設備。 A heat insulation deterioration diagnosis facility capable of diagnosing the degree of deterioration of heat insulation material installed on the outer peripheral surface of high temperature or low temperature equipment or piping ,
A base fabric in which a temperature display portion that changes display color at a specific temperature and a reference color display portion that displays the color before color change is arranged and bonded to the externally exposed surface of the heat insulating member with an inorganic adhesive. Thermal insulation deterioration diagnosis equipment.
特定温度で表示色が変化する示温表示部と変色前の色を表示する基準色表示部とを並べて設けてある基布を、外部露出面に設けて、前記示温表示部における表示色の変化を前記基準色表示部の表示色と比較して断熱施工後の断熱劣化度を診断可能に構成してある断熱材。 A heat insulating material capable of diagnosing the degree of heat insulation deterioration,
The base fabric is provided side by side with the reference color display unit for displaying the color before discoloration temperature-indicating display unit display color changes at specific temperatures, provided outside exposed surface, a change in the display color in the temperature indicating the display unit The heat insulating material comprised so that diagnosis of the heat insulation deterioration degree after heat insulation construction was carried out compared with the display color of the said reference color display part .
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