JP4294744B2 - Fabric processing method including solvent-spun cellulose fiber - Google Patents

Fabric processing method including solvent-spun cellulose fiber Download PDF

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Publication number
JP4294744B2
JP4294744B2 JP27701797A JP27701797A JP4294744B2 JP 4294744 B2 JP4294744 B2 JP 4294744B2 JP 27701797 A JP27701797 A JP 27701797A JP 27701797 A JP27701797 A JP 27701797A JP 4294744 B2 JP4294744 B2 JP 4294744B2
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Prior art keywords
pattern
spun cellulose
fibrillation
printing
reactive resin
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JP27701797A
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JPH11117182A (en
Inventor
真理子 本多
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Unitika Ltd
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Unitika Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は,溶剤紡糸セルロース繊維を含む布帛にフィブリル化を防止する部分とフィブリル化を起こす部分を柄調のプリントにより形成し,フィブリル化による白化部分と白化していない部分の相違により柄を付与する加工方法に関するものである。
【0002】
【従来の技術】
従来,溶剤紡糸セルロース繊維を含む布帛のフィブリル化防止手段としては,N−メチロール系繊維素反応型樹脂やグリシジル基を有する化合物で処理する方法や,カチオン化剤を含む化合物で処理する方法等が用いられてきた。しかし,これらはフィブリル化の進行を抑制したり,ピリングを防止したり,また,加工時にフィブリル化を起こさないようにするための方法でしかなく,加工方法も,パディング法や吸尽法が主な加工方法にすぎず,プリントの技法によりフィブリル化部分とフィブリル化防止部分を柄調に生ぜしめる方法は未だ見出されていないのが実状である。
【0003】
【発明が解決しようとする課題】
本発明は,このような現状に鑑みて行われたもので,プリント技法により溶剤紡糸セルロース繊維を含む布帛にフィブリル化防止部分とフィブリル化を起こす部分を形成し,フィブリル化による白化部分と非白化部分の差異による柄を付与する加工方法を得ることを目的とするものである。
【0004】
【課題を解決するための手段】
発明は,上記目的を達成するもので,次の構成よりなるものである。すなわち、本発明は、溶剤紡糸セルロース繊維を含む布帛をアルカリ性に調整した糊剤で柄調にプリントする工程の前工程または後工程に繊維素反応型樹脂で処理する工程を設けることにより、糊剤がプリントされている樹脂部のpHをアルカリ側に調整し、しかる後にフィブリル化処理を行うことを特徴とする溶剤紡糸セルロース繊維を含む布帛の加工方法要旨とするものである。
【0005】
【発明の実施の形態】
以下,本発明を詳細に説明する。
本発明では,被加工布帛として溶剤紡糸セルロース繊維を含む布帛を用いる。溶剤紡糸セルロース繊維は,パルプをN−メチルモルフォリン−N−オキサイドに溶解させ,濾過して不十分を取り除いた後に紡糸して得られる再生セルロース繊維であり,通常のビスコースレーヨンに比べて重合度,結晶化度,配向度が高く,高強力,低伸度,耐アルカリ性等の特性を有している。
このような溶剤紡糸セルロース繊維を含む織物,編物,不織布等の布帛を本発明では用いる。
溶剤紡糸セルロース繊維の含有量は,100%であってもよいが,少なくとも50%以上含まれていることが望ましい。
【0006】
溶剤紡糸セルロース繊維と混用される他の繊維としてはレーヨン,キュプラ,ポリノジック,ハイウェットモジュラスレーヨン等の再生セルロース繊維や,羊毛,絹等の天然繊維,ナイロン,ポリエステル,アクリル等の合成繊維を挙げることができるが,ここで混用される他の繊維の割合は50%以下であることが望ましい。50%を超えると,混用した繊維にはフィブリル化効果が少ないので,顕著なフィブリル化部分と非フィブリル化部分の差が現れにくくなり,本発明の柄調加工効果が乏しくなるので望ましくない。
【0007】
上述の布帛を用いて,本発明では,その表面にアルカリ性に調整した糊剤を柄調にプリントする。
ここで用いるアルカリ剤としては,水酸化ナトリウム,炭酸水素ナトリウム,重炭酸ナトリウム等を挙げることができ,アルカリと併用する糊剤としては,アルギン酸ナトリウム,澱粉,CMC,PVA,天然ゴム系糊剤等が挙げられる。アルカリの使用量については,全糊剤の重量の0.1〜50%の範囲で用いるが過度の強力低下や,プリント部とプリントされていない部分との風合差を最小減にする必要がある。
プリントの方法としては,通常の機械捺染方法や手工捺染方法のいずれの方法で行ってもよく,機械捺染法の場合には,ローラー捺染,スクリーン捺染等により行い,手工捺染方法の場合には,スクリーン捺染や型紙捺染等によって行う。
プリントの柄については花柄,格子柄,市松模様,ストライプ柄,水玉模様,縞模様等いかなる柄でもよく,本発明では特に限定を必要とするものではない
【0008】
アルカリをプリントした後,乾燥を行う。乾燥は,80〜120℃で0.5〜2分程度行う
ィブリル化処理に際しては,ワッシャー,液流染色機等を用いて,常温〜150℃程度で行い,フィブリル化を起こす部分にフィブリル化効果が出るくらいまで,30分〜5時間程度の処理を行う
【0009】
本発明方法では,アルカリ性糊剤による柄プリント工程の前工程または後工程で繊維素反応型樹脂処理工程を加えることができ,この工程を加えることにより本発明の柄の形成をより一層鮮明に行うことができる。
繊維素反応型樹脂処理を柄プリント工程の前工程で行う場合には,繊維素反応型樹脂処理工程→アルカリ性糊剤の柄プリント工程→フィブリル化処理工程の順に処理を行い,繊維素反応型樹脂処理工程を後工程で行う場合には,アルカリ性糊剤の柄プリント工程→繊維素反応型樹脂処理工程→フィブリル化処理工程の順に処理を行う。
【0010】
繊維素反応型樹脂処理工程では,繊維素反応型樹脂を含有する水溶液を用いて処理する。
繊維素反応型樹脂には,N−メチロール系繊維素反応型樹脂やグリシジル基を含有する化合物等があり,N−メチロール系繊維素反応型樹脂としては,ジメチロールエチレン尿素,ジメチロールプロピレン尿素,ジメチロールジヒドロキシエチレン尿素,ジメチロールジメトキシエチレン尿素,ジメチロールウロン,ジメチロールトリアジン等を挙げることができる。
N−メチロール系繊維素反応型樹脂と併用する触媒としては,有機アミン塩や金属塩,塩化マグネシウム,硝酸亜鉛,ホウフッ化亜鉛,硝酸マグネシウム,塩化亜鉛等の金属塩,有機酸等を挙げることができる。
【0011】
本発明で用いるグリシジル基を有する化合物としては,グリコールのジグリシジルエーテル,ポリオールのジおよびポリグリシジルエーテル,ジカルボン酸のジグリシジルエステル等を挙げることができる。
繊維素反応型樹脂を含有する水溶液の付与量は,繊維重量に対して0.5〜20重量%の範囲で用いるのが適当であり,要求されるフィブリル化の抑制程度に応じて使用量を決定する。
繊維素反応型樹脂を含有する水溶液を布帛に付与する方法としては,一般に公知の通常の方法で付与すればよいが,実用的にはパディング法が好ましい。
【0012】
処理剤の付与後,乾燥を行う。乾燥は,80〜160℃で0.5〜3分行う。
アルカリ性糊剤による柄プリント工程の前工程で繊維素反応型樹脂処理を行う場合,これに続くアルカリ性糊剤の柄プリント工程では,アルカリの使用量を全糊剤の重量の0.01〜10%の範囲に止め,乾燥後に120〜200℃にて0.5〜3分間程度の熱処理を行うことにより繊維素反応型樹脂をセルロースと反応させ,アルカリ性糊剤の柄プリント部分で繊維素反応型樹脂とセルロースとの反応を抑制する。
【0013】
アルカリ性糊剤による柄プリント工程の後工程で繊維素反応型樹脂処理を行う場合にも,アルカリ性糊剤の柄プリント工程ではアルカリの使用量を全糊剤の重量の0.01〜10%の範囲に止め,乾燥後の熱処理を省略して,繊維素反応型樹脂処理工程で乾燥後に110〜220℃で0.5〜5分間の熱処理を行うとよい。
以上のごとく,フィブリル化防止部分とフィブリル化部分を溶剤紡糸セルロース繊維を含む布帛に形成し,フィブリル化処理を行うことにより,顕著に白化したフィブリル化部分と白化していない非フィブリル化部分の柄を溶剤紡糸セルロース繊維を含む布帛に付与することができる。
本発明は,以上の構成よりなるものである。
【0014】
【作用】
述の本発明方法において,アルカリ性糊剤による柄プリント工程の前工程または後工程で溶剤紡糸セルロース繊維を含む布帛に繊維素反応型樹脂処理を行うと,一般に,セルロース分子の無定形領域が架橋されて膨潤状態下での摩擦によるフィブリル化が抑制されるようになるが,繊維素反応型樹脂の架橋は,pHが酸性側で発現し,アルカリ側では架橋されず,従って,アルカリ性に調整した糊剤をその上や下に柄調にプリントすることにより,樹脂部のpHをアルカリ側に調整しておくと,そのプリント部分は樹脂が架橋せずフィブリル化を起こす部分になり,の相違が柄として現れるようになる。
【0015】
【実施例】
次に,本発明を実施例によってさらに具体的に説明する。
実施例
通常の方法で染色仕上された溶剤紡糸セルロース繊維(リヨセル)100%の50番手単糸使いの織物ローン(経糸密度100本/吋,緯糸密度90本/吋)を用意し,これに下記処方に示す繊維素反応型樹脂処理液をピックアップ70%でパディング法により付与後,100℃で1.5分の乾燥を行った。
処方
スミテックスレジン NS−19 100g/リットル
(住友化学株式会社製,グリオキザール系樹脂)
スミテックスアクセラレータ X−110 30g/リットル
(住友化学株式会社製,金属塩系触媒)
【0016】
次にスクリーン捺染機を用いて,この布帛に下記処方3のアルカリ性の捺染糊を水玉模様に印捺し,続いてテンターを用いて100℃×2分の乾燥を行った。
処方
アルギン酸ナトリウム(5%) 50部
NaOH(フレーク) 5部
水 45部
この後,通常の捺染工程のソーピング条件に従って,ノニオン界面活性剤にて100℃×10分のソーピングを行った。
ここで,ワッシャーを用いて,浴比1:30で60℃×1時間のフィブリル化処理を行い,以下,100℃×2分間の乾燥を行うことにより,本発明のフィブリル有り無しによる水玉柄調の加工布帛を得た。
【0017】
実施例
通常の方法で染色仕上された溶剤紡糸セルロース繊維(リヨセル)100%の50番手単糸使いの織物ローン(経糸密度100本/吋,緯糸密度90本/吋)を用意し,スクリーン捺染機を用いて,これに下記処方4のアルカリを有する捺染糊を用いて縞柄模様に印捺し,続いて,テンターを用いて100℃×2分の乾燥を行った。
処方
アルギン酸ナトリウム(5%) 50部
NaOH(フレーク) 5部
水 45部
【0018】
次に,下記処方5に示す繊維素反応型樹脂処理液を用いて,上述の被加工布帛にピックアップ70%でパディング法により付与後,100℃で1.5分の乾燥および160℃×2分の熱処理を行った。
処方
デナコール EX−851 100g/リットル
(ナガセ化成株式会社製,水溶性エポキシ系樹脂)
スミテックスアクセラレータ KX 10g/リットル
(住友化学株式会社製,金属塩系触媒)
続いて,通常の捺染工程のソーピング条件に従って,ノニオン界面活性剤にて100℃×10分のソーピングを行った。
ここで,ワッシャーを用いて,浴比1:30で60℃×1時間のフィブリル化処理を行い,乾燥を行うことにより,本発明のフィブリル有り無しによる縞柄調の加工布を得た。
【0019】
【発明の効果】
本発明によれば,溶剤紡糸セルロース繊維を含む布帛にフィブリル有り無しによる顕著な柄を付与することができる。
[0001]
BACKGROUND OF THE INVENTION
In the present invention, a fabric containing solvent-spun cellulose fibers is formed by pattern-printing a portion that prevents fibrillation and a portion that causes fibrillation, and a pattern is given by the difference between the whitened portion due to fibrillation and the portion that is not whitened. It is related with the processing method to do.
[0002]
[Prior art]
Conventionally, as a means for preventing fibrillation of a fabric containing solvent-spun cellulose fibers, there are a method of treating with a compound having an N-methylol-based fiber reactive resin or a glycidyl group, a method containing a cationizing agent, and the like. Has been used. However, these are only methods for suppressing the progress of fibrillation, preventing pilling, and preventing fibrillation during processing, and the processing methods are mainly padding and exhaustion. However, there is no method for producing a fibrillated portion and a fibrillated-prevented portion in a pattern by a printing technique.
[0003]
[Problems to be solved by the invention]
The present invention has been made in view of such a situation, and forms a fibrillation preventing portion and a portion causing fibrillation on a cloth containing solvent-spun cellulose fibers by a printing technique, and a whitened portion and a non-whitening portion due to fibrillation are formed. The object is to obtain a processing method for imparting a pattern due to a difference in parts.
[0004]
[Means for Solving the Problems]
The invention achieves the above-mentioned object, and has the following configuration. That is, the present invention provides a sizing agent by providing a process with a fiber- reactive resin in a pre-process or a post-process of a process of printing a fabric containing solvent-spun cellulose fibers in a pattern with an alkali-adjusted sizing agent. The gist of the present invention is a method for processing a fabric containing solvent-spun cellulose fibers, characterized in that the pH of the resin portion on which is printed is adjusted to the alkali side and then fibrillation is performed.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
The present invention will be described in detail below.
In the present invention, a cloth containing solvent-spun cellulose fibers is used as the work cloth. Solvent-spun cellulose fiber is a regenerated cellulose fiber obtained by dissolving pulp in N-methylmorpholine-N-oxide, filtering to remove the insufficiency, and spinning it. Compared to ordinary viscose rayon, it is polymerized. High degree of crystallinity, high degree of orientation, high strength, low elongation, and alkali resistance.
Fabrics such as woven fabrics, knitted fabrics and nonwoven fabrics containing such solvent-spun cellulose fibers are used in the present invention.
The content of the solvent-spun cellulose fiber may be 100%, but is preferably at least 50% or more.
[0006]
Other fibers mixed with solvent-spun cellulose fibers include regenerated cellulose fibers such as rayon, cupra, polynosic, and high-wet modulus rayon, natural fibers such as wool and silk, and synthetic fibers such as nylon, polyester, and acrylic. However, the proportion of other fibers used here is desirably 50% or less. If it exceeds 50%, the mixed fibers have a small fibrillation effect, so that a significant difference between the fibrillated portion and the non-fibrillated portion hardly appears, and the pattern tone processing effect of the present invention becomes poor.
[0007]
In the present invention, the above-mentioned fabric is used to print the paste adjusted to be alkaline on the surface in a pattern.
Examples of the alkali agent used herein include sodium hydroxide, sodium bicarbonate, sodium bicarbonate, and the like. Examples of the paste used in combination with alkali include sodium alginate, starch, CMC, PVA, natural rubber-based paste, and the like. Is mentioned. As for the amount of alkali used, it should be used in the range of 0.1 to 50% of the weight of the total paste, but it is necessary to minimize excessive strength reduction and the difference in feel between the printed part and the unprinted part. is there.
As a printing method, either normal mechanical printing method or manual printing method may be used. In the case of mechanical printing method, roller printing, screen printing, etc. are used. In the case of manual printing method, This is done by screen printing or pattern printing.
The print pattern may be any pattern such as a flower pattern, a lattice pattern, a checkered pattern, a stripe pattern, a polka dot pattern, or a stripe pattern, and is not particularly limited in the present invention .
[0008]
After printing the alkali, dry it. Drying is performed at 80 to 120 ° C. for about 0.5 to 2 minutes .
In the full Iburiru treatment, washers, using a jet dyeing machine or the like, carried out at about room temperature to 150 DEG ° C., until about fibrillation effect to the portion to cause fibrillation exits, the process of about 30 minutes to 5 hours .
[0009]
In the method of the present invention, a fibrin-reactive resin treatment process can be added before or after the pattern printing process using an alkaline paste, and by adding this process, the pattern of the present invention is formed more clearly. be able to.
When the fibrin-reactive resin treatment is performed in the previous process of the pattern printing process, the fibrin-reactive resin process is performed in the order of the fibrin-reactive resin treatment process → the alkaline paste processing pattern print process → the fibrillation process When the treatment process is performed in a subsequent process, the pattern is printed in the order of an alkaline paste pattern printing process → a fiber-reactive resin treatment process → a fibrillation process.
[0010]
In the fibrin-reactive resin treatment step, treatment is performed using an aqueous solution containing a fibrin-reactive resin.
The fibrin-reactive resin includes N-methylol-based fibrin-reactive resin and compounds containing a glycidyl group. Examples of the N-methylol-based fibrin-reactive resin include dimethylol ethylene urea, dimethylol propylene urea, Examples thereof include dimethylol dihydroxyethylene urea, dimethylol dimethoxyethylene urea, dimethylol uron, and dimethylol triazine.
Examples of the catalyst used in combination with the N-methylol-based fiber-reactive resin include organic amine salts and metal salts, metal salts such as magnesium chloride, zinc nitrate, zinc borofluoride, magnesium nitrate, and zinc chloride, and organic acids. it can.
[0011]
Examples of the compound having a glycidyl group used in the present invention include diglycidyl ether of glycol, di- and polyglycidyl ether of polyol, and diglycidyl ester of dicarboxylic acid.
The applied amount of the aqueous solution containing the fibrin-reactive resin is suitably in the range of 0.5 to 20% by weight with respect to the fiber weight, and the amount used depends on the required degree of suppression of fibrillation. decide.
As a method for applying an aqueous solution containing a fibrin-reactive resin to a fabric, it may be applied by a generally known ordinary method, but a padding method is preferred in practice.
[0012]
After applying the treatment agent, dry it. Drying is performed at 80 to 160 ° C. for 0.5 to 3 minutes.
When the fiber reactive resin treatment is performed in the previous process of the pattern printing process with the alkaline glue, the amount of alkali used is 0.01 to 10% of the weight of the total glue in the subsequent pattern printing process of the alkaline glue. The fiber-reactive resin is reacted with cellulose by performing a heat treatment at 120-200 ° C. for about 0.5-3 minutes after drying, and the fiber-reactive resin at the pattern print portion of the alkaline paste. Suppresses the reaction between cellulose and cellulose.
[0013]
Even when the fiber reactive resin treatment is performed after the pattern printing process with the alkaline glue, the amount of alkali used in the pattern printing process of the alkaline glue ranges from 0.01 to 10% of the weight of the total glue. The heat treatment after drying may be omitted, and the heat treatment may be performed at 110 to 220 ° C. for 0.5 to 5 minutes after drying in the fibrin-reactive resin treatment step.
As described above, by forming a fibrillation-preventing portion and a fibrillation portion on a fabric containing solvent-spun cellulose fibers and performing fibrillation treatment, the pattern of the fibrillated portion that has been markedly whitened and the non-fibrillated portion that has not been whitened is determined. Can be applied to fabrics containing solvent-spun cellulose fibers.
The present invention is configured as described above.
[0014]
[Action]
In the present invention the above method mentioned, when the cellulose-reactive resin processed fabric containing solvent-spun cellulose fiber in the previous step or later step of the pattern printing step with alkaline sizing agent, generally, amorphous regions of the cellulose molecule is crosslinked Although fibrillation due to friction under swelling conditions is suppressed, the crosslinking of the fibrin-reactive resin is expressed on the acidic side, not on the alkaline side, and thus adjusted to alkaline. by printing the sizing agent to handle tone on or underneath, idea to adjust the pH of the resin portion on the alkaline side, the print portion thereof becomes a portion to cause fibrillation without resin crosslinking, the difference in their Will appear as a handle.
[0015]
【Example】
Next, the present invention will be described more specifically with reference to examples.
Example 1
Providing a solvent-spun cellulose fibers finish stained in the normal way (lyocell) 100% of the 50 fastest single yarn Tsukai fabric loan (warp density 100 yarns / inch, weft density 90 yarns / inch), the following prescription 1 to After applying the fiber-reactive resin treatment solution shown in (1) by a padding method with a pickup of 70%, drying was carried out at 100 ° C. for 1.5 minutes.
Formula 1
Sumitex Resin NS-19 100g / liter (Sumitomo Chemical Co., Ltd., Glyoxal resin)
Sumitex Accelerator X-110 30g / L (Sumitomo Chemical Co., Ltd., metal salt catalyst)
[0016]
Next, using a screen printing machine, an alkaline printing paste of the following formulation 3 was printed on this fabric in a polka dot pattern, followed by drying at 100 ° C. for 2 minutes using a tenter.
Formula 2
Sodium alginate (5%) 50 parts NaOH (flakes) 5 parts Water 45 parts Thereafter, soaping was performed with a nonionic surfactant at 100 ° C. for 10 minutes according to the soaping conditions of a normal printing process.
Here, using a washer, a fibrillation treatment was performed at a bath ratio of 1:30 at 60 ° C. for 1 hour, and then drying at 100 ° C. for 2 minutes, thereby producing a polka dot pattern according to the present invention. A processed fabric was obtained.
[0017]
Example 2
Prepare a textile loan (100 warps / wheat, 90 wefts / w) with 50% single yarn of solvent-spun cellulose fiber (lyocell) dyed and finished by a normal method, using a screen printing machine This was printed in a striped pattern using a printing paste having an alkali of the following formulation 4 and then dried at 100 ° C. for 2 minutes using a tenter.
Formula 3
Sodium alginate (5%) 50 parts NaOH (flakes) 5 parts Water 45 parts
Next, using the fiber-reactive resin treatment solution shown in the following prescription 5, after applying to the fabric to be processed by a padding method with a pickup of 70%, drying at 100 ° C. for 1.5 minutes and 160 ° C. × 2 minutes The heat treatment was performed.
Formula 4
Denacol EX-851 100 g / liter (manufactured by Nagase Kasei Co., Ltd., water-soluble epoxy resin)
Smitex Accelerator KX 10g / L (Sumitomo Chemical Co., Ltd., metal salt catalyst)
Subsequently, soaping was performed at 100 ° C. for 10 minutes with a nonionic surfactant in accordance with soaping conditions in a normal printing process.
Here, by using a washer, a fibrillation treatment was performed at a bath ratio of 1:30 at 60 ° C. for 1 hour, and drying was performed to obtain a striped pattern-like processed cloth according to the present invention.
[0019]
【The invention's effect】
According to the present invention, it is possible to give a remarkable pattern due to the presence or absence of fibrils to a cloth containing solvent-spun cellulose fibers.

Claims (1)

溶剤紡糸セルロース繊維を含む布帛をアルカリ性に調整した糊剤で柄調にプリントする工程の前工程または後工程に繊維素反応型樹脂で処理する工程を設けることにより、糊剤がプリントされている樹脂部のpHをアルカリ側に調整し、しかる後にフィブリル化処理を行うことを特徴とする溶剤紡糸セルロース繊維を含む布帛の加工方法。 Resin on which glue is printed by providing a process with a fiber- reactive resin in the pre-process or post-process of the process of printing a fabric containing solvent-spun cellulose fibers with a paste adjusted to be alkaline. A method for processing a fabric containing solvent-spun cellulose fibers, characterized in that the pH of the part is adjusted to the alkali side and then fibrillation treatment is performed.
JP27701797A 1997-10-09 1997-10-09 Fabric processing method including solvent-spun cellulose fiber Expired - Fee Related JP4294744B2 (en)

Priority Applications (1)

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JP27701797A JP4294744B2 (en) 1997-10-09 1997-10-09 Fabric processing method including solvent-spun cellulose fiber

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Application Number Priority Date Filing Date Title
JP27701797A JP4294744B2 (en) 1997-10-09 1997-10-09 Fabric processing method including solvent-spun cellulose fiber

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JPH11117182A JPH11117182A (en) 1999-04-27
JP4294744B2 true JP4294744B2 (en) 2009-07-15

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