JP4287303B2 - Wire harness assembly equipment - Google Patents

Wire harness assembly equipment Download PDF

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JP4287303B2
JP4287303B2 JP2004040282A JP2004040282A JP4287303B2 JP 4287303 B2 JP4287303 B2 JP 4287303B2 JP 2004040282 A JP2004040282 A JP 2004040282A JP 2004040282 A JP2004040282 A JP 2004040282A JP 4287303 B2 JP4287303 B2 JP 4287303B2
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wire harness
arm
branch
routing
jig
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JP2005235449A (en
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実良 間渕
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Yazaki Corp
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Yazaki Corp
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Description

本発明は、自動車用等のワイヤハーネスを組み立てるための組立装置に係り、特に、幹線等から分岐した複数の支線が密集している場合の配索作業の容易化を図ったワイヤーハーネス組立装置に関する。   The present invention relates to an assembling apparatus for assembling a wire harness for automobiles and the like, and more particularly, to a wire harness assembling apparatus for facilitating a routing operation when a plurality of branch lines branched from a trunk line or the like are densely packed. .

従来、ワイヤハーネスの分岐部分を組み立てる場合、図4に示すように、組立作業台1上に立設した配索治具2にワイヤーハーネスWの幹線部分を保持させ、幹線から分岐した複数の支線Waの端末に接続したコネクタ5を、ワイヤハーネス組立作業台1上に立設した複数の配索治具(コネクタ受け治具)3に引っ掛けて、ワイヤハーネスWの分岐を形成している。通常、これらコネクタ受け用の配索治具3は、分岐点Oから所定距離だけ離れた位置にボルト等で固定されている。   Conventionally, when assembling a branch portion of a wire harness, as shown in FIG. 4, a plurality of branch lines branched from the main line by holding the main line portion of the wire harness W on the routing jig 2 erected on the assembly work table 1. A connector 5 connected to a terminal of Wa is hooked on a plurality of routing jigs (connector receiving jigs) 3 erected on the wire harness assembly work table 1 to form a branch of the wire harness W. Usually, the wiring jig 3 for receiving the connector is fixed with a bolt or the like at a position away from the branch point O by a predetermined distance.

ところで、近年、自動車用電装品の増加により、ワイヤハーネスの幹線から分岐する支線の数が増加し、幹線上の同一の分岐点Oから多数の支線Waが分岐し、組立作業台1上で支線Waが密集する傾向にある。よって、多数の支線Waを保持する配索治具3が互いに接近して立設されることになり、そのため、各支線Waを配索したりテープ巻きしたりする際の作業スペースが狭くなり、作業性が悪化するという問題が生じてきた。   By the way, in recent years, due to an increase in electrical components for automobiles, the number of branch lines branching from the trunk line of the wire harness increases, and a lot of branch lines Wa branch from the same branch point O on the trunk line. Wa tends to be dense. Therefore, the routing jigs 3 holding a large number of branch lines Wa will be set up close to each other, and therefore the work space when routing each branch line Wa or winding the tape becomes narrow, There has been a problem that workability deteriorates.

そこで、それを解消するワイヤーハーネス組立装置として、図5に示すように、作業台1上に、支線Waの分岐点Oを中心とする円弧に沿ったレール10を設け、そのレール10に沿って移動可能に配索治具3の下端12を係合させることで、配索治具3を、分岐点Oから一定の距離を保ちながら移動できようにしたものが提供されている(例えば、特許文献1参照)。レール10の代わりに溝を設けるものもある。   Therefore, as a wire harness assembling apparatus for solving this problem, as shown in FIG. 5, a rail 10 is provided on the work table 1 along an arc centering on the branch point O of the branch line Wa. A device is provided in which the lower end 12 of the routing jig 3 is movably engaged so that the routing jig 3 can be moved while maintaining a certain distance from the branch point O (for example, patents). Reference 1). Some of them provide grooves instead of the rails 10.

この組立装置によれば、支線Waを支持した状態のまま、配索治具3を分岐点Oから一定の距離を保ちつつ移動できるので、隣接する支線Waの配索作業やテープ巻き作業を行う際に、隣りの配索治具3を適当に動かして作業スペースを広げることができる。
特開2001−35279号公報
According to this assembling apparatus, the routing jig 3 can be moved while maintaining a certain distance from the branch point O while the branch line Wa is supported, so that the routing operation and the tape winding operation of the adjacent branch line Wa are performed. In this case, the work space can be expanded by appropriately moving the adjacent routing jig 3.
JP 2001-35279 A

ところが、上述した従来の組立装置では、組立作業台1上にレール10や溝を形成することで、配索治具3の移動経路を規定しているので、構造が複雑になるという問題があった。また、配索治具3の位置決めに難点があり、配索治具3が作業中に動いてしまったり、位置決めしにくかったりする問題もあった。   However, the above-described conventional assembly apparatus has a problem that the structure becomes complicated because the movement path of the routing jig 3 is defined by forming the rail 10 and the groove on the assembly work table 1. It was. In addition, there is a problem in positioning of the routing jig 3, and there is a problem that the routing jig 3 moves during work or is difficult to position.

本発明は、上記事情を考慮し、分岐本数が多くて支線や配索治具が密集している場合でも、配索治具を自由に動かすことにより支線の作業スペースを容易に広くとることができ、しかも、配索治具を一定の経路で動かすための構造が簡単であり、配索治具の位置決めも容易に且つ確実に行えるワイヤーハーネス組立装置を提供することを目的とする。   In the present invention, in consideration of the above circumstances, even when the number of branches is large and branch lines and routing jigs are dense, the working space of the branch lines can be easily widened by freely moving the routing jigs. In addition, an object of the present invention is to provide a wire harness assembling apparatus that has a simple structure for moving the routing jig along a fixed path and that can easily and reliably position the routing jig.

請求項1の発明は、ワイヤハーネスの組立作業台上に、ワイヤーハーネスの所定の分岐点から複数に分岐する支線を保持するための配索治具を立設したワイヤーハーネス組立装置において、前記組立作業台上の前記分岐点に対応する位置に軸を配置し、その軸に前記組立作業台の作業面に沿って回動可能にアームを連結し、そのアームの回動端に前記配索治具を立設すると共に、前記アームの回動端の下面に、前記組立作業台の作業面に押圧する係合凸部を設け、前記作業面の前記軸を中心とする円弧上に、前記アームの回動位置に応じて前記係合凸部が選択的に係合する位置決め孔を間隔をおいて複数配置したことを特徴とする。   The invention according to claim 1 is the wire harness assembling apparatus in which a wiring jig for holding a branch line branched in plural from a predetermined branch point of the wire harness is provided on the assembly work table of the wire harness. A shaft is arranged at a position corresponding to the branch point on the work table, an arm is connected to the shaft so as to be rotatable along the work surface of the assembly work table, and the routing is connected to the rotation end of the arm. An engaging projection is provided on the lower surface of the rotating end of the arm and pressed against the work surface of the assembly work table, and the arm is placed on an arc centered on the axis of the work surface. A plurality of positioning holes for selectively engaging the engaging projections according to the rotational position are arranged at intervals.

請求項2の発明は、請求項1記載のワイヤーハーネス組立装置であって、前記アームの回動端の下面に、バネでボールを前記作業面に押圧するボールプランジャを設け、該ボールプランジャのボールで前記係合凸部を構成したことを特徴とする。   The invention according to claim 2 is the wire harness assembling apparatus according to claim 1, wherein a ball plunger that presses the ball against the work surface with a spring is provided on the lower surface of the rotating end of the arm, and the ball of the ball plunger The engagement convex portion is configured as described above.

請求項1の発明によれば、支線の分岐点を中心にして回動可能に設けられたアームの回動端に配索治具を設けているので、支線を支持したまま配索治具を動かしても、支線に弛みや突っ張りが生じることがない。従って、分岐点から多数の支線が分岐し密集している場合であっても、配索治具から支線を外すことなく、配索治具を動かして自由に位置を変えることができ、隣接する支線の配索作業やテープ巻き作業の際の作業スペースを広げることができる。しかも、配索治具を所定の経路で動かすための手段として、アームを使用しているので、組立作業台にレールや溝などの面倒な加工を施す必要がなく、構造を簡単にすることができる。また、アームの回動端に作業面に押圧する係合凸部を設け、その係合凸部を、作業面上の位置決め孔に係合させることにより、アームの位置決めを行うようにしているので、配索治具の移動も楽に行えるし、位置決めも簡単確実に行うことができる。   According to the first aspect of the present invention, since the routing jig is provided at the pivot end of the arm that is pivotable about the branch point of the branch line, the routing jig is supported while supporting the branch line. Even if it is moved, there is no slack or tension on the branch line. Therefore, even when a large number of branch lines branch from the branch point and are densely packed, the position can be freely changed by moving the routing jig without removing the branch lines from the routing jig. It is possible to expand the work space for branch line routing work and tape winding work. Moreover, since the arm is used as a means for moving the routing jig along a predetermined path, it is not necessary to perform troublesome processing such as rails and grooves on the assembly work table, and the structure can be simplified. it can. In addition, the arm is positioned by providing an engaging projection that presses against the work surface at the pivot end of the arm, and engaging the engaging projection with a positioning hole on the work surface. The routing jig can be moved easily, and positioning can be performed easily and reliably.

請求項2の発明によれば、ボールプランジャのボールで係合凸部を構成したので、市販品のボールプランジャの使用により、滑らかなアームの動きと位置決め動作を保証することができる。   According to the second aspect of the present invention, since the engaging convex portion is constituted by the ball plunger ball, smooth arm movement and positioning operation can be ensured by using a commercially available ball plunger.

以下、本発明の実施形態を図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は実施形態のワイヤーハーネス組立装置の外観斜視図、図2は同組立装置の一部の構成を取り出して示す平面図、図3は同側面図である。   1 is an external perspective view of the wire harness assembling apparatus of the embodiment, FIG. 2 is a plan view showing a part of the assembling apparatus, and FIG. 3 is a side view thereof.

図1に示すように、実施形態のワイヤハーネス組立装置は、組立作業台1と、ワイヤーハーネスWの幹線部分を保持する配索治具2と、ワイヤーハーネスWの各支線Waの端末に取り付けられたコネクタ5の近傍を保持する支線Wa用の配索治具3と、これら支線Wa用の各配索治具3を取り付けた金属帯板よりなるアーム20と、を備えている。配索治具2、3は、電線を通すためのU字状部を上端に有するものである。   As shown in FIG. 1, the wire harness assembling apparatus according to the embodiment is attached to an assembly work table 1, a routing jig 2 that holds a trunk portion of the wire harness W, and terminals of the branch lines Wa of the wire harness W. The wiring jig 3 for the branch line Wa that holds the vicinity of the connector 5 and the arm 20 made of a metal band plate to which each wiring jig 3 for the branch line Wa is attached. The routing jigs 2 and 3 have a U-shaped portion at the upper end for passing the electric wire.

ワイヤーハーネスWの幹線部分を保持する配索持具2は、組立作業台1上に固定的に立設されている。この配索治具2は、多数本の支線が分岐する分岐点Oに配置されている。組立作業台1上の分岐点Oに対応する位置には、垂直な軸25(配索治具2の軸部で兼ねてもよい)が配置されており、その軸25に、組立作業台1の作業面1aに沿って回動できるように各アーム20の一端が連結されている。そして、各アーム20の回動端に、支線Wa用の配索治具3がそれぞれ立設されている。   The routing tool 2 that holds the trunk portion of the wire harness W is fixedly erected on the assembly work table 1. The routing jig 2 is disposed at a branch point O where a large number of branch lines branch. A vertical shaft 25 (which may also serve as the shaft portion of the routing jig 2) is disposed at a position corresponding to the branch point O on the assembly work table 1, and the assembly work table 1 is placed on the shaft 25. One end of each arm 20 is connected so that it can rotate along the work surface 1a. And the routing jig 3 for branch line Wa is each standingly arranged in the rotation end of each arm 20. As shown in FIG.

また、各アーム20の回動端の下面には、図3に示すように、バネ(不図示)でボール(係合凸部)22aを組立作業台1の作業面1aに押圧するボールプランジャ22が設けられており、アーム20を回動させると、そのボールプランジャ22のボール22aが、作業面1aに押圧しながら摺動(または転動)するようになっている。組立作業台1の作業面1aには、図2に示すように、ボール22aの移動軌跡に沿って、つまり、軸25を中心とする円弧に沿って間隔的に多数の位置決め孔24が設けられており、アーム20の回動位置に応じて、ボールプランジャ22のボール22aが1つの位置決め孔24に係合することにより、アーム20つまり配索治具3が位置決めされるようになっている。   As shown in FIG. 3, a ball plunger 22 that presses a ball (engagement convex portion) 22 a against the work surface 1 a of the assembly worktable 1 by a spring (not shown) is provided on the lower surface of the rotating end of each arm 20. When the arm 20 is rotated, the ball 22a of the ball plunger 22 slides (or rolls) while being pressed against the work surface 1a. As shown in FIG. 2, a large number of positioning holes 24 are provided in the work surface 1a of the assembly work table 1 along the movement trajectory of the ball 22a, that is, along an arc centered on the shaft 25. The arm 20, that is, the routing jig 3 is positioned by engaging the ball 22 a of the ball plunger 22 with one positioning hole 24 according to the rotation position of the arm 20.

次に作用を説明する。   Next, the operation will be described.

このワイヤーハーネス組立装置では、支線Waの分岐点Oを中心にして回動するアーム20の回動端に、支線Wa用の配索治具3を設けているので、支線Waを支持したまま、アーム20及び配索治具3を動かしても、支線Waに弛みや突っ張りが生じることがない。従って、分岐点Oから多数本の支線Waが分岐して密集している場合であっても、配索治具3から支線Waを外すことなく、配索治具3を動かして自由に支線Waの位置を変えることができ、隣接する支線Waの配索作業やテープ巻き作業の際の作業スペースを広げることができ、効率的な配索作業やテープ巻き作業を行うことができる。   In this wire harness assembling apparatus, since the routing jig 3 for the branch line Wa is provided at the rotation end of the arm 20 that rotates about the branch point O of the branch line Wa, the branch line Wa is supported, Even if the arm 20 and the routing jig 3 are moved, the branch line Wa is not loosened or stretched. Therefore, even when a large number of branch lines Wa branch from the branch point O and are densely packed, the branch jig Wa can be freely moved by moving the routing jig 3 without removing the branch lines Wa from the routing jig 3. , The working space for the adjacent branch line Wa and the tape winding work can be expanded, and the efficient wiring work and the tape winding work can be performed.

しかも、配索治具3を所定の経路で動かすための手段として、軸25に連結したアーム20を使用しているので、従来のように組立作業台1上にレールや溝などの面倒な加工を施す必要がなく、構造を簡単にすることができる。   Moreover, since the arm 20 connected to the shaft 25 is used as a means for moving the routing jig 3 along a predetermined path, troublesome processing such as rails and grooves on the assembly work table 1 as in the prior art. The structure can be simplified.

また、アーム20の回動端の下面にボールプランジャ22を設け、そのボール22aを、作業面1a上の位置決め孔24に係合させることにより、アーム20及び配索治具3の位置決めを行うようにしているので、配索治具3の移動も楽に行えるし、位置決めも簡単確実に行うことができる。即ち、アーム20を無理に強く回せば、ボール22aと位置決め孔24の係合を自然に外すことができて、アーム20を自由に回すことができるし、位置決め孔24の位置の近くでアーム20を離せば、ボール22aを自動的に位置決め孔24に係合させて、アーム20を簡単確実に位置決めすることができる。このように市販品のボールプランジャ22を使用することにより、滑らかなアーム20の動きと位置決め動作を保証することができる。   In addition, the ball plunger 22 is provided on the lower surface of the rotating end of the arm 20 and the ball 22a is engaged with the positioning hole 24 on the work surface 1a so that the arm 20 and the routing jig 3 are positioned. Therefore, the routing jig 3 can be easily moved and positioned easily and reliably. That is, if the arm 20 is forcibly rotated, the engagement between the ball 22a and the positioning hole 24 can be released naturally, the arm 20 can be freely rotated, and the arm 20 is located near the position of the positioning hole 24. , The ball 22a is automatically engaged with the positioning hole 24, and the arm 20 can be positioned easily and reliably. Thus, by using the commercially available ball plunger 22, smooth movement and positioning operation of the arm 20 can be ensured.

なお、上記実施形態では、アーム20を位置決めする手段としてボールプランジャ22を使用したが、単に半球状の係合凸部をアーム20の回動端の下面に設けて、例えばアーム20自身のバネ性により、係合凸部を作業面1aに押圧させたり、位置決め孔24に係合させたりすることも可能である。   In the above embodiment, the ball plunger 22 is used as a means for positioning the arm 20, but a simple hemispherical engagement convex portion is provided on the lower surface of the rotating end of the arm 20, for example, the spring property of the arm 20 itself. Thus, it is possible to press the engaging convex portion against the work surface 1 a or engage the positioning hole 24.

また、上記実施形態では、全部の支線Wa用の配索治具3を移動できようにアーム20に取り付けた場合を示したが、少なくとも1つの配索治具3だけをアーム20に取り付けて移動できるようにすれば、最低限の効果は期待できる。   Moreover, although the case where it attached to the arm 20 so that all the routing jigs 3 for branch lines Wa could be moved was shown in the said embodiment, only at least one routing jig 3 is attached to the arm 20 and moved. If possible, the minimum effect can be expected.

また、上記実施形態では、アーム20の長さについては言及しなかったが、分岐点Oからコネクタ5までの各支線Waの長さに応じて設定すればよく、全部が同じ長さであってもよいし、互いに長さが違っていてもよい。   Moreover, in the said embodiment, although it did not mention the length of the arm 20, what is necessary is just to set according to the length of each branch line Wa from the branch point O to the connector 5, and all are the same length. Or the lengths may be different from each other.

本発明の実施形態のワイヤーハーネス組立装置の外観斜視図である。It is an external appearance perspective view of the wire harness assembly apparatus of embodiment of this invention. 本発明の実施形態のワイヤーハーネス組立装置の一部を取り出して示す平面図である。It is a top view which takes out and shows a part of wire harness assembly apparatus of embodiment of this invention. 本発明の実施形態のワイヤーハーネス組立装置の一部を取り出して示す平面図である。It is a top view which takes out and shows a part of wire harness assembly apparatus of embodiment of this invention. 従来のワイヤーハーネス組立装置の外観斜視図である。It is an external appearance perspective view of the conventional wire harness assembly apparatus. 別の従来のワイヤーハーネス組立装置の外観斜視図である。It is an external appearance perspective view of another conventional wire harness assembly apparatus.

符号の説明Explanation of symbols

W ワイヤーハーネス
Wa 支線
O 分岐点
1 組立作業台
1a 作業面
3 配索治具
20 アーム
22 ボールプランジャ
22a ボール(係合凸部)
24 位置決め孔
25 軸
W wire harness Wa branch line O branch point 1 assembly work table 1a work surface 3 routing jig 20 arm 22 ball plunger 22a ball (engagement convex part)
24 positioning holes 25 axes

Claims (2)

ワイヤハーネスの組立作業台(1)上に、ワイヤーハーネス(W)の所定の分岐点から複数に分岐する支線(Wa)を保持するための配索治具(3)を立設したワイヤーハーネス組立装置において、
前記組立作業台(1)上の前記分岐点(O)に対応する位置に軸(25)を配置し、その軸(25)に前記組立作業台(1)の作業面(1a)に沿って回動可能にアーム(20)を連結し、そのアーム(20)の回動端に前記配索治具(3)を立設すると共に、前記アーム(20)の回動端の下面に、前記組立作業台(1)の作業面(1a)に押圧する係合凸部(22a)を設け、前記作業面(1a)の前記軸(25)を中心とする円弧上に、前記アーム(20)の回動位置に応じて前記係合凸部(22a)が選択的に係合する位置決め孔(24)を間隔をおいて複数配置したことを特徴とするワイヤーハーネス組立装置。
A wire harness assembly in which a wiring jig (3) for holding a branch line (Wa) branched in plural from a predetermined branch point of the wire harness (W) is erected on an assembly workbench (1) of the wire harness In the device
A shaft (25) is arranged at a position corresponding to the branch point (O) on the assembly work table (1), and the shaft (25) is along the work surface (1a) of the assembly work table (1). The arm (20) is pivotably connected, the routing jig (3) is erected on the pivot end of the arm (20), and the lower surface of the pivot end of the arm (20) is An engagement convex part (22a) for pressing the work surface (1a) of the assembly work table (1) is provided, and the arm (20) is placed on an arc centered on the axis (25) of the work surface (1a). A wire harness assembling apparatus in which a plurality of positioning holes (24) for selectively engaging the engaging projections (22a) are arranged at intervals according to the rotational position.
請求項1記載のワイヤーハーネス組立装置であって、
前記アーム(20)の回動端の下面に、バネでボールを前記作業面に押圧するボールプランジャ22を設け、該ボールプランジャ(22)のボール(22a)で前記係合凸部を構成したことを特徴とするワイヤーハーネス組立装置。
The wire harness assembling apparatus according to claim 1,
A ball plunger 22 for pressing a ball against the work surface with a spring is provided on the lower surface of the rotating end of the arm (20), and the engagement convex portion is configured by the ball (22a) of the ball plunger (22). A wire harness assembling apparatus.
JP2004040282A 2004-02-17 2004-02-17 Wire harness assembly equipment Expired - Fee Related JP4287303B2 (en)

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Publication number Priority date Publication date Assignee Title
CN100438707C (en) * 2005-12-13 2008-11-26 王夏生 Wave line winding machine
JP6124940B2 (en) * 2015-04-09 2017-05-10 矢崎総業株式会社 Wire harness manufacturing method and wiring jig
US11823813B2 (en) * 2019-09-19 2023-11-21 Witchita State University Robotic systems for laying out wiring harnesses and other types of line harnesses
DE102021122680A1 (en) 2021-09-02 2023-03-02 Lisa Dräxlmaier GmbH CARRIER UNIT

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